CN112140047A - Automatic separating device and method for cigarette frame side wall - Google Patents
Automatic separating device and method for cigarette frame side wall Download PDFInfo
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- CN112140047A CN112140047A CN202011007744.8A CN202011007744A CN112140047A CN 112140047 A CN112140047 A CN 112140047A CN 202011007744 A CN202011007744 A CN 202011007744A CN 112140047 A CN112140047 A CN 112140047A
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- cross beam
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 99
- 241000208125 Nicotiana Species 0.000 claims description 26
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 26
- 230000008569 process Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 abstract 1
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The invention discloses an automatic separating device and a separating method for cigarette frame side walls. According to the invention, the side wall separating and placing device or the side wall jacking and pulling device is utilized to respectively and sequentially turn up the two side walls of the cigarette frame, separate from the base cross beam and turn over to be horizontal, and thus the box entering and folding are completed. The automatic separating device for the cigarette frame side walls simulates the actions and the sequence of manual frame folding, can completely replace manual frame folding, saves labor, reduces the labor intensity of workers, and is beneficial to cost reduction and efficiency improvement of enterprises. Meanwhile, the automatic equipment replaces manual work, can be operated for a long time, and improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of tobacco manufacturing, in particular to an automatic separating device and a separating method for a tobacco frame side wall.
Background
At present, in the tobacco frame recovery link of the tobacco processing industry, the unused side walls of the tobacco frame are lifted and laid flat by manpower to complete the folding of the tobacco frame, the folded tobacco frame is stacked and formed by a forklift, and the occupied area is reduced when the tobacco frame is stacked and stored.
The tobacco frames after threshing and redrying are recycled and stored, and the folding method in the prior art comprises the following steps: when the empty cigarette frame is in place, the two workers firstly tilt the side wall on one side of the cigarette frame to enable the pin shaft on the side wall to be separated from the U-shaped clamping groove on the base, then the other worker holds the upper part of the side wall to lay down the side wall to be horizontal, then tilts the side wall on the other side to enable the pin shaft on the side wall to be separated from the U-shaped clamping groove on the base, then holds the upper part of the side wall to lay down the side wall to be horizontal, and folding of the steel cigarette frame is completed.
The manual frame folding method has the following disadvantages: two to three persons are needed to be matched in a tacit manner, and the actions with high labor intensity are not suitable for repeated operation for a long time, so that the working positions of the three persons need to be frequently exchanged. At present, the labor cost rises seriously, and the cost reduction and the efficiency improvement of enterprises are seriously restricted.
Disclosure of Invention
Aiming at the defects in the prior art, the inventor carries out deep research and design and provides automatic separating equipment and a separating method for the cigarette frame side walls, wherein the whole thought is as follows: and (4) sequentially turning up the two side walls of the cigarette frame by using the side wall separating device, so that the side walls are separated from the base cross beam and turned over to be in a horizontal state, and the cigarette frame is folded. The equipment of the invention simulates the action and sequence of manual frame folding and can completely replace manual frame folding.
The purpose of the invention is realized as follows: the automatic separating device for the side walls of the cigarette frames comprises a side wall separating mechanism and a side wall placing mechanism, wherein the side wall separating mechanism is fixed on the side wall placing mechanism.
The side separating mechanism comprises a first cylinder, and a first clamping jaw is mounted on the first cylinder.
The side wall placing mechanism comprises a lifting cylinder, and a transverse moving cylinder is installed on the lifting cylinder.
Further, the first cylinder is fixed on the lifting cylinder.
An automatic separating device for cigarette frame side walls comprises a side wall jacking mechanism and a side wall drawing mechanism. The side wall jacking mechanism comprises a second cylinder, and a wedge block is mounted on the second cylinder. The side drawing mechanism comprises a third cylinder, and a second clamping jaw is mounted on the third cylinder.
A first clamping jaw on a side wall separating mechanism clamps a side wall upper cross beam on a first side of an unfolded cigarette frame, a first air cylinder on the side wall separating mechanism is lifted, a pin shaft on a side wall upright column on the first side is separated from a U-shaped clamping groove on a base cross beam, a lifting air cylinder and a transverse moving air cylinder on the side wall placing mechanism respectively move downwards and transversely at the same time, and side wall folding on the first side of the unfolded cigarette frame is completed.
The lifting cylinder on the side slope placing mechanism and the first cylinder on the side slope separating mechanism reset; and a first clamping jaw on the side wall separating mechanism clamps the side wall upper cross beam on the second side of the unfolded tobacco frame, a first air cylinder on the side wall separating mechanism is lifted, so that a pin shaft on the side wall upright column on the second side is separated from a U-shaped clamping groove on the base cross beam, and a lifting air cylinder and a transverse moving air cylinder on the side wall placing mechanism respectively move downwards and transversely in the opposite direction at the same time, so that the side wall folding of the second side of the unfolded tobacco frame is completed.
And the lifting cylinder on the side part placing mechanism and the first cylinder on the side part separating mechanism reset to prepare for the next round of cigarette frame folding process.
A wedge block on a side wall jacking mechanism on a first side is inserted between a base cross beam and a side wall lower cross beam on the first side of an unfolded cigarette frame, a second air cylinder on the side wall jacking mechanism on the first side extends out to enable a pin shaft on a side wall stand column on the first side to be separated from a U-shaped clamping groove on the base cross beam, a second clamping jaw on a side wall drawing mechanism on the first side clamps the side wall lower cross beam on the first side of the unfolded cigarette frame, and a third air cylinder on the side wall drawing mechanism on the first side moves transversely to complete side wall folding on the first side of the unfolded cigarette frame.
A wedge block on the side wall jacking mechanism on the second side is inserted between the base cross beam and the side wall lower cross beam on the second side of the unfolded tobacco frame, a second air cylinder on the side wall jacking mechanism on the second side extends out to enable a pin shaft on the side wall upright post on the second side to be separated from a U-shaped clamping groove on the base cross beam, a second clamping jaw on the side wall drawing mechanism on the second side clamps the side wall lower cross beam on the second side of the unfolded tobacco frame, and a third air cylinder on the side wall drawing mechanism on the second side moves transversely to complete the side wall folding of the second side of the unfolded tobacco frame;
the wedge block and the second cylinder on the two side jacking mechanisms reset, and the third cylinders on the two side drawing mechanisms reset in a reverse transverse movement manner to prepare for the folding process of the next cigarette frame.
The working principle of the invention is as follows:
and the two side walls of the cigarette frame are respectively and sequentially turned up by utilizing the side wall separating and placing device or the side wall jacking and pulling device, separated from the base cross beam and turned over to be horizontal, and the box entering and folding are completed. The automatic separating device for the cigarette frame side walls simulates the action and the sequence of manual frame folding, can completely replace manual frame folding, and is beneficial to cost reduction and efficiency improvement of enterprises.
The invention has the beneficial effects that:
utilize automatic equipment to accomplish the folding of cigarette frame, replaced the artifical mode of rolling over the frame, practice thrift the manual work, reduced workman's intensity of labour, be favorable to the cost reduction of enterprise to improve. Meanwhile, the automatic equipment replaces manual work, can be operated for a long time, and improves the working efficiency.
Drawings
FIG. 1 is a schematic structural view of a side separating and placing device of the present invention.
FIG. 2 is a side view of the side separating and placing device of the present invention.
FIG. 3 is a schematic structural view of the side separating mechanism of the present invention.
FIG. 4 is a side view of the highwall separation mechanism of the present invention.
FIG. 5 is a schematic view of the construction of the lateral wall jacking and pulling device of the present invention.
FIG. 6 is a schematic structural view of the side wall jacking mechanism of the present invention.
FIG. 7 is a schematic view of the drawing mechanism for side wall of the present invention.
Fig. 8 is a schematic view of the structure of the unfolded cigarette frame of the present invention.
Fig. 9 is a schematic view of a folded cigarette frame structure of the present invention.
The device comprises a side wall separating mechanism 4, a side wall separating mechanism 41, a first air cylinder 42, a first clamping jaw 5, a side wall placing mechanism 51, a lifting air cylinder 52, a transverse moving air cylinder 52, a side wall jacking mechanism 11, a second air cylinder 111, a wedge block 112, a side wall drawing mechanism 12, a third air cylinder 121, a second clamping jaw 122, an unfolded tobacco frame 14, a base cross beam 15, a side wall upper cross beam 17, a side wall lower cross beam 18 and a side wall upright post 19.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Example 1
As shown in fig. 1 to 4, the automatic tobacco frame side separating device comprises a side separating mechanism 4 and a side arranging mechanism 5, wherein the side separating mechanism 4 is fixed on the side arranging mechanism 5. The side separating mechanism 4 comprises a first air cylinder 41, and a first clamping jaw 42 is mounted on the first air cylinder 41. The side wall placing mechanism 5 comprises a lifting cylinder 51, and a transverse moving cylinder 52 is mounted on the lifting cylinder 51. The first cylinder 41 is fixed to the lift cylinder 51.
When the device works specifically, the first clamping jaw 42 on the side separating mechanism 4 clamps the side upper crossbeam 17 on the first side of the unfolded cigarette frame 14, the first cylinder 41 on the side separating mechanism 4 is lifted up to separate the pin shaft on the side upright 19 on the first side from the U-shaped clamping groove on the base crossbeam 15, and the lifting cylinder 51 and the transverse moving cylinder 52 on the side placing mechanism 5 move downwards and transversely respectively at the same time to complete the side folding of the first side of the unfolded cigarette frame 14.
The lifting cylinder 51 on the side wall placing mechanism 5 and the first cylinder 41 on the side wall separating mechanism 4 are reset, the first clamping jaw 42 on the side wall separating mechanism 4 clamps the side wall upper cross beam 17 on the second side of the unfolded cigarette frame 14, the first cylinder 41 on the side wall separating mechanism 4 is lifted, so that the pin shaft on the side wall upright post 19 on the second side is separated from the U-shaped clamping groove on the base cross beam 15, and the lifting cylinder 51 and the transverse moving cylinder 52 on the side wall placing mechanism 5 move downwards and transversely in the opposite direction respectively, so that the side wall folding of the second side of the unfolded cigarette frame 14 is completed.
The lifting cylinder 51 on the side part placing mechanism 5 and the first cylinder 41 on the side part separating mechanism 4 are reset to prepare for the next round of cigarette frame folding process.
Example 2
As shown in fig. 5 to 7, the automatic tobacco frame side separating device comprises a side ejecting mechanism 11 and a side drawing mechanism 12. The side jacking mechanism 11 includes a second cylinder 111, and a wedge block 112 is mounted on the second cylinder 111. The side drawing mechanism 12 includes a third cylinder 121, and a second clamping jaw 122 is mounted on the third cylinder 121.
When the device works specifically, the wedge block 112 on the side wall jacking mechanism 11 on the first side is inserted between the base cross beam 15 and the side wall lower cross beam 18 on the first side of the unfolded cigarette frame 14, the second air cylinder 111 on the side wall jacking mechanism 11 on the first side extends out, so that the pin shaft on the side wall upright post 19 on the first side is separated from the U-shaped clamping groove on the base cross beam 15, the second clamping jaw 122 on the side wall drawing mechanism 12 on the first side clamps the side wall lower cross beam 18 on the first side of the unfolded cigarette frame 14, and the third air cylinder 121 on the side wall drawing mechanism 12 on the first side moves transversely to complete the side wall folding of the first side of the unfolded cigarette frame 14.
The wedge block 112 on the side wall jacking mechanism 11 on the second side is inserted between the base cross beam 15 and the side wall lower cross beam 18 on the second side of the unfolded cigarette frame 14, the second air cylinder 111 on the side wall jacking mechanism 11 on the second side extends out, so that the pin shaft on the side wall upright post 19 on the second side is separated from the U-shaped clamping groove on the base cross beam 15, the second clamping jaw 122 on the side wall drawing mechanism 12 on the second side clamps the side wall lower cross beam 18 on the second side of the unfolded cigarette frame 14, and the third air cylinder 121 on the side wall drawing mechanism 12 on the second side moves transversely to complete the side wall folding of the second side of the unfolded cigarette frame 14.
The wedge block 112 and the second cylinder 111 on the two-side jacking mechanism 11 reset, and the third cylinder 121 on the two-side drawing mechanism 12 resets through reverse transverse movement to prepare for the next round of cigarette frame folding process.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (5)
1. The automatic separating device for the side walls of the cigarette frames is characterized by comprising a side wall separating mechanism (4) and a side wall placing mechanism (5), wherein the side wall separating mechanism (4) is fixed on the side wall placing mechanism (5);
the side separating mechanism (4) comprises a first air cylinder (41), and a first clamping jaw (42) is mounted on the first air cylinder (41);
the side wall placing mechanism (5) comprises a lifting cylinder (51), and a transverse moving cylinder (52) is mounted on the lifting cylinder (51).
2. The automatic tobacco frame side separating device according to claim 1, characterized in that the first cylinder (41) is fixed on a lifting cylinder (51).
3. An automatic separating device for cigarette frame side walls is characterized by comprising a side wall jacking mechanism (11) and a side wall drawing mechanism (12); the side wall jacking mechanism (11) comprises a second air cylinder (111), and a wedge block (112) is mounted on the second air cylinder (111); the side drawing mechanism (12) comprises a third air cylinder (121), and a second clamping jaw (122) is mounted on the third air cylinder (121).
4. The automatic separating method for the side walls of the cigarette frames as claimed in claim 1 or 2, wherein:
a first clamping jaw (42) on the lateral side separating mechanism (4) clamps a lateral side upper cross beam (17) on the first side of the unfolded tobacco frame (14), a first air cylinder (41) on the lateral side separating mechanism (4) is lifted up to enable a pin shaft on a lateral side upright post (19) on the first side to be separated from a U-shaped clamping groove on a base cross beam (15), and a lifting air cylinder (51) and a transverse moving air cylinder (52) on the lateral side placing mechanism (5) move downwards and transversely respectively at the same time to complete lateral side folding of the first side of the unfolded tobacco frame (14);
a lifting cylinder (51) on the side wall placing mechanism (5) and a first cylinder (41) on the side wall separating mechanism (4) reset; a first clamping jaw (42) on the side separating mechanism (4) clamps a side upper cross beam (17) on the second side of the unfolded tobacco frame (14), a first air cylinder (41) on the side separating mechanism (4) is lifted, a pin shaft on a side upright post (19) on the second side is separated from a U-shaped clamping groove on a base cross beam (15), a lifting air cylinder (51) and a transverse moving air cylinder (52) on the side placing mechanism (5) move downwards and reversely and transversely respectively, and side folding of the second side of the unfolded tobacco frame (14) is completed;
and a lifting cylinder (51) on the side placing mechanism (5) and a first cylinder (41) on the side separating mechanism (4) reset to prepare for the next round of cigarette frame folding process.
5. The automatic tobacco frame side separating method according to claim 3, characterized in that:
a wedge block (112) on the side wall jacking mechanism (11) on the first side is inserted between a base cross beam (15) and a side wall lower cross beam (18) on the first side of the unfolded cigarette frame (14), a second air cylinder (111) on the side wall jacking mechanism (11) on the first side extends out to enable a pin shaft on a side wall upright post (19) on the first side to be separated from a U-shaped clamping groove on the base cross beam (15), a second clamping jaw (122) on the side wall drawing mechanism (12) on the first side clamps the side wall lower cross beam (18) on the first side of the unfolded cigarette frame (14), and a third air cylinder (121) on the side wall drawing mechanism (12) on the first side moves transversely to complete side wall folding on the first side of the unfolded cigarette frame (14);
a wedge block (112) on the side wall jacking mechanism (11) on the second side is inserted between a base cross beam (15) and a side wall lower cross beam (18) on the second side of the unfolded tobacco frame (14), a second air cylinder (111) on the side wall jacking mechanism (11) on the second side extends out to enable a pin shaft on a side wall upright post (19) on the second side to be separated from a U-shaped clamping groove on the base cross beam (15), a second clamping jaw (122) on the side wall drawing mechanism (12) on the second side clamps the side wall lower cross beam (18) on the second side of the unfolded tobacco frame (14), and a third air cylinder (121) on the side wall drawing mechanism (12) on the second side moves transversely to complete side wall folding of the second side of the unfolded tobacco frame (14); the wedge block (112) and the second cylinder (111) on the two side ejecting mechanisms (11) reset, and the third cylinder (121) on the two side drawing mechanisms (12) reset in a reverse transverse movement manner to prepare for the next round of cigarette frame folding process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011007744.8A CN112140047B (en) | 2020-09-23 | 2020-09-23 | Automatic folding method for cigarette frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011007744.8A CN112140047B (en) | 2020-09-23 | 2020-09-23 | Automatic folding method for cigarette frame |
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| CN112140047A true CN112140047A (en) | 2020-12-29 |
| CN112140047B CN112140047B (en) | 2023-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011007744.8A Active CN112140047B (en) | 2020-09-23 | 2020-09-23 | Automatic folding method for cigarette frame |
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2020
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| CN112140047B (en) | 2023-12-12 |
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