CN112144243A - Washing machine speed reduction clutch and washing machine - Google Patents
Washing machine speed reduction clutch and washing machine Download PDFInfo
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- CN112144243A CN112144243A CN201910573339.3A CN201910573339A CN112144243A CN 112144243 A CN112144243 A CN 112144243A CN 201910573339 A CN201910573339 A CN 201910573339A CN 112144243 A CN112144243 A CN 112144243A
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- 238000005406 washing Methods 0.000 title claims abstract description 196
- 230000009467 reduction Effects 0.000 title claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims description 19
- 230000000670 limiting effect Effects 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 abstract description 33
- 238000009434 installation Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 238000000034 method Methods 0.000 description 21
- 230000003068 static effect Effects 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000002829 reductive effect Effects 0.000 description 8
- 230000002457 bidirectional effect Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000002633 protecting effect Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/40—Driving arrangements for driving the receptacle and an agitator or impeller, e.g. alternatively
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- Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
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Abstract
The invention provides a washing machine speed reduction clutch and a washing machine, wherein the washing machine speed reduction clutch comprises: an input shaft; a first fixed-axis gear train; a second fixed gear train including a sun gear; and the output shaft is fixedly connected with the central gear. The speed reduction clutch device of the washing machine has the advantages that the central gear is fixedly connected with the output shaft through the spline or the tooth form, the connection effect is good, the installation and the operation are convenient, the structure is simple, stable and reliable, the speed reduction clutch device of the washing machine adopts two sets of ordinary gear trains, namely the first ordinary gear train and the second ordinary gear train, the power input by the input shaft is subjected to speed reduction and is distributed to the output shaft and the output shaft sleeve, and the effect of inputting one power and outputting two powers can be realized by adopting the simple and stable ordinary gear trains.
Description
Technical Field
The invention relates to the technical field of washing machines, in particular to a speed reduction clutch device of a washing machine and the washing machine.
Background
At present, the full-automatic pulsator washing machine generally operates in a mode that a driving device drives a pulsator of the washing machine to rotate forward and backward through a speed reduction clutch device during washing and rinsing, and drives the pulsator of the washing machine and a washing barrel to synchronously rotate at high speed through the speed reduction clutch device during dewatering.
Along with the high-speed development of science and technology, at present, the improvement of its clean effect is washed to the clothing to full-automatic impeller type washing machine's washing mode that relies on impeller stirring rivers alone is very limited, consequently, how to increase full-automatic impeller type washing machine's washing variety to it becomes a technical problem that the solution is urgently needed to promote the washing effect, simultaneously, along with the promotion of washing effect, has also proposed higher requirement to washing machine's spare part.
Chinese invention patent application No. 02804912.8 discloses a drive mechanism for producing bidirectional rotation, which discloses a drive mechanism suitable for use in a washing machine for producing bidirectional drive, comprising a power input and two power outputs, one of which is connected to a stirrer shaft and rotates the stirrer shaft in a first direction; and the other power output end of the inner barrel is connected with an inner barrel shaft and enables the inner barrel shaft to rotate in a second direction opposite to the first direction. The patent discloses a transmission mechanism capable of enabling a washing machine to generate bidirectional driving, and simultaneously discloses a specific structure of the transmission mechanism in the specification, and the content of the specification and the attached drawings shows that the patent solves the problem of single power driving mode of the existing full-automatic pulsator washing machine during washing to a certain extent, but the invention has the problems of complex structure of the transmission mechanism, high assembly difficulty, high manufacturing cost, poor structural stability and the like.
Therefore, the invention aims to provide the speed reduction clutch device of the washing machine, which has the advantages of simple structure, low cost and high stability and can realize the driving diversification of the existing full-automatic pulsator washing machine during washing.
Disclosure of Invention
In order to solve the above problems, a first aspect of the present invention is to provide a deceleration clutch device for a washing machine, which specifically adopts the following technical solutions:
a deceleration clutch device of a washing machine comprises a deceleration mechanism, and the deceleration mechanism comprises:
an input shaft is arranged at the front end of the motor,
a first fixed shaft gear train including a first inner gear ring,
a second fixed gear train, which comprises a central gear,
an output shaft connected with the first inner gear ring and fixedly connected with the central gear,
and the output shaft sleeve is sleeved on the output shaft and is connected with the second ordinary gear train.
Further, the central gear comprises a central gear inner hole, and the output shaft is fixedly connected with the central gear inner hole.
Furthermore, the central gear inner hole is positioned in the central part of the central gear, and the central axes of the output shaft and the central gear inner hole are positioned on the same straight line.
Furthermore, the output shaft is detachably connected with the inner hole of the central gear,
preferably, the output shaft is in meshed connection with the inner hole of the central gear.
Further, the output shaft is at least partially meshed with the inner hole of the central gear.
Furthermore, the outer side wall of the output shaft is provided with external meshing teeth, the inner side wall of the inner hole of the central gear is provided with internal meshing teeth, and the output shaft and the central gear are in meshed connection with the internal meshing teeth of the central gear through the external meshing teeth of the output shaft.
Furthermore, the inner side wall of the inner hole of the central gear is provided with a plurality of internal splines, the outer side wall of the output shaft is provided with a plurality of external splines, the internal splines of the central gear are matched with the external splines of the output shaft, and the central gear and the output shaft are fixedly connected with the external splines of the output shaft through the internal splines of the central gear.
Furthermore, the output shaft is provided with a limiting structure, and the limiting structure is positioned at the end part where the central gear is in meshed connection with the output shaft and limits the movement of the central gear along the output shaft.
Furthermore, the limiting structure of the output shaft is a boss or a tubular structure which surrounds the output shaft for a circle.
The second invention of the present invention is to provide a washing machine, specifically, the following technical solutions are adopted:
a washing machine, characterized in that, including wash tub, impeller and speed reduction clutch, speed reduction clutch includes:
an input shaft is arranged at the front end of the motor,
a first fixed shaft gear train including a first inner gear ring,
a second fixed gear train, which comprises a central gear,
an output shaft connected with the first inner gear ring and fixedly connected with the central gear,
and the output shaft sleeve is sleeved on the output shaft and is connected with the second ordinary gear train.
After the technical scheme is adopted, compared with the prior art, the invention has the following beneficial effects.
1. The central gear and the output shaft are fixedly connected through the spline or the tooth form, the connection effect is good, the installation and the operation are convenient, and the structure is simple, stable and reliable.
2. The speed reduction clutch device of the washing machine adopts two sets of the fixed-axis gear trains, namely the first fixed-axis gear train and the second fixed-axis gear train, so that the power input by the input shaft is subjected to speed reduction and distributed to the output shaft and the output shaft sleeve, and the effects of inputting one power and outputting two powers can be realized by adopting the simple and stable fixed-axis gear trains.
3. When the two directions of rotation of the output shaft and the output shaft sleeve are opposite, the inner barrel and the impeller are respectively driven to move oppositely, so that a double-power washing effect is realized, the diversity of washing water flow is increased, and the washing effect is improved; when the output shaft and the output shaft sleeve rotate at the same speed and the same direction, the inner barrel and the impeller are respectively driven to rotate at the same speed and the same direction, and the soft washing effect of small friction on clothes is realized.
Drawings
FIG. 1 is a schematic view of a deceleration clutch device of a washing machine according to the present invention;
FIG. 2 is a schematic view of the output shaft of the present invention;
FIG. 3 is a schematic view of the construction of the present invention of a sun gear;
FIG. 4 is a schematic view of the assembly structure of the sun gear and the output shaft of the present invention.
1-input shaft; 2-brake wheel shaft; 3-coupling disk; 4-positioning plate; 5-first rolling bearing; 6-first fixed-axis wheel carrier; 7-first gear shaft; 8-1-first-level dead axle gear set; 8-2-second-stage fixed-shaft gear set; 9-first inner gear ring; 91-first tooth form; 92-second tooth form; 10-first axle carrier cover; 11-first torque disk; 111 — first torque disc inner bore; 112-first torque plate internal spline; 113-first torque disk outer wall teeth; 114-first torque disc restraining means; 12-second fixed-axis carrier; 13-second ring gear; 14-sun gear; 141-sun gear internal spline 15-second dead axle carrier cover; 16-second torque transmission disc; 17-brake wheel; 18-second rolling bearing; 19-third rolling bearing; 20-upper end housing; 21-output shaft sleeve; 22-output shaft; 221-output shaft first external spline; 222 — output shaft second male spline; 223-output shaft limit structure; 23-second fixed axis gear set; 24-rotating electrical machines; 25-rotating the push block; 26-lower end housing; 27-a fork spring; 28-shifting fork; 29-spring gland; 30-coupling disk spring; 31-second gear shaft; 32-driving motor; 33-torque transmission shaft sleeve; 34-a fork connecting pin; 36-input shaft Gear.
It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but rather to illustrate it to those skilled in the art by reference to a specific invention.
Detailed Description
The invention discloses a washing machine speed reduction clutch device and a washing machine, which are described in detail in the following with reference to the accompanying drawings:
as shown in fig. 1, the deceleration clutch device of the washing machine of the present invention includes a deceleration mechanism, and the deceleration mechanism includes:
an input shaft 1;
a first fixed shaft gear train comprising a first inner gear ring 9;
a second fixed gear train including a sun gear;
the output shaft 22 is connected with the first inner gear ring 9 and is in transmission connection with a second ordinary gear train;
the output shaft 22 is fixedly connected with the central gear;
and an output shaft sleeve 21, which is sleeved on the output shaft 22 and is connected with the second ordinary gear train.
The speed reduction clutch device of the washing machine adopts two sets of ordinary gear trains, namely the first ordinary gear train and the second ordinary gear train, so that the power input by the input shaft 1 is subjected to speed reduction and is distributed to the output shaft 23 and the output shaft sleeve 22, and the effects of inputting one power and outputting two powers can be realized by adopting the simple and stable ordinary gear trains.
After the speed reduction clutch device of the washing machine is applied to the washing machine, two power outputs of an output shaft 22 and an output shaft sleeve 21 of the washing machine in the washing/rinsing process can be realized, when the two rotation directions of the output shaft 22 and the output shaft sleeve 21 are opposite, an inner barrel and a wave wheel are respectively driven to move oppositely and reversely, the double-power washing effect is realized, the diversity of washing water flow is increased, and the washing effect is improved; when the output shaft 22 and the output shaft sleeve 21 rotate in the same speed and direction, the inner barrel and the impeller are respectively driven to rotate in the same speed and direction, and the soft washing effect of small friction on clothes is realized.
Specifically, the first fixed shaft gear train of the present invention includes a first fixed shaft gear set, and the first ring gear 9 is in internal gearing transmission with the first fixed shaft gear set. The first fixed shaft gear train realizes the speed reduction effect by adopting a mode of meshing transmission of the first fixed shaft gear set and the first inner gear ring 9, has simpler integral structure and easy assembly, and transmits power to the output shaft 22 through the first inner gear ring 9, so that the torque transmission is more stable.
According to the invention, the first inner gear ring 9 is fixedly connected with the first torque transmission disc 11, and the first torque transmission disc 11 is fixedly connected with the output shaft 22, so that the first inner gear ring 9 further transmits power to the output shaft 22. The central axes of the first torque disk 11 and the first inner gear ring 9 are positioned on the same straight line, and when the central axes of the first torque disk 11 and the first inner gear ring 9 are positioned on the same straight line, the structure is more stable, and the connection mode between the first torque disk 11 and the first inner gear ring 9 is selectable;
mode 1: the first torque transmission disc 11 and the first inner gear ring 9 are connected in a non-detachable mode, namely the first torque transmission disc 11 and the first inner gear ring 9 are integrally cast and formed, or the first torque transmission disc 11 is welded on the inner side wall of the first inner gear ring 9 to be fixed, and the non-detachable connection is high in operation difficulty and high in production cost.
Mode 2: the first torque transmission disc 11 is detachably connected with the first inner gear ring 9, namely the first torque transmission disc 11 is connected with the first inner gear ring 9 through splines or tooth shapes, so that the structure is stable, the operability is high, and the production is more suitable.
Furthermore, the first fixed-axis gear set comprises a first-stage fixed-axis gear set and a second-stage fixed-axis gear set, the first-stage fixed-axis gear set 8-1 is in external meshing transmission with the second-stage fixed-axis gear set 8-2, and the second-stage fixed-axis gear set 8-2 is in internal meshing transmission with the inner gear ring 9. The first dead axle gear set 8-1 adopts two-stage dead axle gear external meshing transmission, not only realizes speed reduction, but also has a reversing function.
Further, the primary fixed-axis gear set 8-1 includes a first fixed-axis gear rack 6 fixedly arranged and a plurality of primary fixed-axis gears rotatably mounted on the first fixed-axis gear rack 6, the input shaft 1 transmits power to the primary fixed-axis gear set 8-1, and the power is output to the output shaft 22 after being reduced by the primary fixed-axis gear set 8-1, the secondary fixed-axis gear set 8-2 and the first inner gear ring 9.
The secondary dead axle gear set comprises a fixed axle carrier and a plurality of secondary dead axle gears which are rotatably arranged on the fixed axle carrier.
Preferably, the secondary fixed shaft gear is rotatably arranged on the first fixed shaft wheel frame 6; namely, the primary fixed-axis gear set 8-1 and the secondary fixed-axis gear set 8-2 share the same fixed-axis wheel carrier, so that the whole structure is simpler, and the processing, manufacturing and assembly are facilitated.
The first fixed shaft wheel frame 6 comprises a plurality of first gear shafts 7, and the first-stage fixed shaft gear and the second-stage fixed shaft gear are respectively rotatably arranged on the first gear shafts 7. The first stator hub 6 includes a first stator hub main body and a first stator hub cover 10.
Preferably, the number of the secondary fixed-axis gears is the same as that of the primary fixed-axis gears, and the secondary fixed-axis gears correspond to the primary fixed-axis gears one by one. Thus, the rotation transmission of the whole first fixed gear train is more stable.
Further, the first fixed-axis gear train further comprises an input shaft gear 36, and the input shaft gear 36 is fixedly sleeved on the input shaft 1 and is in external meshing transmission with the first fixed-axis gear train. Specifically, the input shaft gear is in external meshing transmission with the primary dead axle gear set.
Preferably, the input shaft gear 36 is provided integrally with the input shaft 1.
In order to realize the connection between the first ring gear 9 and the output shaft 22, the first fixed shaft gear train of the invention comprises a first torque transmission disc 11 fixedly installed on the first ring gear 9, and the output shaft 22 is fixedly connected with the first torque transmission disc 11.
The second fixed-axis gear train comprises a second inner gear ring 13, a second fixed-axis gear train frame 12 fixedly arranged and a second fixed-axis gear train 23 rotatably arranged on the second fixed-axis gear train frame 12, an output shaft 22 and the second fixed-axis gear train 23 are in transmission fit to simultaneously transmit the output of the first fixed-axis gear train to the second fixed-axis gear train, the second fixed-axis gear train 23 and the second inner gear ring 13 are in inner-gear transmission to drive the second inner gear ring 13 to rotate, and the second inner gear ring 13 is fixedly connected with the output shaft sleeve 21 to drive the second inner gear ring 13 to rotate.
The output shaft 22 is creatively adopted by the invention to be used as the power output of the impeller of the washing machine on one hand and as the power input of the second ordinary gear train on the other hand; in addition, the power transmission is reversed by introducing the second inner gear ring 13, so that the output shaft sleeve 21 and the output shaft 22 have opposite rotation directions, namely, the washing barrel of the washing machine connected with the output shaft sleeve 21 and the impeller of the washing machine connected with the output shaft 22 have opposite rotation directions, so that bidirectional water flow in the washing/rinsing process of the washing machine is realized, and the washing effect is improved.
In order to realize the transmission between the second fixed-axis gear set and the output shaft 22, the second fixed-axis gear set comprises a central gear 14 fixedly installed on the output shaft 22, the second fixed-axis gear carrier 12 comprises a plurality of second gear shafts 31, the second fixed-axis gear set comprises second fixed-axis gears respectively rotatably installed on the second gear shafts 31, the central gear 14 is in external meshing transmission with all the second fixed-axis gears, and all the second fixed-axis gears are in internal meshing transmission with the second internal gear 13.
Further preferably, the number of the second gear shafts 31 is four, and a second fixed shaft gear is respectively arranged on each second gear shaft, so that the transmission stability of the output shaft 22 and the second fixed shaft gears is ensured, and the overall volume of the reduction clutch device is ensured.
The second stationary sheave carrier 12 includes a second stationary sheave carrier body and a second stationary sheave carrier cover 15.
The central gear 14 is fixedly arranged on the output shaft 22, wherein the fixing mode can be selected;
the first method is as follows: the sun gear 14 is non-detachably connected to the output shaft 22, for example: the central gear 14 and the output shaft 22 are integrally cast or the output shaft 22 is fixed on the central gear 14 by welding, so that the non-detachable connection operation is difficult and the production cost is high.
The second method comprises the following steps: the central gear 14 and the output shaft 22 are detachably connected, the central gear 14 and the output shaft 22 are connected through splines or tooth profiles, the structure is stable, the operability is high, and the production is more suitable.
As shown in fig. 4, the sun gear 14 of the present invention includes a sun gear inner hole, and the output shaft 22 is fixedly connected with the sun gear inner hole, wherein the sun gear inner hole is located at a central portion of the sun gear 14, the output shaft 22 is fixedly connected with the sun gear inner hole, and central axes of the output shaft 22 and the sun gear inner hole are located on the same straight line, so as to ensure structural stability. The inner side wall of the inner hole of the central gear is provided with meshing teeth, the outer side wall of the output shaft 22 is provided with meshing teeth with the shape and size consistent with those of the meshing teeth on the inner side wall of the inner hole of the central gear, the output shaft 22 is connected with the central gear 14 through the meshing teeth, and the distribution forms of the meshing teeth on the inner side wall of the inner hole of the central gear and the outer side wall of the output shaft are various;
the first method is as follows: the output shaft 22 is at least partially meshed with the inner hole of the central gear 14, namely, meshing teeth are distributed on the outer side wall of the output shaft 22, the meshing teeth are arranged on the corresponding parts of the inner hole side wall of the central gear 14 and the output shaft 22, which are distributed with the meshing teeth, and the output shaft 22 is fixedly connected with the central gear 14 through the meshing teeth.
The second method comprises the following steps: the output shaft 22 is integrally connected with the inner hole of the central gear 14, namely, the contact part of the outer side of the output shaft 22 and the inner hole of the central gear 14 is fully provided with the same shape and number of meshing teeth and fixedly connected through the meshing teeth, and the fixing mode is more stable and reliable.
As shown in fig. 2, 3 and 4, the inner bore of the sun gear 14 is provided with a plurality of sun gear inner splines 141, the output shaft is provided with a plurality of output shaft second outer splines 222, the shape and the size of the sun gear inner splines 141 are the same as those of the output shaft second outer splines 222, the sun gear 14 is in spline engagement with the output shaft 22, and the distances between two adjacent splines of the sun gear inner splines 141 and the output shaft second outer splines 222 are also the same. The sun gear 14 and the output shaft 22 are fixedly connected with the output shaft second external spline 222 through the sun gear internal spline 141.
In addition, the number of splines of the internal spline 141 of the sun gear and the second external spline 222 of the output shaft may be different, and on the premise that the shape and the size of the splines are the same, the smaller the number of splines is, the lower the fixing strength of the output shaft 22 and the sun gear 14 is, and the poorer the fixing effect is, and on the contrary, the larger the number of splines is, the higher the fixing strength of the output shaft 22 and the sun gear 14 is, and the better the fixing effect is
As shown in fig. 2, the output shaft 22 is provided with an output shaft limiting structure 223, and the output shaft limiting structure 223 is located at the end of the sun gear 14 meshed with the output shaft 22. The central gear comprises a first end face and a second end face, the first end face is connected with the inner hole of the first torque disc, the second end face of the central gear is opposite to the first end face, the output shaft limiting structure 223 is positioned on the output shaft 22 and corresponds to the second end face of the central gear 14, the output shaft limiting structure 223 can effectively prevent the central gear 14 from moving on the output shaft 22, the fixing effect is better, meanwhile, a limiting structure is also formed at the position where the inner hole of the first torque disc is in contact with the central gear 14, the limiting structure limits the movement of the central gear on the output shaft, namely, the position where the inner hole of the first torque disc is in contact with the central gear and the output shaft limiting structure 223 form limiting structures at two relative positions, and the limiting structure limits the movement of the central gear 14 on the output shaft.
The limiting structure of the output shaft has an optional shape, can be designed into a circular ring, a boss, a tubular shape, a sawtooth shape or an irregular annular structure, is preferable, and has a 223 boss structure which surrounds the output shaft 22 for a circle, the structure is simple to manufacture, the stability is good, and the structure is suitable for production.
Furthermore, the speed reduction clutch device of the washing machine comprises a brake wheel 17 and a brake wheel shaft 2, wherein an open inner chamber is arranged inside the brake wheel 17, the brake wheel shaft 2 is sleeved outside the input shaft 1, and one end of the brake wheel shaft is fixed at the open end of the brake wheel 17 in a sealing way; the first fixed axle gear train and the second fixed axle gear train are respectively arranged in the inner cavity of the brake wheel 17, and the first fixed axle wheel frame 6 of the first fixed axle gear train is fixed on the brake wheel shaft 2 or the brake wheel 17.
Preferably, the second fixed axle carrier 12 of said second fixed axle train is fixed on the first fixed axle carrier 6 or the brake axle 2 or the brake wheel 17.
The invention relates to a speed-reducing clutch device of a washing machine, which also comprises a clutch mechanism, a clutch mechanism and a clutch mechanism, wherein the clutch mechanism is used for controlling the switching of the independent rotation of an input shaft and the synchronous rotation of the input shaft and a brake wheel shaft; rotating at the same speed and the same direction at low speed, and performing soft washing; rotating at the same speed and the same direction at high speed to carry out dehydration working condition.
When the clutch structure controls the input shaft 1 to rotate independently, the input shaft 1 transmits power to the first ordinary gear train, the first ordinary gear train outputs the power to the output shaft 22, the output shaft 22 simultaneously transmits the power to the second ordinary gear train, the second ordinary gear train outputs the power to the output shaft sleeve 21, and the output shaft 22 and the output shaft sleeve 21 rotate reversely;
when the clutch structure controls the input shaft 1 and the brake wheel shaft 2 to synchronously rotate, the input shaft 1 and the brake wheel shaft 2 drive the brake wheel 17 and the first fixed shaft gear train and the second fixed shaft gear train inside to synchronously rotate, and the output shaft 22 and the input shaft sleeve 21 rotate at the same speed and in the same direction.
The speed reducer is formed by connecting two sets of fixed-axis gear trains, namely a first fixed-axis gear train I and a second fixed-axis gear train II, wherein an input shaft inputs the rotating speed, the rotating speed is output by an output shaft after the speed is reduced by the first fixed-axis gear train I to drive the impeller of the washing machine to rotate, meanwhile, the output shaft transmits power to the second fixed-axis gear train II, the rotating speed is output by an output shaft sleeve after the speed is reduced by the second fixed-axis gear train II to drive the inner barrel of the washing machine to rotate, so that one power input is realized, the output shaft and the output shaft sleeve output two directions after the speed is reduced, and the two powers with constant transmission ratio are.
The speed reduction clutch device of the washing machine is reasonable in structure arrangement, the speed reducer is composed of two sets of ordinary gear trains which are used for reducing speed and transmitting power respectively, and the output shaft sleeve output two powers, so that the speed reduction ratio, the relative reverse constant transmission ratio rotation and bearing capacity of the output shaft and the output shaft sleeve are met, and the defects of poor bearing capacity, high noise and the like of the conventional double-power clutch speed reduction device are overcome.
The invention also provides a washing machine, which comprises a washing barrel, a wave wheel and a speed reduction clutch device, wherein the speed reduction clutch device comprises:
an input shaft;
the first fixed shaft gear train comprises a first inner gear ring;
a second fixed-axis gear train;
the output shaft is connected with the first inner gear ring and is in transmission connection with a second fixed gear train;
and the output shaft sleeve is sleeved on the output shaft and is connected with the second ordinary gear train.
According to the washing machine, during washing, the driving motor can drive the output shaft and the output shaft sleeve to operate through the speed reduction clutch device, double-power driving is achieved, so that the washing effect is improved, and during dehydration, the driving motor drives the output shaft and the output shaft sleeve to operate at the same speed and in the same direction through the speed reduction clutch device, so that a soft washing working condition or a dehydration working condition is carried out.
The invention provides a control method of a washing machine, which specifically comprises the following steps: the washing process of the washing machine comprises that the inner barrel and the impeller are in a relatively static state when rotating.
The washing machine is a washing machine with a wave wheel, the inner barrel is a washing barrel, and the inner barrel can be a perforated inner barrel or a non-perforated inner barrel. The impeller is arranged at the bottom of the inner barrel. In the washing process of a general washing machine, the impeller rotates to drive water flow to operate, clothes are washed and cleaned, for the double-power washing machine, the inner barrel and the impeller can rotate in the washing process at the same time, the generated water flow is stronger than that generated when only the impeller rotates, but only single washing water flow is included, the washing effect is limited, and the improvement is not obvious.
The invention can realize that the inner barrel and the impeller are in a relatively static state when rotating in the washing process, thereby increasing the water flow form of the inner barrel and the impeller rotating in the same direction and at the same speed, increasing the diversity of washing water flow, realizing soft washing and improving the washing and protecting effect on clothes.
Specifically, the washing process of the washing machine comprises a first operation state and/or a second operation state; in the first running state, the inner tub and the pulsator are in a relative motion state while rotating, and in the second running state, the inner tub and the pulsator are in a relative rest state while rotating.
In a first operation state, the relative motion state of the inner barrel and the impeller comprises the following steps: the inner barrel and the impeller rotate reversely at the same or different rotating speeds. Under the second running state, the inner barrel and the impeller are in a relative static state and comprise: the inner barrel and the impeller rotate in the same direction and at the same speed; specifically, the inner tub and the pulsator rotate simultaneously in a clockwise direction or a counterclockwise direction at the same rotational speed.
In the same washing process, the washing machine can keep the inner barrel and the impeller in a relatively static state when rotating all the time; the relative motion state can be kept all the time; the washing machine can also execute a relative static state in part of time and move in part of time, and different states can be switched, so that various water flows are realized, and the washing effect is further improved.
As an embodiment of the present invention, the present invention provides a control method of a washing machine, including:
in the same washing process, the washing machine performs only the first operation state, or performs only the second operation state.
In the invention, in the same washing process, the inner barrel and the impeller can only execute the first running state, and the inner barrel and the impeller move relatively to carry out the same-direction different-speed or reverse-direction rotating motion, so that stronger water flow can be formed, and the washing effect can be improved.
In addition, in the same washing process, when the inner tub and the pulsator can only execute the second running state, the inner tub and the pulsator can be kept in a relatively static state all the time, namely, the inner tub and the pulsator rotate in the same speed and the same direction in the washing process to form a new type of water flow, which is beneficial to soft washing of soft clothes.
The conditions that the inner barrel and the impeller rotate at the same speed and the same direction in the washing process comprise that:
case 1: the inner barrel and the impeller rotate at the same speed in the same direction in the clockwise direction in the washing process;
case 2: the inner barrel and the impeller rotate at the same speed in the same direction and the same direction in the counterclockwise direction all the time in the washing process;
case 3: the inner tub and the pulsator are switched between clockwise rotation at the same speed and counterclockwise rotation at the same speed in the washing process.
No matter which kind of circumstances, in same washing process, interior bucket and impeller are in the state that keeps relative static always, have realized the rivers form under interior bucket and the equidirectional same-speed rotation of impeller, can wash gentleness more, improve the washing and protecting the effect to gentle texture clothing.
As an embodiment of the present invention, the present invention provides a control method of a washing machine, including:
the washing process of the washing machine comprises a first operation state and a second operation state, and the first operation state and the second operation state can be switched;
in the first running state, the inner tub and the impeller are in relative motion state while rotating, and in the second running state, the inner tub and the impeller are in relative rest state while rotating.
In this scheme, can switch between two kinds of running state in the washing process, can produce different washing rivers under two kinds of running state, so increase the variety of washing rivers, can improve the washing efficiency and the clean ratio to the clothing.
Specifically, the two operation states in the washing process comprise a state that the inner barrel and the impeller are relatively static and a state that the inner barrel and the impeller are relatively moved; when the inner barrel and the impeller are in a relative static state in the rotating process, the formed water flow direction is consistent, the flow speed is stable, and thus the pulling force or the stretching force applied to clothes is small, the abrasion to the clothes can be reduced, and the soft washing can be realized; and under the state of interior bucket and impeller relative motion, the rivers intensity of formation is great, so, the washing is switched to these two kinds of states, mutually supports, can enough improve the washing effect, can also reach the protection clothing, reduces the effect of clothing wearing and tearing deformation, satisfies user's demand.
In the washing process, in the second running state, the relative static state of the inner barrel and the impeller comprises the following steps: the inner barrel and the impeller rotate in the same direction and at the same speed. Wherein, the inner barrel and the impeller can rotate clockwise or anticlockwise at the same speed. Therefore, although the inner barrel and the impeller rotate, the movement of the inner barrel and the impeller is completely synchronous, the inner barrel and the impeller are relatively static, the water flow formed in the inner barrel flows towards the same direction at the same stable speed, the clothes in the inner barrel move along with the water flow, the pulling force is minimum, and the soft washing process is more suitable for the clothes which are easily deformed, such as silk and wool.
In the invention, the water flow formed by the first running state and the second running state is matched with each other for washing, and the running modes of the inner barrel and the impeller in the first running state can comprise the following schemes:
in the scheme 1, the inner barrel and the impeller rotate reversely, and the rotating speeds of the inner barrel and the impeller are the same;
the inner barrel and the impeller rotate reversely, the rotating speeds of the inner barrel and the impeller are the same, two water flows rotating in opposite directions are formed, strong rotating water flows are formed at the meeting positions of the two water flows, the clothes are greatly washed, and the washing effect and the cleaning rate are guaranteed.
Scheme 2, interior bucket and impeller carry out the counter rotation, and the rotational speed of bucket and impeller is different simultaneously, and is the same with scheme 1 effect, and the rotation of interior bucket and impeller can form stronger rotatory rivers, causes great washing away and pulling force to the clothing, guarantees washing effect and clean rate.
As a preferred scheme, when the inner tub and the pulsator rotate in opposite directions, the rotation speeds are different and the difference value of the rotation speeds is a fixed value or a variable value, so that water flow with certain strength can be preset, the strength of the water flow is suitable for most clothes, high washing efficiency can be guaranteed, and the clothes can be prevented from being damaged.
In the scheme 3, in the first running state, the inner barrel and the impeller rotate in the same direction, the rotating speeds of the inner barrel and the impeller are different, and when the inner barrel and the impeller rotate in the same direction but at different speeds, rotating running water with high strength can be formed, so that the washing efficiency is guaranteed.
Further, the inner barrel and the impeller rotate in the same direction and at different speeds, and the difference value of the rotating speeds of the inner barrel and the impeller is a fixed value or a variable value; therefore, the water flow with certain strength can be preset, and a stable washing program is also facilitated to be formed.
In the first running state, the difference between the rotating speeds of the inner barrel and the impeller in the reverse rotation is not greater than the difference between the rotating speeds of the inner barrel and the impeller in the same rotation direction and at different speeds. So can form intensity comparatively suitable, comparatively stable rivers improve washing effect and clean rate.
In addition, in the present invention, when the first operation state and the second operation state are switched to be executed in the same washing process, specific methods may include, but are not limited to, the following specific schemes:
in the scheme 1, the washing machine sequentially performs a first operation state/a second operation state and a second operation state/a first operation state in the same washing process.
In the scheme, the washing machine executes the first operation state once and executes the second operation state once, the first operation state can be executed first and then the second operation state can be executed, and the second operation state can be executed first and then the first operation state can be executed. The operating times of the first operating state and the second operating state can be predetermined as required. For example, after the user selects to run the washing program, the washing machine controls to execute the first operation state for a time T1, and then to execute the second operation state for a time T2, where the time T1 and the time T2 may be the same or different, and may be preset as needed or set by the user.
In the scheme 2, the washing machine controls the first operation state and the second operation state to be switched for multiple times, and the first operation state and the second operation state are alternately executed.
In the scheme, the washing machine executes a first operation state and a second operation state for n times, the first operation state and the second operation state are alternately operated, and the washing machine is switched between the first operation state and the second operation state at regular time or at irregular time. So, the rivers that form are more diversified in the washing process, and two kinds of running state are mutually supported, reach the purpose to the high washing efficiency of clothing and high clean rate, also can greatly reduced to the wearing and tearing of clothing.
In the further scheme, a first operation state and a second operation state are alternately executed in the same washing process, when the washing machine is in the first operation state each time, the impeller and the inner barrel rotate in opposite directions or the impeller and the inner barrel rotate in the same direction and different speeds, and when the washing machine is in the second operation state, the inner barrel and the impeller rotate in the same direction and the same speed and clockwise or anticlockwise.
When the washing machine alternately executes the first running state and the second running state for multiple times, under the first running state, the running states of the inner barrel and the impeller each time can be the same or different, for example, the inner barrel and the impeller rotate reversely each time or move at different speeds in the same direction each time, so that the running is regular, the rotating direction of clothes is regular, and the winding of the clothes can be reduced. Or, the former time inner tub and the impeller counter-rotating, the latter time inner tub and the impeller equidirectional different-speed rotation, so can form more diversified rivers, improve the cleaning rate to the clothing. In the second operation state, the inner tub and the pulsator rotate at the same rotation speed in the same direction, and when the second operation state is switched and executed each time, the inner tub and the pulsator may rotate at the same or different rotation speeds as the previous one, may rotate in a clockwise direction, and may also rotate in a counterclockwise direction.
In a further scheme, in the same washing process, the washing machine alternately executes a first operation state and a second operation state, when the washing machine is in the first operation state each time, the impeller and the inner barrel rotate reversely each time, and the difference value of the rotating speeds of the impeller and the inner barrel is a fixed value. When the second running state is performed, the impeller and the inner barrel rotate clockwise in the same direction and the same speed every time. So the operation of interior bucket and impeller is comparatively regular, and the direction of rotation of clothing is also comparatively regular, can reduce the winding of clothing.
In a further scheme, in the second operation state, the impeller and the inner barrel rotate in the same direction, the rotating speed is V1, and the V1 is not less than the smaller value of the rotating speed of the inner barrel and the impeller in the first operation state. Therefore, the washing efficiency and the washing ratio of the clothes can be improved, the abrasion of the clothes can be reduced, the soft washing can be realized, and the requirements of users can be met.
As an embodiment of the present invention, the present invention provides a control method of a washing machine in which a washing course is operated in a first state, or in a second state, or in both states. In the first running state, the inner tub and the pulsator are in a relative motion state while rotating, and in the second running state, the inner tub and the pulsator are in a relative rest state while rotating.
In the invention, the second operation state can be added in the washing process of the common washing program of the existing washing machine, and the soft washing mode can be independently set on the existing washing machine, the soft washing mode is added, and the soft washing process is independently executed. When the user selects the general washing program or the gentle washing mode, the washing machine switches the first operation state and the second operation state or independently executes the second operation state.
Specifically, the invention can independently set the soft washing program on the basis of the existing washing machine program, increase the washing programs selectable by the user, enrich the washing machine program, and improve the experience of the user, and specifically comprises the following steps:
in order to facilitate the selection of a user, the existing washing machine comprises a common washing program, a quick washing program and the like, and further comprises a soft washing program and a strong washing program, and in the washing process of the soft washing program, the washing machine can only execute the second operation state or can switch to execute the first operation state and the second operation state; in the washing process of the powerful washing program, the washing machine executes a first running state, and in the running process, the inner barrel and the impeller rotate reversely to form powerful water flow, so that the washing effect is improved.
The soft washing program is additionally added on the basis of the existing washing machine, and aiming at the clothes with soft texture, when a user selects the soft washing program and operates the soft washing program, the washing machine can only execute the second operation state independently, the inner barrel and the impeller can rotate in the same speed and the same direction according to the clockwise direction and/or the anticlockwise direction, and when the user selects the strong washing program next time, the washing process is switched to the first operation state to execute the washing process. Gentle washing procedure also can switch at first running state and second running state, makes stronger rivers and the operation of switching of gentle rivers, reaches abundant washing rivers, improves the washing effect, avoids the purpose of clothing deformation.
So, not only including ordinary washing procedure in washing machine's the procedure, still including powerful washing procedure and gentle washing procedure, the user can be according to proper washing procedure of autonomous selection such as clothing texture and dirty degree, can switch between washing procedure/running state of difference, has not only richened washing machine's washing procedure, has richened the laundry water stream, promotes user experience, also can reach the purpose that improves laundry and protect clothing effect.
The washing machine comprises a speed reduction clutch device, wherein a switching mechanism is arranged on the speed reduction clutch device and is respectively connected with an inner barrel and a wave wheel; when the washing process is executed, the washing machine controls the inner barrel and the impeller to switch and operate a first operation state and a second operation state through the switching mechanism.
In the scheme, the speed reduction clutch device is provided with the switching mechanism, the control device of the washing machine controls the rotation states of the inner barrel and the impeller by controlling the switching mechanism, the inner barrel and the impeller are controlled to rotate in opposite directions or in the same direction and different speeds in a first operation state, and the inner barrel and the impeller are controlled to rotate in the same direction and the same speed in a second operation state.
Although the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.
Claims (10)
1. A deceleration clutch device of a washing machine is characterized by comprising a deceleration mechanism, wherein the deceleration mechanism comprises:
an input shaft is arranged at the front end of the motor,
a first fixed shaft gear train including a first inner gear ring,
a second fixed gear train, which comprises a central gear,
an output shaft connected with the first inner gear ring and fixedly connected with the central gear,
and the output shaft sleeve is sleeved on the output shaft and is connected with the second ordinary gear train.
2. The decelerating clutch device for a washing machine as claimed in claim 1, wherein the sun gear includes a sun gear bore, and the output shaft is fixedly connected to the sun gear bore.
3. The decelerating clutch device for a washing machine as claimed in claim 2, wherein the inner hole of the sun gear is located at a central portion of the sun gear, and the central axes of the output shaft and the inner hole of the sun gear are located on a same straight line.
4. The deceleration clutch device of washing machine according to any one of claims 1 to 3, wherein the output shaft is detachably connected to the inner hole of the sun gear,
preferably, the output shaft is in meshed connection with the inner hole of the central gear.
5. The decelerating clutch device for a washing machine as claimed in claim 4, wherein the output shaft is at least partially engaged with the inner bore of the sun gear.
6. The decelerating clutch device for the washing machine according to claim 5, wherein the outer side wall of the output shaft is provided with external teeth, the inner side wall of the inner hole of the central gear is provided with internal teeth, and the output shaft and the central gear are engaged with the internal teeth of the central gear through the external teeth of the output shaft.
7. The washing machine deceleration clutch device according to claim 6, wherein the inner side wall of the inner hole of the central gear is provided with a plurality of internal splines, the outer side wall of the output shaft is provided with a plurality of external splines, the internal splines of the central gear are matched with the external splines of the output shaft, and the central gear and the output shaft are fixedly connected with the external splines of the output shaft through the internal splines of the central gear.
8. The decelerating clutch device for a washing machine according to claims 5-7, wherein the output shaft is provided with a limiting structure at an end of the sun gear engaged with the output shaft, for limiting the movement of the sun gear along the output shaft.
9. The decelerating clutch device for washing machine as claimed in claim 8, wherein the limiting structure of the output shaft is a boss or a tubular structure surrounding the output shaft.
10. A washing machine, characterized in that, including wash tub, impeller and speed reduction clutch, speed reduction clutch includes:
an input shaft is arranged at the front end of the motor,
a first fixed shaft gear train including a first inner gear ring,
a second fixed gear train, which comprises a central gear,
an output shaft connected with the first inner gear ring and fixedly connected with the central gear,
and the output shaft sleeve is sleeved on the output shaft and is connected with the second ordinary gear train.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910573339.3A CN112144243B (en) | 2019-06-27 | 2019-06-27 | Washing machine speed reduction clutch device and washing machine |
| PCT/CN2020/096077 WO2020259333A1 (en) | 2019-06-27 | 2020-06-15 | Speed reduction clutch device for washing machine, and washing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910573339.3A CN112144243B (en) | 2019-06-27 | 2019-06-27 | Washing machine speed reduction clutch device and washing machine |
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| CN112144243A true CN112144243A (en) | 2020-12-29 |
| CN112144243B CN112144243B (en) | 2023-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910573339.3A Active CN112144243B (en) | 2019-06-27 | 2019-06-27 | Washing machine speed reduction clutch device and washing machine |
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| Country | Link |
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| CN (1) | CN112144243B (en) |
| WO (1) | WO2020259333A1 (en) |
Cited By (1)
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| CN114183318A (en) * | 2021-11-30 | 2022-03-15 | 东北电力大学 | Bidirectional low-frequency energy recovery device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112144243B (en) | 2023-11-28 |
| WO2020259333A1 (en) | 2020-12-30 |
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Effective date of registration: 20231025 Address after: 300356 No.6, Keda 4th Road, Balitai Town, Jinnan District, Tianjin Applicant after: Tianjin Haier washing appliance Co.,Ltd. Applicant after: Haier Smart Home Co., Ltd. Address before: 266101 Haier Industrial Park, 1 Haier Road, Laoshan District, Shandong, Qingdao Applicant before: QINGDAO HAIER WASHING MACHINE Co.,Ltd. Applicant before: Haier Smart Home Co., Ltd. |
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