CN204325699U - A kind of single-needle quilter - Google Patents

A kind of single-needle quilter Download PDF

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Publication number
CN204325699U
CN204325699U CN201420590799.XU CN201420590799U CN204325699U CN 204325699 U CN204325699 U CN 204325699U CN 201420590799 U CN201420590799 U CN 201420590799U CN 204325699 U CN204325699 U CN 204325699U
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CN
China
Prior art keywords
charging
discharging
cylinder
belt wheel
fixed
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Withdrawn - After Issue
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CN201420590799.XU
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Chinese (zh)
Inventor
薛勇
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HAIMEN HAOXIN MACHINE Co Ltd
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HAIMEN HAOXIN MACHINE Co Ltd
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Abstract

The utility model discloses a kind of single-needle quilter, comprise feeder's station, belt conveyor, material conveying mechanism, quilting mechanism and material automatic output mechanism, described material conveying mechanism comprises the automatic feeding mechanism set gradually, compress strainer and shedding mechanism, described automatic feeding mechanism comprises charging support, charging cylinder, the large belt wheel of charging and fill arm, described charging support is connected with charging cylinder with cylinder holder a by cylinder holder b, described cylinder holder b and cylinder holder a is hinged, the large belt wheel of described charging is positioned on the large belt wheel fixed head of charging, described fill arm two ends are connected with charging Connection Block and the large belt wheel of charging respectively, middle and described charging cylinder telescopic end is connected, described compression strainer is connected with described charging Connection Block by belt conveyor with shedding mechanism, described material automatic output mechanism is positioned at the below of shedding mechanism.Whole product charging, quilting and discharging is disposable completes, workflow is simple and quick, can effectively increase work efficiency.

Description

A kind of single-needle quilter
Technical field
The utility model relates to a kind of quilting apparatus, specifically a kind of single-needle quilter.
Background technology
Former quilting machines working method is that the folder the cloth manually material cut tiling being put into machines configurations stretches tight in frame, and be placed on the platen before quilting after utilizing the clamp of the frame surrounding that stretches tight, recycling is manually pushed on quilting machines carries out Quilting.Need material to take out from machine after quilting work completes on the working plate that is again withdrawn into before machine, manually material is taken out in the frame that stretches tight, namely complete whole quilting work.The quilting work of this kind of type needs workman repeatedly to push the frame that stretches tight, and work flow is loaded down with trivial details, time-consuming, and production efficiency is low, requires a large amount of labours.
Utility model content
For solving the problems of the technologies described above, the utility model provides a kind of single-needle quilter, can realize automatic transport charging, automatic impaction, the workflow of automatic discharging and automatic transport discharging.
The technical solution adopted in the utility model is:
A kind of single-needle quilter, comprise the feeder's station be connected with fuselage, frame, belt conveyor, material conveying mechanism, quilting mechanism and the material automatic output mechanism arranged in described frame one end, it is characterized in that: described material conveying mechanism comprises the automatic feeding mechanism set gradually, compress strainer and shedding mechanism, described automatic feeding mechanism comprises charging support, charging cylinder, the large belt wheel of charging and fill arm, described charging support is connected with charging cylinder with cylinder holder a by cylinder holder b, described cylinder holder b and cylinder holder a is hinged, the large belt wheel of described charging is positioned on the large belt wheel fixed head of charging, described fill arm two ends are connected with charging Connection Block and the large belt wheel of charging respectively, middle and described charging cylinder telescopic end is connected, described compression strainer is connected with described charging Connection Block by belt conveyor with shedding mechanism, described material automatic output mechanism is positioned at the below of shedding mechanism.
Further, a kind of single-needle quilter according to claim 1, is characterized in that, the lower end of described belt conveyor is provided with multiple charging nylon pinch roller, and described charging nylon pinch roller is in transmission connection by charging rocking arm and rocking arm extension spring and described fill arm.
Further, a kind of single-needle quilter according to claim 1 and 2, it is characterized in that, charging regulating wheel is provided with between described charging cylinder and charging Connection Block, described charging regulating wheel is fixed on its tension pulley seat separately, the large belt wheel of described charging, charging nylon pinch roller is connected by described belt conveyor with charging regulating wheel.
Further, a kind of single-needle quilter according to claim 1, it is characterized in that, described compression strainer comprises tensioning apparatus and hold down gag, described tensioning apparatus comprises moveable support, tensioning motor, synchronous pulley, large synchronous pulley and two tensioning square tubes, described tensioning motor is fixing on the bracket, tightener sheave is fixed with below described support, described tightener sheave be positioned at be fixed on described frame side tensioning tooth bar on, Tension gear and large synchronous pulley to be positioned at below described tensioning tooth bar and to engage with it, described synchronous pulley is connected with described tensioning motor and is connected with described large synchronous pulley by Timing Belt, described tensioning square tube is separately fixed at the opposite side with frame on described support, described hold down gag comprises compression cylinder, cylinder holder and L-type compress flitch, described compression cylinder is fixed on cylinder holder, the telescopic end of compression cylinder is provided with compress rubber, described compression flitch is positioned at below compression cylinder telescopic end, described compression cylinder holder is fixed in described tensioning square tube by compressing flitch.
Further, a kind of single-needle quilter according to claim 1, it is characterized in that, described quilting mechanism comprises head, rotary shuttle box, trave lling girder and crossbeam, described head is connected with head motor by head Timing Belt, described head motor is fixed on crossbeam slide block, and laterally slide on beam guideway, described rotary shuttle box to be positioned at below head and to be fixed on rotary shuttle box moving slider, head movement synchronous belt wheel moves regulating wheel by head movement synchronous belt and head and is connected, rotary shuttle box movement synchronous belt wheel moves regulating wheel by rotary shuttle box movement synchronous belt and rotary shuttle box and is connected, connecting axle is provided with between described head movement synchronous belt wheel and rotary shuttle box movement synchronous belt wheel, trave lling girder motor is by trave lling girder motor in synchrony belt wheel, trave lling girder Timing Belt is connected with trave lling girder spindle with trave lling girder synchronous pulley, trave lling girder main shaft is provided with trave lling girder gear and trave lling girder tooth bar, drive described trave lling girder by the longitudinal sliding motion on trave lling girder guide rail of trave lling girder slide block by the engagement of the two.
Further, a kind of single-needle quilter according to claim 1, it is characterized in that, described shedding mechanism comprises discharging cylinder and stripper, described discharging cylinder is fixed on discharging cylinder block, and be in transmission connection with stripper, described discharging cylinder block is fixed on cylinder block fixed block, described stripper is connected with discharging large arm one end with discharging connecting rod by connecting rod holder, the described discharging large arm other end by discharging forearm holder while be connected with discharging forearm, the another side of described discharging forearm holder is connected with cylinder block fixed block, described discharging forearm is connected with nylon pinch roller by discharging rocking arm.
Further, a kind of single-needle quilter according to claim 6, is characterized in that, the telescopic end of described discharging cylinder is connected with oscillating bearing by joint bearing block, and described joint bearing block is fixedly connected with described stripper.
Further, a kind of single-needle quilter according to claim 6, is characterized in that, described discharging forearm is fixedly connected with discharging rocking arm by rocking arm hold-down screw, and described discharging rocking arm is fixedly connected with nylon pinch roller by nylon pinch roller screw.
Further, a kind of single-needle quilter according to claim 1, it is characterized in that, described material automatic output mechanism comprises discharging frame, discharging motor, discharging belt conveyor, described discharging frame lower is provided with discharging motor, described discharging motor is by motor in synchrony belt wheel, and discharging Timing Belt is connected with conveying drive roll with conveying roller synchronous pulley, and described conveying drive roll is connected with two conveying driven vollers by discharging belt conveyor.
The utility model has the advantages that: whole product charging, quilting and discharging is disposable completes, decrease the technique that the frame that stretches tight changed back and forth by old-fashioned quilting machines, improve outmoded quilting machines work system, complete automation, whole workflow is simple and quick, can effectively increase work efficiency, a people can operate multiple board simultaneously, decreases the demand cost of factory to labour.
Accompanying drawing explanation
Fig. 1 structural representation of the present utility model;
Fig. 2 material conveying mechanism schematic diagram of the present utility model;
Fig. 3 feeding mechanism schematic diagram of the present utility model;
Fig. 4 compression strainer of the present utility model schematic diagram;
Fig. 5 quilting structural scheme of mechanism of the present utility model;
The left view of Fig. 6 quilting mechanism of the present utility model;
Fig. 7 shedding mechanism schematic diagram of the present utility model;
Fig. 8 material output mechanism of the present utility model schematic diagram.
In figure, 1. feeder's station, 2. automatic feeding mechanism, 3. compress strainer, 4. shedding mechanism, 5. quilting mechanism, 6. material automatic output mechanism, 7. belt conveyor, 8. carry motor, 9. charging support 10. cylinder holder a, 11. cylinder holder b, 12. charging cylinders, 13. rocking arm extension springs, 14. charging rocking arms, 15. charging nylon pinch rollers, the large belt wheel of 16. charging, the large belt wheel fixed head of 17. charging, 18. fill arm, 19. charging regulating wheels, 20. tension pulley seats, 21. charging Connection Blocks, 22. supports, 23. tensioning motors, 24. synchronous pulleys, 25. Timing Belts, 26. large synchronous pulleys, 27. tightener sheaves, 28. tensioning tooth bars, 29. Tension gear, 30. tensioning square tubes, 31. compression cylinders, 32. cylinder holders, 33. compress rubbers, 34. compress flitch, 35. frames, 36. heads, 37. head motors, 38. head Timing Belts, 39. head movement synchronous belt wheels, 40. head movement synchronous belts, 41, head moves regulating wheel, 42. crossbeams, 43. crossbeam slide blocks, 44. beam guideways, 45. rotary shuttle boxes, 46. rotary shuttle box movement synchronous belt wheels, 47. rotary shuttle box moving sliders, 48. rotary shuttle box movement synchronous belts, 49. rotary shuttle boxes move regulating wheel, 50. connecting axles, 51. trave lling girders, 52. trave lling girder motors, 53. trave lling girder motor in synchrony belt wheels, 54. trave lling girder Timing Belts, 55. trave lling girder synchronous pulleys, 56. trave lling girder slide blocks, 57. trave lling girder guide rails, 58. trave lling girder main shafts, 59. trave lling girder tooth bars, 60. trave lling girder gears, 61. discharging cylinders, 62. discharging cylinder blocks, 63. cylinder block fixed blocks, 64. discharging large arm, 65. discharging connecting rods, 66. discharging forearms, 67. discharging forearm holders, 68. connecting rod holders, 69. discharging rocking arms, 70. rocking arm hold-down screws, 71. nylon pinch roller screws, 72. nylon pinch rollers, 73. joint bearing blocks, 74. oscillating bearings, 75. strippers, 76. discharging motors, 77. discharging frames, 78. motor in synchrony belt wheels, 79. discharging Timing Belts, 80. conveying roller synchronous pulleys, 81. discharging belt conveyors, 82. conveying drive rolls, 83. conveying driven vollers, 84. quilts.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the technical solution of the utility model is further described, but protection domain of the present utility model is not limited thereto.
As Fig. 1, shown in Fig. 2 and Fig. 3, a kind of single-needle quilter, comprise the feeder's station 1 be connected with fuselage, frame 35, belt conveyor 7, material conveying mechanism, quilting mechanism 5 and the material automatic output mechanism 6 arranged in frame 35 one end, material conveying mechanism comprises the automatic feeding mechanism 2 set gradually, compress strainer 3 and shedding mechanism 4, automatic feeding mechanism 2 comprises charging support 9, charging cylinder 12, the large belt wheel 16 of charging and fill arm 18, charging support 9 is connected with charging cylinder 12 with cylinder holder a10 by cylinder holder b11, cylinder holder b11 and cylinder holder a10 is hinged, the large belt wheel of charging 16 is positioned on the large belt wheel fixed head 17 of charging, fill arm 18 two ends are connected with charging Connection Block 21 and the large belt wheel 16 of charging respectively, centre is connected with charging cylinder 12 telescopic end, the lower end of belt conveyor 7 is provided with multiple charging nylon pinch roller 15, charging nylon pinch roller 15 is in transmission connection with fill arm 18 by charging rocking arm 14 and rocking arm extension spring 13, charging regulating wheel 19 is provided with between charging cylinder 12 and charging Connection Block 21, charging regulating wheel 19 is fixed on its tension pulley seat 20 separately, the large belt wheel 16 of charging, charging nylon pinch roller 15 is connected by belt conveyor 7 with charging regulating wheel 19, compress strainer 3 to be connected with charging Connection Block 21 by belt conveyor 7 with shedding mechanism 4, material automatic output mechanism 6 is positioned at the below of shedding mechanism 4.
As shown in Figure 2 and Figure 4, compress strainer 3 and comprise tensioning apparatus and hold down gag, tensioning apparatus comprises moveable support 22, tensioning motor 23, synchronous pulley 24, large synchronous pulley 26 and two tensioning square tubes 30, tensioning motor 23 is fixed on support 22, tightener sheave 27 is fixed with below support 22, tightener sheave 27 be positioned at be fixed on frame 35 side tensioning tooth bar 28 on, Tension gear 29 and large synchronous pulley 26 to be positioned at below tensioning tooth bar 28 and to engage with it, synchronous pulley 24 is connected with tensioning motor 23 and is connected with large synchronous pulley 26 by Timing Belt 25, tensioning square tube 30 is separately fixed at the opposite side with frame 35 on support 22, hold down gag comprises compression cylinder 31, cylinder holder 32 and L-type compress flitch 34, compression cylinder 31 is fixed on cylinder holder 32, the telescopic end of compression cylinder 31 is provided with compress rubber 33, compressing flitch 34 is positioned at below compression cylinder 31 telescopic end, compression cylinder holder 32 is fixed in tensioning square tube 30 by compressing flitch 34.
As shown in Figure 5 and Figure 6, quilting mechanism 5 comprises head 36, rotary shuttle box 45, trave lling girder 51 and crossbeam 42, head 36 is connected with head motor 37 by head Timing Belt 38, head motor 37 is fixed on crossbeam slide block 43, and laterally slide on beam guideway 44, rotary shuttle box 45 to be positioned at below head 36 and to be fixed on rotary shuttle box moving slider 47, head movement synchronous belt wheel 39 moves regulating wheel 41 by head movement synchronous belt 40 and head and is connected, rotary shuttle box movement synchronous belt wheel 46 moves regulating wheel 49 by rotary shuttle box movement synchronous belt 48 and rotary shuttle box and is connected, connecting axle 50 is provided with between head movement synchronous belt wheel 39 and rotary shuttle box movement synchronous belt wheel 46, trave lling girder motor 52 is by trave lling girder motor in synchrony belt wheel 53, trave lling girder Timing Belt 54 and trave lling girder synchronous pulley 55 are in transmission connection with trave lling girder main shaft 58, trave lling girder main shaft 58 is provided with trave lling girder gear 60 and trave lling girder tooth bar 59, drive trave lling girder 51 by trave lling girder slide block 56 longitudinal sliding motion on trave lling girder guide rail 57 by the engagement of the two.
As shown in Figure 2 and Figure 7, shedding mechanism 4 comprises discharging cylinder 61 and stripper 75, discharging cylinder 61 is fixed on discharging cylinder block 62, the telescopic end of discharging cylinder 61 is connected with oscillating bearing 74 by joint bearing block 73, joint bearing block 73 is fixedly connected with stripper 75, discharging cylinder block 62 is fixed on cylinder block fixed block 63, stripper 75 is connected with discharging large arm 64 one end with discharging connecting rod 65 by connecting rod holder 68, the other end by discharging forearm holder 67 while be connected with discharging forearm 66, the another side of discharging forearm holder 67 is connected with cylinder block fixed block 63, discharging forearm 66 is fixedly connected with discharging rocking arm 69 by rocking arm hold-down screw 70, discharging rocking arm 69 is fixedly connected with nylon pinch roller 72 by nylon pinch roller screw 71.
As illustrated in figures 1 and 8, material automatic output mechanism 6 comprises discharging frame 77, discharging motor 76, discharging belt conveyor 81, discharging frame 77 bottom is provided with discharging motor 76, discharging motor 76 is by motor in synchrony belt wheel 78, and discharging Timing Belt 79 is connected with conveying drive roll 82 with conveying roller synchronous pulley 80, and conveying drive roll 82 is connected with two conveying driven vollers 83 by discharging belt conveyor 81.
Work process is as follows: charging cylinder 12 telescopic end rises, and drives charging support 9 to move upward, is then laid on machine feeding platform by quilt 84 to be processed, press switch, support 9 declines and compresses quilt 84, and then belt conveyor 7 is by quilt 84 automatic transport to quilting region, completes automatic feed, when quilt 84 is transported to quilting region, be positioned at after compressing on flitch 34, under unlatching compression cylinder 31 drives telescopic end, general who has surrendered's quilt 84 compresses, tensioning motor 23 drives synchronous pulley 24 by Timing Belt 25, large synchronous pulley 26 to be rotated, large synchronous pulley 26 makes tensioning tooth bar 28 rotate by engagement, now tightener sheave 27 with tensioning tooth bar 28 rotation setting in motion thus drive support 22 movement laterally to make quilt 84 tensioning, quilting machines starts quilting, after quilting completes, compression cylinder 31 rises, unclamp quilt 84, then discharge region is transported to by belt conveyor 7, discharging cylinder 61 telescopic end rises through joint bearing block and drives one side of stripper 75 upwards to offset, the connecting rod of discharging simultaneously 65 drives discharging large arm 64 and discharging forearm 66 to move, thus discharging rocking arm 69 is shaken nylon pinch roller 72 pressed down the another side of stripper 75 is offset downward, being decontroled by quilt 84 good for quilting drops down onto on the discharging belt conveyor 81 of the material automatic output mechanism 6 be positioned at below stripper 75, then the finished product district packaging at machine rear is delivered to, complete the disposable charging of product, the workflow of quilting and discharging.
Finally should be noted that: above embodiment is only in order to illustrate that the technical solution of the utility model is not intended to limit, to not departing from any amendment of the utility model spirit and scope or equivalent replacement, it all should be encompassed in the middle of right of the present utility model.

Claims (9)

1. a single-needle quilter, comprise the feeder's station be connected with fuselage, frame, belt conveyor, material conveying mechanism, quilting mechanism and the material automatic output mechanism arranged in described frame one end, it is characterized in that: described material conveying mechanism comprises the automatic feeding mechanism set gradually, compress strainer and shedding mechanism, described automatic feeding mechanism comprises charging support, charging cylinder, the large belt wheel of charging and fill arm, described charging support is connected with charging cylinder with cylinder holder a by cylinder holder b, described cylinder holder b and cylinder holder a is hinged, the large belt wheel of described charging is positioned on the large belt wheel fixed head of charging, described fill arm two ends are connected with charging Connection Block and the large belt wheel of charging respectively, middle and described charging cylinder telescopic end is connected, described compression strainer is connected with described charging Connection Block by belt conveyor with shedding mechanism, described material automatic output mechanism is positioned at the below of shedding mechanism.
2. a kind of single-needle quilter according to claim 1, is characterized in that, the lower end of described belt conveyor is provided with multiple charging nylon pinch roller, and described charging nylon pinch roller is in transmission connection by charging rocking arm and rocking arm extension spring and described fill arm.
3. a kind of single-needle quilter according to claim 1 and 2, it is characterized in that, charging regulating wheel is provided with between described charging cylinder and charging Connection Block, described charging regulating wheel is fixed on its tension pulley seat separately, the large belt wheel of described charging, charging nylon pinch roller is connected by described belt conveyor with charging regulating wheel.
4. a kind of single-needle quilter according to claim 1, it is characterized in that, described compression strainer comprises tensioning apparatus and hold down gag, described tensioning apparatus comprises moveable support, tensioning motor, synchronous pulley, large synchronous pulley and two tensioning square tubes, described tensioning motor is fixing on the bracket, tightener sheave is fixed with below described support, described tightener sheave be positioned at be fixed on described frame side tensioning tooth bar on, Tension gear and large synchronous pulley to be positioned at below described tensioning tooth bar and to engage with it, described synchronous pulley is connected with described tensioning motor and is connected with described large synchronous pulley by Timing Belt, described tensioning square tube is separately fixed at the opposite side with frame on described support, described hold down gag comprises compression cylinder, cylinder holder and L-type compress flitch, described compression cylinder is fixed on cylinder holder, the telescopic end of compression cylinder is provided with compress rubber, described compression flitch is positioned at below compression cylinder telescopic end, described compression cylinder holder is fixed in described tensioning square tube by compressing flitch.
5. a kind of single-needle quilter according to claim 1, it is characterized in that, described quilting mechanism comprises head, rotary shuttle box, trave lling girder and crossbeam, described head is connected with head motor by head Timing Belt, described head motor is fixed on crossbeam slide block, and laterally slide on beam guideway, described rotary shuttle box to be positioned at below head and to be fixed on rotary shuttle box moving slider, head movement synchronous belt wheel moves regulating wheel by head movement synchronous belt and head and is connected, rotary shuttle box movement synchronous belt wheel moves regulating wheel by rotary shuttle box movement synchronous belt and rotary shuttle box and is connected, connecting axle is provided with between described head movement synchronous belt wheel and rotary shuttle box movement synchronous belt wheel, trave lling girder motor is by trave lling girder motor in synchrony belt wheel, trave lling girder Timing Belt is connected with trave lling girder spindle with trave lling girder synchronous pulley, trave lling girder main shaft is provided with trave lling girder gear and trave lling girder tooth bar, drive described trave lling girder by the longitudinal sliding motion on trave lling girder guide rail of trave lling girder slide block by the engagement of the two.
6. a kind of single-needle quilter according to claim 1, it is characterized in that, described shedding mechanism comprises discharging cylinder and stripper, described discharging cylinder is fixed on discharging cylinder block, and be in transmission connection with stripper, described discharging cylinder block is fixed on cylinder block fixed block, described stripper is connected with discharging large arm one end with discharging connecting rod by connecting rod holder, the described discharging large arm other end by discharging forearm holder while be connected with discharging forearm, the another side of described discharging forearm holder is connected with cylinder block fixed block, described discharging forearm is connected with nylon pinch roller by discharging rocking arm.
7. a kind of single-needle quilter according to claim 6, is characterized in that, the telescopic end of described discharging cylinder is connected with oscillating bearing by joint bearing block, and described joint bearing block is fixedly connected with described stripper.
8. a kind of single-needle quilter according to claim 6, is characterized in that, described discharging forearm is fixedly connected with discharging rocking arm by rocking arm hold-down screw, and described discharging rocking arm is fixedly connected with nylon pinch roller by nylon pinch roller screw.
9. a kind of single-needle quilter according to claim 1, it is characterized in that, described material automatic output mechanism comprises discharging frame, discharging motor, discharging belt conveyor, described discharging frame lower is provided with discharging motor, and described discharging motor is by motor in synchrony belt wheel, discharging Timing Belt is connected with conveying drive roll with conveying roller synchronous pulley, and described conveying drive roll is connected with two conveying driven vollers by discharging belt conveyor.
CN201420590799.XU 2014-10-14 2014-10-14 A kind of single-needle quilter Withdrawn - After Issue CN204325699U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104294482A (en) * 2014-10-14 2015-01-21 海门市昊鑫机械有限公司 Single-needle quilting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104294482A (en) * 2014-10-14 2015-01-21 海门市昊鑫机械有限公司 Single-needle quilting machine

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Granted publication date: 20150513

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C25 Abandonment of patent right or utility model to avoid double patenting