CN106976604B - Waterless filling sterilization device for food production and production method thereof - Google Patents
Waterless filling sterilization device for food production and production method thereof Download PDFInfo
- Publication number
- CN106976604B CN106976604B CN201710223943.4A CN201710223943A CN106976604B CN 106976604 B CN106976604 B CN 106976604B CN 201710223943 A CN201710223943 A CN 201710223943A CN 106976604 B CN106976604 B CN 106976604B
- Authority
- CN
- China
- Prior art keywords
- cup
- conveyor belt
- sterilization
- plastic
- sealing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/08—Sterilising wrappers or receptacles prior to, or during, packaging by irradiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
- B65B55/06—Sterilising wrappers or receptacles prior to, or during, packaging by heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/162—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
- B65B7/164—Securing by heat-sealing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention discloses a waterless filling sterilization device for food production and a production method thereof, and the waterless filling sterilization device comprises a workbench, wherein a conveyor belt is arranged on the workbench, a conveyor belt driving device and a guide wheel are respectively arranged at two ends of the conveyor belt, a cup feeding frame, a front ultraviolet sterilization device, a filling device, a feed liquid temporary storage and heat preservation device, a main control device and a material temperature detection device are sequentially arranged on the conveyor belt from left to right, a turnover plate type rejection device is arranged at the other end of the conveyor belt, a conveyor belt is arranged at the other end of the turnover plate rejection device, a heat preservation device is arranged at the top of the conveyor belt, a climbing conveyor belt is arranged at the other end of the conveyor belt, and a cooling pool is arranged at the other end of the climbing conveyor belt; the upper part of the main control device is provided with a film covering ultraviolet sterilization device, and the lower part of the main control device is provided with a sealing device and a shearing device; and the conveying belt is provided with a template. The invention reduces energy consumption, saves space and can achieve better sterilization effect.
Description
Technical Field
The invention belongs to the technical field of food production, and particularly relates to a waterless filling sterilization device for food production and a production method thereof.
Background
In the prior art, the jelly food is sterilized by basically adopting a high-temperature material boiling mode (microorganisms are killed), a filling mode and a water bath sterilization mode, and because the temperature of the material is reduced more before filling, and the plastic cup and the film are not sterilized, after the microorganisms are polluted, the residual temperature cannot ensure that the microorganisms are killed, and the subsequent water bath heating is needed for secondary sterilization. Causing a great deal of energy waste and contradicting the idea of the current conservation-oriented society.
Disclosure of Invention
The invention aims to: aiming at the problems in the prior art, the invention provides the waterless filling sterilization device for food production and the production method thereof, wherein the waterless filling sterilization device for food production has the advantages of reducing energy consumption, saving space and achieving better sterilization effect.
The technical scheme is as follows: in order to solve the technical problems, the waterless filling sterilization device for food production comprises a workbench, wherein a conveyor belt is arranged on the workbench, a conveyor belt driving device and a guide wheel are respectively arranged at two ends of the conveyor belt, a cup conveying frame, a front ultraviolet sterilization device, a filling device, a feed liquid temporary storage and heat preservation device, a main control device and a material temperature detection device are sequentially arranged on the conveyor belt from left to right, a turnover plate type removing device is arranged at one end, close to the guide wheel, of the conveyor belt, a conveyor belt is arranged at the other end of the turnover plate type removing device, a heat preservation device is arranged above the conveyor belt, a climbing conveyor belt is arranged at the other end of the conveyor belt, and a cooling pool is arranged at the other end of the climbing conveyor belt; the upper part of the main control device is provided with a film covering ultraviolet sterilization device, and the lower part of the main control device is provided with a sealing device and a shearing device; and the conveying belt is provided with a template.
The invention does not adopt the traditional hot water sterilization, but utilizes the residual heat of the contents to kill the residual bacteria after ultraviolet sterilization is carried out on the plastic cup and the cover film. The waste heat sterilization device has the advantages that after the final product enters the heat preservation device, the waste heat of the product is utilized to be not rapidly cooled in the heat preservation device, the product in the heat preservation device is subjected to waste heat sterilization, some residual bacteria are killed, the product is healthier, further energy is saved, the product is sterilized without external heat energy, the product is sterilized through the waste heat of the product, and the effect of more environmental protection is achieved. The traditional sterilization equipment consumes a large amount of heat energy, and the invention adopts residual heat for sterilization, thereby greatly saving the heat energy consumption. Meanwhile, the traditional sterilizing pond occupies a large space, the sterilizing pond occupies a small space, and the space of a factory building is saved. The contents in the traditional filling equipment are basically not insulated, heat energy is naturally dissipated in a production workshop, and energy consumption is wasted.
Furthermore, the template is composed of a plurality of units, and each unit is provided with a plurality of die holes. Through dividing into a plurality of unit with the template to set up a plurality of nib above every unit, can produce more products on an assembly line, and can play better control effect through every unit on the better control template of main control unit.
Furthermore, a small-sized conveying belt is arranged at the bottom of the cup feeding frame, cup forks and cup holes are formed in the small-sized conveying belt and are arranged in a staggered mode, the bottom of each cup fork is designed to be hollow, and a tip end is arranged at the top end of each cup fork. Through setting up cup fork and cup hole for just beginning to become the cup of piling up and can prevent in the cup hole, and through the motion of cup fork, make the pointed end of cup fork separate an solitary plastic cup with plastic cup from a pile, then the solitary plastic cup of branch falls into the die hole on the template of glass stand bottom of delivering glass through the hollow part of the bottom of being ready for the survey, makes every die hole all only have a plastic cup, plays fine with the detached effect of plastic cup.
Further, a cup discharging device is arranged at the tail end of the conveying belt and is provided with an air cylinder and an ejector rod; the sealing device is provided with two sealing devices, wherein one sealing device is a flat sealing device, and the other sealing device is a line sealing device. The sealing device is divided into two times of heat sealing, the first time adopts a flat sealing mode through the flat sealing device, the liquid of the heat sealing surface is removed, and the second time adopts a line sealing mode through the line sealing device, so that the heat sealing strength is enhanced. The cup discharging device is actuated through the air cylinder and ejects a product in the die hole through an ejection rod connected with the front end of the air cylinder so as to separate from the die plate hole.
Furthermore, a safety cover is arranged on the outer side of the film covering ultraviolet sterilization device, two rows of film covering transmission belts are arranged in the safety cover through guide rods, and two rows of ultraviolet sterilization lamps are arranged between the two rows of film covering transmission belts. The traditional filling machine does not sterilize the cover film, and the ultraviolet sterilization lamp in the ultraviolet sterilization device for the cover film sterilizes both sides of the cover film, so that a better sterilization effect can be achieved.
The production method of the waterless filling sterilization device for food production comprises the following steps:
(1) the main control device starts the conveyor belt driving device, the conveyor belt driving device drives the chain on the conveyor belt to move, the conveyor belt is composed of the chain, the guide wheel is driven to move by transmission in the moving process, and the template on the conveyor belt is driven to move by the conveyor belt in the moving process;
(2) the template is driven by the conveyor belt to move for a station, and then stops to the position below the cup conveying rack, the cup fork at the bottom of the cup conveying rack moves through the air cylinder, a plurality of plastic cups which are overlapped together in the cup hole are separated into a single plastic cup from the bottom, and the separated plastic cups fall into the die holes in the template through the hollow parts at the bottoms of the cup forks;
(3) after the plastic cup falls into the die hole, the plastic cup continues to move forwards and passes through the preposed ultraviolet sterilization device to perform first sterilization on the plastic cup;
(4) the plastic cup after the first sterilization moves to the lower part of the filling device through the template, and the temporary feed liquid is injected into the plastic cup through the filling device after passing through a guide pipe by the feed liquid temporary storage and heat preservation device connected with the filling device;
(5) enabling the covering film to pass through a covering film ultraviolet sterilization device through a guide rod to sterilize the upper surface and the lower surface of the covering film, and enabling the sterilized covering film to run below a sealing device through the guide rod to be parallel to the template;
(6) the template moves to the lower part of the sealing device, the sterilized cover film is covered on the plastic cup, and the plastic cup is sealed through the sealing device;
(7) the sealed plastic cup runs to the lower part of the shearing device through a template, and the film covering treatment is carried out;
(8) the plastic cup after the film cutting treatment runs to a material temperature detection device through a template, the temperature of a material in the plastic cup is detected through the material temperature detection device, then the detected material temperature is transmitted to a control module in a main control device through an infrared sensor, and the control module compares the material temperature received from the infrared sensor with the qualified temperature in the control module; wherein the qualified temperature in the control module is 80 ℃; if the material temperature is higher than the qualified temperature, the material temperature is qualified, and the step nine is performed, and if the material temperature is lower than the qualified temperature, the material temperature is unqualified, and the step ten is performed;
(9) if the material temperature is qualified, the plastic cups are moved to a cup outlet station, the plastic cups in the die holes are ejected out through an ejection rod connected with the front end of an air cylinder through the action of the air cylinder and separated from the die holes, and a turnover plate type removing device is arranged below the cup outlet station through a main control device, so that the plastic cups separated from the die holes slide onto a conveying belt through a turnover plate type lifting device and enter a heat preservation device to perform the heat preservation and sterilization effects of the last step;
(10) if the material temperature is not qualified, the plastic cup is moved to a cup discharging station, an ejector rod connected with the front end of an air cylinder ejects the plastic cup in the die hole through the action of the air cylinder to be separated from the die hole, and a turnover plate type removing device is moved by 90 degrees through a main control device to be far away from the cup discharging station, so that the plastic cup separated from a module slides into a collecting basket below, is independently sterilized in a water bath and cooled, and is normally packaged;
(11) and the plastic cups subjected to the heat preservation and sterilization effects in the last step run onto a climbing conveyor belt through the conveyor belt, and finally fall into a cooling tank to be cooled to obtain the final finished product.
Further, in the step (5), two rows of ultraviolet sterilizing lamps are arranged inside the ultraviolet sterilizing device for the cover film, and the ultraviolet sterilizing lamps select 30-60 watts and sterilize for 5-25 seconds.
Further, the temperature of the temporarily stored feed liquid in the feed liquid temporarily storing and heat preserving device in the step (4) is kept between 80 and 95 ℃.
And (3) further, in the step (6), the plastic cup moves to the lower part of the cover film through the template and is subjected to two heat sealing with the cover film at the sealing device, the first heat sealing adopts a flat sealing mode, the temporary liquid on the heat sealing surface is removed, and the second heat sealing adopts a line sealing mode, so that the heat sealing strength is enhanced.
And (3) further, the time for carrying out the final heat preservation and sterilization after the plastic cup enters the heat preservation device in the step (9) is 3-20 minutes. The time for heat preservation and sterilization is controlled to be 3-20 minutes, so that a better sterilization effect can be achieved, energy is saved, and heat energy is not wasted.
Furthermore, an auxiliary heating device can be arranged in the heat preservation device when the plastic cups enter the heat preservation device in the step (9).
Compared with the prior art, the invention has the advantages that:
the invention does not adopt the traditional hot water sterilization, but carries out ultraviolet sterilization on the plastic cup and the cover film and then kills residual bacteria by utilizing the residual temperature of the contents. The specific expression is that after the final product enters the heat preservation device, the residual heat of the product is utilized to prevent rapid cooling in the heat preservation device, and the product in the heat preservation device is sterilized at residual heat, some residual bacteria are killed, so that the product is healthier, and further energy is saved, the product is sterilized without external heat energy, and the product is sterilized through the residual heat of the product, so that the effect of more environmental protection is achieved. The traditional sterilization equipment consumes a large amount of heat energy, and the invention adopts residual heat for sterilization, thereby greatly saving the heat energy consumption. Meanwhile, the traditional sterilization tank occupies a large space, the sterilization tank occupies a small space, and the space of a factory building is saved. The contents in the traditional filling equipment are basically not insulated, heat energy is naturally dissipated in a production workshop, and energy consumption is wasted.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the structure of the template of FIG. 1;
FIG. 3 is a schematic view of the cup dispensing apparatus of FIG. 1;
FIG. 4 is a schematic view of the internal structure of the cup holder in FIG. 1
Fig. 5 is a state view of the cup fork of fig. 4 in use.
Detailed Description
The invention is further elucidated with reference to the drawings and the detailed description.
The first embodiment is as follows: the waterless filling sterilization device for food production comprises a workbench 1, wherein a conveyor belt 21 is arranged on the workbench 1, a conveyor belt driving device 16 and a guide wheel 19 are respectively arranged at two ends of the conveyor belt 21, a cup feeding frame 2, a front ultraviolet sterilization device 3, a filling device 4, a feed liquid temporary storage and heat preservation device 5, a main control device 8 and a material temperature detection device 9 are sequentially arranged on the conveyor belt 21 from left to right, a product rejection device is arranged at the other end of the conveyor belt 21, a conveyor belt 15 is arranged at the other end of the product rejection device, a heat preservation device 12 is arranged at the top of the conveyor belt 15, a climbing conveyor belt 14 is arranged at the other end of the conveyor belt 15, and a cooling pool 13 is arranged at the other end of the climbing conveyor belt 14; the upper part of the main control device 8 is provided with a film covering ultraviolet sterilization device 6, and a sealing device 18 and a shearing device 17 are arranged below the main control device 8; the conveyor belt 21 is provided with a template 20.
The invention does not adopt the traditional hot water sterilization, but uses the residual heat of the content to kill the residual bacteria after ultraviolet sterilization is carried out on the plastic cup 27 and the cover film. The specific expression is that after the final product enters the heat preservation device 12, the residual heat of the product is utilized to prevent the product from being rapidly cooled in the heat preservation device 12, and the product in the heat preservation device 12 is sterilized at residual heat and some residual bacteria are killed, so that the product is healthier, and further energy is saved, the product is sterilized without external heat energy, and the product is sterilized by the residual heat of the product, so that the effect of environmental protection is achieved. The traditional sterilization equipment consumes a large amount of heat energy, and the invention adopts residual heat for sterilization, thereby greatly saving the heat energy consumption. Meanwhile, the traditional sterilization tank occupies a large space, the sterilization tank occupies a small space, and the space of a factory building is saved. The contents in the traditional filling equipment are basically not insulated, heat energy is naturally dissipated in a production workshop, and energy consumption is wasted.
Example two: a waterless filling sterilization device for food production comprises a workbench 1, wherein a conveyor belt 21 is arranged on the workbench 1, two ends of the conveyor belt 21 are respectively provided with a conveyor belt driving device 16 and a guide wheel 19, a cup feeding frame 2, a front ultraviolet sterilization device 3, a filling device, a feed liquid temporary storage and heat preservation device 5, a main control device 8 and a feed temperature detection device 9 are sequentially arranged on the conveyor belt 21 from left to right, the other end of the conveyor belt 21 is provided with a product rejection device, the other end of the product rejection device is provided with a conveyor belt 15, the top of the conveyor belt 15 is provided with a heat preservation device 12, the other end of the conveyor belt 15 is provided with a climbing conveyor belt 14, and the other end of the climbing conveyor belt 14 is provided with a cooling pool 13; the upper part of the main control device 8 is provided with a film covering ultraviolet sterilization device 6, and a sealing device 18 and a shearing device 17 are arranged below the main control device 8; the conveyor belt 21 is provided with a template 20.
The invention does not adopt the traditional hot water sterilization, but uses the residual heat of the content to kill the residual bacteria after ultraviolet sterilization is carried out on the plastic cup 27 and the cover film. The specific expression is that after the final product enters the heat preservation device 12, the residual heat of the product is utilized to prevent the product from being rapidly cooled in the heat preservation device 12, and the product in the heat preservation device 12 is sterilized at residual heat and some residual bacteria are killed, so that the product is healthier, and further energy is saved, the product is sterilized without external heat energy, and the product is sterilized by the residual heat of the product, so that the effect of environmental protection is achieved. The traditional sterilization equipment consumes a large amount of heat energy, and the invention adopts residual heat for sterilization, thereby greatly saving the heat energy consumption. Meanwhile, the traditional sterilization tank occupies a large space, the sterilization tank occupies a small space, and the space of a factory building is saved. The contents in the traditional filling equipment are basically not insulated, heat energy is naturally dissipated in a production workshop, and energy consumption is wasted.
As shown in fig. 2, the pattern plate 20 is composed of a plurality of units 22, and ten pattern holes 23 are formed in each unit 22. By dividing the form 20 into a plurality of cells 22 and providing ten die holes 23 in each cell 22, more products can be produced in a single line and each cell 22 in the form 20 can be controlled better by the main control device 8 for better control.
As shown in fig. 4 and 5, a small conveyor belt 26 is arranged at the bottom of the cup conveying frame 2, cup forks 29 and cup holes 30 are arranged on the small conveyor belt 26, the cup forks 29 and the cup holes 30 are arranged in a staggered mode, the bottom of each cup fork 29 is of a hollow design, and the top end of each cup fork 29 is provided with a tip 28. By arranging the cup fork 29 and the cup hole 30, the cups which are just stacked can be prevented from being in the cup hole 30, and the cup fork 29 moves, so that the tip 28 of the cup fork 29 separates a single plastic cup 27 from a stack of the plastic cups 27, and then the separated single plastic cup 27 falls into the die hole 23 on the die plate 20 at the bottom of the cup feeding frame 2 through the hollow part of the inspection bottom, so that only one plastic cup 27 is arranged in each die hole 23, and the good effect of separating the plastic cups 27 is achieved.
Example three: a waterless filling sterilization device for food production comprises a workbench 1, wherein a conveyor belt 21 is arranged on the workbench 1, two ends of the conveyor belt 21 are respectively provided with a conveyor belt driving device 16 and a guide wheel 19, a cup feeding frame 2, a front ultraviolet sterilization device 3, a filling device, a feed liquid temporary storage insulation device 5, a main control device 8 and a feed temperature detection device 9 are sequentially arranged on the conveyor belt 21 from left to right, the other end of the conveyor belt 21 is provided with a product rejection device, the other end of the product rejection device is provided with a conveyor belt 15, the top of the conveyor belt 15 is provided with an insulation device 12, the other end of the conveyor belt 15 is provided with a climbing conveyor belt 14, and the other end of the climbing conveyor belt 14 is provided with a cooling pool 13; the upper part of the main control device 8 is provided with a film covering ultraviolet sterilization device 6, and a sealing device 18 and a shearing device 17 are arranged below the main control device 8; the conveyor belt 21 is provided with a template 20.
The invention does not adopt the traditional hot water sterilization, but uses the residual heat of the content to kill the residual bacteria after ultraviolet sterilization is carried out on the plastic cup 27 and the cover film. The specific expression is that after the final product enters the heat preservation device 12, the residual heat of the product is utilized to prevent rapid cooling in the heat preservation device 12, and the product in the heat preservation device 12 is sterilized at residual temperature, and some residual bacteria are killed, so that the product is healthier, and further energy is saved, the product is sterilized without external heat energy, and the product is sterilized through the residual heat of the product, so that the effect of more environmental protection is achieved. The traditional sterilization equipment consumes a large amount of heat energy, and the invention adopts residual heat for sterilization, thereby greatly saving the heat energy consumption. Meanwhile, the traditional sterilization tank occupies a large space, the sterilization tank occupies a small space, and the space of a factory building is saved. The contents in the traditional filling equipment are basically not insulated, heat energy is naturally dissipated in a production workshop, and energy consumption is wasted.
As shown in fig. 2, the pattern plate 20 is composed of a plurality of units 22, and ten pattern holes 23 are formed in each unit 22. By dividing the form 20 into a plurality of cells 22 and providing ten die holes 23 in each cell 22, more products can be produced in a single line and each cell 22 in the form 20 can be controlled better by the main control device 8 for better control.
As shown in fig. 4 and 5, a small conveyor belt 26 is arranged at the bottom of the cup conveying frame 2, cup forks 29 and cup holes 30 are arranged on the small conveyor belt 26, the cup forks 29 and the cup holes 30 are arranged in a staggered mode, the bottom of each cup fork 29 is of a hollow design, and the top end of each cup fork 29 is provided with a tip 28. By arranging the cup fork 29 and the cup hole 30, the cups which are just stacked can be prevented from being in the cup hole 30, and the cup fork 29 moves, so that the tip 28 of the cup fork 29 separates a single plastic cup 27 from a stack of the plastic cups 27, and then the separated single plastic cup 27 falls into the die hole 23 on the die plate 20 at the bottom of the cup feeding frame 2 through the hollow part of the inspection bottom, so that only one plastic cup 27 is arranged in each die hole 23, and the good effect of separating the plastic cups 27 is achieved.
As shown in fig. 3, the end of the conveyor belt 21 is provided with a cup discharging device 10, and the cup discharging device 10 is provided with an air cylinder 24 and an ejector rod 25; the sealing devices 18 are two, wherein one sealing device 18 is a flat sealing device, and the other sealing device 18 is a wire sealing device. The sealing device 18 is divided into two times of heat sealing, the first time adopts a flat sealing mode through the flat sealing device, the liquid of the heat sealing surface is removed, and the second time adopts a linear sealing mode through the linear sealing device, so that the heat sealing strength is enhanced. The cup ejecting device 10 is operated by an air cylinder 24, and ejects the product in the die hole 23 through an ejector rod 25 connected to the front end of the air cylinder 24, so as to separate the product from the die plate 20.
As shown in fig. 1, a safety cover is arranged on the outer side of the ultraviolet film-covering sterilization device 6, two rows of film-covering transmission belts are arranged in the safety cover through guide rods, and two rows of ultraviolet sterilization lamps are arranged between the two rows of film-covering transmission belts. The traditional filling machine does not sterilize the cover film, and the ultraviolet sterilization lamp in the cover film ultraviolet sterilization device 6 is used for sterilizing both sides of the cover film, so that a better sterilization effect can be achieved.
The production method of the waterless filling sterilization device for food production comprises the following steps:
the method comprises the following steps: the main control device 8 starts the conveyor belt driving device 16, the conveyor belt driving device 16 drives the conveyor belt 21 to move, the guide wheel 19 is driven to move by transmission in the moving process, and the conveyor belt 21 drives the template 20 on the conveyor belt 21 to move in the moving process;
step two: the template 20 moves under the cup conveying rack 2 under the driving of the driving belt, a plurality of superposed plastic cups 27 in the cup holes 30 are separated into a single plastic cup 27 from the bottom by the cup fork 29 at the bottom of the cup conveying rack 2, and the separated plastic cup 27 falls into the die hole 23 on the template 20 through the hollow part at the bottom of the cup fork 29;
step three: after the plastic cup 27 falls into the die hole 23, the plastic cup continues to move forwards and passes through the preposed ultraviolet sterilizing device 3 to carry out the first sterilization on the plastic cup 27;
step four: the plastic cup 27 subjected to the first sterilization moves to the lower part of the filling device 4 through the template 20, and the temporary-stored material liquid in the plastic cup 27 is injected into the plastic cup 27 through the filling device 4 after passing through a guide pipe by the material liquid temporary-storage heat-preservation device 5 connected with the filling device 4;
step five: enabling the covering film to pass through a guiding rod to enable the covering film to pass through a covering film ultraviolet sterilization device 6 to sterilize the upper surface and the lower surface of the covering film, and enabling the sterilized covering film to run below a sealing device 18 through the guiding rod to be parallel to a template 20;
step six: the template 20 moves to the lower part of the sealing device 18, the sterilized cover film is covered on the plastic cup 27, and the plastic cup 27 is sealed through the sealing device 18;
step seven: the sealed plastic cup 27 runs to the lower part of the shearing device 17 through the template 20, and the film covering treatment is carried out;
step eight: the plastic cup 27 after the film cutting treatment runs to a material temperature detection device 9 through a template 20, the temperature of the material in the plastic cup 27 is detected through the material temperature detection device 9, then the detected material temperature is transmitted to a control module in a main control device 8 through an infrared sensor, and the control module compares the material temperature received from the infrared sensor with the qualified temperature in the control module; wherein the qualified temperature in the control module is 80 ℃; if the material temperature is higher than the qualified temperature, the material temperature is qualified, the step nine is performed, and if the material temperature is lower than the qualified temperature, the material temperature is unqualified, the step ten is performed;
step nine: if the material temperature is qualified, the plastic cup is moved to a cup outlet station, the ejector rod 25 connected with the front end of the air cylinder 24 ejects the plastic cup 27 in the die hole 23 through the action of the air cylinder 24, the plastic cup is separated from the die hole 23, and the main control device 8 is used for arranging the turnover plate type removing device 11 below the cup outlet station, so that the plastic cup 27 separated from the die hole 23 slides onto the conveying belt 15 through the turnover plate type lifting device and enters the heat preservation device 12 for final heat preservation and sterilization;
step ten: if the material temperature is not qualified, the plastic cup is moved to a cup discharging station, the ejector rod 25 connected with the front end of the air cylinder 24 ejects the plastic cup 27 in the die hole 23 through the action of the air cylinder 24, the plastic cup is separated from the die hole 23, and the panel turnover type removing device 11 is moved by 90 degrees through the main control device 8 to be far away from the cup discharging station, so that the plastic cup 27 separated from the module slides into a collecting basket below the collecting basket and is independently sterilized in a water bath;
step eleven: the plastic cup 27 after the last step of heat preservation and sterilization runs to the climbing conveyer belt 14 through the conveyer belt 15, and finally falls into the cooling tank 13 to be cooled to obtain the final finished product.
And in the fifth step, only two rows of ultraviolet sterilizing lamps 7 are arranged in the ultraviolet sterilizing device 6 for covering the membrane, and the ultraviolet sterilizing lamps 7 select 30-60 watts and sterilize for 5-25 seconds.
Wherein the temperature of the temporary storage material liquid in the temporary storage heat preservation device 5 in the fourth step is kept between 80 ℃ and 95 ℃.
In the sixth step, the plastic cup 27 moves to the position below the cover film through the template 20 and is subjected to heat sealing twice with the cover film at the sealing device 18, the first heat sealing adopts a flat sealing mode to remove the temporary feed liquid on the heat sealing surface, and the second heat sealing adopts a line sealing mode to enhance the heat sealing strength.
Wherein the time for carrying out the last heat preservation and sterilization after the plastic cup 27 enters the heat preservation device 12 in the ninth step is 3-20 minutes. The time for heat preservation and sterilization is controlled to be 3-20 minutes, so that a better sterilization effect can be achieved, energy is saved, and heat energy is not wasted.
Claims (6)
1. A production method using a waterless filling sterilizing device for food production is characterized by comprising the waterless filling sterilizing device for food production, wherein the waterless filling sterilizing device for food production comprises a workbench, a conveying belt is arranged on the workbench, a conveying belt driving device and a guide wheel are respectively arranged at two ends of the conveying belt, a cup conveying frame, a front ultraviolet sterilizing device, a filling device, a feed liquid temporary storage heat preservation device, a main control device and a material temperature detection device are sequentially arranged on the conveying belt from left to right, a turnover plate type removing device is arranged at one end, close to the guide wheel, of the conveying belt, a conveying belt is arranged at the other end of the turnover plate type removing device, a heat preservation device is arranged above the conveying belt, a climbing conveying belt is arranged at the other end of the conveying belt, and a cooling pool is arranged at the other end of the climbing conveying belt; the upper part of the main control device is provided with a film covering ultraviolet sterilization device, and the lower part of the main control device is provided with a sealing device and a shearing device; the conveying belt is provided with a template;
the template is composed of a plurality of units, and each unit is provided with a plurality of die holes;
the small-sized conveying belt is arranged at the bottom of the cup conveying frame, cup forks and cup holes are formed in the small-sized conveying belt and are arranged in a staggered mode, the bottom of each cup fork is hollow, and a tip end is arranged at the top end of each cup fork;
a cup discharging device is arranged on one side, close to the guide wheel, of the conveying belt, and the cup discharging device is provided with an air cylinder and an ejector rod; the number of the sealing devices is two, wherein one sealing device is a flat sealing device, and the other sealing device is a line sealing device;
the production method comprises the following steps:
(1) the main control device starts the conveyor belt driving device, the conveyor belt driving device drives the chain on the conveyor belt to move, the conveyor belt is composed of the chain, the guide wheel is driven to move by transmission in the moving process, and the template on the conveyor belt is driven to move by the conveyor belt in the moving process;
(2) the template is driven by the conveyor belt to move for a station, and then stops to the position below the cup conveying rack, the cup fork at the bottom of the cup conveying rack moves through the air cylinder, a plurality of plastic cups which are overlapped together in the cup hole are separated into a single plastic cup from the bottom, and the separated plastic cups fall into the die holes in the template through the hollow parts at the bottoms of the cup forks;
(3) after the plastic cup falls into the die hole, the plastic cup continues to move forwards and passes through the preposed ultraviolet sterilization device to perform first sterilization on the plastic cup;
(4) the plastic cup after the first sterilization moves to a filling station through a template, and the temporary storage material liquid is injected into the plastic cup through a filling device after passing through a guide pipe by a material liquid temporary storage heat preservation device connected with the filling device below the filling device;
(5) enabling the cover film to pass through a guide rod to sterilize the inner surface of the cover film through a cover film ultraviolet sterilization device, and enabling the sterilized cover film to move below the sealing device through the guide rod to move synchronously with the plastic cup in the template;
(6) the template moves to the lower part of the sealing device, the sterilized cover film is covered on the plastic cup, and the plastic cup is sealed through the sealing device;
(7) the sealed plastic cup runs to the lower part of the shearing device through a template, and the film covering treatment is carried out;
(8) the plastic cup after the film cutting treatment runs to a material temperature detection device through a template, the temperature of the material in the plastic cup is detected through the material temperature detection device, and then the detected material temperature is transmitted to the material temperature detection device through an infrared sensor
The control module is arranged in the main control device and compares the material temperature received from the infrared sensor with the qualified temperature in the control module; wherein the qualified temperature inside the control module is 80 ℃; if the material temperature is higher than the qualified temperature, the material temperature is qualified, the step nine is performed, and if the material temperature is lower than the qualified temperature, the material temperature is unqualified, the step ten is performed;
(9) if the material temperature is qualified, the plastic cup is moved to a cup outlet station, an ejector rod connected with the front end of an air cylinder ejects the plastic cup in the die hole through the action of the air cylinder to be separated from the die hole, and a panel turnover type removing device is arranged below the cup outlet station through a main control device, so that the plastic cup separated from the die hole slides onto a conveying belt through a panel turnover type lifting device and enters a heat preservation device to perform the heat preservation and sterilization effects of the last step;
(10) if the material temperature is not qualified, the plastic cups are moved to a cup discharging station, the ejector rods connected to the front ends of the air cylinders eject the plastic cups in the die holes through the action of the air cylinders to be separated from the die holes, and the turnover plate type removing devices are moved by 90 degrees through the main control device to be far away from the cup discharging station, so that the plastic cups separated from the modules slide into a collecting basket below the plastic cups, are subjected to water bath sterilization and cooling independently, and are packaged normally;
(11) and the plastic cups subjected to the heat preservation and sterilization effects in the last step run onto a climbing conveyor belt through the conveyor belt, and finally fall into a cooling tank to be cooled to obtain the final finished product.
2. The production method according to claim 1, characterized in that: the safety cover is arranged on the outer side of the film covering ultraviolet sterilization device, two rows of film covering transmission bands are arranged in the safety cover through guide rods, and two rows of ultraviolet sterilization lamps are arranged between the two rows of film covering transmission bands.
3. The production method according to claim 1, wherein in the step (5), two rows of UV sterilizing lamps are arranged inside the film covering UV sterilizing device, and the UV sterilizing lamps are selected from 30-60W and are sterilized for 5-25 seconds.
4. The production method according to claim 1, wherein the temperature of the buffered feed liquid in the temporary feed liquid holding device in the step (4) is maintained between 80 and 95 ℃.
5. The production method according to claim 1, wherein in the step (6), the plastic cup runs through the template to the position below the cover film and is subjected to two heat sealing with the cover film at the sealing device, the first heat sealing adopts a flat sealing mode, liquid is temporarily reserved on a heat sealing surface, and the second heat sealing adopts a line sealing mode, so that the heat sealing strength is enhanced.
6. The production method according to claim 1, wherein the time for performing the final heat preservation and sterilization after the plastic cup enters the heat preservation device in the step (9) is 3-20 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710223943.4A CN106976604B (en) | 2017-04-07 | 2017-04-07 | Waterless filling sterilization device for food production and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710223943.4A CN106976604B (en) | 2017-04-07 | 2017-04-07 | Waterless filling sterilization device for food production and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106976604A CN106976604A (en) | 2017-07-25 |
| CN106976604B true CN106976604B (en) | 2022-09-16 |
Family
ID=59345410
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710223943.4A Active CN106976604B (en) | 2017-04-07 | 2017-04-07 | Waterless filling sterilization device for food production and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106976604B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108128500A (en) * | 2017-12-20 | 2018-06-08 | 杭州加包装技术有限责任公司 | A kind of online sterilizing unit of packaging film |
| CN108725908A (en) * | 2018-06-06 | 2018-11-02 | 薛春红 | A kind of disconnecting device for food packing device |
| CN115320948B (en) * | 2022-07-15 | 2024-01-26 | 烟台喜旺肉类食品有限公司 | Meat sausage bag both ends sealing equipment that possesses disinfection effect of disinfecting |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2795044Y (en) * | 2005-06-03 | 2006-07-12 | 汕头市粤东机械厂有限公司 | Filling sealing packaging machine |
| CN101531255B (en) * | 2009-01-13 | 2010-12-01 | 南京喜之郎食品有限公司 | Barreled milk tea packaging production line |
| CN201472734U (en) * | 2009-08-24 | 2010-05-19 | 广东粤东机械实业有限公司 | Cup discharging device of fill-seal packing machine |
| CN102616411A (en) * | 2011-01-28 | 2012-08-01 | 张天平 | Cup filling device and sterilization method for cup food |
| CN202160624U (en) * | 2011-07-25 | 2012-03-14 | 米文彪 | Fruit jelly heating sterilizing device |
| CN104003001B (en) * | 2013-09-12 | 2016-05-11 | 温州市沪华机械电器有限公司 | Automatic coffee filling pipeline |
| CN103818595B (en) * | 2014-03-02 | 2016-06-15 | 蚌埠市赛亚机械有限责任公司 | Plastics cup product full-automatic vertical extracts output device |
| CN204197422U (en) * | 2014-10-30 | 2015-03-11 | 曲靖市麒麟区禽蛋副食品有限公司 | A kind of automatic filling capping apparatus of cup drink |
| CN205312049U (en) * | 2015-12-30 | 2016-06-15 | 天津市三桥包装机械有限责任公司 | Packagine machine's empty bag detects and rejects mechanism |
| CN206857137U (en) * | 2017-04-07 | 2018-01-09 | 南京来一口食品有限公司 | A kind of anhydrous filling sterilizing unit of food production |
-
2017
- 2017-04-07 CN CN201710223943.4A patent/CN106976604B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN106976604A (en) | 2017-07-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106976604B (en) | Waterless filling sterilization device for food production and production method thereof | |
| US20130019570A1 (en) | Apparatus and method for automatically forming and filling containers, in particular water bottles | |
| KR20100051064A (en) | Packed product and method and apparatus for producing the same | |
| CN203865493U (en) | Automatic can unloading device | |
| JPS6012018B2 (en) | Continuous hot water heating sterilization method and its equipment | |
| CN104401699A (en) | Noodle box knockout device | |
| CN104585295A (en) | New sterilization device for countryman egg processing | |
| CN107744149B (en) | Automatic vacuum sterile water taking mechanical equipment for coconuts and closed filling process | |
| CN103863605A (en) | Bottle preform bagging machine | |
| CN203528848U (en) | Automatic filling, vacuumizing and gas flush packaging machine | |
| CN103723295A (en) | Full-automatic blister packaging machine | |
| CN114041582A (en) | Automatic pickled vegetable production device | |
| CN103231908B (en) | Ultra-clean prefabricated cup filling machine | |
| CN203652138U (en) | Full-automatic blister packaging machine | |
| CN103508011B (en) | Continuous-type processing equipment integrating high-temperature sterilization and water-bath cooling | |
| CN111924169A (en) | Cleaning and boxing device of filling production line | |
| CN205240727U (en) | Sorting unit is carried to crisp box of egg | |
| CN206857137U (en) | A kind of anhydrous filling sterilizing unit of food production | |
| CN206748508U (en) | A kind of ginger feeding slicing device | |
| CN105746173B (en) | Intelligent cultivation production method and device for cordyceps sinensis | |
| CN115947287A (en) | Filling film sealing machine | |
| CN203199631U (en) | Ultra-cleaning prefabricated cup filling machine | |
| CN205634239U (en) | Automatic cage machine that unloads of can finished product | |
| CN112167493A (en) | Production system and production method of honeysuckle beverage | |
| CN216777560U (en) | Quick sterilization device is used in plastic bottle production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220928 Address after: Room 102, 101 Taihe West Road, Shipai town, Dongguan, Guangdong 523000 Patentee after: DONGGUAN JINWANG FOOD Co.,Ltd. Address before: Building 9, No. 1 Yonghua Road, Gaochun Economic Development Zone, Nanjing City, Nanjing City, Jiangsu Province, 211300 Patentee before: NANJING LAIYIKOU FOOD Co.,Ltd. |