CN112167627B - Diet low-sugar eight-treasure rice pudding and preparation method and processing equipment thereof - Google Patents

Diet low-sugar eight-treasure rice pudding and preparation method and processing equipment thereof Download PDF

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CN112167627B
CN112167627B CN202011100112.6A CN202011100112A CN112167627B CN 112167627 B CN112167627 B CN 112167627B CN 202011100112 A CN202011100112 A CN 202011100112A CN 112167627 B CN112167627 B CN 112167627B
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discharging
transparent
rice pudding
treasure rice
sugar
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CN112167627A (en
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王安
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Jining Shangzhuo Food Co ltd
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Jining Shangzhuo Food Co ltd
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    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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    • A23L19/03—Products from fruits or vegetables; Preparation or treatment thereof consisting of whole pieces or fragments without mashing the original pieces
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    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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    • A—HUMAN NECESSITIES
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    • A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/16—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
    • A23L3/18—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus
    • A23L3/22—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus with transport through tubes
    • A23L3/225—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus with transport through tubes in solid state
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    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/125—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives containing carbohydrate syrups; containing sugars; containing sugar alcohols; containing starch hydrolysates
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    • A23L5/10—General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10—General methods of cooking foods, e.g. by roasting or frying
    • A23L5/17—General methods of cooking foods, e.g. by roasting or frying in a gaseous atmosphere with forced air or gas circulation, in vacuum or under pressure
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    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
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    • A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
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    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20—Extruding
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    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs

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Abstract

The invention relates to the technical field of food processing, in particular to diet low-sugar eight-treasure rice pudding capable of being produced in large batches and a preparation method thereof, and particularly relates to diet low-sugar eight-treasure rice pudding and a preparation method and processing equipment thereof, wherein the diet low-sugar eight-treasure rice pudding comprises main materials and auxiliary materials, and the main materials comprise the following components: glutinous rice, black rice, lotus root starch and sterile water; the auxiliary materials comprise the following components: chinese dates, pear blocks, medlar, broad beans, lotus plumule and oligosaccharide. The eight-treasure rice pudding has the characteristics of good taste and low sugar, and can be eaten by a diabetic in a proper amount; the eight-treasure rice pudding prepared by the preparation method is produced in an aseptic environment, so that the safety and health of food can be better ensured, the storage time of the food is effectively prolonged, and the influence degree of long-time storage on the taste of the food is reduced; most procedures of the whole processing equipment are in an automatic processing state in the processing process, so that the production efficiency can be effectively improved, and the production capacity is improved; meanwhile, the labor amount of operators is reduced, the working efficiency is improved, and trouble and labor are saved.

Description

Diet low-sugar eight-treasure rice pudding and preparation method and processing equipment thereof
Technical Field
The invention relates to the technical field of food processing, in particular to diet low-sugar eight-treasure rice pudding capable of being produced in large batches and a preparation method thereof, and especially relates to diet low-sugar eight-treasure rice pudding and a preparation method and processing equipment thereof.
Background
Eight-treasure rice pudding is also called as glutinous rice eight-treasure rice pudding, which is the earliest traditional famous point in Ningbo city in Zhejiang province and belongs to Zhejiang vegetable series. The traditional eight-treasure rice pudding is mainly prepared from raw materials such as glutinous rice, sweetened bean paste, jujube paste, preserved fruit, lotus plumule, rice kernel, longan and white sugar, and has the characteristics of good taste and easy digestion and absorption, so the eight-treasure rice pudding is popular with a plurality of people.
However, the traditional eight-treasure rice pudding has many problems in the aspects of applicable people, long-term storage and the like due to the limitations of material selection and preparation methods, and one of the problems is as follows: the traditional eight-treasure rice pudding is not suitable for some patients with diabetes due to the high sugar content, so that the applicable population is limited; the second is that: the traditional eight-treasure rice pudding usually adopts a home-made method, and the home-made method and the traditional cooking method can only prepare small batches and cannot effectively produce and store the small batches.
Therefore, in order to widen the applicable population of the eight-treasure rice pudding and effectively improve the preparation method of the eight-treasure rice pudding, the eight-treasure rice pudding can be rapidly circulated in the market, and the low-sugar eight-treasure rice pudding with good taste is formed.
Disclosure of Invention
In order to solve one of the technical problems, the invention adopts the technical scheme that: the diet low-sugar eight-treasure rice pudding comprises main materials and auxiliary materials, wherein the main materials comprise the following components: glutinous rice, black rice, lotus root starch and sterile water; the auxiliary materials comprise the following components: chinese dates, pear blocks, medlar, broad beans, lotus plumule and oligosaccharide.
Preferably, the main material further comprises the following components: whole grain wheat and yam powder; the auxiliary material also comprises the following components: and (4) lily bulb.
Preferably, the diet low-sugar eight-treasure rice pudding comprises the following components in parts by weight: 300-500 parts of glutinous rice, 5-10 parts of Chinese date, 150-250 parts of black rice, 10-20 parts of lotus root starch, 500-1500 parts of sterile water, 5-10 parts of pear blocks, 5-10 parts of medlar, 5-10 parts of broad beans, 2-5 parts of lotus plumule and 20-30 parts of oligosaccharide.
Preferably, the composition also comprises the following components in parts by weight: 150-250 parts of whole-grain wheat, 20-30 parts of lily and 10-20 parts of yam powder.
A preparation method of diet low-sugar eight-treasure rice pudding comprises the following steps:
s1: preparing materials:
preparing related main materials and auxiliary materials according to the weight ratio in an aseptic workshop according to production requirements, and respectively and independently placing various components at the feed end of processing equipment of the diet low-sugar eight-treasure rice pudding;
s2: and (3) sterilization treatment:
placing the above components in processing equipment of diet low-sugar eight-treasure rice pudding respectively, and sterilizing to obtain sterile components;
s3: mixing materials:
simultaneously, respectively putting the sterile components into processing equipment of the diet low-sugar eight-treasure rice pudding according to the amount for material mixing, and uniformly mixing the components;
s4: high-pressure high-temperature cooking:
the uniformly mixed materials in the processing equipment of the diet low-sugar eight-treasure rice pudding are subjected to high-temperature high-pressure cooking to obtain high-temperature eight-treasure rice pudding;
s5: cooling and temperature reduction treatment:
extruding and extruding the obtained high-temperature eight-treasure rice pudding to form blocky eight-treasure rice pudding, and cooling the blocky eight-treasure rice pudding on a sealed production line of processing equipment of the low-sugar diet eight-treasure rice pudding to a proper temperature;
s6: and (3) vacuum packaging:
and carrying out vacuum packaging on the obtained eight-treasure rice pudding in an aseptic production workshop to form a vacuum-packaged finished eight-treasure rice pudding.
Preferably, the sterilization treatment in the step S3 is implemented by performing high-temperature sterilization and high-temperature steam simultaneously.
Preferably, the high-temperature high-pressure cooking time in the S4 is 20min-40min.
The processing equipment of the low-sugar meal eight-treasure rice pudding is installed inside an aseptic workshop and comprises a plurality of transparent feeding pipelines used for feeding, the upper reaches of each transparent feeding pipeline are feeding ends, the feeding ends of the transparent feeding pipelines are arranged in an upward inclined mode, the end portions of the transparent feeding pipelines are fixedly provided with stop valves, the tail ends of the transparent feeding pipelines are provided with discharging components, the outlet ends of the discharging components extend into a cylindrical reaction component, the top of the cylindrical reaction component is provided with a pressing component, the bottom of the cylindrical reaction component is provided with a forming discharging component, the discharging end of the forming discharging component is connected with the upper reaches of a sealed cooling production line, and the lower reaches of the cooling production line are connected with the existing vacuum packaging equipment.
Preferably, the angle of inclination of the transparent feed conduit is 15-30 degrees.
Preferably, both ends of each transparent feed pipeline are movably inserted into bearing holes of bearing seats at corresponding positions, a friction rolling belt is wound around the periphery of the upper section of each transparent feed pipeline, a plurality of friction convex teeth are fixed on the outer side wall of each transparent feed pipeline at intervals along the circumference, the inner side wall of each friction rolling belt is used for abutting against and tightly matching with each corresponding friction convex tooth, a driven gear is fixed on the outer side wall of one section of one transparent feed pipeline, a driving motor is fixedly installed on the outer side of the driven gear, a driving gear is fixedly installed on a motor shaft of the driving motor, the driving gear is meshed with the driven gear, and spiral guide blades are fixedly installed in the central cavity of each transparent feed pipeline.
Preferably, arrange the material subassembly and include a material collecting bin the bottom of material collecting bin is equipped with a shutoff and is in the bearing board of material collecting bin bottom the top fixed mounting of bearing board has an electronic scale, the one end activity of bearing board articulates the bottom of material collecting bin the bottom activity of bearing board articulates there is the hydro-cylinder of unloading that an slope set up, the top activity of the hydro-cylinder of unloading articulates the bottom of bearing board, the bottom activity of the hydro-cylinder of unloading articulates the lower extreme one side of material collecting bin.
Preferably, the cylindrical reaction component comprises an inner cylinder, an outer cylinder is arranged on the outer side of the inner cylinder, an electric heating pipe is installed between the inner cylinder and the outer cylinder, and the material pressing component is installed on the upper portion of the inner cylinder.
Preferably, the pressing assembly comprises a plunger which is installed in an upper inner cavity of the inner barrel in a matching mode, a positioning frame which is fixedly arranged relative to the inner barrel is arranged above the inner barrel, a pressing electric cylinder is fixedly installed at the bottom of the positioning frame, and the bottom of a piston rod of the pressing electric cylinder is fixedly connected with the top of the plunger.
Preferably, the molding and discharging assembly comprises a discharging shaping pipe fixedly installed at the bottom of the center of the inner cylinder, a control valve is installed on the discharging shaping pipe, and the tail end of the discharging shaping pipe extends to the upper part of the sealed cooling production line.
Preferably, the cooling production line comprises a belt conveyor, a transparent protective cover is fixedly covered on the periphery of the belt conveyor along the conveying direction of the belt conveyor, and a plurality of observation doors are arranged on the transparent protective cover.
An automatic cutting tool for cutting off the eight-treasure rice puddings extruded by the discharging molding pipe in a fixed length is installed above the conveying belt at the feeding end of the belt conveyor, and the movement amplitude of the automatic cutting tool is controlled by an air cylinder.
The invention has the beneficial effects that:
1. the eight-treasure rice pudding has the characteristics of good taste and low sugar, and can be eaten by a diabetic in a proper amount;
2. the eight-treasure rice pudding prepared by the preparation method is produced in an aseptic environment, so that the safety and health of food can be better ensured, the storage time of the food is effectively prolonged, and the influence degree of long-time storage on the taste of the food is reduced;
3. most procedures of the whole processing equipment are in an automatic processing state in the processing process, so that the production efficiency can be effectively improved, and the production capacity is improved; meanwhile, the labor amount of operators is reduced, the working efficiency is improved, and trouble and labor are saved.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or components are generally identified by like reference numerals. In the drawings, elements or components are not necessarily drawn to scale.
Fig. 1 is a schematic top view of the present invention.
FIG. 2 is a schematic view of the internal structure of the cylindrical reaction module of the present invention.
Fig. 3 is a schematic view of the internal structure of the discharge assembly of the present invention.
In the figure, 1, a sterile workshop; 2. a transparent feed conduit 201, a bearing seat; 202. rubbing the rolling belt; 203. friction convex teeth; 204. a driven gear; 205. a drive motor; 206. a drive gear; 207. an electric heating jacket; 3. a check valve; 4. a discharge assembly; 401. a material collecting bin; 402. a support plate; 403. an electronic scale; 404. a discharging oil cylinder; 5. a cylindrical reaction assembly; 501. an inner barrel; 502. an outer cylinder; 503. an electric heating tube; 6. a material pressing component; 601. a plunger; 602. a positioning frame; 603. pressing an electric cylinder; 7. forming a discharging component; 701. discharging and shaping the pipe; 702. a control valve; 8. cooling the production line; 801. a belt conveyor; 802. a transparent protective cover; 803. and (4) observing the door.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1-3, the diet low-sugar eight-treasure rice pudding comprises main materials and auxiliary materials, wherein the main materials comprise the following components: glutinous rice, black rice, lotus root starch and sterile water; the auxiliary materials comprise the following components: chinese dates, pear blocks, medlar, broad beans, lotus plumule and oligosaccharide.
Preferably, the main material further comprises the following components: whole grain wheat and yam powder; the auxiliary material also comprises the following components: and (4) lily.
Preferably, the diet low-sugar eight-treasure rice pudding comprises the following components in parts by weight: 300-500 parts of glutinous rice, 5-10 parts of Chinese dates, 150-250 parts of black rice, 10-20 parts of lotus root starch, 500-1500 parts of sterile water, 5-10 parts of pear blocks, 5-10 parts of medlar, 5-10 parts of broad beans, 2-5 parts of lotus plumule and 20-30 parts of oligosaccharide.
Preferably, the composition also comprises the following components in parts by weight: 150-250 parts of whole-grain wheat, 20-30 parts of lily and 10-20 parts of yam powder.
The main materials adopted in the method are combined by the sticky rice and the black rice and the whole grain wheat, so that the whole sugar content in the eight-treasure rice pudding can be effectively reduced, and the whole food has a certain coarse food grain edible effect; in addition, the lotus root starch and the yam flour which are used in a matching way can better coat and bond each component in the process of high-temperature cooking after the aseptic water is added, so that the viscosity of the whole eight-treasure rice pudding after being made is ensured, in addition, the oligosaccharide is utilized to replace the traditional component containing cane sugar, the health of food can be better ensured, and the characteristic of low-sugar diet is ensured.
In addition, the Chinese dates, the pear blocks, the Chinese wolfberry, the broad beans, the lotus plumule and the lilies which are added into the auxiliary materials can simultaneously have certain drug effect, and the health care effect of the food when being eaten are ensured by adopting a mode of carrying a small amount of medication through food therapy.
A preparation method of diet low-sugar eight-treasure rice pudding comprises the following steps:
s1: preparing materials:
preparing related main materials and auxiliary materials according to the weight ratio in an aseptic workshop 1 according to production requirements, and respectively and independently placing various components at the feed end of processing equipment of the diet low-sugar eight-treasure rice pudding;
when carrying out this step of operation, need open the valve 3 that ends of each transparent feed pipeline 2, then put in each component in proper order to the upper end of the transparent feed pipeline 2 that corresponds, it is rotatory to start driving motor 205 and can drive gear 206 above that, thereby it is rotatory to drive driven gear 204 in the outside, then it is rotatory to drive whole friction roller material belt 202 through driving the friction dogtooth 203 on the transparent feed pipeline 2 that corresponds, and then drive each transparent feed pipeline 2 and follow the rotation, can drive the inside spiral guide blade (not shown in the figure) of each transparent feed pipeline 2 at the pivoted in-process and realize carrying to collection feed bin 401 one side to its inside component.
S2: and (3) sterilization treatment:
placing the above components in processing equipment of diet low-sugar eight-treasure rice pudding respectively, and sterilizing to obtain sterile components;
in the process that each component is conveyed to the collecting bin 401 side in each transparent feeding pipeline 2, the high-temperature sterilization treatment of the component inside the corresponding transparent feeding pipeline 2 is realized by controlling the electric heating sleeve 207 on the corresponding transparent feeding pipeline 2 in advance, so that the effective sterilization of the component is ensured, and the sanitation and the safety of the component during the later-stage steaming treatment are ensured.
S3: mixing materials:
simultaneously, respectively putting the sterile components into processing equipment of the diet low-sugar eight-treasure rice pudding according to the amount for material mixing, and uniformly mixing the components;
when mixing, can realize earlier with the component of high temperature by the inside outside even input of corresponding transparent feed pipeline 2 and fall to inside the inner tube 501, then open plunger 601 upwards through control pressure material electric jar 603, carry out quick stirring to the material of mixing through putting into agitated vessel to inner tube 501 this moment, need carry out high temperature heating in advance to agitated vessel's stirring work position in advance at the in-process of whole stirring, reduce the contaminated possibility of the component of stirring in-process high temperature.
S4: high-pressure high-temperature cooking:
the uniformly mixed materials in the processing equipment of the diet low-sugar eight-treasure rice pudding are subjected to high-temperature high-pressure cooking to obtain high-temperature eight-treasure rice pudding;
the plunger 601 moves downwards to seal the inner part of the inner cylinder 501 by controlling the material pressing electric cylinder 603, and then the high-temperature heating of the inner part of the inner cylinder 501 is realized by opening each electric heating pipe 503 to realize the cooking of the component raw materials, so that the eight-treasure rice pudding with higher temperature is finally obtained.
S5: cooling and temperature reduction treatment:
extruding and extruding the obtained high-temperature eight-treasure rice pudding to form blocky eight-treasure rice pudding, and cooling the blocky eight-treasure rice pudding on a sealed production line of processing equipment of low-sugar meal eight-treasure rice pudding to a proper temperature;
after cooking, the control valve 702 on the forming discharging assembly 7 is opened, the pressing electric cylinder 603 is controlled to move the plunger 601 downwards to sequentially discharge the eight-treasure rice pudding outwards, in the discharging process, the eight-treasure rice pudding can be extruded and formed by the discharging forming pipe 701 to enter a conveying belt at the feeding end of the belt conveyor 801 to be conveyed forwards, the conveying belt adopted in the discharging process needs to be coated with the use oil in advance to achieve the anti-sticking effect, the extruded strip-shaped eight-treasure rice pudding can be cut according to the required length under the effect of the automatic cutting cutter, and the cut and formed block-shaped eight-treasure rice pudding can be conveyed to the downstream to wait for vacuum packaging.
S6: and (3) vacuum packaging:
and carrying out vacuum packaging on the obtained eight-treasure rice pudding in an aseptic production workshop to form a vacuum-packaged finished eight-treasure rice pudding.
Preferably, the sterilization treatment in the step S3 is implemented by performing high-temperature sterilization and high-temperature steam simultaneously.
Preferably, the high-temperature high-pressure cooking time in the S4 is 20min-40min.
The processing equipment of the low-sugar meal eight-treasure rice pudding is installed inside an aseptic workshop 1 and comprises a plurality of transparent feeding pipelines 2 used for feeding, the upstream of each transparent feeding pipeline 2 is a feeding end, the feeding end of each transparent feeding pipeline 2 is arranged in an upward inclined mode, a stop valve 3 is fixedly installed at the end part of each transparent feeding pipeline 2, a discharging component 4 is installed at the tail end of each transparent feeding pipeline 2, the outlet end of each discharging component 4 extends into a cylindrical reaction component 5, a pressing component 6 is installed at the top of the cylindrical reaction component 5, a forming discharging component 7 is installed at the bottom of the cylindrical reaction component 5, the discharging end of the forming discharging component 7 is connected with the upstream of a sealed cooling production line 8, and the downstream of the cooling production line 8 is connected with existing vacuum packaging equipment.
Each valve in this application all adopts solenoid electric valve 702, and the size of its switching and aperture all has the current control system who matches with this device to control, also can carry out remote control by operating personnel.
During the operation, need open the valve 3 that ends of each transparent feed pipeline 2, then put in each component in proper order to the upper end of the transparent feed pipeline 2 that corresponds, it is rotatory that start driving motor 205 can drive gear 206 above that, thereby it is rotatory to drive driven gear 204 in the outside, then it is rotatory to roll material belt 202 through driving whole friction of friction dogtooth 203 on the transparent feed pipeline 2 that corresponds, and then drive each transparent feed pipeline 2 and follow the rotation, can drive the inside spiral guide blade of each transparent feed pipeline 2 at the pivoted in-process and realize carrying its inside component to collection feed bin 401 one side.
Preferably, the inclination angle of the transparent feeding pipeline 2 is 15-30 degrees, and the arrangement of a certain angle can effectively ensure that the movement speed of the material components can be reasonably controlled when the material components are conveyed, so that the material transportation speed is prevented from being too slow or too fast, and the inclination angle can be adjusted as required.
Preferably, both ends of each transparent feeding pipeline 2 are movably inserted into bearing holes of a bearing seat 201 corresponding to the transparent feeding pipeline 2, a friction rolling belt 202 is respectively wound around the periphery of the upper section of each transparent feeding pipeline 2, a plurality of friction convex teeth 203 are fixed on the outer side wall of each transparent feeding pipeline 2 at intervals along the circumference, the inner side wall of each friction rolling belt 202 is respectively used for abutting against and tightly matching with each corresponding friction convex tooth 203, a driven gear 204 is fixed on the outer side wall of one section of one of the transparent feeding pipelines 2, a driving motor 205 is fixedly installed on the outer side of the driven gear 204, a driving gear 206 is fixedly installed on a motor shaft of the driving motor 205, the driving gear 206 is engaged with the driven gear 204, and a spiral material guiding blade is fixedly installed in the central cavity of each transparent feeding pipeline 2.
Drive gear 206 on it can be driven through opening driving motor 205 is rotatory, thereby it is rotatory to drive driven gear 204 in the outside, then it is rotatory to drive whole friction roller material belt 202 through the friction dogtooth 203 that drives on the transparent feed pipeline 2 that corresponds, and then drive each transparent feed pipeline 2 and follow the rotation, can drive the inside spiral guide blade of each transparent feed pipeline 2 at the pivoted in-process and realize carrying to collection feed bin 401 one side of its inside component, the speed that the material was carried can be controlled to control driving motor 205's rotational speed.
Preferably, an electric heating jacket 207 is sleeved on the periphery of the middle section of each transparent feed pipe 2. The components inside the corresponding transparent feed pipe 2 are sterilized at high temperature by heating with the electric heating jacket 207.
In the process that each component is conveyed to the collecting bin 401 side in each transparent feeding pipeline 2, the high-temperature sterilization treatment of the component inside the corresponding transparent feeding pipeline 2 is realized by controlling the electric heating sleeve 207 on the corresponding transparent feeding pipeline 2 in advance, so that the effective sterilization of the component is ensured, and the sanitation and the safety of the component during the later-stage steaming treatment are ensured.
Preferably, the discharging assembly 4 comprises a collecting bin 401, a bearing plate 402 plugged at the bottom of the collecting bin 401 is arranged at the bottom of the collecting bin 401, an electronic scale 403 is fixedly mounted at the top of the bearing plate 402, one end of the bearing plate 402 is movably hinged at the bottom of the collecting bin 401, an inclined discharging oil cylinder 404 is movably hinged at the bottom of the bearing plate 402, the top of the discharging oil cylinder 404 is movably hinged at the bottom of the bearing plate 402, and the bottom of the discharging oil cylinder 404 is movably hinged at one side of the lower end of the collecting bin 401.
The material collecting bins 401 can receive components from the corresponding transparent material supplying pipelines 2, the electronic scales 403 corresponding to each material collecting bin 401 need to set the standard-reaching weight of the electronic scales 403 according to the types of the components loaded in the current transparent material supplying pipelines 2 before use, when the electronic scales 403 reach the standard, control signals are output to a control system, the control system controls the stop valve 3 on the corresponding transparent material supplying pipelines 2 to be closed, then the unloading oil cylinder 404 is controlled to pull the corresponding bearing plate 402 to incline, and finally unloading is achieved into the inner cylinder 501.
Preferably, the cylindrical reaction component 5 comprises an inner cylinder 501, an outer cylinder 502 is arranged outside the inner cylinder 501, an electric heating pipe 503 is installed between the inner cylinder 501 and the outer cylinder 502, and the pressing component 6 is installed on the upper portion of the inner cylinder 501.
The electric heating pipe 503 is controlled to be opened to realize the cooking of the materials in the inner barrel 501, so that the cooked eight-treasure rice pudding is obtained.
Preferably, the swaging assembly 6 includes a plunger 601 cooperatively installed in an upper inner cavity of the inner cylinder 501, a positioning frame 602 is disposed above the inner cylinder 501 and is fixed relative thereto, a swaging electric cylinder 603 is fixedly installed at the bottom of the positioning frame 602, and the bottom of a piston rod of the swaging electric cylinder 603 is fixedly connected to the top of the plunger 601.
The plunger 601 moves downwards to seal the inner part of the inner cylinder 501 by controlling the material pressing electric cylinder 603, and then the high-temperature heating of the inner part of the inner cylinder 501 is realized by opening each electric heating pipe 503 to realize the cooking of the component raw materials, so that the eight-treasure rice pudding with higher temperature is finally obtained.
Preferably, the forming and discharging assembly 7 comprises a discharging shaping pipe 701 fixedly installed at the bottom of the center of the inner cylinder 501, a control valve 702 is installed on the discharging shaping pipe 701, and the end of the discharging shaping pipe 701 extends to the upper part of the sealed cooling production line 8.
During the operation, need open the valve 3 that ends of each transparent feed pipeline 2, then put in each component in proper order to the upper end of the transparent feed pipeline 2 that corresponds, it is rotatory that start driving motor 205 can drive gear 206 above that, thereby it is rotatory to drive driven gear 204 in the outside, then it is rotatory to roll material belt 202 through driving whole friction of friction dogtooth 203 on the transparent feed pipeline 2 that corresponds, and then drive each transparent feed pipeline 2 and follow the rotation, can drive the inside spiral guide blade of each transparent feed pipeline 2 at the pivoted in-process and realize carrying its inside component to collection feed bin 401 one side.
Preferably, the cooling production line 8 comprises a belt conveyor 801, a transparent protective cover 802 is fixedly covered on the periphery of the belt conveyor 801 along the conveying direction of the belt conveyor 801, and a plurality of observation doors 803 are arranged on the transparent protective cover 802.
The transparent shield 802 can prevent dust from entering.
An automatic cutting tool for cutting the eight-treasure rice pudding extruded by the discharging shaping pipe 701 in a fixed length is installed above the conveying belt at the feeding end of the belt conveyor 801 and inside the transparent protective cover 802, and the movement amplitude of the automatic cutting tool is controlled by an air cylinder.
After cooking, the control valve 702 on the forming discharging assembly 7 is opened, the pressing electric cylinder 603 is controlled to move the plunger 601 downwards to sequentially discharge the eight-treasure rice pudding outwards, in the discharging process, the eight-treasure rice pudding can be extruded and formed by the discharging forming pipe 701 to enter a conveying belt at the feeding end of the belt conveyor 801 to be conveyed forwards, the conveying belt adopted in the discharging process needs to be coated with the use oil in advance to achieve the anti-sticking effect, the extruded strip-shaped eight-treasure rice pudding can be cut according to the required length under the effect of the automatic cutting cutter, and the cut and formed block-shaped eight-treasure rice pudding can be conveyed to the downstream to wait for vacuum packaging.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention, and the technical solutions are all covered in the scope of the claims and the specification of the present invention; it will be apparent to those skilled in the art that any alternative modifications or variations to the embodiments of the present invention may be made within the scope of the present invention.
The present invention is not described in detail, but is known to those skilled in the art.

Claims (2)

1. Diet low sugar eight-treasure rice pudding's processing equipment, diet low sugar eight-treasure rice pudding's processing equipment installs inside aseptic workshop, its characterized in that: the device comprises a plurality of transparent feeding pipelines for feeding, wherein the upstream of each transparent feeding pipeline is a feeding end, the feeding ends of the transparent feeding pipelines are arranged in an upward inclined manner, the end parts of the transparent feeding pipelines are fixedly provided with a stop valve, the tail ends of the transparent feeding pipelines are provided with discharging components, the outlet ends of the discharging components extend into a cylindrical reaction component, the top of the cylindrical reaction component is provided with a pressing component, the bottom of the cylindrical reaction component is provided with a molding discharging component, the discharging end of the molding discharging component is connected with the upstream of a sealed cooling production line, and the downstream of the cooling production line is connected with the existing vacuum packaging equipment;
the periphery of the middle section of each transparent feeding pipeline is respectively sleeved with an electric heating sleeve, and the high-temperature sterilization treatment of the components in the corresponding transparent feeding pipeline is realized after the electric heating sleeves are heated;
the discharging assembly comprises a collecting bin, a bearing plate blocked at the bottom of the collecting bin is arranged at the bottom of the collecting bin, an electronic scale is fixedly mounted at the top of the bearing plate, one end of the bearing plate is movably hinged at the bottom of the collecting bin, an obliquely arranged discharging oil cylinder is movably hinged at the bottom of the bearing plate, the top of the discharging oil cylinder is movably hinged at the bottom of the bearing plate, and the bottom of the discharging oil cylinder is movably hinged at one side of the lower end of the collecting bin;
the cylindrical reaction component comprises an inner cylinder, an outer cylinder is arranged on the outer side of the inner cylinder, an electric heating pipe is arranged between the inner cylinder and the outer cylinder, and the material pressing component is arranged on the upper part of the inner cylinder;
the material pressing assembly comprises a plunger which is installed in an upper inner cavity of the inner cylinder in a matching mode, a positioning frame which is fixedly arranged relative to the inner cylinder is arranged above the inner cylinder, a material pressing electric cylinder is fixedly installed at the bottom of the positioning frame, and the bottom of a piston rod of the material pressing electric cylinder is fixedly connected with the top of the plunger;
the forming and discharging assembly comprises a discharging molding pipe fixedly arranged at the bottom of the center of the inner cylinder, a control valve is arranged on the discharging molding pipe, and the tail end of the discharging molding pipe extends to the upper part of the sealed cooling production line;
the cooling production line comprises a belt conveyor, a transparent protective cover is fixedly covered on the periphery of the belt conveyor along the conveying direction of the belt conveyor, and a plurality of observation doors are arranged on the transparent protective cover;
an automatic cutting tool for cutting the eight-treasure rice pudding extruded by the discharging modeling pipe in a fixed length manner is arranged above the conveying belt at the feeding end of the belt conveyor and inside the transparent protective cover, and the movement amplitude of the automatic cutting tool is controlled by an air cylinder;
after the eight-treasure rice pudding is cooked, the control valve on the forming and discharging assembly is controlled to be opened, meanwhile, the material pressing electric cylinder is controlled to enable the plunger to move downwards, the eight-treasure rice pudding is discharged outwards, in the discharging process, the eight-treasure rice pudding is extruded and formed by the material discharging and forming pipe to enter a conveying belt at the feeding end of a belt conveyor and is conveyed forwards, the conveying belt needs to be coated with using oil in advance to achieve the anti-sticking effect, the extruded strip-shaped eight-treasure rice pudding can be cut according to the required length under the effect of an automatic cutting tool, and the cut and formed block-shaped eight-treasure rice pudding can be conveyed to the downstream to wait for vacuum packaging;
the two ends of each transparent feeding pipeline are movably inserted into bearing holes of bearing seats corresponding to the transparent feeding pipelines, a friction rolling belt is wound on the periphery of the upper section of each transparent feeding pipeline respectively, a plurality of friction convex teeth are fixed on the outer side wall of each transparent feeding pipeline at intervals along the circumference, the inner side wall of each friction rolling belt is used for abutting against and tightly matching with each corresponding friction convex tooth, a driven gear is fixed on the outer side wall of one end of one transparent feeding pipeline, a driving motor is fixedly installed on the outer side of the driven gear, a driving gear is fixedly installed on a motor shaft of the driving motor and meshed with the driven gear, and spiral material guide blades are fixedly installed in a central cavity of each transparent feeding pipeline.
2. The processing equipment of dietary low-sugar eight-treasure rice pudding as claimed in claim 1, wherein: the inclination angle of the transparent feeding pipeline is 15-30 degrees.
CN202011100112.6A 2020-10-15 2020-10-15 Diet low-sugar eight-treasure rice pudding and preparation method and processing equipment thereof Active CN112167627B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101044913A (en) * 2007-04-30 2007-10-03 张增福 Process for producing ambient temperature instant eight-treasure rice pudding
CN106722007A (en) * 2016-11-30 2017-05-31 黑龙江省农业科学院食品加工研究所 The production method and fresh-keeping eight treasures (choice ingredients of certain special dishes) rice of a kind of fresh-keeping eight treasures (choice ingredients of certain special dishes) rice
CN109170619A (en) * 2018-09-05 2019-01-11 洛阳天佑春都食品有限公司 A kind of application method of selenium enriched chicken meat cake combined semi automatic assembly line
CN111264897A (en) * 2020-03-12 2020-06-12 佛山科学技术学院 Full-automatic glutinous rice cake preparation equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101044913A (en) * 2007-04-30 2007-10-03 张增福 Process for producing ambient temperature instant eight-treasure rice pudding
CN106722007A (en) * 2016-11-30 2017-05-31 黑龙江省农业科学院食品加工研究所 The production method and fresh-keeping eight treasures (choice ingredients of certain special dishes) rice of a kind of fresh-keeping eight treasures (choice ingredients of certain special dishes) rice
CN109170619A (en) * 2018-09-05 2019-01-11 洛阳天佑春都食品有限公司 A kind of application method of selenium enriched chicken meat cake combined semi automatic assembly line
CN111264897A (en) * 2020-03-12 2020-06-12 佛山科学技术学院 Full-automatic glutinous rice cake preparation equipment

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