CN112157246B - Casting vibration shakeout sand material recovery system - Google Patents
Casting vibration shakeout sand material recovery system Download PDFInfo
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- CN112157246B CN112157246B CN202011046956.7A CN202011046956A CN112157246B CN 112157246 B CN112157246 B CN 112157246B CN 202011046956 A CN202011046956 A CN 202011046956A CN 112157246 B CN112157246 B CN 112157246B
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- sand
- rotating disc
- guide plate
- rotating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/02—Vibratory apparatus specially designed for shaking out flasks
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Abstract
The invention relates to the technical field of casting, and discloses a casting vibration shakeout sand recovery system, which comprises a machine body, wherein a vibration device is arranged in the machine body, a sand bin is arranged at the lower part of the vibration device, a driving machine is arranged in the machine body, a rotating shaft is arranged on the surface of the driving machine, a rotating disc is arranged on the surface of the rotating shaft, a guide plate is arranged on the surface of the rotating disc, a discharge chute is arranged on the surface of the rotating disc, a discharge channel is arranged in the discharge chute, a rotating wheel is arranged in the discharge channel, the casting vibration shakeout sand recovery system can ensure that sand can be timely and continuously conveyed to the outside of the device by matching the rotating shaft with the rotating disc and the guide plate with the discharge chute through matching use of the sand bin and the rotating disc, improves the sand recovery effect and ensures the processing efficiency of casting shakeout, meanwhile, the temperature inside the device is reduced, and the service life of the device is effectively prolonged.
Description
Technical Field
The invention relates to the technical field of casting, in particular to a system for recovering casting vibration shakeout sand materials.
Background
The casting is to carry out the casting moulding of specific shape with the liquid of molten state, obtain required foundry goods, the casting method that uses comparatively much is sand casting, after pouring the completion, need carry out the knockout to the foundry goods and handle, be about to foundry goods and sand mould separately, it is vibration knockout to use comparatively much method, current vibration knockout device, after accomplishing the foundry goods knockout, need the staff to clean the collection to the sand material, in vibration device, the sand material is difficult to collect, sand material recovery efficiency is not high, staff's work load has been increased, the continuous foundry goods knockout work of influence device, the sand material piles up in the device simultaneously, the high temperature of sand material can produce the damage to the structure of device, the life of influence device.
In order to solve the problems, the casting vibration shakeout sand material recovery system has the advantages of being good in sand material recovery effect, high in recovery efficiency, capable of reducing the temperature inside the device and prolonging the service life of the device, reducing the labor intensity of workers and improving the casting shakeout efficiency of the device.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a sand material recovery system for casting vibration shakeout, which has the advantages of good sand material recovery effect, high recovery efficiency, reduction of the temperature in the device and prolongation of the service life of the device, and solves the problems that the sand material recovery effect of the existing device is poor, the casting shakeout efficiency is influenced, the temperature in the device is high and the service life of the device is influenced.
(II) technical scheme
In order to achieve the purposes of good sand material recovery effect, high recovery efficiency, reduction of the temperature in the device and prolongation of the service life of the device, the invention provides the following technical scheme: the utility model provides a casting vibration shakeout sand material recovery system, includes the organism, the inside of organism is provided with vibrating device, vibrating device's lower part is provided with the sand silo, the inside of organism is provided with the driving machine, the surface of driving machine is provided with the pivot, the surface of pivot is provided with the carousel, the surface of carousel is provided with the baffle, the surface of carousel is provided with the blown down tank, the inside of blown down tank is provided with the ejection of compact way, the inside of ejection of compact way is provided with the runner, the inside of ejection of compact way is provided with the heating panel, the surface of pivot is provided with the master gear, the surface of master gear is provided with drive gear, drive gear's surface is provided with drive gear, the one end that the blown down tank was kept away from to the ejection of compact way is provided with the discharge gate, the lower part of organism is provided with the sand box.
Preferably, the surface of the sand silo adopts an arc design, and the longitudinal section of the sand silo is in an inverted semicircle shape.
Preferably, the surface of the rotating disc is in a conical design and is always in contact with the guide plate.
Preferably, the guide plates are uniformly distributed on the surface of the rotary table and movably connected with the rotary table, and two ends of the guide plates are fixedly connected with the surface of the discharge chute.
Preferably, the discharge chutes are uniformly distributed on the surface of the rotary table, correspond to the positions of the guide plates, and are kept in a fixed state with the guide plates.
Preferably, the surface of the rotating wheel is provided with uniform fan blades which are movably connected with the surface of the discharging channel.
Preferably, the transmission gears are symmetrically distributed on the surface of the main gear and are matched with the main gear, and tooth grooves are designed on the surfaces of the transmission gears, which correspond to the driving gears, and are matched with the driving gears.
Preferably, the driving gears are symmetrically distributed on two sides of the driving machine and fixedly connected with a central shaft of the rotating wheel.
Preferably, the discharge ports are symmetrically distributed on the lower surface of the machine body.
(III) advantageous effects
Compared with the prior art, the invention provides a sand material recovery system for casting vibration shakeout, which has the following beneficial effects:
1. this casting vibration shakeout sand material recovery system uses through the cooperation of sand silo and carousel, and the pivot is used with the cooperation of carousel, and the baffle is used with the cooperation of blown down tank, can make the timely continuous outside of being carried the device of sand material, has improved the effect that sand material was retrieved, has ensured the machining efficiency of foundry goods shakeout, has reduced the inside temperature of device simultaneously, has effectively prolonged the life of device.
2. This casting vibration shakeout sand material recovery system uses through the cooperation of drive gear and runner, and the runner uses with the cooperation that the ejection of compact was said, and the runner uses with the cooperation of heating panel, has improved the radiating rate of sand material, has increased the flow speed of the inside air of ejection of compact way, has improved the radiating effect when sand material retrieves, corresponding improvement the efficiency that sand material was retrieved.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 at A according to the present invention;
fig. 3 is a schematic diagram of a related structure of the turntable according to the present invention.
In the figure: 1. a body; 2. a vibrating device; 3. a sand silo; 4. a driver; 5. a rotating shaft; 6. a turntable; 7. a guide plate; 8. a discharge chute; 9. a discharging channel; 10. a rotating wheel; 11. a heat dissipation plate; 12. a main gear; 13. a transmission gear; 14. a drive gear; 15. a discharge port; 16. a sand box;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, a sand recovery system for casting vibration shakeout comprises a machine body 1, a vibration device 2 is arranged inside the machine body 1 and used for vibration shakeout of castings, a sand silo 3 is arranged at the lower part of the vibration device 2, the surface of the sand silo 3 is designed in an arc shape, the longitudinal section of the sand silo 3 is in an inverted semi-circular shape, so that sand can fall into the surface of a rotating disc 6, a driving machine 4 is arranged inside the machine body 1 and used for driving the rotating shaft 5 to rotate, a rotating shaft 5 is arranged on the surface of the driving machine 4 and used for driving the rotating disc 6 and a main gear 12 to rotate, a rotating disc 6 is arranged on the surface of the rotating shaft 5, the surface of the rotating disc 6 is in a conical shape and always keeps in contact with a guide plate 7 and is used for driving the sand to rotate, a guide plate 7 is arranged on the surface of the rotating disc 6, the guide plate 7 is uniformly distributed on the surface of the rotating disc 6 and is movably connected with the surface of a discharge chute 8 at two ends, for guiding the sand material towards the edge of the rotating disc 6.
The surface of carousel 6 is provided with blown down tank 8, blown down tank 8 evenly distributed is on the surface of carousel 6, position with baffle 7 is corresponding, and baffle 7 keeps fixed state, be arranged in leading-in ejection of compact way 9 with the sand material, the inside of blown down tank 8 is provided with ejection of compact way 9, be used for the transport of sand material, the inside of ejection of compact way 9 is provided with runner 10, be used for separating the sand material, runner 10's surface design has even flabellum, with the surface swing joint of ejection of compact way 9, increase the area of contact of sand material and air, the inside of ejection of compact way 9 is provided with heating panel 11, be used for the heat dissipation of the inside air of ejection of compact way 9, the surface of pivot 5 is provided with master gear 12, mesh with drive gear 13, drive gear 13 rotates.
The surface of the main gear 12 is provided with a transmission gear 13, the transmission gear 13 is symmetrically distributed on the surface of the main gear 12 and is adapted to the main gear 12, the surface of the transmission gear 13 corresponding to the driving gear 14 is designed with tooth grooves which are adapted to the driving gear 14 and are meshed with the driving gear 14 to drive the driving gear 14 to rotate, the surface of the transmission gear 13 is provided with the driving gear 14, the driving gear 14 is symmetrically distributed on two sides of the driving machine 4 and is fixedly connected with the central shaft of the runner 10 and used for driving the runner 10 to rotate, one end of the discharge channel 9, which is far away from the discharge chute 8, is provided with a discharge port 15, the discharge port 15 is symmetrically distributed on the lower surface of the machine body 1 and used for guiding out sand materials, and the lower part of the machine body 1 is provided with a sand box 16 for recovering the sand materials.
The working principle is that when the system is used for casting shakeout, firstly, a casting to be shakeout is placed in the vibrating device 2, sand in the casting is shaken down into the sand bin 3 under the action of the vibrating device 2 and finally falls onto the surface of the rotary table 6, the driving machine 4 is started, the rotating shaft 5 is driven to rotate together by the operation of the driving machine 4, the rotary table 6 is driven to rotate by the rotating shaft 5, the sand on the surface of the rotary table 6 is driven to rotate together by the rotation of the rotary table 6, the sand can be contacted with the guide plate 7 when rotating, under the action of the inclination of the surface of the rotary table 6 and the guiding action of the guide plate 7, the sand can gradually move towards the edge of the rotary table 6 when rotating, and the sand is finally driven into the discharge chute 8 by the rotary table 6 along with the rotation of the rotary table 6.
After the sand material enters the discharging groove 8, the sand material falls into the discharging channel 9 and continues to fall under the action of gravity, the rotating shaft 5 rotates to drive the main gear 12 to rotate together, the main gear 12 is meshed with the transmission gear 13 to drive the transmission gear 13 to rotate, the transmission gear 13 is meshed with the driving gear 14 to drive the driving gear 14 to rotate, the driving gear 14 rotates to drive the rotating wheel 10 to rotate together, the rotating wheel 10 drives the fan blades on the surface of the rotating wheel to start rotating, the fan blades rotate to contact with the falling sand material in the discharging channel 9 to disperse and fall the sand material, the contact area between the sand material and air is increased, the heat dissipation of the sand material is accelerated, air flow in the discharging channel 9 is blown to be matched with the heat dissipation plate 11 to accelerate the heat dissipation of the air in the discharging channel 9, the sand material continues to fall, finally, the sand material flows out of the discharging port 15 to enter the sand box 16 and is recovered in a centralized mode.
To sum up, this casting vibration shakeout sand material recovery system uses through the cooperation of sand silo 3 with carousel 6, and pivot 5 uses with the cooperation of carousel 6, and baffle 7 uses with the cooperation of blown down tank 8, can make the timely continuous outside of being carried the device of sand material, has improved the effect that sand material was retrieved, has ensured the machining efficiency of foundry goods shakeout, has reduced the inside temperature of device simultaneously, has effectively prolonged the life of device.
This casting vibration shakeout sand material recovery system uses through the cooperation of drive gear 14 with runner 10, and runner 10 uses with the cooperation of ejection of compact way 9, and runner 10 uses with the cooperation of heating panel 11, has improved the radiating rate of sand material, has increased the flow velocity of the inside air of ejection of compact way 9, has improved the radiating effect when sand material retrieves, corresponding improvement the efficiency that sand material was retrieved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides a casting vibration shakeout sand material recovery system, includes organism (1), its characterized in that: the machine body is characterized in that a vibrating device (2) is arranged in the machine body (1), a sand bin (3) is arranged on the lower portion of the vibrating device (2), a driving machine (4) is arranged in the machine body (1), a rotating shaft (5) is arranged on the surface of the driving machine (4), a rotating disc (6) is arranged on the surface of the rotating shaft (5), a guide plate (7) is arranged on the surface of the rotating disc (6), a discharge groove (8) is arranged on the surface of the rotating disc (6), a discharge channel (9) is arranged in the discharge groove (8), a rotating wheel (10) is arranged in the discharge channel (9), a heat dissipation plate (11) is arranged in the discharge channel (9), a main gear (12) is arranged on the surface of the rotating shaft (5), the main gear (12) is meshed with a transmission gear (13), and the transmission gear (13) is meshed with a driving gear (14), the driving gears (14) are symmetrically distributed on two sides of the driving machine (4) and fixedly connected with a central shaft of the rotating wheel (10), uniform fan blades are designed on the surface of the rotating wheel (10) and movably connected with the surface of the discharging channel (9), a discharging port (15) is formed in one end, away from the discharging groove (8), of the discharging channel (9), a sand box (16) is arranged on the lower portion of the machine body (1), the surface of the rotating disc (6) is designed in a conical shape and always keeps in a contact state with the guide plate (7), the guide plate (7) is uniformly distributed on the surface of the rotating disc (6) and movably connected with the rotating disc (6), two ends of the guide plate are fixedly connected with the surface of the discharging groove (8), and the discharging groove (8) is uniformly distributed on the surface of the rotating disc (6) and corresponds to the position of the guide plate (7) and keeps in a fixed state with the guide plate (7).
2. The system for reclaiming the foundry shakeout sand as recited in claim 1, wherein: the surface of the sand silo (3) is designed in an arc shape, and the longitudinal section of the sand silo is in an inverted semicircle shape.
3. The system for reclaiming the foundry shakeout sand as recited in claim 1, wherein: the discharge ports (15) are symmetrically distributed on the lower surface of the machine body (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011046956.7A CN112157246B (en) | 2020-09-29 | 2020-09-29 | Casting vibration shakeout sand material recovery system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011046956.7A CN112157246B (en) | 2020-09-29 | 2020-09-29 | Casting vibration shakeout sand material recovery system |
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| Publication Number | Publication Date |
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| CN112157246A CN112157246A (en) | 2021-01-01 |
| CN112157246B true CN112157246B (en) | 2021-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011046956.7A Active CN112157246B (en) | 2020-09-29 | 2020-09-29 | Casting vibration shakeout sand material recovery system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU509337A1 (en) * | 1974-05-28 | 1976-04-05 | Научно-Исследовательский Институтспециальных Способов Литья | Device for cleaning coated |
| DE102015014673A1 (en) * | 2014-11-21 | 2016-05-25 | Jöst GmbH + Co. KG | Separator and separation process |
| CN105382187A (en) * | 2015-11-29 | 2016-03-09 | 无锡市鑫茂锻造有限公司 | Cooling type shakeout device for casting production |
| CN207414319U (en) * | 2017-09-13 | 2018-05-29 | 绍兴隆达机械科技有限公司 | A kind of double-station vibratory shakeout machine |
| CN209753425U (en) * | 2019-03-22 | 2019-12-10 | 西安赛隆金属材料有限责任公司 | Simple and easy separator of spherical metal powder |
| CN210617026U (en) * | 2019-09-05 | 2020-05-26 | 宜昌崟锦包装有限责任公司 | Plastic inner mouth ring cutting machine for recycling waste wine cap |
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Effective date of registration: 20210902 Address after: 523000 Guangdong Province, Dongguan City Dalingshan Town East Industrial Zone Applicant after: Dongguan changteng metal products Co.,Ltd. Address before: 418000 Yinwan community, 73 shuntianbei Avenue, Hecheng District, Huaihua City, Hunan Province Applicant before: Li Ruijuan |
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