CN112167493A - Production system and production method of honeysuckle beverage - Google Patents
Production system and production method of honeysuckle beverage Download PDFInfo
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- CN112167493A CN112167493A CN202011135604.9A CN202011135604A CN112167493A CN 112167493 A CN112167493 A CN 112167493A CN 202011135604 A CN202011135604 A CN 202011135604A CN 112167493 A CN112167493 A CN 112167493A
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- sterilization
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 241000205585 Aquilegia canadensis Species 0.000 title claims abstract 16
- 235000013361 beverage Nutrition 0.000 title claims description 24
- 230000001954 sterilising effect Effects 0.000 claims abstract description 171
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 147
- 238000007599 discharging Methods 0.000 claims abstract description 69
- 238000011049 filling Methods 0.000 claims abstract description 22
- 238000004821 distillation Methods 0.000 claims abstract description 17
- 238000001914 filtration Methods 0.000 claims abstract description 12
- 238000004806 packaging method and process Methods 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims abstract description 9
- 238000012546 transfer Methods 0.000 claims description 32
- 238000003780 insertion Methods 0.000 claims description 16
- 230000037431 insertion Effects 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 13
- 230000003028 elevating effect Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 241000628997 Flos Species 0.000 claims description 6
- 239000011550 stock solution Substances 0.000 claims description 6
- 238000013329 compounding Methods 0.000 claims description 4
- 230000000249 desinfective effect Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 239000000523 sample Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims 1
- 239000003814 drug Substances 0.000 abstract description 4
- 241001570521 Lonicera periclymenum Species 0.000 description 33
- 230000003139 buffering effect Effects 0.000 description 10
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- 241000196324 Embryophyta Species 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 2
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- 230000000694 effects Effects 0.000 description 2
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- BBFYUPYFXSSMNV-HMGRVEAOSA-N quercetin 7-O-beta-D-glucoside Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC(O)=C2C(=O)C(O)=C(C=3C=C(O)C(O)=CC=3)OC2=C1 BBFYUPYFXSSMNV-HMGRVEAOSA-N 0.000 description 2
- BBFYUPYFXSSMNV-UHFFFAOYSA-N quercetin-7-o-galactoside Natural products OC1C(O)C(O)C(CO)OC1OC1=CC(O)=C2C(=O)C(O)=C(C=3C=C(O)C(O)=CC=3)OC2=C1 BBFYUPYFXSSMNV-UHFFFAOYSA-N 0.000 description 2
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- 241000245240 Lonicera Species 0.000 description 1
- SZCBXWMUOPQSOX-LOFNIBRQSA-N Violaxanthin Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C12OC1(C)CC(O)CC2(C)C)C=CC=C(/C)C=CC34OC3(C)CC(O)CC4(C)C SZCBXWMUOPQSOX-LOFNIBRQSA-N 0.000 description 1
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- 210000000232 gallbladder Anatomy 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- NQYPTLKGQJDGTI-FCVRJVSHSA-N hyperoside Natural products OC[C@H]1O[C@@H](OC2=C(Oc3cc(O)cc(O)c3[C@H]2O)c4ccc(O)c(O)c4)[C@H](O)[C@@H](O)[C@H]1O NQYPTLKGQJDGTI-FCVRJVSHSA-N 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 210000004185 liver Anatomy 0.000 description 1
- 238000005374 membrane filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 229930014626 natural product Natural products 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- OVSQVDMCBVZWGM-DTGCRPNFSA-N quercetin 3-O-beta-D-galactopyranoside Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1OC1=C(C=2C=C(O)C(O)=CC=2)OC2=CC(O)=CC(O)=C2C1=O OVSQVDMCBVZWGM-DTGCRPNFSA-N 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 150000008130 triterpenoid saponins Chemical class 0.000 description 1
- SZCBXWMUOPQSOX-PSXNNQPNSA-N violaxanthin Chemical compound C(\[C@@]12[C@](O1)(C)C[C@H](O)CC2(C)C)=C/C(/C)=C/C=C/C(/C)=C/C=C/C=C(\C)/C=C/C=C(\C)/C=C/[C@]1(C(C[C@@H](O)C2)(C)C)[C@]2(C)O1 SZCBXWMUOPQSOX-PSXNNQPNSA-N 0.000 description 1
- 235000019245 violaxanthin Nutrition 0.000 description 1
- 239000000341 volatile oil Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/38—Other non-alcoholic beverages
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
Abstract
The invention discloses a production system and a production method of a honeysuckle drink, and belongs to the technical field of traditional Chinese medicine drinks. The system comprises a distillation device, a storage tank, a batching device, a filtering device, a filling device, a sterilization device and a packaging device, wherein the sterilization device comprises an automatic feeding structure, an automatic discharging structure, a horizontal sterilization pot, a sterilization cage and a conveying slide rail; the sterilization cage comprises a plurality of layers of sterilization frames which are stacked up and down, movable fences are detachably arranged on the front side edge and the rear side edge of each sterilization frame, and fixed fences are fixedly arranged on the left side edge and the right side edge of each sterilization frame; the joint of the transverse slide rail and the longitudinal slide rail is provided with a disc steering conveying structure, the conveying slide rail is provided with a lifting table, and the disc steering conveying structure and the lifting table are provided with fixing structures.
Description
Technical Field
The invention belongs to the technical field of traditional Chinese medicine drinks, and particularly relates to a production system and a production method of a honeysuckle drink.
Background
Wherein the honeysuckle (flowers lonicerae) is dried flower buds of Lonicera japonica (Lonicera japonica thunb) of Lonicera of Caprifoliaceae and multiple plants of the same genus, is a green natural product with homology of medicine and food, is a common Chinese medicine, and has the functions of clearing heat and removing toxicity, cooling wind and dissipating heat, resisting virus, protecting liver and benefiting gallbladder. The honeysuckle flower mainly contains volatile oil, chlorogenic acids, flavonoids, triterpenoid saponins, iridoid and inorganic elements. Wherein the flavonoids compounds comprise luteolin-3-O-a-D-glucoside, luteolin-7-O-beta-D-galactoside, quercetin-7-O-beta-D-glucoside, hyperoside, loniceraside, 5-hydroxy-3 ', 4', 7-trimethoxyflavone, and violaxanthin.
The production process of the honeysuckle flower distillate sequentially comprises the working procedures of distillation and extraction, burdening, canning and exhausting, sterilization, lamp inspection, labeling and coding, boxing and the like. For example, patent application No. CN201320479864.7 discloses a honeysuckle dew production equipment, which comprises a distillation device, a storage tank, a dosing tank, a filtering device, a filling device and a sterilization device; the distillation device comprises a distillation tank, a water vapor conveying mechanism and a condenser, wherein the water vapor conveying mechanism and the condenser are arranged on the distillation tank, the condenser is connected with the distillation tank through a first conveying pipe, a permeable material bin is arranged in the distillation tank, a feed inlet communicated with the permeable material bin is formed in the surface of the distillation tank, and a sewage discharge channel is formed in the bottom of the distillation tank; the condenser is connected with the storage tank through a second conveying pipe; the holding vessel pass through liquid conveying mechanism with the batching jar is connected, the batching jar with filter equipment connects, filter equipment with filling device connects, filling device with sterilization apparatus connects.
Honeysuckle drink need carry out sterilization in process of production, bottled drink conveys to dress cage machine through the track machine (specifically conveying connects a jar platform, connect with dress cage machine by connecing a jar platform), the cage propelling movement to the platform truck that disinfects that the workman will assemble behind the bottled drink dress cage, the platform truck will disinfect the cage and shift to the pot one side that disinfects, the cage propelling movement to the pot that disinfects will disinfect of rethread workman, the cage that disinfects is in the pot that disinfects, the pot that disinfects is disinfected to beverage in the bottled drink, after disinfecting, the workman will disinfect the cage again and pull out the pot that disinfects, at last rethread platform truck transports to and unloads the cage machine. The whole process is time-consuming and labor-consuming, and the production efficiency of the honeysuckle drink is influenced.
Disclosure of Invention
In order to solve the above problems, the embodiment of the invention provides a production system and a production method of a honeysuckle beverage. The technical scheme is as follows:
on one hand, the embodiment of the invention provides a honeysuckle beverage production system which comprises a distillation device, a storage tank, a batching device, a filtering device, a filling device, a sterilizing device and a packaging device, wherein the distillation device, the storage tank, the batching device, the filtering device and the filling device are sequentially connected through pipelines, and the filling device, the sterilizing device and the packaging device are sequentially connected through a conveying belt.
The sterilization device comprises an automatic feeding structure 1, an automatic discharging structure 2, a horizontal sterilization pot 3, a plurality of sterilization cages 4 and a conveying slide rail 5 which is in a shape like a Chinese character 'kou' and can be used for the sterilization cages 4 to slide, wherein the automatic feeding structure 1, the horizontal sterilization pot 3 and the automatic discharging structure 2 are sequentially arranged on the conveying slide rail 5, the conveying slide rail 5 comprises two transverse slide rails 51 in the left-right direction and two longitudinal slide rails 52 in the front-back direction, the automatic feeding structure 1 is arranged on one transverse slide rail 51 in the front side, the automatic discharging structure 2 is arranged on one longitudinal slide rail 52 in the left side, and the horizontal sterilization pot 3 is arranged on the other transverse slide rail 51 or the other longitudinal slide rail 52.
The sterilization cage 4 comprises a plurality of layers of sterilization frames which are stacked up and down and rollers at the bottoms of the sterilization frames, and the sterilization frames are rectangular frames which are horizontally arranged; the front side and the rear side of the sterilizing frame are detachably provided with movable fences, and the left side and the right side of the sterilizing frame are fixedly provided with fixed fences.
Wherein, transverse slide rail 51 and the handing-over department of vertical slide rail 52 are equipped with the disc and turn to transport structure 6, the disc turns to and is equipped with on the transport structure 6 and carries 5 complex first connecting slide rail 7 of slide rail, first connecting slide rail 7 can dock with transverse slide rail 51 and vertical slide rail 52 respectively around rotating 90, it all is equipped with elevating platform 8 just to correspond automatic feed structure 1 and automatic discharging structure 2 department on the transport slide rail 5, be equipped with on the elevating platform 8 and carry 5 complex second to be connected slide rail 9 and can make the cage 4 up-and-down motion that disinfects on it, the disc turns to all to be equipped with the fixed knot who is used for fixed cage 4 that disinfects 10 on transport structure 6 and the elevating platform 8.
The automatic feeding structure 1 comprises a feeding rack 11, a tank receiving platform 12 arranged on the feeding rack 11 along the front-back direction, a lifting support plate 13 arranged on the adjacent rear side of the tank receiving platform 12 along the front-back direction, a feeding push plate 14 arranged right above the tank receiving platform 12 along the left-right direction, a feeding cylinder 15 arranged in front of the feeding push plate 14 and used for enabling the feeding push plate 14 to move back and forth, a rear baffle plate 16 arranged on the adjacent rear side of the lifting support plate 13 along the left-right direction, a front baffle plate 17 arranged at the front end of the lower side of the lifting support plate 13 along the left-right direction, and a transfer platform 18 arranged on the rear side of the top end of the rear baffle plate 16 along the front-back direction, wherein the lifting support plate 13, the feeding cylinder 15 and the rear baffle plate 16 are all arranged on the feeding rack 11, the lifting support plate 13 can move up and down, and the; when feeding, the lifting supporting plate 13 is flush with the tank receiving platform 12; after the feeding is finished, the lifting supporting plate 13 rises to be flush with the transfer platform 18; at this time, the front baffle 17 is located at the adjacent rear of the can receiving platform 12 to block the bottled drinks on the can receiving platform 12 from being conveyed backwards, and the feeding push plate 14 is located above the transit platform 18; the lifting platform 8 enables one layer of the sterilization frame to be flush with the transfer platform 18, and the feeding push plate 14 moves backwards to the sterilization cage 4 to push the bottled drinks on the lifting support plate 13 to the sterilization frame along the transfer platform 18.
Wherein, automatic discharging structure 2 includes ejection of compact platform 21, ejection of compact frame 22, around along to the ejection of compact push pedal 23 that sets up and ejection of compact frame 22 on and be used for making ejection of compact push pedal 23 side-to-side movement's ejection of compact cylinder 24, the left and right sides of carrying slide rail 5 is located respectively to ejection of compact platform 21 and ejection of compact frame 22, ejection of compact platform 21 is along controlling to setting up, ejection of compact push pedal 23 is located ejection of compact platform 21's top, 8 one deck sterilization frames and the ejection of compact platform 21 parallel and level that enable sterilization cage 4 of elevating platform, ejection of compact push pedal 23 moves left can push away the bottled drink on the frame that will disinfect to ejection of compact platform 21.
The sterilization frame comprises a rectangular frame and a hole plate or a mesh plate on the rectangular frame, the movable fence comprises ejector rods arranged in the left-right direction and a plurality of insertion rods arranged side by side in the left-right direction and below the ejector rods, insertion holes matched with the insertion rods and used for the insertion rods to be inserted are formed in the rectangular frame, and the movable fence is inserted into the corresponding insertion holes.
Preferably, a buffering slide rail 53 is arranged between the middle parts of the two longitudinal slide rails 52 in the embodiment of the present invention, the buffering slide rail 53 is parallel to the transverse slide rail 51, a disk steering conveying structure 6 is also arranged at the joint of the buffering slide rail 53 and the longitudinal slide rail 52, the horizontal sterilization pot 3 is arranged on the other transverse slide rail 51, and the automatic discharging structure 2 is arranged in front of the buffering slide rail 53.
Specifically, the conveying slide rail 5 and the buffering slide rail 53 in the embodiment of the present invention are both composed of two parallel rails, four rollers are arranged at the bottom of the sterilization cage 4, the four rollers are arranged in a rectangular shape, and the rollers are slidably arranged on the corresponding rails.
The horizontal sterilization pot 3 in the embodiment of the invention is arranged along the left-right direction, a third connecting slide rail matched with the conveying slide rail 5 and a walking pushing structure capable of pushing the sterilization cage 4 to slide on the third connecting slide rail are arranged along the left-right direction, and a plurality of detection bottled drinks are arranged in the horizontal sterilization pot and positioned at the front side and the rear side of the third connecting slide rail; a plurality of detection bottled drinks of homonymy are controlled and are set up side by side, the splendid attire has the honeysuckle dew and is equipped with temperature sensor in it in the detection bottled drink, temperature sensor fixes on the bottle lid that detects bottled drink and its probe submergence is in the honeysuckle dew.
Further, in the embodiment of the present invention, front side plates are respectively disposed along the front-back direction on the left and right sides of the lifting support plate 13 and the left and right sides of the can receiving platform 12, rear side plates are respectively disposed along the front-back direction on the left and right sides of the transfer platform 18 and the left and right sides of the can receiving platform 12, the left and right ends of the feeding push plate 14 are located at the adjacent inner sides of the front side plates on the corresponding sides, and the size of the lifting support plate 13 is matched with the sterilization frame.
The fixing structure 10 in the embodiment of the present invention is composed of two fixing units, and the two fixing units are respectively located at two sides of the sterilization cage 4 to prevent the sterilization cage 4 from sliding along the conveying slide rail 5; the fixing unit comprises a rotating base 31, a baffle 33 which is rotatably arranged on the rotating base 31 through a rotating shaft 32 and a lifting rod 34 which is arranged on one side of the baffle 33 far away from the sterilization cage 4, the rotating base 31 is arranged on the disc steering conveying structure 6 or the lifting platform 8, and the rotating shaft 32 and the lifting rod 34 are arranged along the conveying direction; the baffle 33 is arranged perpendicular to the conveying direction, is horizontally positioned below the sterilization cage 4, and is vertically abutted against the bottom of the corresponding side of the sterilization cage 4.
The outer edge of the disc steering conveying structure 6 in the embodiment of the invention is rotatably provided with a lock tongue 35, the ground outside the disc steering conveying structure 6 is provided with two lock catches 36 matched with the lock tongue 35, the lock tongue 35 is arranged along the radial direction of the disc steering conveying structure 6, and the included angle between the two lock catches 36 is 90 degrees; when the bolt 35 is fixed with a lock catch 36, the first connecting slide rail 7 is butted with the longitudinal slide rail 52; after the disc steering conveying structure 6 rotates 90 degrees, the locking tongue 35 is fixed with another lock catch 36, and the first connecting slide rail 7 is in butt joint with the transverse slide rail 51.
Specifically, a support 41 is arranged on the feeding frame 11 and at the rear end of the tank receiving platform 12 in the embodiment of the present invention, the feeding cylinder 15 is arranged on the support 41 in the front-back direction, two feeding slide bars 42 are arranged on the front side of the feeding push plate 14 and at the left and right sides of the feeding cylinder 15 in the front-back direction, two feeding slide bases 43 matched with the feeding slide bars 42 are arranged on the support 41 in the front-back direction, and the feeding slide bars 42 are slidably arranged on the corresponding feeding slide bases 43; a rectangular groove 44 is formed in the support 41 and above the bottled drink on the can receiving platform 12, and the rectangular groove 44 is arranged in the left-right direction and is located right below the feeding push plate 14 when the feeding cylinder 15 contracts; two ejection of compact slide bars 45 are equipped with to controlling around both ends on the right side of ejection of compact push pedal 23, go up along controlling to being equipped with two ejection of compact slides 46 with ejection of compact slide bar 45 complex on ejection of compact frame 22, ejection of compact slide bar 45 slides and locates on the ejection of compact slide 46 that corresponds, be equipped with two pulleys 47 around the right side of ejection of compact push pedal 23 side by side, two pulleys 47 can slide and locate on ejection of compact platform 21.
On the other hand, the embodiment of the invention also provides a production method of the honeysuckle beverage, which comprises the following steps:
(1) distilling flos Lonicerae with water to obtain flos Lonicerae stock solution;
(2) compounding the honeysuckle raw liquid and the auxiliary materials to obtain honeysuckle flower distillate;
(3) filtering the aqua lonicerae foliae and filling the aqua lonicerae foliae into a can through a filling device to obtain a bottled beverage;
(4) sterilizing the bottled drink by using a sterilizing device;
(5) and (5) boxing the sterilized bottled drink.
In the step (4), during feeding, in the automatic feeding structure 1, the lifting supporting plate 13 is flush with the tank receiving platform 12, and the feeding cylinder 15 contracts at the moment; after the feeding is finished, the lifting supporting plate 13 rises to be flush with the transfer platform 18; at this time, the front baffle 17 is located adjacent to and behind the can receiving platform 12 to block the bottled drinks on the can receiving platform 12 from being conveyed backwards, and the feeding push plate 14 is located above the transit platform 18; the lifting platform 8 enables one layer of sterilization frame to be flush with the transfer platform 18, the feeding push plate 14 moves backwards to the sterilization cage 4 to push the bottled drinks on the lifting support plate 13 to the sterilization frame along the transfer platform 18, the structures return after the previous process is finished, and after one layer of sterilization frame is fed, the lifting platform 8 rises or falls to feed the sterilization frames on the adjacent layers;
after feeding is finished, the bottled drinks are conveyed to the horizontal sterilizing pot 3 for sterilization by the sterilizing cage 4 along the conveying slide rail 5, and after sterilization is finished, the bottled drinks are continuously conveyed to the automatic discharging structure 2 by the sterilizing cage 4 along the conveying slide rail 5; during the ejection of compact, in automatic discharging structure 2, elevating platform 8 makes one of them layer disinfect the frame and 21 parallel and level with ejection of compact platform, and at this moment, ejection of compact cylinder 24 contracts: the discharging push plate 23 moves leftwards to push the bottled drinks on the sterilization frames to the discharging platform 21, the structures return after the processes are finished, and after each layer of sterilization frame is discharged, the lifting platform 8 ascends or descends to discharge the sterilization frames on the adjacent layers;
when feeding and discharging, the movable fence on the sterilization cage 4 is removed, and the movable fence on the sterilization cage 4 is not removed in other time periods.
The technical scheme provided by the embodiment of the invention has the following beneficial effects:
the invention provides a production system and a production method of honeysuckle beverage, which can realize semi-automatic sterilization of the honeysuckle beverage (a sterilization cage needs to be pushed manually), improve the automation degree of the whole production system and improve the production efficiency; meanwhile, a conventional sterilization cage (appropriately modified, provided with a movable fence) can be adopted.
Drawings
Fig. 1 is a schematic block diagram of a production system of a honeysuckle drink of embodiment 1;
FIG. 2 is a schematic structural view of a sterilization apparatus according to embodiment 1;
FIG. 3 is an enlarged view of a portion of FIG. 2;
FIG. 4 is a schematic diagram of an automatic feed configuration prior to feeding;
FIG. 5 is a schematic view of an automatic feed structure at the time of feeding;
FIG. 6 is a schematic diagram of the automatic feed structure after feeding;
fig. 7 is an automatic discharging structure.
In the figure: the automatic sterilization device comprises an automatic feeding structure 1, an automatic discharging structure 2, a horizontal sterilization pot 3, a sterilization cage 4, a conveying slide rail 5, a disc steering conveying structure 6, a first connecting slide rail 7, a lifting table 8, a second connecting slide rail 9 and a fixing structure 10;
the device comprises a feeding rack 11, a tank receiving platform 12, a lifting supporting plate 13, a feeding push plate 14, a feeding cylinder 15, a rear baffle 16, a front baffle 17 and a transfer platform 18;
21 discharging platforms, 22 discharging frames, 23 discharging push plates and 24 discharging cylinders;
31 rotary seat, 32 rotary shaft, 33 baffle, 34 lifting rod, 35 bolt and 36 lock catch;
41 brackets, 42 feeding slide bars, 43 feeding slide carriages, 44 rectangular grooves, 45 discharging slide bars, 46 discharging slide carriages and 47 pulleys;
51 transverse slide rails, 52 longitudinal slide rails and 53 buffer slide rails;
81 feeding elevating platforms and 82 discharging elevating platforms.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
Example 1
Referring to fig. 1, embodiment 1 provides a production system of a honeysuckle beverage, the system includes a distillation apparatus, a storage tank, a dosing apparatus, a filtering apparatus, a filling apparatus, a sterilization apparatus, a packaging apparatus, and the like, the distillation apparatus is used for distilling honeysuckle (dried) and water to obtain a honeysuckle stock solution, the storage tank is used for storing the honeysuckle stock solution, the dosing apparatus is used for compounding the honeysuckle stock solution and auxiliary materials (such as sugar, nutrient elements, and the like) to obtain honeysuckle dew; the filtering device is used for filtering the aqua lonicerae foliae, and can be filter pressing, membrane filtration or the like; the filling device is used for filling the honeysuckle dew to obtain a bottled beverage; the packaging device is used for labeling, boxing and the like of the bottled drink; other arrangements are of course possible, such as a detection device before the packaging device. Wherein, distillation plant, holding vessel, dosing unit, filter equipment and filling device connect gradually through the pipeline, and filling device, sterilization apparatus and packing plant connect gradually through the conveyer belt. The structure of the production system is basically the same as that of the existing honeysuckle drink production system, and the difference lies in that:
referring to fig. 1, the sterilization apparatus in this embodiment includes an automatic feeding structure 1, an automatic discharging structure 2, a horizontal sterilization pot 3, a plurality of sterilization cages 4, and a conveying slide rail 5 which is in a shape of a square and can slide the sterilization cages 4, the automatic feeding structure 1, the horizontal sterilization pot 3, and the automatic discharging structure 2 are sequentially disposed on the conveying slide rail 5, the conveying slide rail 5 is composed of two transverse slide rails 51 (parallel to each other) in the left-right direction and two longitudinal slide rails 52 (parallel to each other) in the front-back direction, the automatic feeding structure 1 is disposed on one transverse slide rail 51 in the front side (for convenience of description, the automatic feeding structure 1 is defined as the transverse slide rail 51 in the front side, and certainly, the automatic discharging structure 2 is disposed on one longitudinal slide rail 52 in the left side (for convenience of description, the automatic discharging structure 2 is defined as the longitudinal slide rail 52 in the left side, and certainly, the automatic discharging structure 2 is also disposed in other positions), the horizontal sterilizer 3 is arranged on another transverse slide rail 51 or another longitudinal slide rail 52. Namely, the automatic feeding structure 1, the automatic discharging structure 2 and the horizontal sterilizing pot 3 are respectively arranged on three edges of the square-shaped conveying slide rail 5.
The sterilization cage 4 comprises a plurality of layers of sterilization frames which are stacked up and down and rollers at the bottoms of the sterilization frames, and the sterilization frames are rectangular frames which are horizontally arranged; the front and back sides of the sterilizing frame are detachably provided with movable fences (in the moving direction of the feeding push plate 14 and the discharging push plate 23), and the left and right sides are fixedly provided with fixed fences. The fixed fence is located adjacent the outer side of the corresponding sides of the feed pusher 14 and the discharge pusher 23.
Referring to fig. 2 and 3, a disc turning conveying structure 6 is arranged at the joint of the transverse slide rail 51 and the longitudinal slide rail 52 for realizing 90-degree transfer, and the disc turning conveying structure 6 is consistent with the prior art, is of a disc structure and can rotate around a shaft. The disc turning and conveying structure 6 is provided with a first connecting slide rail 7 (connected with the conveying slide rail 5 and composed of two rails (symmetrically arranged)) matched with the conveying slide rail 5. The first connecting slide rail 7 can be respectively butted with the transverse slide rail 51 and the longitudinal slide rail 52 before and after rotating for 90 degrees along with the disc turning conveying structure 6 so as to rotate the sterilization cage 4 for 90 degrees and mutually transport the sterilization cage 4 between the transverse slide rail 51 and the longitudinal slide rail 52. A lifting platform 8 which is a rectangular plate and can be driven by a hydraulic oil cylinder to move up and down is arranged on the conveying slide rail 5 and corresponds to the automatic feeding structure 1 and the automatic discharging structure 2, and a second connecting slide rail 9 which is matched with the conveying slide rail 5 is arranged on the lifting platform 8 and can enable the sterilization cage 4 on the second connecting slide rail to move up and down; specifically, the lifting table 8 includes a feeding lifting table 81 provided at the automatic feeding structure 1 and a discharging lifting table 82 provided at the automatic discharging structure 2. The disc steering conveying structure 6 and the lifting platform 8 are both provided with a fixing structure 10 for fixing the sterilization cage 4.
Wherein, referring to fig. 2 and 4-6, the automatic feeding structure 1 comprises a feeding frame 11, a can receiving platform 12 (consistent with the conventional technology) arranged on the feeding frame 11 along the front-back direction, a conveyor belt arranged on the feeding frame 11 along the front-back direction, and fences arranged on the left and right sides and connected with a filling device through the conveyor belt), a lifting support plate 13 (horizontally arranged) arranged at the adjacent rear side of the can receiving platform 12 along the front-back direction, a feeding push plate 14 (for pushing bottled drinks) arranged right above the can receiving platform 12 along the left-right direction, a feeding cylinder 15 (vertically arranged) arranged in front of the feeding push plate 14 and used for making the feeding push plate 14 move back and forth, a rear baffle 16 (vertically arranged) arranged at the adjacent rear side of the lifting support plate 13 and along the left-right direction, a front baffle 17 (vertically arranged for blocking bottled drinks) arranged at the front end of the lower side of the lifting support plate 13 and along the left-right direction, and a transfer platform 18 (horizontally arranged at the rear side of The device is used for supporting bottled drinks, and is short in length (such as being capable of supporting a row of bottled drinks)) and the like. Wherein, lifting support plate 13, feeding cylinder 15 and backplate 16 all locate on feeding frame 11, and lifting support plate 13 can the up-and-down motion, and transfer platform 18 is located the adjacent the place ahead of the frame that disinfects (just to the frame that disinfects, fixed knot constructs 10 and will disinfect the cage fixed this moment) in order to guarantee the transport of bottled drink. During feeding, the lifting supporting plate 13 is flush with the tank receiving platform 12, and the feeding cylinder 15 and the lifting cylinder contract at the moment. After the feeding is completed (the lifting support plate 13 is full of bottled drinks), the lifting support plate 13 rises (the lifting cylinder extends) to be flush with the transfer platform 18. At this time, the front baffle 17 is located at the adjacent rear of the can receiving platform 12 (the lower end of the front baffle is located below the can receiving platform 12) to block the bottled beverage on the can receiving platform 12 from being conveyed backwards, and the feeding push plate 14 is located above (specifically, may be adjacent to and above) the transfer platform 18. The lifting platform 8 (the feeding lifting platform 81, which ascends or descends, and generally, a mode of ascending layer by layer or descending layer by layer) enables one layer of the sterilization frame to be flush with the transfer platform 18, and the feeding push plate 14 moves backwards (the feeding air cylinder 15 extends) to the sterilization cage 4 to push the bottled drinks on the lifting supporting plate 13 onto the sterilization frame along the transfer platform 18 (the feeding push plate 14 is required to extend into the front side of the two layers of the sterilization frames). Wherein, connect a jar platform 12, lifting support plate 13, transfer platform 18 and disinfect the frame and set up in proper order from the front to the back. Furthermore, the two sides of the lifting support plate 13 and the transfer platform 18 are provided with limit structures corresponding to the left side and the right side of the can receiving platform 12 to prevent cans from falling.
Referring to fig. 7, the automatic discharging structure 2 in this embodiment includes a discharging platform 21 (horizontally disposed and connected to the packaging device via a conveying belt), a discharging frame 22, a discharging push plate 23 (fixedly connected to the left end of the telescopic rod of the discharging cylinder 24) disposed along the front-back direction, and a discharging cylinder 24 (disposed along the left-right direction) on the discharging frame 22 and used for moving the discharging push plate 23 left and right. Discharging platform 21 (adjacent with the frame that disinfects) and discharging rack 22 locate the left and right sides of carrying slide rail 5 respectively, discharging platform 21 is along controlling to the setting, discharging push pedal 23 is located discharging platform 21's top (adjacent top) and can stretch into between the two-layer frame that disinfects, elevating platform 8 (ejection of compact elevating platform 82, rise or descend, can adopt the mode that the successive layer rises or the successive layer descends generally) enables the one deck of cage 4 that disinfects to disinfect the frame and discharging platform 21 parallel and level (just to the frame that disinfects, fixed knot constructs 10 and will disinfect the cage fixed this moment), discharging push pedal 23 moves left can push up the bottled drink on the frame that disinfects to discharging platform 21.
The sterilization frame comprises a rectangular frame (specifically comprising a frame and a plurality of support beams arranged in the frame in the front-back direction or the left-right direction), a pore plate or a mesh plate (positioned on the support beams and four sides of the pore plate or the mesh plate are fixed on the corresponding frame) on the rectangular frame, and the like, the movable fence comprises ejector rods arranged in the left-right direction and a plurality of insertion rods (specifically round rods, specifically three insertion rods, which are respectively positioned at two ends (fillets at the joints with the two ends) and the middle part of the ejector rods and are arranged side by side left and right at the lower sides of the ejector rods, the rectangular frame is provided with insertion holes (vertically arranged, specifically circular holes larger than the insertion rods) matched with the insertion rods and used for inserting the insertion rods, and the movable fence is. The fixed fence is in accordance with conventional techniques.
Preferably, a buffering slide rail 53 is arranged between the middle parts of the two longitudinal slide rails 52 in the embodiment of the present invention, the buffering slide rail 53 is parallel to the transverse slide rail 51, a disc steering conveying structure 6 (on which the first connecting slide rail 7 and the fixing structure 10 are arranged) is also arranged at the joint of the buffering slide rail 53 and the longitudinal slide rail 52, the horizontal sterilizer 3 is arranged on the other (rear) transverse slide rail 51, and the automatic discharging structure 2 is arranged in front of the buffering slide rail 53 (i.e. in front of the longitudinal slide rail 52). The buffer slide rail 53 is used for emergency and buffer sterilization cages (after feeding, after sterilization, empty cages, etc.).
Specifically, the conveying slide rail 5 and the buffering slide rail 53 (the first connecting slide rail 7, the first connecting slide rail 9, and the third connecting slide rail) in the embodiment of the present invention are both composed of two parallel rails, four rollers are arranged at the bottom of the sterilization cage 4, the four rollers are arranged in a rectangular shape, and the rollers are slidably disposed on the corresponding rails (the two rollers on the same side are slidably disposed on one rail).
The horizontal sterilization pot 3 in the embodiment of the invention is arranged along the left-right direction, a third connecting slide rail (arranged at the bottom of the horizontal sterilization pot 3 and arranged along the left-right direction) matched with the conveying slide rail 5 and a walking pushing structure (comprising a circulating chain (moving along the conveying direction and connected with the conveying slide rail 5) arranged along the conveying direction and two push plates (vertical to the circulating chain) uniformly distributed on the circulating chain and capable of pushing the sterilization cage 4 to slide on the third connecting slide rail are arranged along the left-right direction in the horizontal sterilization pot 3, the push plates push against the lower part of the sterilization cage 4 to push the sterilization cage 4, and the like, and a plurality of detection bottled drinks (used for detecting the sterilization temperature) are arranged in the horizontal sterilization pot and positioned at the front side and the rear side of the third connecting. A plurality of detection bottled drinks at the same side (front side or rear side) are arranged side by side from left to right, honeysuckle dew is contained in the detection bottled drinks, a temperature sensor is arranged in the detection bottled drinks to guarantee the detection accuracy, the temperature sensor (electrically connected with a control module) is fixed on a bottle cap of the detection bottled drinks, and a probe of the temperature sensor is immersed in the honeysuckle dew.
Further, referring to fig. 4 to 6, front side plates (vertically disposed) are respectively disposed on the left and right sides of the lifting supporting plate 13 and the left and right sides of the tank receiving platform 12 in the front-back direction, rear side plates (vertically disposed) are respectively disposed on the left and right sides of the transfer platform 18 and the left and right sides of the tank receiving platform 12 in the front-back direction, the left and right ends of the feeding pushing plate 14 are located on the adjacent inner sides of the front side plates on the corresponding sides, and the fence of the tank receiving platform 12, the front side plate on the corresponding side, and the rear side plate on the corresponding side are located on the same front-back vertical surface. The size of the lifting supporting plate 13 is matched with the sterilization frame.
Further, the lifting support plate 13 in the embodiment of the present invention is a rectangular plate, a rectangular frame matched with the rectangular plate is arranged on the lower side of the rectangular plate, the front baffle 17 is arranged on the front side of the rectangular frame, two sliding seats are arranged on the left and right sides of the rectangular frame along the vertical direction, sliding rails for the sliding seats to slide are correspondingly arranged on the feeding rack 11 along the vertical direction, the sliding seats are slidably arranged on the corresponding sliding rails, a lifting cylinder is arranged on the feeding rack 11 and below the rectangular frame along the vertical direction, and the upper end of a telescopic rod of the lifting cylinder is fixedly connected with the lower side (middle part, preferred) of the lifting support plate 13 or the rectangular frame.
Specifically, the upper surfaces of the lifting supporting plate 13 and the transit platform 18 in the embodiment of the invention are both smooth, and the length of the transit platform 18 in the front-back direction is 4-8cm (preferably larger than the diameter of the bottom of the bottled drink). The length and width of the lifting supporting plate 3 are matched with the sterilizing frame, and the length and width are preferably about integral multiple of the diameter of the can.
Referring to fig. 2 and 3, the fixing structure 10 in the embodiment of the present invention is composed of two fixing units, which are respectively located at both sides (both sides in the conveying direction) of the sterilization cage 4 to block the sterilization cage 4 from sliding along the conveying slide 5. The fixing unit comprises a rotating base 31, a baffle 33 (rectangular plate) which is rotatably arranged on the rotating base 31 through a rotating shaft 32, a lifting rod 34 (the baffle 33 can be conveniently rotated and can be operated by feet) which is arranged on one side of the baffle 33 far away from the sterilization cage 4, and the like. The rotating base 31 is arranged on the disc steering conveying structure 6 or the lifting platform 8, and the rotating shaft 32 and the lifting rod 34 are arranged along the conveying direction; the baffle 33 is arranged perpendicular to the conveying direction, is horizontally positioned below the sterilization cage 4, and vertically abuts against the bottom of the corresponding side of the sterilization cage 4 to block the sterilization cage 4.
Referring to fig. 2 and 3, the outer edge of the disc turning conveying structure 6 in the embodiment of the present invention is provided with a lock tongue 35 (specifically, a rectangular plate, and a lifting rod 34 (forming a T-shaped structure with the lock tongue 35)) by rotating (specifically, perpendicular to the conveying sliding rail 5) through a rotating shaft, the ground outside the disc turning conveying structure 6 (flush with the ground) is provided with two lock catches 36 (specifically, rectangular grooves, and the lock tongue 35 can be embedded into the rectangular grooves) engaged with the lock tongue 35, the lock tongue 35 is arranged along the radial direction of the disc turning conveying structure 6, and an included angle between the two lock catches 36 is 90 °. When the bolt 35 is fixed with a lock catch 36 (arranged along the front-back direction), the first connecting slide rail 7 is butted with the longitudinal slide rail 52; after the disc steering conveying structure 6 rotates 90 degrees, the locking tongue 35 is fixed with another lock catch 36 (arranged along the left-right direction), and the first connecting slide rail 7 is butted with the transverse slide rail 51.
Specifically, referring to fig. 4-7, a support 41 (frame structure, which is required not to affect the passage of the bottled beverage) is disposed on the feeding rack 11 and at the rear end of the can receiving platform 12 in the embodiment of the present invention, the feeding cylinder 15 is disposed on the support 41 (corresponding to the middle portion of the feeding push plate 14) along the front-back direction, two feeding slide bars 42 (specifically, smooth round bars with a length ensuring that the feeding push plate 14 can reach the sterilization cage 4) are disposed on the front side of the feeding push plate 14 and at the left and right sides of the feeding cylinder 15 along the front-back direction, two feeding slide bases 43 matched with the feeding slide bars 42 are disposed on the support 41 (left and right sides) along the front-back direction, and the feeding slide bars 42 are slidably disposed on the corresponding. A rectangular groove 44 (which can be used for receiving water or bonding the filled drinks on the feeding push plate 14) is arranged on the support 41 and above the bottled drinks on the can receiving platform 12, and the rectangular groove 44 (with the width of 4-10 cm) is arranged along the left-right direction and is positioned right below the feeding push plate 14 when the feeding air cylinder 15 contracts. The front and back both ends on the right side of ejection of compact push pedal 23 are along controlling being equipped with two ejection of compact slide bars 45 (specifically smooth round bar, and ejection of compact push pedal 23 can be to ejection of compact platform 21 to guaranteeing to its length, and ejection of compact frame 22 is gone up along controlling to be equipped with two ejection of compact slide 46 of ejection of compact slide bar 45 complex, and ejection of compact slide bar 45 slides and locates on the ejection of compact slide 46 that corresponds. Two pulleys 47 (arranged along the front-back direction) are arranged in parallel at the front and back of the right side of the discharging push plate 23, and the two pulleys 47 can be arranged on the discharging platform 21 in a sliding manner. The structure ensures the stability of the feeding push plate 14 and the discharging push plate 23, and one side of the feeding push plate 14 and the discharging push plate 23, which is contacted with the bottled drink, can be provided with a buffer cushion.
Example 2
Embodiment 2 provides a method for producing a honeysuckle beverage, which can be produced by using the production system provided in embodiment 1, and the method comprises the following steps:
(1) distilling flos Lonicerae with water to obtain flos Lonicerae stock solution.
(2) And compounding the honeysuckle raw liquid and the auxiliary materials to obtain the honeysuckle syrup.
(3) And filtering the honeysuckle flower distillate and filling the honeysuckle flower distillate into a can through a filling device to obtain the bottled drink.
(4) And sterilizing the bottled drink by using a sterilizing device.
(5) And (5) boxing the sterilized bottled drink.
In the step (4), during feeding, in the automatic feeding structure 1, the lifting supporting plate 13 is flush with the tank receiving platform 12, and the feeding cylinder 15 contracts at the moment; after the feeding is finished, the lifting supporting plate 13 rises to be flush with the transfer platform 18; at this time, the front baffle 17 is located adjacent to and behind the can receiving platform 12 to block the bottled drinks on the can receiving platform 12 from being conveyed backwards, and the feeding push plate 14 is located above the transit platform 18; the lifting platform 8 (the feeding lifting platform 81) enables one layer of the sterilization frames to be flush with the transfer platform 18, the feeding push plate 14 moves backwards to the sterilization cage 4 to push the bottled drinks on the lifting support plate 13 to the sterilization frames along the transfer platform 18, after the processes are finished, the structures return, and after one layer of the sterilization frames is fed, the lifting platform 8 (the feeding lifting platform 81) rises or falls to feed the sterilization frames on the adjacent layers; by parity of reasoning, the feeding of the multi-layer sterilization frame is realized.
After feeding is finished, the bottled drinks are conveyed to the horizontal sterilizing pot 3 for sterilization by the sterilizing cage 4 along the conveying slide rail 5, and after sterilization is finished, the bottled drinks are continuously conveyed to the automatic discharging structure 2 by the sterilizing cage 4 along the conveying slide rail 5; during the ejection of compact, in automatic discharging structure 2, elevating platform 8 (ejection of compact elevating platform 82) makes one of them layer disinfect the frame and the parallel and level of ejection of compact platform 21, and at this moment, ejection of compact cylinder 24 contracts: the discharging push plate 23 moves leftwards to push the bottled drinks on the sterilization frames to the discharging platform 21, the structures return after the processes are finished, and after one layer of sterilization frame is discharged, the lifting platform 8 (the discharging lifting platform 82) rises or falls to discharge the sterilization frames on the adjacent layers; by parity of reasoning, the discharging of the multi-layer sterilization frame is realized.
When feeding and ejection of compact, will disinfect the activity rail on the cage 4 and demolish, other periods (including when carrying 5 artifical shoves of slide rail and when in horizontal sterilizer 3) disinfect the activity rail on the cage 4 and do not demolish and drop in order to avoid bottled drink.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. A production system of honeysuckle drink comprises a distillation device, a storage tank, a batching device, a filtering device, a filling device, a sterilizing device and a packaging device, wherein the distillation device, the storage tank, the batching device, the filtering device and the filling device are sequentially connected through pipelines, and the filling device, the sterilizing device and the packaging device are sequentially connected through a conveying belt; it is characterized in that the preparation method is characterized in that,
the sterilization device comprises an automatic feeding structure (1), an automatic discharging structure (2), a horizontal sterilization pot (3), a plurality of sterilization cages (4) and conveying slide rails (5) which are in a shape of a square and can be used for the sterilization cages (4) to slide, wherein the automatic feeding structure (1), the horizontal sterilization pot (3) and the automatic discharging structure (2) are sequentially arranged on the conveying slide rails (5), each conveying slide rail (5) consists of two transverse slide rails (51) in the left-right direction and two longitudinal slide rails (52) in the front-back direction, the automatic feeding structure (1) is arranged on one transverse slide rail (51) in the front side, the automatic discharging structure (2) is arranged on one longitudinal slide rail (52) in the left side, and the sterilization pot (3) is arranged on the other transverse slide rail (51) or the other longitudinal slide rail (52);
the sterilization cage (4) comprises a plurality of layers of sterilization frames which are stacked up and down and rollers at the bottoms of the sterilization frames, and the sterilization frames are rectangular frames which are horizontally arranged; the front side and the rear side of the sterilization frame are detachably provided with movable fences, and the left side and the right side of the sterilization frame are fixedly provided with fixed fences;
a disc steering conveying structure (6) is arranged at the joint of the transverse sliding rail (51) and the longitudinal sliding rail (52), a first connecting sliding rail (7) matched with the conveying sliding rail (5) is arranged on the disc steering conveying structure (6), the first connecting sliding rail (7) can be respectively butted with the transverse sliding rail (51) and the longitudinal sliding rail (52) before and after rotating for 90 degrees, lifting tables (8) are arranged on the conveying sliding rail (5) and corresponding to the automatic feeding structure (1) and the automatic discharging structure (2), a second connecting sliding rail (9) matched with the conveying sliding rail (5) is arranged on each lifting table (8) and can enable a sterilization cage (4) on each lifting table to move up and down, and fixing structures (10) used for fixing the sterilization cage (4) are arranged on the disc steering conveying structure (6) and each lifting table (8);
the automatic feeding structure (1) comprises a feeding rack (11), a tank connecting platform (12) which is arranged on the feeding rack (11) along the front-back direction, a lifting support plate (13) which is arranged on the adjacent rear side of the tank connecting platform (12) along the front-back direction, a feeding push plate (14) which is arranged right above the tank connecting platform (12) along the left-right direction, a feeding cylinder (15) which is arranged in front of the feeding push plate (14) and is used for enabling the feeding push plate (14) to move back and forth, a rear baffle (16) which is arranged on the adjacent rear side of the lifting support plate (13) along the left-right direction, a front baffle (17) and a transfer platform (18) which are arranged on the rear side of the top end of the lifting support plate (13) along the left-right direction and are arranged on the feeding rack (11), wherein the lifting support plate (13), the feeding cylinder (15) and the rear baffle (16) are all arranged on the feeding rack (, the transfer platform (18) is positioned adjacent to and in front of the sterilization frame; when feeding, the lifting supporting plate (13) is flush with the tank receiving platform (12); after the feeding is finished, the lifting supporting plate (13) rises to be flush with the transfer platform (18); at the moment, the front baffle (17) is positioned at the adjacent rear part of the can receiving platform (12) to block the bottled drinks on the can receiving platform (12) from being conveyed backwards, and the feeding push plate (14) is positioned above the transfer platform (18); the lifting platform (8) enables one layer of sterilization frame to be flush with the transfer platform (18), and the feeding push plate (14) moves backwards to the sterilization cage (4) to push the bottled drinks on the lifting support plate (13) to the sterilization frame along the transfer platform (18);
automatic ejection of compact structure (2) are including ejection of compact platform (21), ejection of compact frame (22), along around to ejection of compact push pedal (23) and ejection of compact frame (22) of setting on and be used for making ejection of compact push pedal (23) side-to-side movement ejection of compact cylinder (24), the left and right sides of carrying slide rail (5) is located respectively in ejection of compact platform (21) and ejection of compact frame (22), ejection of compact platform (21) are along controlling to the setting, ejection of compact push pedal (23) are located the top of ejection of compact platform (21), elevating platform (8) can make the one deck of disinfecting cage (4) disinfect frame and ejection of compact platform (21) parallel and level, ejection of compact push pedal (23) move left can push away the bottled drink on the frame that will disinfect to ejection of compact platform (21).
2. The honeysuckle beverage production system according to claim 1, wherein the sterilization frame comprises a rectangular frame and a hole plate or a mesh plate on the rectangular frame, the movable fence comprises a plurality of insertion rods which are arranged side by side along the left and right directions and under the push rods and the push rods, the rectangular frame is provided with insertion holes which are matched with the insertion rods and used for inserting the insertion rods, and the movable fence is inserted into the corresponding insertion holes.
3. The honeysuckle beverage production system according to claim 1, wherein a buffer slide rail (53) is arranged between the middle parts of the two longitudinal slide rails (52), the buffer slide rail (53) is parallel to the transverse slide rail (51), a disc steering conveying structure (6) is also arranged at the joint of the buffer slide rail (53) and the longitudinal slide rail (52), the horizontal sterilization pot (3) is arranged on the other transverse slide rail (51), and the automatic discharging structure (2) is arranged in front of the buffer slide rail (53).
4. The honeysuckle beverage production system according to claim 3, wherein the conveying slide rail (5) and the buffer slide rail (53) are formed by two parallel rails, four rollers are arranged at the bottom of the sterilization cage (4), the four rollers are arranged in a rectangular shape, and the rollers are slidably arranged on the corresponding rails.
5. The honeysuckle beverage production system according to claim 3, wherein the horizontal sterilizer (3) is arranged in the left-right direction, a third connecting slide rail matched with the conveying slide rail (5) and a walking pushing structure capable of pushing the sterilization cage (4) to slide on the third connecting slide rail are arranged in the left-right direction, and a plurality of detection bottled beverages are arranged in the third connecting slide rail and positioned on the front side and the rear side of the third connecting slide rail; a plurality of detection bottled drinks of homonymy are controlled and are set up side by side, the splendid attire has the honeysuckle dew and is equipped with temperature sensor in it in the detection bottled drink, temperature sensor fixes on the bottle lid that detects bottled drink and its probe submergence is in the honeysuckle dew.
6. The honeysuckle beverage production system according to claim 1, wherein front side plates are arranged on the left side and the right side of the lifting support plate (13) in the front-back direction, corresponding to the left side and the right side of the can connecting platform (12), rear side plates are arranged on the left side and the right side of the transfer platform (18) in the front-back direction, the left end and the right end of the feeding push plate (14) are located on the adjacent inner sides of the front side plates on the corresponding sides, and the lifting support plate (13) is matched with the sterilization frame in size.
7. The honeysuckle beverage production system according to claim 1, wherein the fixing structure (10) is composed of two fixing units, which are respectively located on two sides of the sterilization cage (4) to block the sterilization cage (4) from sliding along the conveying slide rail (5); the fixing unit comprises a rotating seat (31), a baffle (33) and a lifting rod (34), wherein the baffle (33) is rotatably arranged on the rotating seat (31) through a rotating shaft (32), the lifting rod (34) is arranged on one side, far away from the sterilization cage (4), of the baffle (33), the rotating seat (31) is arranged on the disc steering conveying structure (6) or the lifting platform (8), and the rotating shaft (32) and the lifting rod (34) are arranged along the conveying direction; baffle (33) perpendicular to direction of delivery sets up, lies in the below of disinfecting cage (4) during its level, and during its vertical top leaned on the bottom of disinfecting cage (4) corresponding side.
8. The honeysuckle beverage production system according to claim 1, wherein a lock tongue (35) is rotatably arranged on the outer edge of the disc turning conveying structure (6), two lock catches (36) matched with the lock tongue (35) are arranged on the ground outside the disc turning conveying structure (6), the lock tongue (35) is arranged along the radial direction of the disc turning conveying structure (6), and the included angle between the two lock catches (36) is 90 degrees; when the bolt (35) is fixed with a lock catch (36), the first connecting slide rail (7) is butted with the longitudinal slide rail (52); after the disc steering conveying structure (6) rotates by 90 degrees, the lock tongue (35) is fixed with the other lock catch (36), and the first connecting slide rail (7) is butted with the transverse slide rail (51).
9. The honeysuckle beverage production system according to claim 1, wherein a support (41) is arranged at the rear end of the feeding rack (11) and located on the can receiving platform (12), the feeding cylinder (15) is arranged on the support (41) along the front-back direction, two feeding slide bars (42) are arranged on the front side of the feeding push plate (14) and located on the left and right sides of the feeding cylinder (15) along the front-back direction, two feeding slide bases (43) matched with the feeding slide bars (42) are arranged on the support (41) along the front-back direction, and the feeding slide bars (42) are slidably arranged on the corresponding feeding slide bases (43); a rectangular groove (44) is formed in the support (41) and above the bottled drink on the can receiving platform (12), and the rectangular groove (44) is arranged in the left-right direction and is located right below the feeding push plate (14) when the feeding cylinder (15) contracts;
the utility model discloses a material discharging device, including ejection of compact push pedal (23), ejection of compact slide bar (45) are equipped with to controlling around both ends on the right side of ejection of compact push pedal (23), go up along controlling to being equipped with two ejection of compact slides (46) with ejection of compact slide bar (45) complex, ejection of compact slide bar (45) slide and locate on corresponding ejection of compact slide (46), be equipped with two pulleys (47) around the right side of ejection of compact push pedal (23) side by side, two pulleys (47) can slide and locate on ejection of compact platform (21).
10. A production method of a honeysuckle drink is characterized by comprising the following steps:
(1) distilling flos Lonicerae with water to obtain flos Lonicerae stock solution;
(2) compounding the honeysuckle raw liquid and the auxiliary materials to obtain honeysuckle flower distillate;
(3) filtering the aqua lonicerae foliae and filling the aqua lonicerae foliae into a can through a filling device to obtain a bottled beverage;
(4) sterilizing the bottled drink by using a sterilizing device;
(5) boxing the sterilized bottled drink;
in the step (4), during feeding, in the automatic feeding structure (1), the lifting supporting plate (13) is flush with the tank receiving platform (12), and the feeding cylinder (15) contracts at the moment; after the feeding is finished, the lifting supporting plate (13) rises to be flush with the transfer platform (18); at the moment, the front baffle (17) is positioned at the adjacent rear part of the can receiving platform (12) to block the bottled drinks on the can receiving platform (12) from being conveyed backwards, and the feeding push plate (14) is positioned above the transit platform (18); the lifting platform (8) enables one layer of sterilization frame to be parallel and level with the transfer platform (18), the feeding push plate (14) moves backwards to the sterilization cage (4) to push the bottled drinks on the lifting support plate (13) to the sterilization frame along the transfer platform (18), the structures return after the processes are finished, and after one layer of sterilization frame is fed, the lifting platform (8) rises or falls to feed the sterilization frames on the adjacent layers;
after feeding is finished, the bottled drinks are conveyed to the horizontal sterilizing pot (3) for sterilization by the sterilizing cage (4) along the conveying slide rail (5), and after sterilization is finished, the bottled drinks are continuously conveyed to the automatic discharging structure (2) by the sterilizing cage (4) along the conveying slide rail (5); during the ejection of compact, in automatic discharging structure (2), elevating platform (8) make one of them layer disinfect the frame and with ejection of compact platform (21) parallel and level, this moment, ejection of compact cylinder (24) shrink: the discharging push plate (23) moves leftwards to push the bottled drinks on the sterilization frames to the discharging platform (21), the structures return after the processes are finished, and after one layer of sterilization frame is discharged, the lifting platform (8) rises or falls to discharge the sterilization frames on the adjacent layers;
when feeding and discharging, the movable fence on the sterilization cage (4) is removed, and the movable fence on the sterilization cage (4) is not removed in other periods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011135604.9A CN112167493A (en) | 2020-10-22 | 2020-10-22 | Production system and production method of honeysuckle beverage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011135604.9A CN112167493A (en) | 2020-10-22 | 2020-10-22 | Production system and production method of honeysuckle beverage |
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| Publication Number | Publication Date |
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| CN112167493A true CN112167493A (en) | 2021-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011135604.9A Pending CN112167493A (en) | 2020-10-22 | 2020-10-22 | Production system and production method of honeysuckle beverage |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112880344A (en) * | 2021-01-29 | 2021-06-01 | 山东口天环保设备科技有限责任公司 | Honeysuckle flower drying device and control method thereof |
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Application publication date: 20210105 |