CN1121316C - Composite stone face tile and its making process - Google Patents

Abstract

The present invention relates to building material. In the building material, granular precast marble is added when raw building materials are mixed and stirred; a coarse ground cement plate of the present invention needs combining with polyester resin on a surface layer in a hot state, precast patterns can be displayed by grinding, and a bright effect like a mirror can be achieved; complex glass bodies are formed on the surface of a brick-shaped plate and sides and angles of the brick-shaped plate, and elegant decorative effects can be achieved. The present invention provides a method of compounding molten glass with granite granules in a hot state; the reliable binding of glass and a cement body can be realized by a transition layer of the present invention; the proper combination of glass, resin, stone and cement is realized by a multiple composite mode, and a series of proposals are provided for the generation replacement of building clay facing files.

Description

Composite stone face tile

One, technical field

The present invention relates to a kind of building and ornament materials, particularly composite stone face tile.

Two, background technology

Along with the development of architectural decoration industry, all kinds of artificial slabstones, ceramic tile and glass mosaic are increasingly extensive in the application of architectural decoration.How to improve the color of stone material and the surface gloss problem of cementaceous man-made stone thereof and caused people's attention.Chinese patent application numbers 9610267.4, name is called the colouring problem that " dying technology for granite or marble decoration flag " solved lithotome preferably.Chinese patent application numbers 92217934, name are called the edge that " stained glass floor tile " solved glass preferably and fix problem.Existing man-made stone production line in its corase grind to the technological process between the correct grinding is: corase grind (fixed thick) → fill up → dry → finish grind (grinding).This resin fill process that promptly carries out after corase grind is subjected to the moisture influence of its sheet material and does not constitute both combinations closely, it fills up operation only is to mend to have put down the hole that forms in the forming process, so the low defective of its cement mo(u)ld man-made stone glossiness does not also have related in existing technology.Glass facing tile only depends on the edge to be made into the oblique angle or sticks with glue agent not to be had related in existing technology with the bonding illusive problem of body of wall yet.The defective of existing cement mo(u)ld man-made stone is that surface gloss is lower, and the defective of resin type man-made stone is that cost is too high, and it is bonding that the defective of glass facing tile is that it is difficult for cement wall.Adopt a kind of mode of dual combination, soon hot compound behind the glass melting with the granite grain; It is back hot compound with letdown resin that the cementaceous artificial slabstone is heated, and is that one is basic ideas of the present invention with recombinant after these the two kinds hot compound preprocessings.

Three, summary of the invention

The present invention aims to provide a kind of vitreum as colorful artistry pattern and the emerald that includes, matrix is cheap cement admixture, the appearance man-made stone face brick of resin compounded, the advantage of comprehensive multiple building facing material is an one, produces a kind of architectural coating brick product that can use on a large scale.

Realize that above-mentioned purpose technical scheme of the present invention is: composite stone face tile mixes compression moulding and sawing process, sheet material top layer hot compound resin matter table body (2) via prefabricated cement mo(u)ld body and the local manufacturing process of nature of glass ligand (3), cementaceous matrix (1) and disposes nature of glass ligand process and series is finished.To finish via special processing technology prefabricated cement mo(u)ld body and nature of glass ligand (3).The basic technological process of production is: rubble → batching → batch mixing → stir → vacuumize → vibratory compaction → depanning maintenance → sawing → corase grind → oven dry → resin compounded → oven dry → correct grinding → stripping and slicing → chamfering → perforate → configurations of glass → wax → check → pack.In the burden process of technological process, can be with prefabricated cement mo(u)ld body in company with granular marble, dyestuff and high strength cement mixed together and compression moulding.Perforate in the technological process and configurations of glass operation will be finished the work of inlaying of its compound glass.The poor available special implement that is analogous to vertical knee-type milling machine of perforate at the sheet material middle part or other position bore and mill predetermined hole.The cementitious compound glass body of available pasty state in hole.

One of technical characterictic of the present invention is to adopt nature of glass ligand (3); Two are prefabricated cement mo(u)ld bodies of configuration in the cementaceous matrix (1); Three be at the hot compound resin in cementaceous sheet material top layer.Described nature of glass ligand (3) has utilized the silica composition of glass to be easy to become in high-temperature fusion the characteristics of liquid, also utilized granite to be easy to reach characteristics more than 67% with cementitious and silicon content, therefore, at the high silicalite grain of 4mm～10mm earlier with adhesive bonds after being placed on bottom the metal die on the paper and after spraying micro-awns whistle class aid adhesion thing, the granularity that repaves a layer thickness in its bottom surface of vacant about 1/2 and be 2m～5m is the building stones of 0～2mm, waters high temp glass liquid thereon and suppresses with prolonging pressure roller.High siliceous granite grain is subjected to its high temp glass effect and makes the fusion of stone grain table body trace, add the facilitation of aid adhesion things such as saltcake, when the glass condensation nature with the main part polymerization of granite grain be included in its vitreum, form firm composite bed.The compound way of this glass and building stones can also expand to three layers compound, promptly repave the 1mm～2mm fine grained chicken girt that spills one deck 2mm～3mm thickness at its glass metal upper surface after pressing prolonging thereupon, and carry out after the heating of 800 ℃ of secondaries then cutting the cylinder of imitating the natural shape of stone material with engraving tool and carrying out the secondary roller-compaction with carving.Also need add micro-auxiliary binder therebetween.Still the form that can stick with glue in its gap after its condensation comes bonding granite chicken girt to repair processing.Described prefabricated cement mo(u)ld body can adopt 0～4mm marble sand grains, dyestuff, white cement and water-soluble synthetic resin to mix and successively mix agglomerating, and adds distinguishing color at interlayer, uses the mould compression moulding of different shape thereafter.The primary raw material of prefabricated cement mo(u)ld body is sand grains marble and white cement, and both weight ratios are at more than 70% of gross weight.The prefabricated cement mo(u)ld body that is used for a sheet forming is generally only processed the type body of 10mm left and right thickness.Described way at cement synthesized stone board top layer hot compound resin matter table body (2) has been utilized the characteristics that have absorption affinity under cement board drying and the high temperature; Because the mixed cement body can form the hole of microcosmic under drying and hot conditions, when the epoxy resin of dilution covers its surface, the absorbability of himself will make liquid resin penetrate among the top layer of cementaceous matrix, treat that it solidifies the back and constitutes the composite bed of combining closely.This composite bed just can reach as bright as a sixpence effect through grinding again.

Positive effect of the present invention is: owing to adopted unique prefabricated cement mo(u)ld body, compound glass body and top layer compound resin technology to make the man-made stone product quality that basic change arranged, than existing all kinds of stone materials and tile product have the artistry pattern can be set, can increase imitative jade vitreum, color and luster one is made peace advantage such as cheap.The compound glass body can be made into tile specification and uses separately, and it is bonding with the transition of cement wall to utilize polymerization to realize in the Vitrea half-naked granite grain that reveals, and glass is easy to the advantage of moulding and color matching, can further bring into play in the architectural decoration field.

Four, description of drawings

Fig. 1, embodiment of the invention composite stone face tile cooperate with the compound glass body decorates partial schematic diagram

Five, the specific embodiment

Enforcement of the present invention can be done certain technological improvement and produces at existing complete man-made stone production line and glass mosaic production line.Accompanying drawing is synthetic stone face tiles and three equipped schematic diagrames of attached compound glass, and the product processes process is:

1. precompose cement mo(u)ld system is done: it is agglomerating that the percentage by weight that adopts rubble processing is that 70% 0～2mm marble fine sand, percentage by weight are that 30% organic pigment, 107 glue, water and white cement mix altogether.Make the also available manual mode rolling of successively matching colors for the stronger type system of artistry, finish with mould compacting thereafter with certain type body.This routine type body is the circular spheroid of diameter 60mm;

2. nature of glass ligand (3) is made: this product is produced in batches after can improving with existing glass mosaic production line, its mold thickness can change 4mm～20mm into, the length of side is between 40mm～300mm, and before calender device, set up stone grain shop and spill device, or place mold bottom after sticking with glue the sticking in advance stone grain of paper.After 4mm～10mm building stones are placed mold bottom, repaving a layer thickness at its basal surface position of vacant about 1/2 is that the granularity of 2mm～5mm is that the noisy grain of granite of 0～2mm is made bed course, molten glass liquid flow in the arrangement serial mould in groups, finishes process through serial operations such as calenderings;

3. synthetic stone mixed-forming and sawing processing: the granular marble that will be 0～50mm of 35% in batch mixing with percentage by weight, percentage by weight is 35% pigment, high strength cement and water altogether, percentage by weight is 30% prefabricated cement mo(u)ld body, after the mixed together, through stirring, vacuumize and carry out vibratory compaction, it is after the demoulding, maintenance, be sawn to the processing in early stage that corase grind (fixed thick) is finished sheet material;

4. the hot compound resin matter in sheet material top layer table body (2) and attrition process: the cementaceous sheet material drying after the corase grind is heated and be sent to the resin compounded operation after 50 ℃～80 ℃, adopt the dilution back and add the epoxy resin of curing compound or unsaturated polyester resin is coated with and scrapes, after this heating cure is sent to grinder and carries out grinding and polishing processing again;

5. dispose the fit operation of compound glass plasmogamy: grind and divide behind the cutting process device to brick body board selection vertical knee-type milling machine class to carry out that perforate processing, this example have been processed φ 60mm at the sheet material middle part, the degree of depth is the 10mm circular hole, and is thereafter that compound glass body and function 5mm thickness and scribble Noctilucent material between stone grain space is cementitious between circular hole.And being equipped with the rectangle glass ligand of three 150m * 50m on one side of square synthetic stone face brick, this rectangle vitrified brick can be used as synthetic stone face tiles annex and cooperates in decorative engineering again and be decorated integral body.Synthetic face brick and three compound glass body assembly unit local pattern have been shown in the accompanying drawing.

6. common process process: remaining rubble processing, sawing, chamfering, abnormity processing etc. are all processed by current technology.

This polynary synthetic stone face tiles and the attached nature of glass ligand that disposes in the corner thereof can be used for flooring and wall decoration by multiple assembling combination pattern, and special compound glass body can be used for exterior wall surface decorative as finish material separately.Polynary synthetic face brick has adopted polynary compound mode, can form simple and tasteful decorative effect, provides serial scheme for making system novel building facing.

Claims (3)

1, a kind of many synthetic stone face bricks, it cooperates (3) to form by cementaceous matrix (1), resinite table body (2) and the nature of glass, it is characterized in that:

--described cementaceous matrix (1) is to be that 35% marble and percentage by weight are that 35% cement, pigment and water mixed together are processed into sheet material altogether with the percentage by weight that percentage by weight is 30% concrete prefabricated type body, particle diameter is 0～50mm;

--described resinite table body (2) is in cementaceous matrix sheet material (1) drying and is coated with epoxy resin when heating to 50 ℃～80 ℃, on its surface and scrapes the back and grind and form.

--described nature of glass ligand (3) can evenly be arranged in mold bottom with the granite grain of 4mm～10mm particle diameter, granite sand place mat 2mm～5mm thickness in 1/2 the bottom surface of being reserved with 0～2mm particle diameter, again hot melt glass liquid is cast in the arrangement mould in groups, then is processed into the complex that thickness is 4mm～20mm with prolonging pressure device.

2, composite stone face tile according to claim 1, it is characterized in that in the described cementaceous matrix (1) with addition of concrete prefabricated type body be that percentage by weight with 0～2mm particle diameter is 70% marble, be 30% white cement, pigment and water more altogether with percentage by weight, mixed together and successively the color matching back with touching tool compression moulding.

3, composite stone face tile according to claim 1 is characterized in that the available cement of nature of glass ligand (3) is bonded in the hole slot that cementaceous matrix (1) processed, and can be used as separate accessories and be used with synthetic stone face brick.

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