CN112144178A - Three-layer single-needle quilter - Google Patents
Three-layer single-needle quilter Download PDFInfo
- Publication number
- CN112144178A CN112144178A CN201910580185.0A CN201910580185A CN112144178A CN 112144178 A CN112144178 A CN 112144178A CN 201910580185 A CN201910580185 A CN 201910580185A CN 112144178 A CN112144178 A CN 112144178A
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- China
- Prior art keywords
- belt
- manipulator
- layer
- conveying
- platform
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B33/00—Devices incorporated in sewing machines for supplying or removing the work
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B39/00—Workpiece carriers
- D05B39/005—Quilting frames
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2207/00—Use of special elements
- D05D2207/02—Pneumatic or hydraulic devices
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a three-layer single-needle quilter, comprising: the device comprises a feeding conveying table device, a strip device, a manipulator device, a saddle device, a cloth clamping device, a rear upper frame device, a discharging conveying device and a rear material receiving platform device; the feeding conveying table device is connected with the strip device through a turnover air cylinder bracket; the belt device is connected with the saddle device through a third conveyor belt connecting beam; the manipulator device is arranged on the three-layer combined frame through the guide rail beam inclined strut and the manipulator beam; the discharge conveying device is connected with the three-layer combined frame through the rear upper frame device; the rear material receiving platform device is connected with the discharging conveying device through a discharging driving roller fixing plate; by the design of the invention, the elastic left and right cloth clamping splints realize the automatic clamping function; the automatic feeding device realizes the function of automatic feeding; the manipulator device realizes the automatic material pulling function; the rear material receiving platform can automatically convey the sewed quilt cover, quilt and the like out of the machine.
Description
Technical Field
The invention belongs to the technical field of quilting in the home textile industry, is mainly applied to the quilting manufacture of quilts, quilts and bedcovers, and particularly relates to a three-layer single-needle quilting machine.
Background
In the current society, enterprises increase the benefits of the enterprises, and the working efficiency of the machine is very important, but the existing single-needle quilting machine is influenced by the quilting speed of the quilting machine head, so that a large amount of time is consumed in the quilting process, most of feeding and discharging are completed manually, the efficiency is low, and the problem of improving the production efficiency cannot be solved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, enable the production line to be more universal, and provide a three-layer single-needle quilting machine, which is an overlapped full-automatic three-layer single-needle quilting machine capable of realizing the functions of automatic feeding, clamping and quilting and automatic finished product sending-out.
The purpose of the invention is realized by the following technical scheme:
a three-layer single needle quilting machine comprising: the device comprises a feeding conveying table device, a strip device, a manipulator device, a saddle device, a cloth clamping device, a rear upper frame device, a discharging conveying device and a rear material receiving platform device.
The feeding conveying table device is connected with the strip device through a turnover air cylinder support.
The belt device is connected with the saddle device through a third conveyor belt connecting beam.
The manipulator device is arranged on the three-layer combined frame through the guide rail beam inclined strut and the manipulator beam.
The cloth clamping device is arranged on the three-layer combined frame.
The discharging and conveying device is connected with the three-layer combined frame through the rear upper frame device.
The rear material receiving platform device is connected with the discharging conveying device through a discharging driving roller fixing plate.
The invention conveys materials to a strip device through a feeding conveying table device, then respectively conveys the materials to an upper layer working platform, a middle layer working platform and a lower layer working platform of a three-layer single-needle quilter, finishes the automatic material clamping operation through material pulling and elastic left and right cloth clamping plates of a mechanical arm device, and conveys finished products to a rear material receiving platform device through a discharging conveying device after quilting processing, thereby finishing the whole quilting processing process.
The invention has the advantages and beneficial effects that:
the invention overcomes the problems of manual feeding, discharging and quilting speed and low quilting efficiency of the traditional single-needle quilting machine, and has the following advantages and beneficial effects through the design of the invention:
1. the elastic left and right cloth clamping splints realize the automatic clamping function;
2. the automatic feeding device realizes the function of automatic feeding;
3. the manipulator device realizes the automatic material pulling function;
4. the rear material receiving platform can automatically convey the sewed quilt cover, quilt and the like out of the machine;
5. the special areas for maintenance and shuttle replacement are increased, and the safety and convenience performance are improved;
6. the camera is added to the aircraft nose position, and the outside screen of monitoring that increases of machine makes things convenient for the workman to discover abnormal conditions.
Drawings
FIG. 1 is a front view of a three-layer quilting machine;
FIG. 2 is a top view of the three-layer quilting machine;
FIG. 3 is a feed conveyor station apparatus;
FIG. 4 is a strap apparatus;
FIG. 5 is a robot apparatus;
FIG. 6 is a saddle device;
FIG. 7 is a cloth clamping device;
FIG. 8 is a rear racking device;
FIG. 9 is an outfeed conveyor;
fig. 10 shows a receiving platform device.
1. The automatic cloth feeding and feeding device comprises a feeding and conveying table device 2, a strip device 3, a manipulator device 4, a saddle frame device 5, a cloth clamping device 6, a rear upper frame device 7, a discharging and conveying device 8, a rear material receiving platform device 9, a feeding table belt 10, a feeding platform assembly frame 11, a connecting beam 12, a CP96S80 cylinder 13, a feeding baffle 14, a strip device belt 15, a conveyor belt connecting beam 16, a strip device assembly frame 17, a strip driving roller 18, an overturning cylinder support 19, a servo motor 20, a manipulator guide rail beam 21, a guide rail beam inclined support 22, a manipulator cross beam 23, a manipulator drag chain support 24, a discharging cloth supporting roller 25, a servo motor 26, a flat wheel 27, a cloth supporting roller 28, a lower saddle frame pipe 29, a quilting machine head 30, a cloth clamping beam 31, a cloth clamping transmission shaft 32, a cylinder 33, a cloth clamping splint 34, an overturning retainer 35, a CM2E40-C50Z cylinder 36, a rear frame 37, a rear cloth pressing roller 38 The material receiving device comprises a speed reducer 39, a discharging conveying belt 40, a discharging conveying group frame 41, a ground foot supporting piece 42, a discharging conveying driving roller 43, a discharging conveying driven roller fixing plate 44, a material receiving platform belt 45, a material receiving platform motor 46, a material receiving platform driving roller 47, a material receiving platform group frame 48 and a material receiving platform driven roller.
Detailed Description
For a further understanding of the contents, features and effects of the present invention, reference will now be made to the following examples, which are to be considered in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.
A three-layer single needle quilting machine comprising: the device comprises a feeding conveying table device (1), a strip device (2), a mechanical arm device (3), a saddle frame device (4), a cloth clamping device (5), a rear upper frame device (6), a discharging conveying device (7) and a rear receiving platform device (8).
The feeding conveying table device (1) is connected with the strip device (2) through a turnover air cylinder support (18).
Wherein, conveying platform device (1) mainly includes: the feeding device comprises a feeding platform belt (9), a feeding platform group frame (10), a connecting beam (11), a CP96S80 cylinder (12) and a feeding baffle (13).
The CP96S80 cylinder (12) drives the connecting beam to move up and down, so that the materials can be respectively conveyed to the upper layer belt, the middle layer belt and the lower layer belt.
The feeding baffle (13) enables the materials to be attached to one side of the feeding table during feeding, and the materials are convenient to place and convey.
The belt device (2) is connected with the saddle device (4) through a conveyor belt connecting beam (15).
Wherein the strap arrangement (2) essentially comprises: the device comprises a belt (14) of a strip device, a connecting beam (15) of a conveyor belt, a group frame (16) of the strip device, a strip driving roller (17), a turnover cylinder bracket (18) and a servo motor (19).
The overturning cylinder bracket (18) is used for connecting the feeding table device (1) and the strip device (2).
The servo motor (19) is used for driving the strip driving roller to move so as to achieve the purpose of conveying materials.
Wherein the manipulator device (3) mainly comprises: the device comprises a manipulator guide rail beam (20), a guide rail beam inclined strut (21), a manipulator beam (22), a manipulator clamping plate (23) and a discharging cloth supporting roller (24).
The manipulator device (3) is arranged on the three-layer combined frame through a guide rail beam inclined strut (21) and a manipulator beam (22).
The manipulator guide rail beam (20) and the guide rail beam inclined strut (21) are used for mounting the manipulator device (3) on the three-layer combined frame;
the manipulator clamping plate (23) is used for clamping materials, and the material pulling function is achieved through the movement of the manipulator clamping plate (23).
Wherein, saddle device (4) mainly includes: a servo motor (25), a flat wheel (26), a cloth supporting belt supporting roller (27), a lower saddle pipe (28) and a quilting machine head (29).
The saddle device (4) moves on the guide rail of the three-layer combined frame through a flat wheel (26).
The servo motor (25) is used for driving the saddle device to move.
The quilting machine head (29) is used for quilting materials.
Wherein, press from both sides cloth device (5) mainly includes: a cloth clamping beam (30), a cloth clamping transmission shaft (31), a cylinder (32) and a cloth clamping plate (33).
The cloth clamping device (5) is arranged on the three-layer group frame through a cylinder (32).
The cloth clamping splint (33) is used for clamping materials to enable the materials to be tensioned and flatly laid in the quilting area.
The rear upper frame device (6) is arranged on the three-layer combined frame through a rear frame (36).
Wherein, back upper rack device (6) mainly includes: a turnover retainer (34), a CM2E40-C50Z cylinder (35), a rear frame (36) and a rear cloth pressing roller (37).
The CM2E40-C50Z cylinder (35) drives the turnover retainer (34) to move.
Wherein, ejection of compact conveyer (7) mainly includes: the device comprises a motor speed reducer (38), a discharging conveying belt (39), a discharging conveying group frame (40), a ground foot supporting piece (41), a discharging conveying driving roller (42) and a discharging conveying driven roller fixing plate (43).
The discharging conveying device (7) is connected with the three-layer combined frame through the rear upper frame device (6).
The motor reducer (38) drives the discharging conveying driving roller to rotate, so that the discharging conveying belt (39) is driven to move, and finished products are conveyed to the rear material receiving platform.
Wherein, receive material platform device (8) and mainly include: a receiving platform belt (44), a receiving platform motor (45), a receiving platform driving roller (46), a receiving platform group frame (47) and a receiving platform driven roller (48).
The material receiving platform device (8) is connected with the discharging conveying device (7) through a discharging driving roller fixing plate (43).
The receiving platform motor (45) drives the receiving platform driving roller (46) to move, and finished materials on the receiving platform belt (44) are conveyed out.
The material is manually placed on a feeding conveying table belt (9), then a CP96S80 air cylinder (12) drives a connecting beam (10) on a conveying table to move up and down, the material on the feeding table belt (9) is respectively conveyed to an upper layer of belt device belt (14), a middle layer of belt device belt (14) and a lower layer of belt device belt (14) in a belt device (2), a servo motor (19) on the belt device (2) drives a belt driven roller (15) and a belt system belt (14) to move, the material is respectively conveyed to an upper layer of belt driving roller (17), a middle layer of belt driving roller and a lower layer of belt driving roller (17), then the material is pulled to a quilting area of a saddle frame device (4) through the material pulling effect of a mechanical arm device (3), then the material is tensioned and flatly laid in the quilting area of the saddle frame through cloth clamping splints (33) in the cloth clamping devices (5) at two sides and the mechanical arm device (3), and, and then, the finished products are pulled to a discharging conveying device (7) from the quilting area by a mechanical arm device (3), a driving roller (42) of the discharging conveying device is driven by a motor speed reducer (38), so that the finished products on the discharging conveying belt are conveyed to a material receiving platform belt (44) in a material receiving platform device (8), and then the finished products are unloaded, and the whole processing process is completed.
Claims (8)
1. A three-layer single needle quilting machine comprising: the device comprises a feeding conveying table device, a strip device, a manipulator device, a saddle device, a cloth clamping device, a rear upper frame device, a discharging conveying device and a rear material receiving platform device; wherein, conveying platform device includes: the device comprises a feeding platform belt, a feeding platform group frame, a connecting beam, a CP96S80 air cylinder and a feeding baffle; the tape device comprises: the device comprises a belt of a strip device, a conveyor belt connecting beam, a strip device assembly frame, a strip driving roller, a turnover cylinder bracket and a servo motor; the manipulator device includes: the device comprises a manipulator guide rail beam, a guide rail beam inclined strut, a manipulator cross beam, a manipulator clamping plate and a discharging cloth supporting roller; the saddle device includes: the quilter comprises a servo motor, a flat wheel, a cloth supporting belt supporting roller, a lower saddle pipe and a quilting machine head; the double-layered cloth device includes: the cloth clamping device comprises a cloth clamping beam, a cloth clamping transmission shaft, a cylinder and a cloth clamping plate; the back racking device comprises: the cloth pressing device comprises a turnover retainer, a CM2E40-C50Z cylinder, a rear frame and a rear cloth pressing roller; the discharge conveyor comprises: the device comprises a motor speed reducer, a discharging conveying belt, a discharging conveying group frame, a ground foot supporting piece, a discharging conveying driving roller and a discharging conveying driven roller fixing plate; receive material platform device includes: the material collecting platform comprises a material collecting platform belt, a material collecting platform motor, a material collecting platform driving roller, a material collecting platform group frame and a material collecting platform driven roller; the method is characterized in that: the feeding conveying table device is connected with the strip device through a turnover air cylinder bracket; the belt device is connected with the saddle device through a third conveyor belt connecting beam; the manipulator device is arranged on the three-layer combined frame through the guide rail beam inclined strut and the manipulator beam; the cloth clamping device is arranged on the three-layer combined frame; the discharge conveying device is connected with the three-layer combined frame through the rear upper frame device; the rear material receiving platform device is connected with the discharging conveying device through a discharging driving roller fixing plate.
2. The three-layer single-needle quilting machine of claim 1 wherein: the CP96S80 cylinder drives the connecting beam to move up and down, so that the materials can be respectively conveyed to the upper layer belt, the middle layer belt and the lower layer belt.
3. The three-layer single-needle quilting machine of claim 1 wherein: the servo motor is used for driving the strip driving roller to move so as to achieve the purpose of conveying materials.
4. The three-layer single-needle quilting machine of claim 1 wherein: the saddle device moves on the guide rail of the three-layer combined frame through the flat wheels.
5. The three-layer single-needle quilting machine of claim 1 wherein: the cloth clamping splint is used for clamping materials to enable the materials to be tensioned and flatly laid in the quilting area.
6. The three-layer single-needle quilting machine of claim 1 wherein: the CM2E40-C50Z cylinder drives the turnover retainer to move.
7. The three-layer single-needle quilting machine of claim 1 wherein: the motor reducer drives the discharging conveying driving roller to rotate, so that the discharging conveying belt is driven to move, and finished products are conveyed to the rear material receiving platform.
8. The three-layer single-needle quilting machine of claim 1 wherein: the receiving platform motor drives a receiving platform driving roller (46) to move, and finished materials on a receiving platform belt are conveyed out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910580185.0A CN112144178A (en) | 2019-06-28 | 2019-06-28 | Three-layer single-needle quilter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910580185.0A CN112144178A (en) | 2019-06-28 | 2019-06-28 | Three-layer single-needle quilter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112144178A true CN112144178A (en) | 2020-12-29 |
Family
ID=73891992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910580185.0A Pending CN112144178A (en) | 2019-06-28 | 2019-06-28 | Three-layer single-needle quilter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112144178A (en) |
-
2019
- 2019-06-28 CN CN201910580185.0A patent/CN112144178A/en active Pending
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20201229 |
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| WD01 | Invention patent application deemed withdrawn after publication |