CN112167764A - Safety helmet belt buckle assembly detection device - Google Patents
Safety helmet belt buckle assembly detection device Download PDFInfo
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- CN112167764A CN112167764A CN201910591915.7A CN201910591915A CN112167764A CN 112167764 A CN112167764 A CN 112167764A CN 201910591915 A CN201910591915 A CN 201910591915A CN 112167764 A CN112167764 A CN 112167764A
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- 238000001514 detection method Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 184
- 238000010008 shearing Methods 0.000 claims abstract description 16
- 238000010409 ironing Methods 0.000 claims description 41
- 238000010438 heat treatment Methods 0.000 claims description 33
- 238000005520 cutting process Methods 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract description 14
- 238000009434 installation Methods 0.000 abstract description 4
- 239000011521 glass Substances 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C3/00—Miscellaneous appliances for hat-making, e.g. for making wire forms for hat-frames; Apparatus for changing the form or size of finished hats
- A42C3/06—Apparatus for measuring hats
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0017—Tensile
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0278—Thin specimens
- G01N2203/0282—Two dimensional, e.g. tapes, webs, sheets, strips, disks or membranes
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a safety helmet belt buckle assembly detection device which comprises a belt buckle feeding mechanism 1, a cap belt cross-connecting mechanism, a cap belt shearing mechanism, a discharging mechanism, a workbench and a detection mechanism, wherein the belt buckle feeding mechanism comprises a belt buckle vibration disc and a belt buckle feeding mechanical arm, the discharging mechanism comprises a discharging mechanical arm, a discharging slideway and a placing box, the placing box is arranged below the discharging slideway, the discharging slideway is arranged at one end of the workbench, the workbench is fixed at the top of an electric cabinet 7, the detection mechanism, the discharging mechanical arm, the cap belt cross-connecting mechanism, the cap belt shearing mechanism and the feeding mechanical arm are sequentially arranged on the workbench from left to right, and the belt buckle vibration disc is arranged on one side of the feeding mechanical arm. According to the invention, the cap belt is conveyed by the cap belt feeding mechanism, the cap belt on the feeding mechanism is clamped to the cross-connecting mechanism by the carrying mechanism, and the cross-connecting mechanism is matched with the cap belt aligning mechanism to carry out required installation operation on the cap belt and the buckle, so that the installation efficiency is improved.
Description
Technical Field
The invention relates to a safety helmet belt buckle assembly detection device.
Background
The connecting band is arranged on the appliances such as a safety helmet or a helmet, and the connecting band is used for stably, reliably and safely fastening the safety helmet or the helmet on the head of a user. The cap area need cut off after having produced, need cut off the back and need cross-under buckle at the cap area, just can pack and leave the factory, and at present, the cap area cross-under of prior art adopts artifical the completion, and its inefficiency. The existing cap belt cross-connecting device is not provided with a feeding device and a discharging device, is not suitable for continuous production operation, and is also not provided with a tension testing device to see whether the cap belt cross-connecting device meets the standard regulation or not. Therefore, there is a strong need for a buckle assembly detection device for a helmet.
Disclosure of Invention
In view of the above problems in the prior art, it is an object of the present invention to provide a buckle assembly detecting device for a helmet.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a safety helmet belt buckle assembly detection device, includes belt buckle feed mechanism, belt buckle cross-under mechanism, belt buckle shearing mechanism, unloading mechanism, workstation and detection mechanism, belt buckle feed mechanism includes belt buckle vibration dish and belt buckle feeding manipulator, unloading mechanism includes unloading manipulator, unloading slide and places the case, place the case setting in unloading slide below, the unloading slide sets up the one end at the workstation, the top at the regulator cubicle is fixed to the workstation, detection mechanism, unloading manipulator, belt buckle cross-under mechanism, belt buckle shearing mechanism and feeding manipulator have set gradually from a left side to the right side on the workstation, one side of feeding manipulator is provided with belt buckle vibration dish.
Preferably, the cap band cross-connecting mechanism comprises a cap band feeding mechanism, a carrying mechanism, a cross-connecting mechanism and a cap band aligning mechanism, the carrying mechanism comprises a portal frame, and the cap band feeding mechanism, the cross-connecting mechanism and the cap band aligning mechanism are sequentially arranged below the portal frame from left to right.
Preferably, the cap strip feeding mechanism comprises a first support frame, a shell is arranged on the first support frame, a driving rotating shaft and a transmission rotating shaft are installed in the shell, a driving wheel is arranged on the driving rotating shaft, a transmission wheel is arranged on the transmission rotating shaft, a conveying belt is arranged between the driving wheel and the transmission wheel in a winding mode, the driving rotating shaft is connected with an output shaft of a first servo motor, the first servo motor is fixed on the shell, a first air cylinder is arranged on the shell, a first baffle is installed on the output shaft of the first air cylinder, and a cap strip placing box is arranged on one side of the shell.
Preferably, cap area shearing mechanism includes frame, hot mechanism, conveying mechanism and hot mechanism of cutting, the fifth backup pad is installed at the frame top, by having set gradually hot mechanism, conveying mechanism and the hot mechanism of cutting after going to in the fifth backup pad, the inside photoelectric sensor that is provided with of frame, the perspective window has been seted up to fifth backup pad one side, installs protective glass on this perspective window, protective glass is located the hot mechanism front end of pressing.
Preferably, the hot ironing mechanism comprises a heating ironing plate and a fifth cylinder for driving the heating ironing plate to move up and down, the heating ironing plate is arranged in the hot ironing shell, a heating plane is arranged on the lower surface of the heating ironing plate, the heating plane is exposed when the heating ironing plate is lifted, and the heating device is arranged in the heating ironing plate.
Preferably, the hot cutting mechanism includes hot cutting blade, roof and third baffle, the one end of hot cutting blade is fixed on the connecting axle, the connecting axle is connected with the piston rod of sixth cylinder, the sixth cylinder is fixed on the another side of frame, the roof passes through the bracing piece to be fixed on the second curb plate, the roof includes straight portion and the kink of interconnect, install the fan on the straight portion of roof.
Preferably, a conveying track is connected to the outer side of the buckle vibration disc, and a buckle baffle plate for abutting against the buckle is arranged on one side, away from the vibration disc, of the conveying track.
Preferably, the feeding manipulator and the discharging manipulator are three-axis manipulators.
Compared with the prior art, the safety helmet belt buckle assembly detection device has the advantages that the hat belt is conveyed through the hat belt feeding mechanism, the hat belt on the feeding mechanism is clamped to the cross-connecting mechanism through the carrying mechanism, the cross-connecting mechanism is matched with the hat belt aligning mechanism to carry out required installation operation on the hat belt and the buckle, and the installation efficiency is improved; according to the hot ironing device, the hat band is ironed and shaped through the hot ironing mechanism, so that the smoothness of the hat band is improved, the hat band is convenient to cut, and the hat band cutting efficiency is improved; the hat band ironing machine is simple and practical in structure, and can iron and shear the hat band; according to the invention, the buckle vibration disc is matched with the feeding mechanical arm to convey and place the buckle in the accommodating cavity, so that the overall working efficiency is improved; the invention detects the tension of the front tension mechanism and the rear tension mechanism on the hat band through the tension sensor, and has simple structure and good detection effect. When the safety helmet belt is stretched and detected, the helmet belt generates stretching deformation along with the continuous increase of the tension, and the helmet belt can be prevented from being broken through the cooperation of the U-shaped photoelectric sensor and the L-shaped tongue piece with the PLC.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
FIG. 1 is a schematic view of a buckle assembly detecting device for a safety helmet of the present invention;
FIG. 2 is a schematic structural view of a hat band threading mechanism of the present invention;
FIG. 3 is a schematic structural view of a hat band feeding mechanism according to the present invention;
FIG. 4 is a perspective view of the handling mechanism of the present invention;
FIG. 5 is a side view of the handling mechanism of the present invention;
FIG. 6 is a perspective view of a cross-under mechanism of the present invention;
FIG. 7 is a schematic view of a riveting assembly of the present invention;
FIG. 8 is an enlarged view taken at A in FIG. 6;
FIG. 9 is a perspective view of the band alignment mechanism of the present invention;
FIG. 10 is a side view of the cap band aligning mechanism of the present invention;
FIG. 11 is a side view of the cap band shearing mechanism of the present invention;
FIG. 12 is a perspective view of a cap band shearing mechanism of the present invention;
FIG. 13 is a schematic view of the hot ironing mechanism of the present invention with the hot ironing housing removed;
FIG. 14 is a schematic view of the detecting mechanism according to the present invention;
FIG. 15 is a schematic view of the detection mechanism of the present invention with the U-shaped support plate and the strip lamp removed;
fig. 16 is a schematic structural view at B in fig. 15.
In the figure: 1. a belt buckle feeding mechanism; 11. a vibrating disk with buckles; 12. a feeding manipulator; 2. a cap band cross-connecting mechanism; 21. a cap band feeding mechanism; 2101. a first support frame; 2102. a housing; 2103. a first servo motor; 2104. a first cylinder; 2105. a first baffle plate; 2106. a hat band placing box; 22. a carrying mechanism; 2201. a support pillar; 2202. a cross beam; 2203. a first linear module; 2204. a fixing plate; 2205. a first sliding table cylinder; 2206. a first moving plate; 2207. a first L-shaped plate; 2208. a pneumatic finger; 2209. a first slide rail; 2210. a first slider; 23. a cross-connecting mechanism; 2301. a second linear module; 2302. a first base plate; 2303. a first support base; 2304. a first support plate; 2305. positioning blocks; 2306. a groove; 2307. buckling; 2308. a second slide rail; 2309. a second slider; 2310. a U-shaped bracket; 2311. a second cylinder; 2312. a cylinder mounting seat; 2313. a second L-shaped plate; 2314. a third cylinder; 2315. a first support; 2316. a wedge block; 2317. a cylinder fixing plate; 2318. a second sliding table cylinder; 2319. a fourth cylinder; 2320. a second support plate; 2321. a third sliding table cylinder; 2322. a first connecting plate; 2323. a riveting manipulator; 2324. a third linear module; 2325. a second support seat; 24. a cap band aligning mechanism; 2401. a second base plate; 2402. a third slide rail; 2403. a third slider; 2404. cushion blocks; 2405. a third support plate; 2406. a second support; 2407. a second support frame; 2408. a fourth linear module; 2409. a third L-shaped plate; 2410. a first side plate; 2411. a fourth support plate; 2412. a second baffle; 2413. a first positive and negative screw; 2414. a second servo motor; 2415. an L-shaped support frame; 2416. a fourth slide rail; 2417. a fourth slider; 2418. a second moving plate; 2419. a second connecting plate; 2420. a fifth slider; 2421. a fifth slide rail; 2422. a transverse plate; 2423. a rotating cylinder; 2424. a manipulator; 2425. inserting the sheet; 2426. a fifth linear module; 3. a cap band shearing mechanism; 31. a frame; 32. a hot ironing mechanism; 3201. heating the ironing plate; 3202. a first cylinder; 3203. a hot iron enclosure; 3204. a fixing plate; 3205. a fourth L-shaped plate; 3206. an L-shaped bracket; 33. a conveying mechanism; 3301. a first guide bar; 3302. a delivery wheel; 3303. a limiting block; 3304. a transfer axle; 3305. a second side plate; 3306. a driven pulley; 3307. a transmission belt; 3308. a third servo motor; 3309. a third support; 34. a hot cutting mechanism; 3401. a hot cutting blade; 3402. a top plate; 3403. a third baffle plate; 3404. a connecting shaft; 3405. a second cylinder; 3406. a support bar; 3407. a fan; 3408. a support block; 3409. a blanking chute; 35. a fifth support plate; 36. a photosensor; 37. protecting glass; 4. finished product blanking mechanism; 41. a feeding manipulator; 42. a blanking slideway; 43. placing a box; 5. a work table; 6. a detection mechanism; 61. a sixth support plate; 62. a third support frame; 63. a tension mechanism; 631. a front tension mechanism; 63101. a U-shaped bracket; 63102. a support block; 63103. a sixth slider; 63104. a third moving plate; 63105. a convex block; 63106. a through hole; 63107. a second guide bar; 63108. a thimble; 63109. a spring; 63110. a limiting block; 63111. a tongue piece; 632. a back tension mechanism; 633. a sixth slide rail; 634. a fourth support; 63401. a third side plate; 63402. a third base plate; 3403. a fourth baffle; 635. a second positive and negative screw; 636. a fourth servo motor; 637. a threaded sleeve; 64. a carrier; 6401. a carrier base; 6402. positioning blocks; 6403. a groove; 65. a cap band detection mechanism; 6501. a tension sensor; 6502. a third support seat; 66. a U-shaped support plate; 67. a bar-shaped lamp; 68. mounting a plate; 69. a U-shaped photoelectric sensor; 7. an electrical cabinet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-16, the present invention provides a technical solution: the utility model provides a safety helmet cap belt buckle assembly detection device, includes belt buckle feed mechanism 1, cap belt cross-under mechanism 2, cap belt shearing mechanism 3, unloading mechanism 4, workstation 5 and detection mechanism 6, belt buckle feed mechanism 1 includes belt buckle vibration dish 11 and belt buckle feeding manipulator 12, unloading mechanism 4 includes unloading manipulator 41, unloading slide 42 and places case 43, place case 43 and set up in unloading slide 42 below, unloading slide 42 sets up the one end at workstation 5, the top at regulator cubicle 7 is fixed to workstation 5, detection mechanism 6, unloading manipulator 41, cap belt cross-under mechanism 2, cap belt shearing mechanism 3 and feeding manipulator 12 have set gradually from a left side to the right side on workstation 5, one side of feeding manipulator 12 is provided with belt buckle vibration dish 11.
In this embodiment, a conveying track is connected to the outer side of the vibrating plate 11, and a buckle baffle for the buckle to abut against is arranged on one side of the conveying track away from the vibrating plate.
In this embodiment, the feeding manipulator 12 and the discharging manipulator 41 are both three-axis manipulators.
The cap band cross-connecting mechanism 2 in this embodiment includes a cap band feeding mechanism 21, a carrying mechanism 22, a cross-connecting mechanism 23 and a cap band aligning mechanism 24, the carrying mechanism 22 includes a portal frame, and the cap band feeding mechanism 21, the cross-connecting mechanism 23 and the cap band aligning mechanism 24 are sequentially arranged from left to right below the portal frame.
The cap strip feeding mechanism 21 in this embodiment includes a first support frame 2101, be provided with a housing 2102 on the first support frame 2101, install initiative pivot and transmission pivot in the housing 2102, be provided with the action wheel on the initiative pivot, be provided with the drive wheel on the transmission pivot, the action wheel with around being equipped with the conveyer belt between the drive wheel, the initiative pivot is connected with the output shaft of first servo motor 2103, first servo motor 2103 is fixed on the housing 2102, be provided with first cylinder 2104 on the housing 2102, install first baffle 2105 on the output shaft of first cylinder 2104, one side of housing 2102 is provided with the cap strip and places case 2106.
The portal frame in this embodiment includes two support columns 2201 and a crossbeam 2202, the crossbeam 2202 is located the upper portion of support column 2201, first linear module 2203 is installed at crossbeam 2202 top, install fixed plate 2204 on first linear module 2203's the slider, first slip table cylinder 2205 is installed to one side of fixed plate 2204, be fixed with first movable plate 2206 on first slip table cylinder 2205's the slip table, be fixed with first L shaped plate 2207 on first movable plate 2206, install pneumatic finger 2208 on the first L shaped plate 2207.
In this embodiment, a first slide rail 2209 is disposed on one side of the cross beam 2202, a first slide block 2210 is disposed on the first slide rail 2209, and the first slide block 2210 is fixedly connected to a first sliding table cylinder 2205.
The cross-under mechanism 23 in this embodiment includes the second linear module 2301, the second linear module 2301 is fixed on first bottom plate 2302, two first supporting seats 2303 are installed on the slider of the second linear module 2301, two first supporting seats 2304 are all installed on the first supporting seat 2303, two locating pieces 2305 are installed on the first supporting plate 2304, two locating pieces 2305 are all equipped with on the locating piece 2305, two form the chamber that holds that can hold the buckle between the recess 2306, hold the intracavity and install buckle 2307.
In this embodiment, second sliding rails 2308 are respectively disposed on two sides of the second linear module 2301, the second sliding rails 2308 are fixed on the first base plate 2302, two cap belt inserting assemblies are disposed on the second sliding rails 2308, the two cap belt inserting assemblies are symmetrically disposed, the cap belt inserting assemblies include second sliding blocks 2309 mounted on the second sliding rails 2308, a U-shaped bracket 2310 is mounted on the second sliding blocks 2309, the U-shaped bracket 2310 is connected with a piston rod of the second cylinder 2311, the second cylinder 2311 is fixed on a cylinder mounting seat 2312, the cylinder mounting seat 2312 is fixed on the second L-shaped plate 2313, the second L-shaped plate 2313 is fixed on the first base plate 2302, the first base plate 2302 is fixed on a sliding block of the third linear module 2324, and the third linear module 2324 is fixed on the second supporting seat 2325.
In this embodiment, the U-shaped bracket 2310 is provided with a third cylinder 2314, a piston rod of the third cylinder 2314 is provided with a first support 2315, and the first support 2315 is provided with a wedge 2316.
The riveting assembly comprises a cylinder fixing plate 2317 fixed on the first base plate 2302, a second sliding table cylinder 2318 is installed on the cylinder fixing plate 2317, a fourth cylinder 2319 is arranged on a sliding table of the second sliding table cylinder 2318, a second supporting plate 2320 is fixed on a piston rod of the fourth cylinder 2319, a third sliding table cylinder 2321 is arranged on the second supporting plate 2320, a first connecting plate 2322 is installed on the sliding table of the third sliding table cylinder 2321, and a riveting manipulator 2323 is installed on the first connecting plate 2322.
The hat band aligning mechanism 24 in this embodiment includes a second bottom plate 2401, wherein third slide rails 2402 are respectively disposed at two ends of the second bottom plate 2401, third slide blocks 2403 are disposed on the two third slide rails 2402, cushion blocks 2404 are respectively mounted on the two third slide blocks 2403, a third support plate 2405 is disposed between the two cushion blocks 2404, the third support plate 2405 is fixed on a slide block of a fifth linear module 2426, the fifth linear module 2426 is mounted on the second bottom plate 2401, and a second support 2406 and a second support 2407 are mounted on the third support plate 2405.
In this embodiment, the second supporting frame 2407 is provided with a fourth linear module 2408, and a slider of the fourth linear module 2408 is provided with a third L-shaped plate 2409.
The second support 2406 in this embodiment includes two first side plates 2410 and a fourth support plate 2411, the two first side plates 2410 are respectively disposed on two sides of the fourth support plate 2411, a second baffle 2412 is fixed on the fourth support plate 2411, a first positive and negative screw 2413 is disposed between the second baffle 2412 and the first side plate 2410, one end of the first positive and negative screw 2413 is mounted on the first side plate 2410 through a bearing, the other end passes through the second baffle 2412 and is connected with an output shaft of a second servo motor 2414, one end of the first positive and negative screw 2413 is provided with a positive thread, the other end is provided with a negative thread, the positive and negative threads are respectively connected with a positive nut locking block and a negative nut locking block through threads, the upper ends of the positive nut locking block and the negative nut locking block are both mounted with an L-shaped support frame 2415, the L-shaped support frame 2415 is provided with a fourth slide rail 2416, a fourth slider 2417 is arranged on the fourth slide rail 2416, a second moving plate 2418 is mounted on the fourth slider 2417, a second connecting plate 2419 is arranged on the second moving plate 2418, the second connecting plate 2419 is fixedly connected with a fifth slider 2420, the fifth slider 2420 is arranged on a fifth slide rail 2421, the fifth slide rail 2421 is mounted on a transverse plate 2422, and the transverse plate 2422 is fixed on a third L-shaped plate 2409.
In this embodiment, a rotary cylinder 2423 is installed on the second moving plate 2418, a manipulator 2424 is installed on an output shaft of the rotary cylinder 2423, and a penetrating piece 2425 is installed on a clamping jaw of the manipulator 2424.
The hat band shearing mechanism 3 in this embodiment includes a frame 31, a hot ironing mechanism 32, a conveying mechanism 33 and a hot cutting mechanism 34, a fifth supporting plate 35 is installed on the top of the frame 31, and the hot ironing mechanism 32, the conveying mechanism 33 and the hot cutting mechanism 34 are sequentially arranged on the fifth supporting plate 35 from front to back.
In this embodiment, a photoelectric sensor 36 is disposed inside the frame 31, and the photoelectric sensor 36 may be an infrared thermal imager, a visible light imaging system, or a laser. A perspective window is formed in one side of the fifth supporting plate 35, a protective glass 37 is mounted on the perspective window, the axis of the protective glass 37 corresponds to the axis optical axis of the photoelectric sensor 36, and the protective glass 37 is located at the front end of the hot ironing mechanism 32.
The photoelectric sensor in this embodiment is connected to a PLC controller, and the PLC controller is connected to the band buckle feeding mechanism 1, the cap band cross-connecting mechanism 2, the cap band shearing mechanism 3, the discharging mechanism 4, and the detecting mechanism, respectively, to control the band buckle feeding mechanism 1, the cap band cross-connecting mechanism 2, the cap band shearing mechanism 3, the discharging mechanism 4, and the detecting mechanism 6 to operate.
The hot ironing mechanism 32 in this embodiment includes a heating ironing board 3201 and a fifth cylinder 3202 for driving the heating ironing board 3201 to move up and down, the heating ironing board 3201 is disposed in a hot ironing housing 3203, a heating plane is disposed on a lower surface of the heating ironing board 3201, the heating plane is exposed when the heating ironing board 3201 is lifted up, the heating device is disposed in the heating ironing board 3201, the heating device is used for heating the heating plane, and the heating device is a heating wire. A fixing plate 3204 is disposed on an upper surface of the heating ironing plate 3201, a fourth L-shaped plate 3205 is mounted on the fixing plate 3204, the fourth L-shaped plate 3205 is fixed on an L-shaped bracket 3206, the L-shaped bracket 3206 is connected with a piston rod end of a fifth cylinder 3202, and the fifth cylinder 3202 is fixed on a side surface of the frame 31.
The conveying mechanism 33 in this embodiment includes a first guide bar 3301 and a conveying wheel 3302 sequentially arranged from front to back, two ends of the first guide bar 3301 are fixed on a third support 3309, the third support 3309 is fixed on a fifth support plate 35, two limit blocks 3303 are arranged in the middle of the first guide bar 3301, the two limit blocks 3303 are fixed on the fifth support plate 35, a guide gap for passing a helmet belt is formed between the two limit blocks 3303 and the first guide bar 3301, the conveying wheel 3302 is mounted on a conveying wheel shaft 3304, two ends of the conveying wheel shaft 3304 are respectively provided with a second side plate 3305, two ends of the conveying wheel shaft 3304 are respectively fixed on the second side plate 3305, the conveying wheel shaft 3304 is further provided with a driven pulley 306, the driven pulley 3306 is in transmission connection with a driving pulley through a transmission belt 3307, the driving pulley is connected with an output shaft of a third servo motor 308, the third servo motor 3308 is fixed to a side surface of the frame 31.
In this embodiment the hot cutting mechanism 34 includes hot cutter 3401, roof 3402 and third baffle 3403, hot cutter 3401's one end is fixed on connecting axle 3404, connecting axle 3404 is connected with sixth cylinder 3405's piston rod, sixth cylinder 3405 is fixed on the another side of frame 31, roof 3402 passes through bracing piece 3406 to be fixed on second side board 3305, roof 3402 includes straight portion and the kink of interconnect, install fan 3407 on the straight portion of roof 3402, be provided with the heating wire in the hot cutter 3401.
In this embodiment, two ends of the third blocking plate 3403 are fixed to a supporting block 3408, the supporting block 3408 is fixed to one end of the fifth supporting plate 35, a discharging chute 3409 is arranged below the third blocking plate 3403, and the discharging chute 3409 is fixed to the frame 31.
The detecting mechanism 6 in this embodiment includes a sixth supporting plate 61, the sixth supporting plate 61 is fixed on a supporting frame 62, a pulling mechanism 63 is disposed on the sixth supporting plate 61, a carrier 64 and a detecting mechanism 65 are mounted on the pulling mechanism 63, U-shaped supporting plates 66 are disposed on two sides of the sixth supporting plate 61, and a strip lamp 67 is mounted between the U-shaped supporting plates 66.
The tension mechanism 63 in this embodiment includes a sixth slide rail 633, and a front tension mechanism 631 and a rear tension mechanism 632 symmetrically disposed at two ends of the sixth slide rail 633, where the sixth slide rail 633 is provided with two, the sixth slide rail 633 is disposed in parallel and fixed on the sixth support plate 61, the front tension mechanism 631 and the rear tension mechanism 632 are the same in structure, the front tension mechanism 31 includes a U-shaped support 63101 and a third moving plate 63104, support blocks 63102 are respectively installed at bottoms of two third side plates of the U-shaped support 63101, sixth sliders 63103 are respectively installed at bottoms of the two support blocks 63102, and the two sixth sliders 63103 are respectively slidably disposed on the two sixth slide rails 633.
In this embodiment, the carrier 64 is installed on the top of the U-shaped support 63101, the carrier 64 includes a carrier base 6401, two positioning blocks 6402 arranged at an interval are installed on the top of the carrier base 6401, corresponding grooves 6403 are respectively formed on one side surface of the two positioning blocks 6402, and a clamping groove is formed between the two grooves 6403 and used for placing the buckle 2307.
The tensile mechanism 63 in this embodiment further includes a fourth support 634 mounted on the sixth support plate 61, the fourth support 634 is located between the two sixth slide rails 633, the fourth support 634 includes two third side plates 63401 and a third bottom plate 63402, the two third side plates 63401 are respectively disposed on two sides of the third bottom plate 63402, a fourth baffle 63403 is fixed on the third bottom plate 63402, a second positive and negative screw is disposed between the fourth baffle 63403 and the third side plate 63401, one end of the second positive and negative screw 635 is mounted on the third side plate 63401 through a bearing, the other end passes through the fourth baffle 63403 and is connected with an output shaft of the fourth servo motor 636, one end of the second positive and negative screw 635 is provided with a positive thread, the other end is provided with a reverse thread, the positive thread and the reverse thread are respectively connected with a positive nut locking block and a reverse nut locking block through threads, a third moving plate 63104 is mounted at the upper ends of the positive nut locking block and the reverse nut locking block, a convex block 63105 is mounted at the top of the third moving plate 63104, two through holes 63106 are formed in the middle of the convex block 63105, a second guide rod 63107 is arranged in each of the two through holes 63106, one end of the second guide rod 63107 is fixed on the U-shaped support 63101, ejector pins 63108 are arranged at the two ends of the convex block 63105, the ejector pins 63108 are fixed on the convex block 63105, the other end of the ejector pins 63108 penetrates through the convex block 63105 and is fixed on the U-shaped support 63101, a spring 63109 is sleeved on the ejector pin 63108, one end of the spring 63109 abuts against one side of the convex block 63105, and the other end of the spring 63109 abuts against one side of the U-shaped support 63101.
The fourth servo motor 636 in this embodiment is mounted on the third base 63402 and is located between the third side 63401 and the fourth bezel 63403.
A limit block 63110 is installed on the other side of the convex block 63105 in this embodiment, and the limit block 63110 is located between the two through holes 63106.
The detection mechanism 65 in this embodiment includes a tension sensor 6501 and a third support 6502, the third support 6502 is installed on the top of the convex block 63105, and the tension sensor 6501 is installed on the third support 6502.
In this embodiment, a mounting plate 68 is disposed on one side surface of the sixth supporting plate 61, a U-shaped photoelectric sensor 69 is mounted on one side surface of the mounting plate 68, the U-shaped photoelectric sensor 69 is connected to the PLC controller, the U-shaped photoelectric sensor 69 is located at one end of the sixth sliding rail 633, and a tongue piece 63111 inserted in cooperation with the U-shaped photoelectric sensor 69 is disposed on one side of the supporting block 63102.
The working principle and the using process of the invention are as follows: when the hat band hot-ironing device is used, a hat band is manually inserted on the hot-ironing mechanism 32, the conveying mechanism 33 and the hot-cutting mechanism 34 in sequence, when a photoelectric sensor senses the hat band, a sensed signal is sent to the PLC controller, the PLC controller controls the hot-ironing mechanism 32 to work, the heating wire is electrified to heat the hot-ironing plate 3201, the fifth cylinder 3202 acts to push the L-shaped bracket 3206 and the hot-ironing plate 3201 to move downwards, so that the hot-ironing plate 3201 carries out hot-ironing on the hat band, after the hot-ironing is finished, the hat band passes through the guide gap to be in contact with the conveying wheel 3302, the third servo motor 3308 works to drive the driving belt wheel, the driven belt wheel 3306 is driven to rotate through 3307 transmission, the conveying belt 3304 and the conveying wheel 3302 are driven to rotate, the hat band in contact with the conveying wheel 3302 moves to the hot-cutting mechanism 34, the heating wire is electrified to heat the hot-cutting blade 3401, and the fan works to blow air to the hot-cutting, the hot cutter 3401 is heated uniformly, the heated sixth cylinder 3405 works, and the hot cutter 3401 is pushed to move downwards through the transmission of the connecting shaft 3404 to cut the hat band. After the hat band is cut, the cut hat band is manually placed on a conveying belt, a first servo motor 2103 works to drive a driving rotating shaft and a driving wheel, the driving wheel and a driving wheel are driven by the conveying belt, so that the hat band on the conveying belt moves, meanwhile, a belt buckle vibration disc 11 works to sequentially convey buckles in the belt buckle vibration disc 11 to a conveying track, a feeding manipulator 12 acts to clamp and place buckles 2307 on the conveying track into a containing cavity, a pneumatic finger 2208 is driven to move by a first linear module 2203 and a first sliding table cylinder 2205 and moves to the hat band, the pneumatic finger 2208 acts to clamp and place the hat band, the pneumatic finger 208 clamping the hat band is moved to a cross-connecting mechanism 23 and two ends of the hat band are respectively penetrated on the buckles 2307 by the first linear module 2203 and the first sliding table cylinder 2205, a second cylinder 311 pushes a U-shaped support 2310 to move, the third cylinder 2314 and the wedge 2316 fixed on the U-shaped bracket 2310 move towards the buckle direction, the third cylinder 2314 moves to push the wedge 2316 to move up and down, so that the wedge 2316 is flush with the clamping groove on the buckle 2307, the manipulator 2424 is driven to move to the hat band by the fifth linear module 2426, the fourth linear module 2408 and the second servo motor 2414, the manipulator 2424 moves to clamp one end of the hat band, the hat band is inserted into the clamping groove of the buckle 2307 by matching with the wedge 2316, the rotary cylinder 2423 drives the manipulator 2424 and the inserting sheet 2425 to rotate 180 degrees, the inserting sheet 2425 is driven by the second servo motor 2414 to insert the hat band in the clamping groove of the buckle 2307, one end of the hat band penetrates into the clamping groove and penetrates out of the clamping groove, the rivet manipulator 2323 is driven by the second sliding table cylinder 2318, the fourth cylinder 2319 and the third sliding table cylinder 2321 to move to the hat band, riveting fixation is carried out on the two ends of the hat band through the action of the riveting manipulator 323, the two ends of the hat band are clamped with the buckles 2307, after the hat band is assembled, the blanking manipulator 41 works to clamp the assembled hat band and place the assembled hat band in the blanking slideway 42, and the assembled hat band slides into the placing box 43 along with the blanking slideway 42.
During detection, the two ends of the assembled hat band are respectively fixed on the belt buckles 6404 above the front tension mechanism 631 and the rear tension mechanism 632 by the blanking manipulator 41, the fourth servo motor 636 works to drive the second positive and negative screw 635 to rotate, and the positive nut locking block and the negative nut locking block are gradually close to or far away from each other under the drive of the second positive and negative screw 635, so that the safety hat band fixed above the positive nut locking block and the negative nut locking block is driven to be stretched or tightened. The tension sensor detects the tension of the front tension mechanism 631 and the rear tension mechanism 632 on the safety helmet belt in the stretching process, and the detection effect is good. When the safety helmet belt is stretched and detected, the safety helmet belt is stretched and deformed along with the continuous increase of the tensile force, when the supporting block 63102 moves to one end of the sixth sliding rail 633, the L-shaped tongue piece 63111 on the supporting block 63102 moves into the groove of the U-shaped photoelectric sensor 69, the U-shaped photoelectric sensor 69 senses the L-shaped tongue piece 63111 and sends a signal to the PLC, the PLC sends a control signal to control the fourth servo motor 636 to stop working, and the safety helmet belt is prevented from being broken.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a safety helmet cap belt buckle assembly detection device, includes buckle feed mechanism (1), cap belt cross-under mechanism (2), cap belt shearing mechanism (3), unloading mechanism (4), workstation (5) and detection mechanism (6), its characterized in that: belt buckle feed mechanism (1) is including belt buckle vibration dish (11) and belt buckle feed manipulator (12), unloading mechanism (4) are including unloading manipulator (41), unloading slide (42) and place case (43), place case (43) and set up in unloading slide (42) below, unloading slide (42) set up the one end in workstation (5), the top at regulator cubicle (7) is fixed in workstation (5), workstation (5) are gone up and are set gradually detection mechanism (6), unloading manipulator (41), cap area cross-under mechanism (2), cap area shearing mechanism (3) and feed manipulator (12) from a left side to the right side, one side of feed manipulator (12) is provided with belt buckle vibration dish (11).
2. The headgear strap buckle assembly detection device of claim 1, wherein: the cap belt cross-connecting mechanism (2) comprises a cap belt feeding mechanism (21), a carrying mechanism (22), a cross-connecting mechanism (23) and a cap belt aligning mechanism (24), the carrying mechanism (22) comprises a portal frame, and the cap belt feeding mechanism (21), the cross-connecting mechanism (23) and the cap belt aligning mechanism (24) are sequentially arranged from left to right below the portal frame.
3. The headgear strap buckle assembly detection device of claim 2, wherein: the cap band feeding mechanism (21) comprises a first support frame (2101), a shell (2102) is arranged on the first support frame (2101), a driving rotating shaft and a transmission rotating shaft are installed in the shell (2102), a driving wheel is arranged on the driving rotating shaft, a transmission wheel is arranged on the transmission rotating shaft, a conveying belt is arranged between the driving wheel and the transmission wheel in a winding mode, the driving rotating shaft is connected with an output shaft of a first servo motor (2103), the first servo motor (2103) is fixed on the shell (2102), and a first air cylinder (2104) is arranged on the shell (2102).
4. The headgear strap buckle assembly detection device of claim 1, wherein: hat band shearing mechanism (3) include frame (31), hot mechanism (32), conveying mechanism (33) and hot mechanism (34) of cutting, fifth backup pad (35) are installed at frame (31) top, on fifth backup pad (35) by going to the back and having set gradually hot mechanism (32), conveying mechanism (33) and hot mechanism (34) of cutting, frame (31) inside is provided with photoelectric sensor (36), perspective window has been seted up to fifth backup pad (35) one side.
5. The headgear strap buckle assembly detection device of claim 4, wherein: the hot ironing mechanism (32) comprises a heating ironing plate (3201) and a fifth cylinder (3202) for driving the heating ironing plate (3201) to move up and down, the heating ironing plate (3201) is arranged in a hot ironing shell (3203), and a heating plane is arranged on the lower surface of the heating ironing plate (3201).
6. The headgear strap buckle assembly detection device of claim 4, wherein: hot cutting mechanism (34) are including hot cutting blade (3401), roof (3402) and third baffle (3403), the one end of hot cutting blade (3401) is fixed on connecting axle (3404), connecting axle (3404) is connected with the piston rod of sixth cylinder (3405), sixth cylinder (3405) is fixed on the another side of frame (31), roof (3402) are including interconnect's straight portion and kink, install fan (3407) on the straight portion of roof (3402).
7. The headgear strap buckle assembly detection device of claim 1, wherein: the outer side of the vibrating plate (11) with the buckle is connected with a conveying track.
8. The headgear strap buckle assembly detection device of claim 1, wherein: detection mechanism (6) include sixth backup pad (61), sixth backup pad (61) are fixed on support frame (62), be provided with pulling force mechanism (63) on sixth backup pad (61), install carrier (64) and detection mechanism (65) on pulling force mechanism (63), the both sides of sixth backup pad (61) are provided with U-shaped backup pad (66), install bar lamp (67) between U-shaped backup pad (66), pulling force mechanism (63) include preceding pulling force mechanism (631) and back pulling force mechanism (632) of sixth slide rail (633) and symmetry setting at sixth slide rail (633) both ends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910591915.7A CN112167764A (en) | 2019-07-01 | 2019-07-01 | Safety helmet belt buckle assembly detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910591915.7A CN112167764A (en) | 2019-07-01 | 2019-07-01 | Safety helmet belt buckle assembly detection device |
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| Publication Number | Publication Date |
|---|---|
| CN112167764A true CN112167764A (en) | 2021-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910591915.7A Pending CN112167764A (en) | 2019-07-01 | 2019-07-01 | Safety helmet belt buckle assembly detection device |
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| Country | Link |
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| CN (1) | CN112167764A (en) |
Cited By (1)
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|---|---|---|---|---|
| CN112964445A (en) * | 2021-03-18 | 2021-06-15 | 钟林臻 | Device for detecting knocking resistance of safety helmet |
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