Background
At present, a new generation of novel formwork support system, namely an aluminum alloy formwork, appears after a bamboo wood formwork and a steel formwork, the aluminum alloy formwork is a novel building formwork made of aluminum alloy, and a green construction formwork newly emerged in the building industry is adopted by various building companies according to the characteristics of simplicity in operation, quickness in construction, high return, environmental protection, energy conservation, multiple use times, good concrete pouring effect, recyclability and the like; the aluminum alloy template is a complete and matched universal accessory consisting of three systems of an aluminum panel, a bracket and a connecting piece, can be combined and spliced into an integral die carrier with different sizes and complex external dimensions, and is an assembled and industrialized system template, so that the defects of the traditional template are overcome, and the construction efficiency is greatly improved;
therefore, how to combine aluminum alloy processing with automation for the data through user transmission and the data of job site scanning carry out 3D and print and provide the user and look over, the user confirms that after processing, produces corresponding aluminum alloy mould for the user through automated processing and provides the supplementary service function of scene for the aluminum alloy mould through auxiliary assembly is the problem that needs to solve at present urgently.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the background art, the embodiment of the invention provides an automatic aluminum alloy processing system and a method thereof, which can effectively solve the problems related to the background art.
The technical scheme is as follows:
an automatic processing system for aluminum alloy comprises a processing device, a processing auxiliary device, a field recognition device and a zone controller;
the processing device comprises an aluminum alloy production line, a material conveying mechanism and a transportation platform, wherein the aluminum alloy production line is positioned in an aluminum alloy processing warehouse, adopts an automatic aluminum alloy processing technology and carries out processing according to the scanning data of a three-dimensional scanner and the input data of a user terminal; the material conveying mechanism is connected with an aluminum alloy production line and stores aluminum alloy raw materials to be processed; the transportation platform is connected with an aluminum alloy production line and adopts a metal crawler transportation design;
the processing auxiliary device comprises self-driven 3D printing equipment, a movable processing shell, a polishing mechanism, a dust collection mechanism, an on-site auxiliary shell and a liquid spraying mechanism; the self-driven 3D printing equipment is stored in the position of an aluminum alloy processing warehouse, is moved to a construction site area when required by a user, and provides a 3D printing function; the movable machining shell is stored in an aluminum alloy machining warehouse; the polishing mechanism is arranged at the outer position of the movable machining shell and adopts an aluminum alloy polishing technology; the dust collection mechanism is arranged at the external position of the movable machining shell and is provided with a multi-gear suction force adjusting function; the on-site auxiliary shell stores the position of the aluminum alloy processing warehouse and moves to a construction site area to provide an auxiliary function when a user needs the on-site auxiliary shell; the liquid spraying mechanism is arranged at the outer position of the on-site auxiliary shell and respectively stores a concrete release agent, and a liquid atomization spraying design is adopted;
the field recognition device comprises a self-driven shell and a three-dimensional scanner, wherein the self-driven shell is stored at the position of an aluminum alloy processing warehouse and is provided with a plurality of self-driven shells; the three-dimensional scanner is arranged at the outer position of the self-driven shell and adopts a laser three-dimensional scanning design;
the area controller is arranged in the aluminum alloy production line, is respectively connected with the aluminum alloy production line, the material conveying mechanism and the transportation platform, and is respectively in wireless connection with the self-driven 3D printing equipment, the movable machining shell, the polishing mechanism, the field auxiliary shell, the liquid spraying mechanism, the dust collection mechanism, the self-driven shell, the three-dimensional scanner and the user terminal.
In a preferred mode of the invention, the inner surface of the aluminum alloy mold processed by the aluminum alloy production line is smooth aluminum alloy, and the outer part of the aluminum alloy mold is porous aluminum alloy.
As a preferable mode of the present invention, the processing auxiliary device further includes a laser welding mechanism, which is disposed at an external position of the on-site auxiliary housing, employs a laser welding technique, tracks and welds the aluminum alloy mold according to crack data of the aluminum alloy mold scanned by the three-dimensional scanner, and is wirelessly connected to the area controller.
As a preferred mode of the invention, a fixing groove is reserved on an aluminum alloy mold processed on an aluminum alloy production line, and a plurality of bolt fixing holes are formed in the fixing groove; the processing device further comprises a robot processing line and a fixing piece, wherein the robot processing line is respectively connected with the transportation platform and the area controller and used for placing the fixing piece in a fixing groove position of the aluminum alloy mold transported by the transportation platform, the fixing piece is stored in a storage frame position arranged on the robot processing line and provided with a through hole corresponding to the fixing hole of the fixing groove bolt, and the fixing groove bolt is fixedly connected with the fixing groove bolt.
As a preferable mode of the present invention, the processing apparatus further includes a fixing expansion bolt and a fastening hole, the fixing expansion bolt is disposed at an external connection region of the fixing member and an expansion region corresponding to a cavity of the fastening hole is disposed at a front end of the fixing expansion bolt, and after being inserted into the fastening hole, the expansion region at the front end of the fixing expansion bolt is fixed to the cavity of the fastening hole by expansion; the fastening hole is arranged at the position of the external connection area of the fixing piece and adopts a double-cavity design.
As a preferable mode of the present invention, the processing apparatus further comprises a chromizing line, the chromizing line is provided with a chromizing spray zone and connected to the robot processing line, and the chromizing spray is designed to perform thermosetting powder spray on the aluminum alloy mold assembled by the robot processing line and connected to the zone controller.
As a preferable mode of the present invention, the processing apparatus further includes an infrared lamp tube region, the chromizing line in the infrared lamp tube region is adjacent to and uses an infrared heating technique to bake the aluminum alloy mold sprayed with the thermosetting powder, and is connected to the region controller.
An automatic processing method of aluminum alloy, which uses an automatic processing system of aluminum alloy, the method comprising the steps of:
if the regional controller receives a production instruction of an aluminum alloy mold sent by a user terminal, extracting mold data and a construction site address contained in the production instruction, sending a scanning signal containing the construction site address to a connected and idle self-driven shell, and sending a moving signal containing the construction site address to connected and idle self-driven 3D printing equipment;
the self-driven shell moves to the construction site address position according to the scanning signal and scans the size data of the aluminum alloy mold area required by the construction site through the three-dimensional scanner, a scanning completion signal containing the size data is fed back to the area controller after the scanning is completed, and the self-driven 3D printing equipment moves to the construction site address position according to the moving signal and feeds back the moving completion signal to the area controller after the moving signal arrives;
the area controller sends a 3D printing signal containing mould data and size data to the self-driven 3D printing equipment according to a scanning completion signal and a movement completion signal, and the self-driven 3D printing equipment performs 3D modeling according to the 3D printing signal and 3D prints a mould with a corresponding reduced size;
if the regional controller receives a production confirmation instruction sent by the user terminal, sending an aluminum alloy processing signal containing mold data and size data to an aluminum alloy production line, sending a material conveying signal to a material conveying mechanism, sending a processing and transporting signal to a transporting platform and sending a processing signal to a connected and idle movable processing shell;
the aluminum alloy production line carries out automatic aluminum alloy die production according to aluminum alloy processing signals, the conveying mechanism conveys aluminum alloy raw materials to the connected aluminum alloy production line according to conveying signals, the conveying platform conveys the aluminum alloy dies processed on the aluminum alloy production line in real time according to the processing and conveying signals, the movable processing shell carries out inner surface polishing operation on the processed aluminum alloy dies through the polishing mechanism in real time according to the processing signals, and meanwhile, the dust collection mechanism is used for absorbing and recovering the polished aluminum alloy powder;
if the regional controller receives a transportation instruction sent by the user terminal, a transportation moving signal is sent to a connected and idle field auxiliary shell, the field auxiliary shell moves to a transportation tool for transporting the aluminum alloy mold by the user according to the transportation moving signal and sends a transportation completion signal to the regional controller after the regional controller arrives at a construction field;
the area controller sends a field processing signal to the field auxiliary shell according to the transportation completion signal, and the field auxiliary shell utilizes a liquid spraying mechanism to spray a concrete release agent on the inner wall surface of the assembled aluminum alloy mold in real time according to the field processing signal;
after all assembled aluminum alloy molds are coated with the concrete release agent, the self-driving shell and the field auxiliary shell patrol and identify the crack information of the aluminum alloy molds in real time on a construction site, after the aluminum alloy molds are identified to have cracks, the self-driving shell scans crack data by using a three-dimensional scanner and transmits the scanned data to the field auxiliary shell through a Bluetooth module, and the field auxiliary shell performs welding on the crack areas of the aluminum alloys by using a laser welding mechanism according to the crack data.
As a preferred mode of the present invention, when the transportation platform transports the finished aluminum alloy mold, the method further comprises the steps of:
the area controller sends a fixing piece placing signal to a robot processing line, and the robot processing line grabs the fixing piece in the storage frame in real time according to the fixing piece placing signal and places the grabbed fixing piece at the position of the fixing groove of the aluminum alloy mold transported by the transportation platform;
the robot processing line inserts the fixing bolts into the bolt fixing holes of the fixing grooves and the through holes of the fixing piece, and the fixing piece is fixed with the fixing grooves of the aluminum alloy die through the bolt turnbuckles;
the robot processing line transports the aluminum alloy mold equipped with the fixing member.
In a preferred embodiment of the present invention, when the assembled aluminum alloy mold is transported in a robot processing line, the method further comprises the steps of:
the method comprises the following steps that a regional controller sends a chromizing spraying signal to a chromizing processing line, the chromizing processing line conveys thermosetting powder to an assembled aluminum alloy mold inner surface spray head conveyed to a robot processing line according to the chromizing spraying signal, conveys the chromized aluminum alloy mold, and feeds the chromizing finishing signal back to the regional controller;
the area controller sends an infrared baking signal to the infrared lamp area according to the chromizing completion signal, the infrared lamp area starts to enter an infrared baking state with preset time according to the infrared baking signal and is closed after the time arrives, and the aluminum alloy die after baking is transported to the storage area.
The invention realizes the following beneficial effects:
1. after the automatic processing system is started, receiving a production instruction fed back by a user terminal in real time, acquiring mould data input by the user terminal, controlling the self-driven shell to move to a corresponding construction site, scanning corresponding dimensional data by using a three-dimensional scanner, then performing 3D printing on a matched mould by using self-driven 3D printing equipment, providing the mould for a user to check, and after receiving a confirmed production instruction fed back by the user terminal, controlling an aluminum alloy production line to produce a corresponding aluminum alloy mould and providing polishing operation for the produced aluminum alloy mould by using a movable processing shell; and after the aluminum alloy module is transported to a construction site for assembly, controlling a site auxiliary shell corresponding to the construction site to carry out automatic release agent spraying, and after the spraying is finished, carrying out patrol and self-driving shell matching on the construction site to carry out automatic welding on the area with cracks of the aluminum alloy module.
2. After the aluminum alloy mold is generated and finished on the aluminum alloy production line and the aluminum alloy mold is polished by the movable machining shell, the robot machining line is utilized to assemble the fixing piece for the aluminum alloy mold, so that a user can conveniently and rapidly assemble and disassemble the aluminum alloy mold on a construction site.
3. After the aluminum alloy mold is assembled by using the robot processing line, carrying out chromizing operation on the aluminum alloy mold by using the chromizing processing line, and transporting the chromized aluminum alloy mold to an infrared lamp tube area for baking for a preset duration.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Unless otherwise defined, the relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" is not to be interpreted as implying any or all combinations of one or more of the associated listed items.
Spatially relative terms, such as "disposed above … …," "disposed above … …," "disposed above … …, above," and the like, may be used herein for ease of description to describe the spatial relationship of one device or feature to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "disposed above … …" can include both an orientation of "disposed above … …" and "disposed below … …". The device may be otherwise variously positioned and the spatially relative descriptors used herein interpreted accordingly.
Example one
As shown with reference to fig. 1-5.
Specifically, the present embodiment provides an automatic aluminum alloy processing system, which includes a processing device 1, a processing auxiliary device 2, a field recognition device 3, and a zone controller 4.
The processing device 1 comprises an aluminum alloy production line 10, a material conveying mechanism 11 and a transportation platform 12, wherein the aluminum alloy production line 10 is positioned in an aluminum alloy processing warehouse and adopts an automatic aluminum alloy processing technology and carries out processing according to the scanning data of a three-dimensional scanner 31 and the input data of a user; the material conveying mechanism 11 is connected with the aluminum alloy production line 10 and stores aluminum alloy raw materials to be processed; the transportation platform 12 is connected with the aluminum alloy production line 10 and adopts a metal crawler transportation design.
In a preferred embodiment of the present invention, the aluminum alloy mold processed by the aluminum alloy production line 10 has a smooth aluminum alloy inner surface and a porous aluminum alloy outer surface.
The aluminum alloy mold produced by the aluminum alloy production line 10 is divided into two layers, wherein the inner layer is aluminum alloy with a smooth and flat surface, and the outer layer is porous aluminum alloy, so that the heat dissipation effect of the aluminum alloy mold in use is improved, the weight of the aluminum alloy mold is reduced, and metal materials are saved; the conveying mechanism 11 stores aluminum alloy raw materials, and automatically feeds back a replenishment signal to a warehouse management terminal when the aluminum alloy raw materials are less than 20% of the total filling amount; the transportation platform 12 is transported by a metal crawler belt, and the transportation platform 12 is respectively connected with an aluminum alloy production line 10, a robot processing line 13, a chromizing processing line 17, an infrared lamp tube zone 18 and a storage area.
The processing auxiliary device 2 comprises a self-driven 3D printing device 20, a movable processing shell 21, a polishing mechanism 22, a dust collection mechanism 23, an on-site auxiliary shell 24 and a liquid spraying mechanism 25; the self-driven 3D printing equipment 20 is stored in the aluminum alloy processing warehouse position, is moved to a construction site area when required by a user, and provides a 3D printing function; the movable machining shell 21 is stored in an aluminum alloy machining warehouse; the polishing mechanism 22 is arranged at the outer position of the movable machining shell 21 and adopts an aluminum alloy polishing technology; the dust collection mechanism 23 is arranged at the outer position of the movable machining shell 21 and is provided with a multi-gear suction force adjusting function; the on-site auxiliary shell 24 stores the position of the aluminum alloy processing warehouse and moves to a construction site area to provide an auxiliary function when a user needs the on-site auxiliary shell; the liquid spraying mechanism 25 is arranged at the outer position of the on-site auxiliary shell 24, respectively stores a concrete release agent, and adopts a liquid atomization spraying design.
The self-driven 3D printing equipment 20 is provided with a camera, and the self-driven 3D printing equipment 20 automatically moves through the camera and has a function of avoiding obstacles; the mold printed by the self-driven 3D printing device 20 is a preset reduction multiple of the original size, preferably reduced by 20 times in the embodiment, that is, if a mold 100 cm long is required, a mold 5 cm long is 3D printed for a user to take, view and modify; the movable machining shell 21 is provided with a camera, the camera automatically moves in the aluminum alloy machining warehouse and has a function of avoiding obstacles, and the polishing mechanism 22 comprises a polishing motor and an aluminum alloy polishing disc to polish and flatten the inner surface of the aluminum alloy mold; the dust suction mechanism 23 is provided with a multi-gear suction force adjusting function, preferably 5 gears in the embodiment, so as to suck and recycle the aluminum alloy powder ground by the grinding mechanism 22; the field auxiliary shell 24 is provided with a camera, and the camera automatically moves and has a function of avoiding obstacles; the liquid spraying mechanism 25 comprises a liquid storage cavity and an atomizing nozzle so as to uniformly spray the concrete release agent on the inner surface of the assembled aluminum alloy mold.
Wherein, the grinding mechanism 22 adopts a horizontal lifting sliding design; the dust suction mechanism 23 corresponds to the front end of the grinding mechanism 22 in real time.
The field recognition device 3 comprises a self-driving shell 30 and a three-dimensional scanner 31, wherein the self-driving shell 30 is stored in the position of an aluminum alloy processing warehouse and is provided with a plurality of self-driving shells; the three-dimensional scanner 31 is disposed at a position outside the self-driven housing 30 and adopts a laser three-dimensional scanning design.
The self-driving shell 30 is provided with a camera, automatically moves through the camera, and has a function of avoiding obstacles; the three-dimensional scanner 31 scans the size data of the area where the mold is required to be placed by a user on a construction site, wherein the size data comprises but is not limited to grooves, gaps, convex columns and the like; the three-dimensional scanner 31 is connected to the self-drive type housing 30 through a cardan shaft.
The area controller 4 is arranged inside the aluminum alloy production line 10, connected with the aluminum alloy production line 10, the material conveying mechanism 11 and the transportation platform 12 respectively, and connected with the self-driven 3D printing device 20, the movable processing shell 21, the polishing mechanism 22, the on-site auxiliary shell 24, the liquid spraying mechanism 25, the dust collection mechanism 23, the self-driven shell 30, the three-dimensional scanner 31 and the user terminal in a wireless mode respectively.
In a preferred embodiment of the present invention, the processing auxiliary device 2 further includes a laser welding mechanism 26, wherein the laser welding mechanism 26 is disposed at a position outside the on-site auxiliary housing 24, employs a laser welding technique, tracks the welding according to the crack data of the aluminum alloy mold scanned by the three-dimensional scanner 31, and is wirelessly connected to the zone controller.
Wherein the laser welding mechanism 26 employs an automatic wire feeding technique.
An automatic processing method of aluminum alloy, which uses an automatic processing system of aluminum alloy, the method comprising the steps of:
s1, if the zone controller 4 receives the production command of the aluminum alloy mold sent by the user terminal, extracting the mold data and the job site address included in the production command, sending the scan signal including the job site address to the connected and idle self-driven housing 30, and sending the move signal including the job site address to the connected and idle self-driven 3D printing apparatus 20.
The user terminal is a terminal device registered by the user in the zone controller 4.
And S2, the self-driven shell 30 moves to the construction site address position according to the scanning signal and scans the size data of the required aluminum alloy mold area of the construction site through the three-dimensional scanner 31, a scanning completion signal containing the size data is fed back to the area controller 4 after the scanning is completed, and the self-driven 3D printing device 20 moves to the construction site address position according to the moving signal and feeds back the moving completion signal to the area controller 4 after the moving completion signal arrives.
Wherein, when the self-driving type housing 30 moves, the traffic regulation is obeyed and the obstacle is avoided; a plurality of scanning points are placed on a construction site, so that the three-dimensional scanner 31 can scan the size data of the corresponding area; the self-driven 3D printing device 20 follows traffic rules and avoids obstacles when moving, automatically goes to a safe vacant area to be parked after moving to a construction site area, feeds back modeling arrival information to a user terminal, and informs a user to pick up and place the self-driven 3D printing device 20 at a safe position.
S3, the area controller 4 sends a 3D printing signal including mold data and size data to the self-driven 3D printing device 20 according to the scanning completion signal and the movement completion signal, and the self-driven 3D printing device 20 performs 3D modeling according to the 3D printing signal and 3D prints a mold corresponding to a reduced size.
The self-driven 3D printing device 203D prints a mold with a size reduced by 20 times, so that a user can take the mold to view the mold and modify corresponding modeling data.
S4, when the zone controller 4 receives the production confirmation command from the user terminal, it sends an aluminum alloy processing signal including the mold data and the size data to the aluminum alloy production line 10, a material feeding signal to the material feeding mechanism 11, a processing and transporting signal to the transporting platform 12, and a processing signal to the connected and idle portable processing case 21.
After the user is satisfied with the mold, a production confirmation instruction is sent to the area controller 4 by using the user terminal, so that the aluminum alloy mold is formally produced.
S5, the aluminum alloy production line 10 carries out automatic aluminum alloy die production according to aluminum alloy processing signals, the conveying mechanism 11 conveys aluminum alloy raw materials to the connected aluminum alloy production line 10 according to conveying signals, the conveying platform 12 conveys the aluminum alloy dies processed by the aluminum alloy production line 10 in real time according to the processing and conveying signals, the movable processing shell 21 carries out inner surface polishing operation on the processed aluminum alloy dies in real time through the polishing mechanism 22 according to the processing signals, and meanwhile, the dust collection mechanism 23 is used for absorbing and recovering the polished aluminum alloy powder.
The movable machining shell 21 automatically moves in the area of the transport platform 12 through a camera, and meanwhile, the inner surface of the machined aluminum alloy mold is automatically ground in real time through the grinding mechanism 22.
And S6, if the area controller 4 receives a transportation instruction sent by the user terminal, sending a transportation moving signal to the connected and idle field auxiliary shell 24, wherein the field auxiliary shell moves to a transportation tool for transporting the aluminum alloy mold by the user according to the transportation moving signal and sends a transportation completion signal to the area controller 4 after the area controller reaches a construction site.
After the aluminum alloy die required by the user is machined, the user sends a transportation instruction to the area controller 4 through the user terminal, and after the area controller 4 receives the transportation instruction, the field auxiliary shell 24 which is distributed with the quantity required by the user terminal is moved to the transportation tool of the user in the storage area so as to move to the construction field along with the transportation tool of the user.
And S7, the area controller 4 sends a field processing signal to the field auxiliary shell 24 according to the transportation completion signal, and the field auxiliary shell 24 utilizes the liquid spraying mechanism 25 to spray a concrete release agent to the inner wall surface of the assembled aluminum alloy mold in real time according to the field processing signal.
Wherein, after the supplementary casing 24 of scene is in the job site, there is constructor's equipment condition through real-time identification aluminum alloy mold, if there is constructor to carry out the equipment that corresponds and accomplish the gesture after, go to this constructor region for the aluminum alloy mold internal surface of accomplishing of equipment and pass through liquid spraying mechanism 25 even spraying concrete release agent.
S8, after all the assembled aluminum alloy molds are sprayed with the concrete release agent, the self-driving shell 30 and the field auxiliary shell 24 patrol and identify the crack information of the aluminum alloy molds in real time in a construction field, after the aluminum alloy molds are identified to have cracks, the self-driving shell 30 scans crack data by using the three-dimensional scanner 31 and transmits the scanned data to the field auxiliary shell 24 through the Bluetooth module, and the field auxiliary shell 24 performs welding for the crack areas of the aluminum alloy molds by using the laser welding mechanism 26 according to the crack data.
Wherein, after carrying out interim welding for the crack that the aluminum alloy mould appears, on-spot supplementary casing 24 utilizes laser welding mechanism 26 to be in aluminum alloy mould surface welding suggestion sign to when the staff that supplies to retrieve the aluminum alloy mould retrieves, will the aluminum alloy mould is screened, thereby retrieves to reprocess.
Example two
Referring to fig. 1, fig. 6-9.
The present embodiment is substantially the same as the first embodiment, except that in the present embodiment, a fixing groove 100 is reserved in an aluminum alloy mold processed by the aluminum alloy production line 10, and the fixing groove 100 is provided with a plurality of bolt fixing holes 101; the processing device 1 further comprises a robot processing line 13 and a fixing piece 14, wherein the robot processing line 13 is respectively connected with the transportation platform 12 and the area controller 4 and used for placing the fixing piece 14 at the position of a fixing groove 100 of an aluminum alloy mold transported by the transportation platform 12, the fixing piece 14 is stored at the position of a storage frame arranged on the robot processing line 13 and provided with a through hole 140 corresponding to a bolt fixing hole 101 of the fixing groove 100 and is fixedly connected with the fixing groove 100 through a fixing bolt.
And when the fixing bolt is placed in the bolt fixing hole 101 and the through hole 140, the top end of the fixing bolt and the inner surface of the aluminum alloy mold keep the same horizontal plane.
As a preferred mode of the present invention, the processing apparatus 1 further includes a fixing expansion bolt 15 and a fastening hole 16, the fixing expansion bolt 15 is disposed at an external connection region of the fixing member 14, and an expansion region corresponding to a cavity of the fastening hole 16 is disposed at a front end of the fixing expansion bolt 15, and after being inserted into the fastening hole 16, the expansion region at the front end of the fixing expansion bolt 15 is expanded by expansion and fixed to the cavity of the fastening hole 16; the fastening holes 16 are provided at the location of the external connection area of the fixing member 14 and adopt a double cavity design.
When the aluminum alloy mold is spliced with the aluminum alloy mold, inserting a fixed expansion bolt 15 of a fixing piece 14 assembled by the aluminum alloy mold into a fastening hole 16 of the fixing piece 14 assembled by the aluminum alloy mold to be spliced correspondingly, so that the fixed expansion bolt 15 is abutted and fixed with the fastening hole 16; when the aluminum alloy mold needs to be disassembled, the plug bolt turnbuckle of the fixing plug bolt is removed and the fixing plug bolt is taken out from the plug bolt fixing hole 101 and the through hole 140.
In a preferred mode of the present invention, when the transportation platform 12 transports the finished aluminum alloy mold, the method further comprises the following steps:
and S50, sending a fixing piece 14 placing signal to the robot processing line 13 by the area controller 4, and grabbing the fixing piece 14 in the storage frame in real time by the robot processing line 13 according to the fixing piece 14 placing signal and placing the grabbed fixing piece 14 at the position of the fixing groove 100 of the aluminum alloy mold transported by the transportation platform 12.
S51, the robot processing line 13 inserts the fixing bolts into the bolt fixing holes 101 of the fixing groove 100 and the through holes 140 of the fixing member 14, and fixes the fixing member 14 to the fixing groove 100 of the aluminum alloy mold by using the bolt turnbuckles.
Wherein, the bolt swivel nut is fixedly connected with the fixed bolt through the falling lines.
S52, the robot processing line 13 transports the aluminum alloy mold equipped with the mount 14.
Wherein the aluminium alloy moulds equipped with fixtures 14 are transported by a transport platform 12 in the region of a robotic processing line 13.
EXAMPLE III
Referring to fig. 1-2, shown in fig. 10.
The present embodiment is substantially identical to the second embodiment, except that in the present embodiment, the processing apparatus 1 further comprises a chromizing line 17, the chromizing line 17 is provided with a chromizing coating zone and is connected to the robot processing line 13, and the chromizing coating is designed to perform thermosetting powder coating on the aluminum alloy mold assembled by the robot processing line 13 and is connected to the zone controller 4.
Wherein, a plurality of powder spray heads are uniformly arranged in the chromizing spraying area; when the chromizing spraying is carried out on the aluminum alloy mould, thermosetting powder is uniformly sprayed on the inner surface of the aluminum alloy mould.
In a preferred embodiment of the present invention, the processing apparatus 1 further includes an infrared lamp zone 18, and the chromizing line 17 in the infrared lamp zone 18 is adjacent to and baked with an aluminum alloy mold coated with thermosetting powder by an infrared heating technique, and is connected to the zone controller 4.
Wherein, a plurality of infrared heating lamp tubes are uniformly arranged in the infrared lamp tube region 18.
In a preferred embodiment of the present invention, when the assembled aluminum alloy mold is transported in the robot processing line 13, the method further comprises the steps of:
s53, the zone controller 4 sends a chromizing spraying signal to the chromizing processing line 17, the chromizing processing line 17 sends thermosetting powder to the inner surface of the assembled aluminum alloy mold transported to the robot processing line 13 according to the chromizing spraying signal, transports the chromized aluminum alloy mold, and feeds back the chromizing finishing signal to the zone controller 4.
Wherein, the aluminum alloy die after chromizing spraying is transported by a transportation platform 12 of the chromizing spraying area.
And S54, the area controller 4 sends an infrared baking signal to the infrared lamp area region 18 according to the chromizing completion signal, the infrared lamp area region 18 is started to enter an infrared baking state with preset time according to the infrared baking signal and is closed after the time arrives, and the baked aluminum alloy mold is transported to a storage area.
The preset time is set by a manager in the aluminum alloy processing warehouse, and is preferably 3 hours in the embodiment; the finished infrared baked aluminum alloy molds are transported by the transport platform 12 in the infrared lamp tube area 18.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.