CN101879489B - Full-automatic outer spray coating device for steel barrel - Google Patents
Full-automatic outer spray coating device for steel barrel Download PDFInfo
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- CN101879489B CN101879489B CN2010102209691A CN201010220969A CN101879489B CN 101879489 B CN101879489 B CN 101879489B CN 2010102209691 A CN2010102209691 A CN 2010102209691A CN 201010220969 A CN201010220969 A CN 201010220969A CN 101879489 B CN101879489 B CN 101879489B
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- Prior art keywords
- spray gun
- steel drum
- spray
- steel barrel
- spray coating
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Abstract
The invention discloses a full-automatic outer spray coating device for a steel barrel, which comprises a clamping mechanism, a spray gun and a driver, wherein the driver drives the spray gun to upwards and downwards move, the clamping mechanism tightly clamps and rotates the steel barrel, then, the spray gun moves from bottom to top for spray coating, when the spray gun carries out the spray coating to the upper edges of the steel barrel, a second stop block just touches a second stroke switch, at the same time, the spray gun stops the spray coating, the steel barrel stops rotating, and subsequently, the clamping mechanism resets. The invention has the advantages of novel and reasonable design, convenient operation, high automation degree, labor saving, time saving and capability of completing the whole spray coating process of the steel barrel through pressing one key. The invention can greatly reduce the work intensity and the cost, and can reduce the environment pollution. The clamping mechanism of the equipment is unique, racks and pinions are adopted for transmission, air cylinders are used for impelling and retraction, the clamping mode is reliable, stable and firm, the steel barrel rotates under the effect of three clamping arms, and the stability and the firmness are very high. The invention has the advantages of good spray coating effect, uniform coating layer, smooth appearance, no color difference, no spray missing and no defects such as flowing and the like.
Description
Technical field
The present invention relates to a kind of spraying equipment, is a kind of full-automatic outer spray coating device for steel barrel specifically.
Background technology
Steel drum is very extensive at industry applications such as chemical industry, medicine, and also very high to the requirement of steel drum, and steel drum spraying inside and outside paint vehicle is exactly one of important procedure.The steel-drum spray-painting paint vehicle can form paint film at steel drum surface, so just reduces contacting of steel drum and air, prevents to get rusty, and can prevent that also liquid from splashing bucket and going up a corrosion steel drum, thus the service life of improving steel drum.But the spraying of existing steel drum all is manual work to spray with spray gun, and this has not only increased working strength of workers, has increased production cost, but also can cause environmental pollution, meeting infringement health; Coating quality is bad, and the paint film out-of-flatness is smooth, inhomogeneous, and can occur leaking spray, defectives such as sand holes and trickling being arranged.
Summary of the invention
Goal of the invention: the objective of the invention is in order to overcome the deficiency of prior art, a kind of reasonable in design, compact conformation, easy to operate, saving of work and time are provided, can improve coating quality, reduce the full-automatic outer spray coating device for steel barrel of environmental pollution.
Technical scheme: in order to solve the problems of the technologies described above; A kind of full-automatic outer spray coating device for steel barrel of the present invention comprises source of the gas, airless sprayer, stepless time adjustment motor, tooth bar, first travel switch, second travel switch, trigger switch, clamping steel drum and can make the clamp mechanism of steel drum rotation, is used for spraying last spray gun and following spray gun at the bottom of steel drum lid and the steel drum respectively; The gear that can be meshed with said tooth bar is installed on the said stepless time adjustment motor; First block, second block and spray gun also are installed on said tooth bar from top to bottom successively; Said first block and second block are installed in the both sides of said stepless time adjustment motor respectively, and first travel switch contacts with first block when said spray gun runs further downwards under the steel drum bead; Second travel switch contacts with second block when spray gun runs upwards to the steel drum upper edge hole; Source of the gas links to each other with airless sprayer, and airless sprayer passes through pipeline respectively with spray gun, last spray gun, spray gun links to each other down; Said trigger switch links to each other with clamp mechanism, stepless time adjustment motor respectively.
Said clamp mechanism comprises driving wheel, drives driving wheel motor rotating, driven pulley, gear connecting rod, clamping gear and cylinder; The clamping tooth bar is installed on the piston rod of cylinder; Clamping gear links to each other with driven swiveling wheel through gear connecting rod; Said clamping gear is meshed with clamping tooth bar, and said driving wheel and driven pulley branch are located at the both sides of steel drum.
Said clamping tooth bar and driven pulley all have two.
The said spray gun of going up has two, and two diameter sums that go up spray gun spraying scopes equal the radius of steel drum, one of them be located at steel drum upper edge hole edge directly over.
Said down spray gun has two, and the diameter sum of two following spray gun spraying scopes equals the radius of steel drum, one of them be located at bead edge under the steel drum under.
Said spray equipment also comprises the air-operated solenoid valve and the time relay, and the said spray gun of going up links to each other with air-operated solenoid valve respectively with following spray gun, and air-operated solenoid valve links to each other with the time relay.
Operation principle of the present invention: press start button; Steel drum is transported on the spray station of clamp mechanism, and this moment, trigger switch was given cylinder and signal of buncher, and clamp mechanism clamps rotation simultaneously with steel drum; Spray gun also begins downward walking; When first block was run into first travel switch, spray gun began reverse walking and spraying, went up spray gun simultaneously and also began spraying with following spray gun.When spray gun was sprayed into the upper edge hole of steel drum, this moment, second block was just run into second travel switch, in this simultaneously spray gun stop spraying, drive the steel drum motor rotating and also quit work, clamp mechanism resets subsequently, is all over to the whole spraying process of this steel drum.Press start button again, the steel drum that spray is good will be transferred out spray booth, and next steel drum will get into spray station, repeat previous action.
Beneficial effect: compared with prior art, advantage of the present invention is a novel and reasonable design, and is easy to operate, and automaticity is high, and saving of work and time can be accomplished whole spraying process of steel drum by a key.Artificial needs 2 people, and spray time only needs about 15 seconds.This can not only greatly reduce labour intensity and cost, and can also reduce environmental pollution; This equipment clamp mechanism is unique, adopts the rack-and-pinion transmission, and cylinder advances to be released, and this clamping mode is not only reliable but also firm, and steel drum rotates under the effect of three pinch wheels, and stationarity and fastness thereof are very high; Ladle body spraying method in this equipment adopts one the mobile from top to bottom spraying of spray gun automatically, the mobile employing rack-and-pinion transmission of spray gun, and this motion mode is not only steady; And speed is even, thereby the effect that sprays out is extraordinary, and coating is even; Smooth in appearance; No color differnece does not have the spray of leakage, does not have defectives such as trickling.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of clamp mechanism among the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is done further detailed description.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also make some improvement, these improvement also should be regarded as protection scope of the present invention.
As shown in Figure 1, a kind of full-automatic outer spray coating device for steel barrel of the present invention comprises source of the gas 1, airless sprayer 2, stepless time adjustment motor 3, tooth bar 4, first travel switch 5, second travel switch 6, clamp mechanism, goes up spray gun 11, spray gun 12 and trigger switch down; Gear 7 is installed on stepless time adjustment motor 3, and gear 7 is meshed with tooth bar 4; On tooth bar 4 and first block 8, second block 9 and spray gun 10 be installed from top to bottom successively; First block 1 and second block 7 are installed in the both sides of stepless time adjustment motor 3 respectively, and first travel switch 5 contacts with first block 8 when spray gun 10 runs further downwards under the steel drum bead; Second travel switch 6 contacts with second block 9 when spray gun 10 runs upwards to the steel drum upper edge hole; The top that last spray gun 11 is located at steel drum is used for spraying the steel drum lid, and the below that following spray gun 12 is located at steel drum is used for spraying at the bottom of the steel drum; Wherein going up spray gun 11 has two, and two diameter sums that go up spray gun 11 spraying scopes equal the radius of steel drum, one of them be located at steel drum upper edge hole edge directly over; Following spray gun 12 has two, and the diameter sum of two following spray gun 12 spraying scopes equals the radius of steel drum, one of them be located at bead edge under the steel drum under.Spray equipment of the present invention also comprises 4 time relays and 5 air-operated solenoid valves (not drawing among Fig. 1), spray gun 11 and each the corresponding respectively time relay of following spray gun 12 and air-operated solenoid valves that link to each other with the time relay on each; The also corresponding air-operated solenoid valve of while spray gun 10.
Said source of the gas 1 links to each other with airless sprayer 2, and airless sprayer 2 passes through pipeline respectively with spray gun 10, last spray gun 11, spray gun 12 links to each other down; Wherein airless sprayer 2 does not draw in Fig. 1 with the annexation of last spray gun 11.
As shown in Figure 2, said clamp mechanism can clamp steel drum and can make the steel drum rotation; This clamp mechanism comprises driving wheel 13, driving driving wheel 13 motor rotating, driven pulley 15, gear connecting rod 16, clamps gear 17 and cylinder 18; On the piston rod of cylinder 18, be equipped with and clamp tooth bar 14; Clamp gear 17 and be meshed with clamping tooth bar 14, driving wheel 13 and driven pulley were located at the both sides of steel drum in 15 minutes; Wherein clamping gear 17, driven pulley 15 and gear connecting rod 16 all has two, and each clamps gear 17 and links to each other with driven pulley 15 through gear connecting rod 16; Wherein motor does not draw in the drawings.
Said trigger switch (not drawing among Fig. 1) links to each other with stepless time adjustment motor 3 with cylinder 18 respectively.
During use, at first press start button, steel drum is transported on the spray station of clamp mechanism through conveyer belt; This moment, trigger switch was given cylinder and signal of buncher, and the piston on the cylinder ejects to drive simultaneously and clamps gear and move upward then, and driven pulley also moves upward under the promotion of clamping gear; Driving wheel and driven pulley just clamp steel drum like this, and this moment, motor also drove the driving wheel rotation, and steel drum is rotation thereupon also; Spray gun also begins downward walking; When first block was run into first travel switch, spray gun began reverse walking and spraying, went up spray gun simultaneously and also began spraying with following spray gun; When spray gun is sprayed into the upper edge hole of steel drum; This moment, second block was just run into second travel switch; Stop spraying in this while spray gun, drive the steel drum motor rotating and also quit work, move downward with the piston on the exhaust hood; Thereby driven gear, driven pulley reset, and are all over to the whole spraying process of this steel drum.Press start button again, the steel drum that spray is good will be transferred out spray booth, and next steel drum will get into spray station, repeat previous action.
Claims (3)
1. full-automatic outer spray coating device for steel barrel is characterized in that: comprise source of the gas (1), airless sprayer (2), stepless time adjustment motor (3), tooth bar (4), first travel switch (5), second travel switch (6), trigger switch, clamping steel drum and can make the clamp mechanism of steel drum rotation, be used for spraying last spray gun (11) and following spray gun (12) at the bottom of steel drum lid and the steel drum respectively; The gear (7) that can be meshed with said tooth bar (4) is installed on the said stepless time adjustment motor (3); Go up and be equipped with successively from top to bottom first block (8), second block (9) and spray gun (10) at said tooth bar (4); Said first block (8) and second block (9) are installed in the both sides of said stepless time adjustment motor (3) respectively, and first travel switch (6) contacts with first block (8) when said spray gun (10) runs further downwards under the steel drum bead; Second travel switch (6) contacts with second block (9) when spray gun (10) runs upwards to the steel drum upper edge hole; Source of the gas (1) links to each other with airless sprayer (2), and airless sprayer (2) passes through pipeline respectively with spray gun (10), last spray gun (11), spray gun (12) links to each other down; Said trigger switch links to each other with clamp mechanism, stepless time adjustment motor (3) respectively; Said clamp mechanism comprises driving wheel (13), driving driving wheel (13) motor rotating, driven pulley (15), gear connecting rod (16), clamps gear (17) and cylinder (18); On the piston rod of cylinder (18), be equipped with and clamp tooth bar (14); Clamping gear (17) links to each other with driven pulley (15) through gear connecting rod (16); Clamping gear (17) is meshed with clamping tooth bar (14); Driving wheel (13) and driven pulley (15) divide the said spray gun (11) of going up in the both sides that are located at steel drum to have two, and two diameter sums that go up spray gun (11) spraying scopes equal the radius of steel drum, one of them be located at steel drum upper edge hole edge directly over; Said down spray gun (12) has two, and the diameter sum of two following spray guns (12) spraying scope equals the radius of steel drum, one of them be located at bead edge under the steel drum under.
2. a kind of full-automatic outer spray coating device for steel barrel according to claim 1 is characterized in that: said clamping gear (17) and driven pulley (15) all have two.
3. a kind of full-automatic outer spray coating device for steel barrel according to claim 1; It is characterized in that: said spray equipment also comprises the air-operated solenoid valve and the time relay; The said spray gun (11) of going up links to each other with air-operated solenoid valve respectively with following spray gun (12), and air-operated solenoid valve links to each other with the time relay.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010102209691A CN101879489B (en) | 2010-07-07 | 2010-07-07 | Full-automatic outer spray coating device for steel barrel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010102209691A CN101879489B (en) | 2010-07-07 | 2010-07-07 | Full-automatic outer spray coating device for steel barrel |
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CN101879489A CN101879489A (en) | 2010-11-10 |
CN101879489B true CN101879489B (en) | 2012-02-01 |
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CN2010102209691A Expired - Fee Related CN101879489B (en) | 2010-07-07 | 2010-07-07 | Full-automatic outer spray coating device for steel barrel |
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CN102527550B (en) * | 2011-12-23 | 2014-08-13 | 桐乡波力科技复材用品有限公司 | Painting device for hockey stick |
CN102527551B (en) * | 2011-12-23 | 2014-06-04 | 桐乡波力科技复材用品有限公司 | Conveying mechanism for painting device of hockey stick |
CN104941856A (en) * | 2015-06-11 | 2015-09-30 | 芜湖鸣人热能设备有限公司 | Water heater outer surface strengthening device |
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CN109807002B (en) * | 2019-03-20 | 2020-11-24 | 江苏华宇印涂设备集团有限公司 | Automatic spraying equipment |
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CN112517281A (en) * | 2020-11-04 | 2021-03-19 | 甘志豪 | Paint spraying equipment for stainless steel water bottle body |
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CN112791921B (en) * | 2021-01-15 | 2023-06-23 | 苏州罗得威尔生物科技有限公司 | Modified starch smears steel drum scale control device |
CN113290163B (en) * | 2021-05-28 | 2023-09-26 | 无锡四方友信股份有限公司 | Paint repair-free method for composite barrel curled edge |
CN113731707A (en) * | 2021-08-25 | 2021-12-03 | 杨帅华 | Fire-fighting equipment surface layer paint spraying equipment |
Citations (6)
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CN2544829Y (en) * | 2002-05-20 | 2003-04-16 | 祝从余 | Double recovery paint spraying room for spray coating steel cask |
CN2544827Y (en) * | 2002-04-17 | 2003-04-16 | 祝从余 | Intelligent steel cask spray coating device |
WO2007036788A1 (en) * | 2005-09-30 | 2007-04-05 | Greif South Africa (Proprietary) Limited | Drum manufacture |
DE102007019509B3 (en) * | 2007-03-30 | 2008-01-03 | Bayerische Motoren Werke Ag | Hollow body`s e.g. cylinder, inner wall covering device for crank case, has spraying wires inserted with lances over openings into hollow body for covering body with opposite openings, and spraying head arranged at one of lances |
EP1889666A1 (en) * | 2006-08-17 | 2008-02-20 | EISENMANN Lacktechnik GmbH & Co. KG | Device for coating, in particular painting, objects, in particular vehicle bodywork |
CN201702067U (en) * | 2010-07-07 | 2011-01-12 | 句容市三圆制桶有限公司 | Fully-automatic external spraying device of steel drum |
-
2010
- 2010-07-07 CN CN2010102209691A patent/CN101879489B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2544827Y (en) * | 2002-04-17 | 2003-04-16 | 祝从余 | Intelligent steel cask spray coating device |
CN2544829Y (en) * | 2002-05-20 | 2003-04-16 | 祝从余 | Double recovery paint spraying room for spray coating steel cask |
WO2007036788A1 (en) * | 2005-09-30 | 2007-04-05 | Greif South Africa (Proprietary) Limited | Drum manufacture |
EP1889666A1 (en) * | 2006-08-17 | 2008-02-20 | EISENMANN Lacktechnik GmbH & Co. KG | Device for coating, in particular painting, objects, in particular vehicle bodywork |
DE102007019509B3 (en) * | 2007-03-30 | 2008-01-03 | Bayerische Motoren Werke Ag | Hollow body`s e.g. cylinder, inner wall covering device for crank case, has spraying wires inserted with lances over openings into hollow body for covering body with opposite openings, and spraying head arranged at one of lances |
CN201702067U (en) * | 2010-07-07 | 2011-01-12 | 句容市三圆制桶有限公司 | Fully-automatic external spraying device of steel drum |
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CN101879489A (en) | 2010-11-10 |
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