CN112171304B - Wire baking equipment for spring wire forming and batch manufacturing process for spring wire forming - Google Patents

Wire baking equipment for spring wire forming and batch manufacturing process for spring wire forming Download PDF

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Publication number
CN112171304B
CN112171304B CN202010986429.8A CN202010986429A CN112171304B CN 112171304 B CN112171304 B CN 112171304B CN 202010986429 A CN202010986429 A CN 202010986429A CN 112171304 B CN112171304 B CN 112171304B
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frame
oven
winding
coiling
wire
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CN112171304A (en
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杨宁
杨子浩
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Shenzhen Delinke Technology Co ltd
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Shenzhen Delinke Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P25/00Auxiliary treatment of workpieces, before or during machining operations, to facilitate the action of the tool or the attainment of a desired final condition of the work, e.g. relief of internal stress

Abstract

The utility model relates to a spring line shaping is with roast line equipment and spring line fashioned batch preparation technology, include the frame and set up in the frame and top open-ended spiral oven, spiral oven upper cover closes the top opening assorted sealed lid with spiral oven, be provided with in the frame and be used for the jacking subassembly that props up sealed lid, the inner chamber of spiral oven is provided with heating device, still be provided with a plurality of backup pads in the spiral oven, it is a plurality of the backup pad is along the equidistant distribution of length direction of spiral oven, and is adjacent the backup pad is put on the shelf and is used for around the spiral roller of rolling up the spring line, the cover is equipped with a plurality of splint that are used for separating adjacent spring line on the spiral roller. This application has can be simultaneously roast line processing to many spring wires to when improving the roast line treatment effeciency of spring wire, also reduce staff's working strength's effect.

Description

Wire baking equipment for spring wire forming and batch manufacturing process for spring wire forming
Technical Field
The application relates to the field of wire baking equipment, in particular to wire baking equipment for spring wire forming and a batch manufacturing process for spring wire forming.
Background
At present, the spring wire is also called a slingshot wire and a spiral wire, is a device connecting wire which works by utilizing scalability, is used for controlling the power connection of the movement of movable devices, can rebound rapidly in a short time, and is widely used in movable devices such as automobiles, robots, instruments and the like.
In the working process of the robot in the automobile assembly workshop, the spring wire connected to the arm of the robot in the automobile assembly workshop has high flexibility in hundreds of millions of times, and the switching part of the spring wire has elasticity, so that the spring wire needs to be subjected to wire baking treatment, and the elasticity of the spring wire can be adapted to the arm movement frequency of the robot in the automobile assembly workshop.
In the existing process of baking spring wires, the spring wires are generally manually put into wire baking equipment one by one for wire baking treatment, and the wire baking treatment of the next spring wire is carried out after the wire baking treatment of the previous spring wire is finished.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: the spring wire is baked one by one, so that the treatment efficiency is low, and the working strength of workers is increased.
Disclosure of Invention
In order to roast line processing to many spring lines simultaneously to when improving the roast line treatment effeciency of spring line, also reduce staff's working strength, this application provides a roast line equipment and the fashioned batch production technology of spring line for the spring line shaping.
In a first aspect, the present application provides a spring line is roast line equipment for shaping adopts following technical scheme:
the utility model provides a roast line equipment that spring wire shaping was used, includes the frame and sets up in the frame and top open-ended spiral oven, spiral oven upper cover close with the top opening assorted sealed lid of spiral oven, be provided with in the frame and be used for the jacking subassembly that props up sealed lid, the inner chamber of spiral oven is provided with heating device, still be provided with a plurality of backup pads in the spiral oven, it is a plurality of the backup pad is along the equidistant distribution of length direction of spiral oven, and is adjacent the backup pad is erect and is used for around the spiral roller of rolling up spring wire, the cover is equipped with a plurality of splint that are used for separating adjacent spring wire on the spiral roller.
Through adopting above-mentioned technical scheme, with the spring wire around rolling up on the winding roller, every just uses splint to separate adjacent spring wire around rolling up after a spring wire, then will have many spring wires around the winding roller erect in the adjacent backup pad of coiling oven, other winding rollers analogize so on, all place the completion until all winding rollers, cover the lid in the coiling oven through the jacking subassembly, then heat the spring wire in the coiling oven through heating device, thereby when improving the roast line treatment effeciency of spring wire, also reduce staff's working strength.
Preferably, the heating device comprises supporting legs arranged in the coiling oven, a mounting box arranged on the supporting legs, an electric heating fan vertically arranged in the mounting box and with an air outlet vertically upward, a transverse partition plate frame arranged at the peripheral edge of one side of the mounting box far away from the supporting legs and extending transversely outward, a vertical partition plate frame arranged at one side of the transverse partition plate frame far away from the mounting box and extending vertically upward, and a support plate frame arranged at one side of the vertical partition plate frame far away from the transverse partition plate frame and extending transversely outward, wherein one side of the support plate frame far away from the vertical partition plate frame is fixedly connected with the inner side wall of the coiling oven, a plurality of air holes are respectively arranged on the transverse partition plate frame and the vertical partition plate frame, the plurality of air holes are uniformly distributed on the vertical partition plate frame and the transverse partition plate frame, two opposite ends of the supporting plate are supported on two supporting plates in the length direction of the support plate frame, two pressing strips are also arranged in the coiling oven, and the two pressing strips press one side of the supporting plate far away from the supporting plate frame.
Through adopting above-mentioned technical scheme, under the combined coordination of support plate frame, vertical diaphragm frame and horizontal diaphragm frame, separate the spiral oven for heating chamber and circulation chamber to make electric heat fan can see through the bleeder vent and carry out the circulation that generates heat the chamber again by heating chamber to circulation chamber at the hot-blast that the in-process of work produced, and then make the spring line can be heated evenly at the in-process of carrying out the roast line processing.
Preferably, a connecting frame is arranged at an opening of the coiling oven, the opening of the connecting frame is larger than the opening of the coiling oven, a buffering rubber frame is arranged in the connecting frame, an outer frame side of the buffering rubber frame is fixedly connected with an inner frame side of the connecting frame, and the buffering rubber frame is supported at the opening of the coiling oven.
Through adopting above-mentioned technical scheme, the setting of buffering rubber frame has guaranteed the leakproofness of coiling line oven when sealed lid covers on the coiling line oven.
Preferably, the equal vertical spacing board that upwards extends in the relative both sides of backup pad, a plurality of spacing grooves have been seted up on the limiting plate, and are a plurality of the spacing groove is along the equidistant distribution of length direction of limiting plate, the relative both ends of winding roll all are provided with the joint roller, the joint roller sets up with the winding roll coaxial line, just the radius of joint roller is less than the radius of winding roll, joint roller and spacing groove joint.
Through adopting above-mentioned technical scheme, at the joint in-process of joint roller and spacing groove, with the winding roll spacing in adjacent backup pad.
Preferably, the clamping plate is provided with a fixing hole, and a butterfly bolt is inserted into the clamping plate and penetrates through the fixing hole to abut against the outer peripheral surface of the winding roller.
Through adopting above-mentioned technical scheme, the staff of being convenient for of butterfly bolt sets up is fixed in the splint on the winding roll, and butterfly bolt itself also is convenient for the staff to rotate butterfly bolt simultaneously.
Preferably, the frame comprises two oppositely arranged support frames and two parallel reinforcing columns arranged between the two support frames, the opposite ends of each reinforcing column are fixedly connected with the side, close to each other, of the two support frames respectively, the two opposite ends of the coiling oven are respectively fixedly connected with one side of the two support frames close to each other, the coiling oven is positioned above the reinforcing column, two groups of jacking components are arranged, the two groups of jacking components are symmetrically arranged on one side of the two support frames back to each other, the jacking assembly comprises a lifting cylinder which is vertically arranged on one side of the support frame back to the coiling oven and the telescopic end of the lifting cylinder is vertically upward, a clamping seat arranged on the telescopic end of the lifting cylinder, a fixed block arranged on the sealing cover and a connecting block arranged on one side of the fixed block far away from the sealing cover, the one end that the fixed block was kept away from to the connecting block extends to in the grip slipper and through fastener and grip slipper fixed connection.
Through adopting above-mentioned technical scheme, at the in-process that lift cylinder drive grip slipper goes up and down, under the effect of fastener, connecting block and grip slipper fixed connection to the grip slipper that makes the lift drives the connecting block and goes up and down, and then reaches the purpose that the sealed lid of control goes up and down.
Preferably, one side of each support frame back to the coiling oven is also provided with two groups of guide assemblies which are symmetrically arranged at two sides of the jacking assembly, the guide assembly comprises a guide rod arranged on one side of the support frame back to the coiling oven, a first fixed seat, a second fixed seat and a guide block which is arranged on the sealing cover and corresponds to the position of the guide rod, a bearing block is arranged on one side of the guide block, which is far away from the coiling oven, a support bracket is arranged on one side of the bearing block, which is far away from the guide block, the bottom side of the support bracket seat is provided with a connecting cylinder communicated with the support bracket seat, the first fixed seat is positioned below the second fixed seat, the tip of guide bar and one side fixed connection that first fixing base is close to the second fixing base, the one end that first fixing base was kept away from to the guide bar passes second fixing base and connecting cylinder and extends to the top of sealed lid.
Through adopting above-mentioned technical scheme, at the in-process that sealed lid of lift cylinder drive goes up and down, the guide bar slides with the connecting cylinder and is connected to play the effect of a direction to the lift of sealed lid.
Preferably, a feeding machine table and a discharging machine table are respectively arranged on two opposite sides of the coiling oven, the feeding machine table and the discharging machine table are arranged on the same horizontal plane, infrared sensing assemblies are arranged at two opposite ends of the feeding machine table and comprise a first support bracket and a second support bracket which are arranged at two opposite ends of the feeding machine table, and a first infrared sensor and a second infrared sensor which are respectively arranged on the first support bracket and the second support bracket, the sensing end of the first infrared sensor is opposite to the sensing end of the second infrared sensor, a control cabinet is further arranged on the rack, a controller is arranged in the control cabinet, and the controller is respectively electrically connected with the first infrared sensor and the second infrared sensor.
Through adopting above-mentioned technical scheme, can normally penetrate between the infrared light of first infrared inductor and the infrared light of second infrared inductor, then show that staff accessible controller starts jacking subassembly and heating device this moment to when making sealed lid fit on the spiral oven, heating device heats the spiral oven, and then plays protection staff's effect.
Preferably, one side of the connecting frame, which is far away from the coiling oven, is provided with a lower sealant frame, one side of the sealing cover, which is close to the coiling oven, is provided with an upper sealant frame corresponding to the lower sealant frame in position, the upper sealant frame is abutted against the lower sealant frame, one side of the lower sealant frame, which is close to the feeding machine table, is provided with a plurality of placing groove sets arranged at intervals, each placing groove set is located between adjacent supporting plates, and each placing groove set comprises a plurality of placing grooves distributed at equal intervals.
Through adopting above-mentioned technical scheme, the setting up of standing groove makes the spring wire need not carry out on the part accessible standing groove that the line was handled extends to the feeding board, and the setting of frame is glued with lower sealing to the upper seal simultaneously for the leakproofness when sealed lid fits the spiral oven is better.
In a second aspect, the present application provides a batch manufacturing process for spring wire molding of a wire baking device for spring wire molding, which includes the following steps:
s1: winding the part of the spring wire needing wire baking on a winding roller, sleeving a clamping plate on the winding roller after winding one spring wire on the winding roller, fixing the clamping plate on the winding roller by using a butterfly bolt for isolating two adjacent spring wires and sequentially finishing the operation of winding a plurality of spring wires on the same winding roller;
s2: placing the winding rollers on the supporting plates to enable the clamping rollers to be in clamping fit with the limiting grooves, so that the winding rollers are erected on the adjacent supporting plates, and the plurality of winding rollers are sequentially placed;
s3: the part of the spring wire which is not required to be baked extends to a feeding machine table through a placing groove, a lifting cylinder is started, so that a sealing cover covers a wire coiling oven, and then an electric heating fan is started to heat the spring wire in the wire coiling oven;
s4: and after the heating reaches the preset time, stopping heating the spring wire in the coiling oven by the electric heating fan, and driving the sealing cover by the lifting cylinder so as to open the coiling oven.
In summary, the present application includes at least one of the following beneficial technical effects:
1. with the spring wire around rolling up on the spiral line roller, every just use splint to separate adjacent spring wire around rolling up after a spring wire, then will have many spring wires around the spiral line roller erect in the adjacent backup pad in the spiral oven, other spiral line rollers analogize so on, all place the completion until all spiral line rollers, through the jacking subassembly with sealed lid fit on the spiral oven, then heat the spring wire in the spiral line oven through heating device, thereby when improving the roast line treatment effeciency of spring wire, also reduce staff's working strength.
Drawings
Fig. 1 is a schematic view of the overall structure of the present application.
Fig. 2 is a partially enlarged schematic view of a portion a in fig. 1.
Fig. 3 is a partially enlarged schematic view of a portion B in fig. 1.
Fig. 4 is a schematic diagram of the explosive structure of the present application.
Fig. 5 is a partially enlarged schematic view of a portion C in fig. 4.
Fig. 6 is a partially enlarged schematic view of a portion D in fig. 4.
Description of reference numerals: 1. a frame; 11. a support frame; 12. reinforcing columns; 2. a wire coiling oven; 21. a sealing cover; 211. a sealing rubber frame is arranged; 22. a feeding machine platform; 23. a discharging machine table; 24. an infrared sensing assembly; 241. a first support bracket; 242. a first infrared sensor; 25. compressing the strips; 26. a connecting frame; 261. a buffer rubber frame; 262. a lower sealant frame; 27. placing the groove group; 271. a placement groove; 3. a jacking assembly; 31. a lifting cylinder; 32. a clamping seat; 33. a fixed block; 34. connecting blocks; 35. a fastener; 36. a buffer block; 4. a guide assembly; 41. a guide bar; 42. a first fixed seat; 43. a second fixed seat; 44. a guide block; 441. a bearing block; 45. a support base; 451. a connecting cylinder; 5. a heating device; 51. supporting legs; 52. installing a box; 53. an electric heating fan; 54. a transverse diaphragm frame; 55. a vertical partition plate frame; 56. a support pallet frame; 561. a rest plate; 57. air holes are formed; 6. a support plate; 61. a winding roll; 611. a clamping roller; 62. a limiting plate; 621. a limiting groove; 63. a splint; 631. a first splint; 632. a second splint; 633. a fixing hole; 64. butterfly bolts.
Detailed Description
The present application is described in further detail below with reference to figures 1-6.
The embodiment of the application discloses spring line is roast line equipment for shaping. As shown in fig. 1, the wire coiling oven comprises a frame 1 and a wire coiling oven 2 arranged on the frame 1, wherein the wire coiling oven 2 is a hollow box body with an opening at the upper part; a sealing cover 21 is covered on the upper opening of the coiling oven 2; be provided with jacking subassembly 3 and direction subassembly 4 on the frame 1, the one end and the sealed 21 fixed connection that cover of frame 1 were kept away from to jacking subassembly 3, the one end and the sealed 21 connection that slide of cover that the frame 1 was kept away from to direction subassembly 4. A heating device 5 and a plurality of supporting plates 6 are arranged in the winding oven 2, the supporting plates 6 are distributed at equal intervals along the length direction of the winding oven 2, and winding rollers 61 are erected on the adjacent supporting plates 6.
As shown in fig. 1, the rack 1 is further provided with a control box (not shown in the figure), the control box is provided with a controller (not shown in the figure), the control box is provided with a control panel (not shown in the figure) electrically connected with the controller, and the controller is electrically connected with the jacking assembly 3 and the heating device 5 respectively.
As shown in fig. 1, the frame 1 includes two support frames 11 and two reinforcing columns 12; the two support frames 11 are oppositely arranged, and two opposite end faces of the coiling oven 2 are respectively fixedly connected with one sides of the two support frames 11 which are close to each other; the two reinforcing columns 12 are positioned on the same horizontal plane and are arranged in parallel, and the two opposite ends of the reinforcing columns 12 are respectively fixedly connected with the side, close to each other, of the two support frames 11; two reinforcing posts 12 are located below the coil oven 2.
As shown in fig. 1 and 2, two sets of jacking assemblies 3 are provided, and the two sets of jacking assemblies 3 are symmetrically arranged on the mutually opposite sides of the two support frames 11. The jacking assembly 3 comprises a lifting cylinder 31, a clamping seat 32, a fixed block 33 and a connecting block 34; the lifting cylinder 31 is vertically arranged on one side, back to the coiling oven 2, of the support frame 11, and the telescopic end of the lifting cylinder 31 is vertically arranged upwards; the clamping seat 32 is U-shaped, the opening of the clamping seat faces upwards, and one side of the clamping seat 32, which is back to the opening, is fixedly connected with the telescopic end of the lifting cylinder 31. Fixed block 33 sets up on sealed lid 21, and connecting block 34 fixed connection is in the one side that sealed lid 21 was kept away from to fixed block 33, and connecting block 34 keeps away from the one end of fixed block 33 and extends to in the grip slipper 32, and through fastener 35 and grip slipper 32 fixed connection. In the present embodiment, the fastener 35 is a bolt.
As shown in fig. 1 and 2, a buffer block 36 corresponding to the position of the fixing block 33 is disposed on a side of the support frame 11 close to the sealing cover 21, and when the sealing cover 21 covers the line coiling oven 2, a side of the buffer block 36 away from the support frame 11 is abutted to a side of the fixing block 33 close to the support frame 11. The controller is electrically connected to the lifting cylinder 31. Therefore, when a button on the control panel is pressed, the control panel drives the lifting cylinder 31 to act through the controller, and in the process that the lifting cylinder 31 drives the clamping seat 32 to lift, the clamping seat 32 drives the fixing block 33 to lift through the connecting block 34, so that the purpose of driving the sealing cover 21 to lift is achieved; and the symmetrically arranged lifting cylinders 31 enable the sealing cover 21 to be more force-balanced to be taken up.
As shown in fig. 1 and 2, the guide assemblies 4 are disposed on one side of the support frame 11 opposite to the coiling oven 2, two sets of guide assemblies 4 are disposed on the same support frame 11, and the two sets of guide assemblies 4 are symmetrically disposed on two opposite sides of the jacking assembly 3. The guide assembly 4 comprises a guide rod 41, a first fixed seat 42, a second fixed seat 43 and a guide block 44; the guide rod 41, the first fixing seat 42 and the second fixing seat 43 are all disposed on one side of the supporting frame 11 facing away from the coiling oven 2, and the guide block 44 is disposed on the sealing cover 21 and corresponds to the guide rod 41. The side of the guide block 44, which is far away from the coiling oven 2, is provided with a bearing block 441, the side of the bearing block 441, which is far away from the guide block 44, is provided with a support bracket seat 45, the support bracket seat 45 is in a T shape, one side of the support bracket seat 45, which is close to the support frame 11 adjacent to the support bracket seat, is provided with a connecting cylinder 451, the connecting cylinder 451 is a hollow cylinder body with two open ends, and the connecting cylinder 451 is communicated with the support bracket seat 45. The first fixing seat 42 is located below the second fixing seat 43, the end portion of the guide rod 41 is fixedly connected with one side of the first fixing seat 42 close to the second fixing seat 43, and one end, far away from the first fixing seat 42, of the guide rod 41 penetrates through the second fixing seat 43 and the connecting barrel 451 and extends to the upper portion of the sealing cover 21.
As shown in fig. 1 and 3, a feeding machine table 22 and a discharging machine table 23 are respectively arranged on two opposite sides of the coiling oven 2, the feeding machine table 22 and the discharging machine table 23 are arranged on the same horizontal plane, infrared sensing assemblies 24 are arranged on two opposite ends of the feeding machine table 22, and each infrared sensing assembly 24 comprises a first bracket 241, a second bracket, a first infrared sensor 242 and a second infrared sensor; the first bracket 241 and the second bracket are arranged at two opposite ends of the feeding machine table 22, the first infrared sensor 242 is arranged on the first bracket 241, and the second infrared sensor is arranged on the second bracket; the sensing end of the first infrared sensor 242 is opposite to the sensing end of the second infrared sensor, and the controller is electrically connected with the first infrared sensor 242 and the second infrared sensor respectively. Thus, when the first infrared sensor 242 and the second infrared sensor are blocked from emitting light, the controller stops the operation of the lifting cylinder 31 and the heating device 5, so that the coiling oven 2 is in an open state and the heating device 5 is in an inactive state. Thereby playing the role of protecting the working personnel.
As shown in fig. 4, the heating device 5 includes a supporting foot 51, a mounting box 52, an electric heating fan 53, a transverse partition plate frame 54, a vertical partition plate frame 55 and a support plate frame 56; mounting box 52 sets up on supporting legs 51, and supporting legs 51 are provided with four, and four supporting legs 51 all set up in spiral oven 2, and four supporting legs 51 set up respectively in four corners that mounting box 52 is close to spiral oven 2 diapire one side. The electric heating fans 53 are arranged in the installation box 52, the air outlets of the electric heating fans 53 are vertically upward, and the three electric heating fans 53 are distributed at equal intervals along the length direction of one side, far away from the supporting legs 51, of the installation box 52. Meanwhile, in order to reduce the occurrence of the situation that larger impurities directly enter the electric heating fan 53, a protective cover corresponding to the electric heating fan 53 is further arranged on one side of the mounting box 52 away from the supporting leg 51, the protective cover is arranged in a hollow manner, and the protective cover covers the air outlet of the electric heating fan 53. The three electric heating fans 53 are all electrically connected with the controller, so that the electric heating fans 53 can be controlled to be turned on or off through the control panel.
As shown in fig. 4 and 5, the transverse bulkhead frame 54 is disposed at the peripheral edge of the side of the mounting box 52 away from the supporting legs 51, and the transverse bulkhead frame 54 extends horizontally towards the side away from the mounting box 52; the vertical partition plate frame 55 is arranged on one side of the transverse partition plate frame 54, which is far away from the installation box 52, and the vertical partition plate frame 55 extends upwards in the direction far away from the transverse partition plate frame 54; the support frame 56 is disposed on one side of the vertical partition frame 55 away from the horizontal partition frame 54, and the support frame 56 extends horizontally to the side away from the vertical partition frame 55. The outer frame side of the bracket plate frame 56 is fixedly connected with the inner side wall of the coiling oven 2. A plurality of air holes 57 are formed in the transverse partition plate frame 54 and the vertical partition plate frame 55, and the air holes 57 are distributed on the vertical partition plate frame 55 and the transverse partition plate frame 54.
As shown in fig. 4 and 5, the supporting plate frame 56 includes four supporting plates 561 connected end to end; the opposite ends of the support plate 6 are disposed on two support plates 561 in the length direction of the support plate frame 56. In order to make the support plate frame 56 more stable to support the support plate 6, two pressing strips 25 are further arranged in the coiling oven 2, and the two pressing strips 25 press one side of the support plate 6 far away from the support plate frame 56.
As shown in fig. 4 and 5, a connection frame 26 is disposed at an opening of the winding oven 2, the opening of the connection frame 26 is larger than the opening of the winding oven 2, a buffer rubber frame 261 is disposed in the connection frame 26, an outer frame side of the buffer rubber frame 261 is fixedly connected with an inner frame side of the connection frame 26, one side of the buffer rubber frame 261, which is far away from the winding oven 2, is flush with one side of the connection frame 26, which is far away from the winding oven 2, and the opening of the winding oven 2 supports the buffer rubber frame 261.
As shown in fig. 4 and 5, a lower sealant frame 262 is disposed on a side of the connection frame 26 away from the winding oven 2, an upper sealant frame 211 corresponding to the lower sealant frame 262 is disposed on a side of the sealing cover 21 close to the winding oven 2, the upper sealant frame 211 abuts against the lower sealant frame 262, a plurality of spaced placement slots 27 are disposed on a side of the lower sealant frame 262 close to the feeding machine 22, each placement slot 27 is disposed between adjacent support plates 6, and each placement slot 27 includes a plurality of placement slots 271 distributed at equal intervals.
As shown in fig. 5, the two opposite sides of the supporting plate 6 both vertically extend upwards to form the limiting plate 62, the limiting plate 62 is provided with a plurality of limiting grooves 621, and the plurality of limiting grooves 621 are distributed at equal intervals along the length direction of the limiting plate 62. Clamping rollers 611 are arranged at two opposite ends of the winding roller 61, the clamping rollers 611 and the winding roller 61 are arranged coaxially, the radius of the clamping rollers 611 is smaller than that of the winding roller 61, and the clamping rollers 611 are clamped with the limiting grooves 621. Therefore, the portion of the spring wire requiring the wire-baking process is wound around the winding roller 61, and then the winding roller 61 is erected between the adjacent support plates 6 under the clamping action of the clamping roller 611 and the limiting groove 621, so that the electric heating fan 53 heats the portion of the spring wire requiring the wire-baking process.
As shown in fig. 5 and 6, in order to separate the spring wires wound around the winding roller 61, a plurality of clamp plates 63 are sleeved on the winding roller 61, and each clamp plate 63 includes a first clamp plate 631 through which the winding roller 61 can pass and a second clamp plate 632 vertically fixed to one side of the first clamp plate 631; meanwhile, the first clamp plate 631 is provided with a fixing hole 633, the clamp plate 63 is also provided with a butterfly bolt 64, and the butterfly bolt 64 penetrates through the fixing hole 633 and abuts against the outer peripheral surface of the winding roller 61.
The implementation principle of the spring wire molding wire baking equipment is as follows: winding the part of the spring wire needing wire baking on the winding roller 61, sleeving the clamping plate 63 on the winding roller 61 to isolate two adjacent spring wires in the process of performing wire baking treatment on a plurality of spring wires, and fixing the clamping plate 63 on the winding roller 61 by using a butterfly bolt 64 to penetrate through the fixing hole 633; then, the winding roll 61 is placed on the supporting plate 6, so that the clamping roller 611 is clamped and matched with the limiting groove 621, and the winding roll 61 is erected on the adjacent supporting plate 6; extending the part of the spring wire not to be baked to the feeding machine 22 through the placing groove 271; when the infrared light of the first infrared sensor 242 and the infrared light of the second infrared sensor are opposite, the worker transmits a control signal to the controller through the control panel, and the controller starts the lifting cylinder 31 and the electric heating fan 53, so that the electric heating fan 53 starts to heat the winding oven 2 when the sealing cover 21 covers the winding oven 2.
The embodiment of the application also discloses a batch manufacturing process for spring wire forming of the wire copying equipment for spring wire forming, which comprises the following steps:
s1: winding the part of the spring wire needing wire baking on the winding roller 61, sleeving the clamping plate 63 on the winding roller 61 after winding one spring wire on the winding roller 61, fixing the clamping plate 63 on the winding roller 61 by using a butterfly bolt 64 to isolate two adjacent spring wires and sequentially finishing the operation of winding a plurality of spring wires on the same winding roller 61;
s2: placing the winding roll 61 on the supporting plate 6, so that the clamping roller 611 is clamped and matched with the limiting groove 621, and the winding roll 61 is erected on the adjacent supporting plate 6 to sequentially complete the placement of the winding rolls 61;
s3: extending the part of the spring wire which is not required to be baked to the feeding machine table 22 through the placing groove 271, starting the lifting cylinder 31 so as to enable the sealing cover 21 to cover the coiling oven 2, and then starting the electric heating fan 53 to heat the spring wire in the coiling oven 2;
s4: after the heating for the predetermined time is completed, the heating of the spring wire in the winding oven 2 by the electric heating fan 53 is stopped, and the winding oven 2 is opened by driving the sealing cover 21 by the elevating cylinder 31.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. The utility model provides a spring line shaping is with roast line equipment which characterized in that: the winding oven comprises a rack (1) and a winding oven (2) which is arranged on the rack (1) and is provided with an opening at the upper part, wherein a sealing cover (21) matched with the opening at the upper part of the winding oven (2) is covered on the winding oven (2), a jacking assembly (3) for supporting the sealing cover (21) is arranged on the rack (1), a heating device (5) is arranged in an inner cavity of the winding oven (2), a plurality of supporting plates (6) are also arranged in the winding oven (2), the supporting plates (6) are distributed at equal intervals along the length direction of the winding oven (2), winding rollers (61) for winding spring wires are erected on the adjacent supporting plates (6), and a plurality of clamping plates (63) for separating the adjacent spring wires are sleeved on the winding rollers (61);
the equal vertical spacing board (62) that upwards extends in the relative both sides of backup pad (6), a plurality of spacing grooves (621) have been seted up on limiting plate (62), and are a plurality of spacing groove (621) are along the equidistant distribution of length direction of limiting plate (62), the relative both ends of spiral roll (61) all are provided with joint roller (611), joint roller (611) and spiral roll (61) coaxial line set up, just the radius of joint roller (611) is less than the radius of spiral roll (61), joint roller (611) and spacing groove (621) joint.
2. The wire-baking apparatus for spring wire molding as claimed in claim 1, wherein: the heating device (5) comprises supporting legs (51) arranged in the coiling oven (2), a mounting box (52) arranged on the supporting legs (51), an electric heating fan (53) which is vertically arranged in the mounting box (52) and the air outlet of which is vertically upward, a transverse baffle plate frame (54) which is arranged at the peripheral edge of one side of the mounting box (52) far away from the supporting legs (51) and transversely and outwardly extends, a vertical baffle plate frame (55) which is arranged at one side of the transverse baffle plate frame (54) far away from the mounting box (52) and vertically and upwardly extends, and a supporting plate frame (56) which is arranged at one side of the vertical baffle plate frame (55) far away from the transverse baffle plate frame (54) and transversely and outwardly extends, wherein one side of the supporting plate frame (56) far away from the vertical baffle plate frame (55) is fixedly connected with the inner side wall of the coiling oven (2), and a plurality of air holes (57) are respectively formed in the transverse baffle plate frame (54) and the vertical baffle plate frame (55), the plurality of air holes (57) are uniformly distributed on the vertical partition plate frame (55) and the transverse partition plate frame (54), two opposite ends of the supporting plate (6) are supported on two supporting plates (561) in the length direction of the supporting plate frame (56), two pressing strips (25) are further arranged in the coiling oven (2), and the two pressing strips (25) press one side, far away from the supporting plate frame (56), of the supporting plate (6).
3. The wire-baking apparatus for spring wire molding as claimed in claim 2, wherein: the opening of spiral oven (2) is provided with connecting frame (26), the opening of connecting frame (26) is greater than the opening of spiral oven (2), be provided with buffering rubber frame (261) in connecting frame (26), the frame side of buffering rubber frame (261) and the inside casing side fixed connection of connecting frame (26), opening part support buffering rubber frame (261) of spiral oven (2).
4. The wire-baking apparatus for spring wire molding as claimed in claim 3, wherein: the winding roller is characterized in that a fixing hole (633) is formed in the clamping plate (63), a butterfly bolt (64) is inserted into the clamping plate (63), and the butterfly bolt (64) penetrates through the fixing hole (633) to abut against the outer peripheral surface of the winding roller (61).
5. The wire-baking apparatus for spring wire molding as claimed in claim 4, wherein: frame (1) including two support frame (11) that set up relatively and set up two anchor strut (12) that just are parallel to each other between two support frame (11), each the relative both ends of anchor strut (12) are close to one side fixed connection each other with two support frame (11) respectively, the relative both ends of spiral oven (2) are close to one side fixed connection each other with two support frame (11) respectively, spiral oven (2) are located the top of anchor strut (12), jacking subassembly (3) are provided with two sets ofly, two sets of jacking subassembly (3) symmetry sets up on one side that two support frame (11) are dorsad each other, jacking subassembly (3) including vertical installation on support frame (11) are dorsad spiral oven (2) one side and its flexible vertical ascending lift cylinder (31) of end, set up in the flexible grip slipper (32) of serving of lift cylinder (31), Set up fixed block (33) on sealed lid (21) and set up in fixed block (33) and keep away from connecting block (34) of one side of sealed lid (21), the one end that fixed block (33) were kept away from in connecting block (34) extends to grip slipper (32) and through fastener (35) and grip slipper (32) fixed connection.
6. The wire-baking apparatus for spring wire molding as claimed in claim 5, wherein: each support frame (11) is also provided with two groups of guide assemblies (4) on one side back to the coiling oven (2), the two groups of guide assemblies (4) are symmetrically arranged on two sides of the jacking assembly (3), each guide assembly (4) comprises a guide rod (41) arranged on one side of the support frame (11) back to the coiling oven (2), a first fixing seat (42), a second fixing seat (43) and a guide block (44) arranged on the sealing cover (21) and corresponding to the position of the guide rod (41), one side, far away from the coiling oven (2), of each guide block (44) is provided with a bearing block (441), one side, far away from the guide block (44), of each bearing block (441 is provided with a support seat (45), the bottom side of each support seat (45) is provided with a connecting cylinder (451) communicated with the support seat (45), and the first fixing seat (42) is positioned below the second fixing seat (43), the end part of the guide rod (41) is fixedly connected with one side, close to the second fixed seat (43), of the first fixed seat (42), and one end, far away from the first fixed seat (42), of the guide rod (41) penetrates through the second fixed seat (43) and the connecting cylinder (451) to extend to the upper side of the sealing cover (21).
7. The wire-baking apparatus for spring wire molding as claimed in claim 6, wherein: a feeding machine table (22) and a discharging machine table (23) are respectively arranged on two opposite sides of the coiling oven (2), the feeding machine table (22) and the discharging machine table (23) are arranged on the same horizontal plane, the two opposite ends of the feeding machine table (22) are provided with infrared sensing assemblies (24), the infrared sensing assembly (24) comprises a first bracket (241) and a second bracket which are arranged at two opposite ends of the feeding machine table (22), and a first infrared sensor (242) and a second infrared sensor which are respectively arranged on the first bracket (241) and the second bracket, the sensing end of the first infrared sensor (242) is opposite to the sensing end of the second infrared sensor, the frame (1) is also provided with a control cabinet, a controller is arranged in the control cabinet, the controller is respectively electrically connected with the first infrared sensor (242) and the second infrared sensor.
8. The wire-baking apparatus for spring wire molding as claimed in claim 7, wherein: one side of the connecting frame (26) far away from the coiling oven (2) is provided with a lower sealing glue frame (262), one side of the sealing cover (21) near the coiling oven (2) is provided with an upper sealing glue frame (211) corresponding to the position of the lower sealing glue frame (262), the upper sealing glue frame (211) is abutted to the lower sealing glue frame (262), one side of the lower sealing glue frame (262) near the feeding machine table (22) is provided with a plurality of placing groove groups (27) arranged at intervals, each placing groove group (27) is positioned between the adjacent supporting plates (6), and each placing groove group (27) comprises a plurality of placing grooves (271) distributed at equal intervals.
9. A batch manufacturing process for spring wire forming of wire baking equipment for spring wire forming is based on the wire baking equipment for spring wire forming of claim 8, and is characterized in that: the method comprises the following steps:
s1: winding the part of the spring wire needing wire baking on a winding roller (61), sleeving a clamping plate (63) on the winding roller (61) after winding each spring wire on the winding roller (61), fixing the clamping plate (63) on the winding roller (61) by using a butterfly bolt (64) to isolate two adjacent spring wires and sequentially finishing the operation of winding a plurality of spring wires on the same winding roller (61);
s2: placing the winding rollers (61) on the supporting plates (6) to enable the clamping rollers (611) to be in clamping fit with the limiting grooves (621), so that the winding rollers (61) are erected on the adjacent supporting plates (6), and the winding rollers (61) are placed in sequence;
s3: extending the part of the spring wire which is not required to be baked to a feeding machine table (22) through a placing groove (271), starting a lifting cylinder (31) so that a sealing cover (21) covers the coiling oven (2), and then starting an electric heating fan (53) to heat the spring wire in the coiling oven (2);
s4: after the heating for a predetermined time, the heating of the spring wire in the coiling oven (2) by the electric heating fan (53) is stopped, and the coiling oven (2) is opened by driving the sealing cover (21) through the lifting cylinder (31).
CN202010986429.8A 2020-09-18 2020-09-18 Wire baking equipment for spring wire forming and batch manufacturing process for spring wire forming Active CN112171304B (en)

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