CN112156918A - Auto-parts spraying line - Google Patents
Auto-parts spraying line Download PDFInfo
- Publication number
- CN112156918A CN112156918A CN201910534096.2A CN201910534096A CN112156918A CN 112156918 A CN112156918 A CN 112156918A CN 201910534096 A CN201910534096 A CN 201910534096A CN 112156918 A CN112156918 A CN 112156918A
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- CN
- China
- Prior art keywords
- spraying
- cylinder
- transfer chain
- line
- spray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses an automobile accessory spraying line, which comprises a spraying chamber, an exchange chamber, a spraying robot, an arched conveying line, a feeding station, a discharging station, a CCD detection camera and a control system, wherein a plurality of first adsorption mechanisms used for fixing automobile accessories are arranged on the upper surface of the arched conveying line, an overturning manipulator used for overturning the automobile accessories is arranged in the exchange chamber, the overturning manipulator comprises an execution arm, an overturning cylinder and a second adsorption mechanism connected with the overturning cylinder, a moving mechanism is arranged at the bottom of the spraying robot, a spraying plate is connected to the top of the spraying robot through a rotating mechanism, a plurality of coating tanks respectively used for storing different colors of coatings are arranged in the spraying robot, a plurality of spray heads are arranged on the surface of the spraying plate side by side, a liquid suction pump is connected to one end of the coating tank through a conveying pipe, and a flow control valve is arranged at the joint of the spray heads of the conveying pipe, moreover, the automation degree is higher, and the labor pressure of operators is reduced.
Description
Technical Field
The invention relates to the field of spraying equipment, in particular to an automobile accessory spraying line.
Background
With the development of economy and the improvement of living standard of people, the demand of people for automobiles is continuously increased, so that the automobile manufacturing industry is continuously developed and advanced, and in the process of automobile production and manufacturing, the painting treatment of automobile accessories is one of essential procedures.
Present auto-parts need carry out outside and inside spraying simultaneously, need operating personnel to turn over in real time at the spraying in-process, need the manual work to detect whether reach the standard of spraying paint after spraying paint, and this kind of spraying efficiency is slower, and the spraying effect is relatively poor moreover.
Disclosure of Invention
The purpose of the invention is as follows: in order to solve the defects in the background art, the invention provides an automobile accessory spraying line.
The technical scheme is as follows: the utility model provides an auto-parts spraying line, includes spray booth, change room, spraying robot, arch transfer chain, material loading station, unloading station, CCD detection camera, control system, change room with one side fixed surface of spray booth is connected, arch transfer chain most is located in the spray booth, the opening both ends of arch transfer chain are passed the spray booth and are connected material loading station and unloading station respectively, other parts of arch transfer chain pass the spray booth and locate in the change room, arch transfer chain upper surface is equipped with the first adsorption apparatus that the several is used for fixed auto-parts, CCD detection camera locates unloading station department, is equipped with the upset manipulator that is used for turning over auto-parts in the change room, the upset manipulator includes execution arm, upset cylinder and the second adsorption apparatus who is connected with the upset cylinder, the spraying robot is located arch transfer chain inner circle department that the spray booth corresponds, spraying robot bottom is equipped with moving mechanism, moving mechanism includes slide rail, sliding seat and driving motor, driving motor's output shaft with the sliding seat is connected, the sliding seat in slide between the slide rail, spraying robot top is equipped with the spraying board through rotary mechanism connection, inside is equipped with the several respectively and is used for saving the coating jar of different colours, spraying board surface is equipped with the several shower nozzle side by side, the coating jar with the shower nozzle passes through duct connections, the conveyer pipe in coating jar one end is connected with the drawing liquid pump, the conveyer pipe in the shower nozzle junction is equipped with flow control valve, control system with arch transfer chain, CCD detection camera, first adsorption apparatus, upset manipulator, control system, The spraying robot is connected with the moving mechanism.
As a preferable mode of the invention, the blanking station is also provided with an alarm, and the alarm is connected with the control system.
As a preferred embodiment of the present invention, the first and second suction mechanisms each include a suction cup cylinder and a suction cup group connected to the suction cup cylinder.
As a preferable mode of the present invention, the suction cup set includes at least three suction cups, and the suction cups are connected to the suction cup cylinders through a branch line.
As a preferable mode of the present invention, two ends of the sliding seat are respectively provided with a limiting block.
In a preferred mode of the invention, the spray head is provided with an inclination angle alpha, and the inclination angle alpha is 15-30 degrees.
As a preferable mode of the present invention, the rotating mechanism includes a rotating cylinder, and a piston rod of the rotating cylinder is fixedly connected to the spraying plate.
The invention realizes the following beneficial effects:
1. through being provided with upset manipulator in the change room, can carry out the turn-over with auto-parts on the arch transfer chain, avoided artifical participation turn-over to operating personnel's operating pressure has been alleviateed.
2. Through set up CCD detection camera at the unloading station, can detect the auto-parts that the spraying was ended to report to the police to the unqualified auto-parts of spraying through the alarm, then make things convenient for operating personnel to put into the material loading station once more with it and carry out the spraying.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.
Fig. 1 is a schematic view of the overall plane structure provided by the present invention.
Fig. 2 is a schematic structural diagram of the spraying robot provided by the invention.
Fig. 3 is a schematic structural diagram of a first adsorption mechanism and a second adsorption mechanism provided by the present invention.
In the figure: 1. the automatic spraying device comprises a spraying room, 2, a changing room, 3, a feeding station, 4, a blanking station, 5, an arched conveying line, 6, a CCD detection camera, 7, a first adsorption mechanism, B, an execution arm, 9, a turnover cylinder, 10, an alarm, 11, a second adsorption mechanism, 12, a sliding seat, 13, a limiting block, 14, a driving motor, 15, a sliding rail, 16, a spraying robot, 17, an output shaft, 18, a sucking disc, 19, a sucking disc cylinder, 20, a branching pipeline, 21, a coating tank, 22, a spraying plate, 23, a piston rod, 24, a rotating cylinder, 25, a spray head, 26, a conveying pipe and 27, and a liquid pumping pump.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Example one
Referring to fig. 1-3, an automobile accessory spraying line comprises a spraying chamber 1, a change chamber 2, a spraying robot 16, an arch-shaped conveying line 5, a feeding station 3, a discharging station 4, a CCD detection camera 6 and a control system, wherein the change chamber 2 is fixedly connected with one side surface of the spraying chamber 1, the majority of the arch-shaped conveying line 5 is arranged in the spraying chamber 1, two open ends of the arch-shaped conveying line 5 penetrate through the spraying chamber 1 to be respectively connected with the feeding station 3 and the discharging station 4, other parts of the arch-shaped conveying line 5 penetrate through the spraying chamber 1 to be arranged in the change chamber 2, the upper surface of the arch-shaped conveying line 5 is provided with a plurality of first adsorption mechanisms 7 for fixing automobile accessories, the CCD detection camera 6 is arranged at the discharging station 4, an overturning manipulator for overturning the automobile accessories is arranged in the change chamber 2, the overturning manipulator comprises an execution arm 8, an overturning cylinder 9 and a second adsorption mechanism 11 connected with the overturning cylinder 9, the spraying robot 16 is arranged at the inner ring of the arched conveying line 5 corresponding to the spraying room 1, the bottom of the spraying robot 16 is provided with a moving mechanism, the moving mechanism comprises a slide rail 15, a sliding seat 12 and a driving motor 14, an output shaft 17 of the driving motor 14 is connected with the sliding seat 12, the sliding seat 12 slides between the slide rail 15, the top of the spraying robot 16 is connected with a spraying plate 22 through a rotating mechanism, a plurality of coating tanks 21 used for storing different colors of coatings are arranged in the spraying plate 22, a plurality of spray heads 25 are arranged on the surface of the spraying plate 22 side by side, the coating tanks 21 are connected with the spray heads 25 through conveying pipes 26, one end of each conveying pipe 26 of each coating tank 21 is connected with a liquid pump 27, the conveying pipe 26 is provided with a flow control valve at the connection part of each spray head 25, and the control system is connected with the arched conveying, The moving mechanism is connected.
The blanking station 4 is also provided with an alarm 10, and the alarm 10 is connected with a control system.
The specific implementation process is that an operator at the feeding station 3 places automobile parts to be sprayed on a first adsorption mechanism 7 on an arched conveying line 5 for fixing, the automobile parts to be sprayed are conveyed into a spraying chamber 1 along with the movement of the arched conveying line 5, then a spraying robot 16 sprays the automobile parts entering the spraying chamber 1, in order to uniformly spray the surfaces of the automobile parts, a moving mechanism is arranged at the bottom of the spraying robot 16 for driving the spraying robot to move back and forth, so that repeated spraying is realized, the automobile parts after spraying in the spraying chamber 1 are conveyed into a change chamber 2 along with the arched conveying line 5, a turnover manipulator arranged in the change chamber 2 adsorbs the automobile parts passing through the change chamber 2 through a second adsorption mechanism 11, and a turnover cylinder 9 drives the automobile parts adsorbed by the second adsorption mechanism 11 to turn over, then the automobile parts are placed above the first adsorption mechanism 7 on the arched conveying line 5 again for fixing, the automobile parts with the changed surfaces move into the spraying chamber 1 again along with the continuous movement of the arched conveying line 5, at the moment, the rotary mechanism of the spraying robot 16 drives the spraying plate 22 to rotate rapidly to spray the automobile parts, when the spraying robot 16 finishes the spraying on the outer surfaces and the inner portions of the automobile parts, the arched conveying line 5 conveys the automobile parts to the blanking station 4, the CCD detection camera 6 arranged at the blanking station 4 detects the automobile parts with the spraying finished, if the automobile parts are detected to be qualified, an operator can directly recycle the automobile parts after the automobile parts are blanked, if the automobile parts are detected to be unqualified, the alarm 10 sends out an alarm signal, at the moment, the operator needs to take the automobile parts out to the blanking station 3 to continuously transport and spray, all the equipment in the invention is controlled by a control system, the control system preferably employs a PLC controller.
Example two
With continued reference to fig. 1-3, in a second embodiment of the present invention, the implementation is substantially the same as that of the first embodiment, except that,
the first adsorption mechanism 7 and the second adsorption mechanism 11 each include a suction cup cylinder 19 and a suction cup 18 group connected to the suction cup cylinder 19.
The sucker 18 group comprises at least three suckers 18, the suckers 18 are connected with a sucker cylinder 19 through a branch pipeline 20, the first adsorption mechanism 7 and the second adsorption mechanism 11 are used for adsorbing and fixing automobile accessories, and in order to prevent the automobile accessories from falling off in the adsorption process, the sucker cylinder 19 is connected with the three suckers 18 through the branch pipeline 20 and is used for adsorbing a plurality of positions of the automobile accessories, so that the adsorption stability of the first adsorption mechanism 7 and the second adsorption mechanism 11 on the automobile accessories is improved;
two ends of the sliding seat 12 are respectively provided with a limiting block 13, so that the sliding seat 12 can be prevented from sliding off from two sides of the sliding rail 15;
the spray heads 25 are provided with an inclination angle alpha, the inclination angle alpha is 15-30 degrees, and the spray heads 25 arranged side by side can be provided with a proper spraying angle, so that the automobile parts can be sprayed better;
the rotating mechanism comprises a rotating cylinder 24, a piston rod 23 of the rotating cylinder 24 is fixedly connected with the spraying plate 22, and when the spraying robot 16 sprays the automobile parts after the turning is finished, the rotating cylinder 24 drives the spraying plate 22 to rotate 180 degrees to spray the automobile parts on the arch-shaped conveying line 5.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All changes and modifications that come within the spirit of the invention are desired to be protected.
Claims (7)
1. The utility model provides an auto-parts spraying line, includes spray booth, change room, spraying robot, arch transfer chain, material loading station, unloading station, CCD detection camera, control system, its characterized in that, change the room with one side fixed surface of spray booth is connected, arch transfer chain most is located in the spray booth, the opening both ends of arch transfer chain are passed the spray booth is connected material loading station and unloading station respectively, other parts of arch transfer chain pass the spray booth and locate in the change room, arch transfer chain upper surface is equipped with the first adsorption apparatus that the several is used for fixed auto-parts, CCD detection camera locates unloading station department, be equipped with the upset manipulator that is used for turning over auto-parts in the change room, the upset manipulator includes actuating arm, upset cylinder and the second adsorption apparatus who is connected with upset cylinder, spraying robot locates the arch transfer chain inner circle department that the spray booth corresponds, spraying robot bottom is equipped with moving mechanism, moving mechanism includes slide rail, sliding seat and driving motor, driving motor's output shaft with the sliding seat is connected, the sliding seat in slide between the slide rail, spraying robot top is equipped with the coating jar that spraying board, inside are equipped with the several and are used for saving different colour coatings respectively through rotary mechanism connection, spraying board surface is equipped with the several shower nozzle side by side, scribble the coating jar with the shower nozzle passes through duct connections, the conveyer pipe in scribble a jar one end and be connected with the drawing liquid pump, the conveyer pipe in the shower nozzle junction is equipped with flow control valve, control system with arch transfer chain, CCD detect camera, first adsorption device, upset manipulator, spraying robot, The moving mechanism is connected.
2. The automobile accessory spraying line according to claim 1, wherein the blanking station is further provided with an alarm, and the alarm is connected with the control system.
3. The automobile accessory spray line of claim 1, wherein the first suction mechanism and the second suction mechanism each comprise a suction cup cylinder and a suction cup group connected to the suction cup cylinder.
4. The automotive accessory spray painting line of claim 2, wherein said set of suction cups comprises at least three suction cups, said suction cups being connected to said suction cup cylinder by a branching line.
5. The automobile accessory spraying line according to claim 1, wherein two ends of the sliding seat are respectively provided with a limiting block.
6. The automobile accessory spray line of claim 1, wherein the spray head is provided with an inclination angle α, and the inclination angle α is 15 ° to 30 °.
7. The automobile accessory spraying line according to claim 1, wherein the rotating mechanism comprises a rotating cylinder, and a piston rod of the rotating cylinder is fixedly connected with the spraying plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910534096.2A CN112156918A (en) | 2019-06-16 | 2019-06-16 | Auto-parts spraying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910534096.2A CN112156918A (en) | 2019-06-16 | 2019-06-16 | Auto-parts spraying line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112156918A true CN112156918A (en) | 2021-01-01 |
Family
ID=73859369
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910534096.2A Pending CN112156918A (en) | 2019-06-16 | 2019-06-16 | Auto-parts spraying line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112156918A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115400894A (en) * | 2022-11-01 | 2022-11-29 | 安徽省恒泰动力科技有限公司 | Piston protection oil spraying device and spraying method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000237648A (en) * | 1999-02-19 | 2000-09-05 | Toyota Motor Corp | Apparatus for supplying coating |
| CN101977695A (en) * | 2008-03-20 | 2011-02-16 | 杜尔系统有限责任公司 | Painting robot and associated operating method |
| CN102974491A (en) * | 2012-11-27 | 2013-03-20 | 天津博信汽车零部件有限公司 | Conveying system of automobile side window |
| CN104259065A (en) * | 2014-09-22 | 2015-01-07 | 广州日滨科技发展有限公司 | Automatic electronic board spraying production line and production method |
| CN104379266A (en) * | 2012-12-26 | 2015-02-25 | 丰田自动车株式会社 | Alkaline-developable thermosetting resin composition and printed circuit board |
| CN106144987A (en) * | 2015-09-01 | 2016-11-23 | 奇瑞汽车股份有限公司 | A kind of gluing windshield turning device and control method thereof |
| CN108043621A (en) * | 2017-11-27 | 2018-05-18 | 德阳天赐塑胶有限责任公司 | A kind of full-automation formula spray equipment |
-
2019
- 2019-06-16 CN CN201910534096.2A patent/CN112156918A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000237648A (en) * | 1999-02-19 | 2000-09-05 | Toyota Motor Corp | Apparatus for supplying coating |
| CN101977695A (en) * | 2008-03-20 | 2011-02-16 | 杜尔系统有限责任公司 | Painting robot and associated operating method |
| CN102974491A (en) * | 2012-11-27 | 2013-03-20 | 天津博信汽车零部件有限公司 | Conveying system of automobile side window |
| CN104379266A (en) * | 2012-12-26 | 2015-02-25 | 丰田自动车株式会社 | Alkaline-developable thermosetting resin composition and printed circuit board |
| CN104259065A (en) * | 2014-09-22 | 2015-01-07 | 广州日滨科技发展有限公司 | Automatic electronic board spraying production line and production method |
| CN106144987A (en) * | 2015-09-01 | 2016-11-23 | 奇瑞汽车股份有限公司 | A kind of gluing windshield turning device and control method thereof |
| CN108043621A (en) * | 2017-11-27 | 2018-05-18 | 德阳天赐塑胶有限责任公司 | A kind of full-automation formula spray equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115400894A (en) * | 2022-11-01 | 2022-11-29 | 安徽省恒泰动力科技有限公司 | Piston protection oil spraying device and spraying method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210101 |
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| RJ01 | Rejection of invention patent application after publication |