CN112124182B - Tank discharging vibration auxiliary device and lifting type totally-enclosed material transport vehicle - Google Patents
Tank discharging vibration auxiliary device and lifting type totally-enclosed material transport vehicle Download PDFInfo
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- CN112124182B CN112124182B CN202011007163.4A CN202011007163A CN112124182B CN 112124182 B CN112124182 B CN 112124182B CN 202011007163 A CN202011007163 A CN 202011007163A CN 112124182 B CN112124182 B CN 112124182B
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- 239000000463 material Substances 0.000 title claims abstract description 129
- 238000007599 discharging Methods 0.000 title claims abstract description 78
- 239000000758 substrate Substances 0.000 claims abstract description 6
- 238000007667 floating Methods 0.000 claims description 39
- 238000007789 sealing Methods 0.000 claims description 20
- 210000002445 nipple Anatomy 0.000 claims description 10
- 239000010720 hydraulic oil Substances 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- -1 polytetrafluoroethylene Polymers 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims 2
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 14
- 239000000126 substance Substances 0.000 description 14
- 230000000694 effects Effects 0.000 description 12
- 239000002994 raw material Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000002245 particle Substances 0.000 description 8
- 239000003337 fertilizer Substances 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 239000008187 granular material Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 206010006223 Breast discharge Diseases 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 3
- 235000011941 Tilia x europaea Nutrition 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000012773 agricultural material Substances 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
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- 239000000843 powder Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/22—Tank vehicles
- B60P3/224—Tank vehicles comprising auxiliary devices, e.g. for unloading or level indicating
- B60P3/2245—Adaptations for loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/04—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
- B60P1/16—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element actuated by fluid-operated mechanisms
- B60P1/162—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element actuated by fluid-operated mechanisms the hydraulic system itself
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/58—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using vibratory effect
Landscapes
- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Air Transport Of Granular Materials (AREA)
- Vibration Prevention Devices (AREA)
Abstract
The invention discloses a discharging vibration auxiliary device for a tank body and a lifting type totally-enclosed material transport vehicle, which comprises a vibration discharging device and a vibration buffer device; the vibration buffer device comprises a spring base plate (4), a spring (5) and a spring gasket (7); the vibration unloading device comprises a vibration bowl (6), a vibrator support (9) and a vibrator (14); a circle of springs (5) are uniformly distributed on the spring substrate (4), spring gaskets (7) are mounted at the upper ends of the springs (5), the spring gaskets (7) are mounted on the vibration bowl (6), a vibrator support (9) is fixedly arranged on the vibration bowl (6), and a vibrator (14) is mounted on the vibrator support (9). This jar body is with vibration auxiliary device and totally enclosed material transport vechicle of lifting type of unloading can effectively reduce the degree of difficulty of unloading, reduces the residual quantity of material in the cabin, strengthens the ability of unloading, improves conveying efficiency, and then avoids unnecessary loss.
Description
Technical Field
The invention belongs to the technical field of material transportation, and particularly relates to a tank discharging vibration auxiliary device and a lifting type totally-enclosed material transportation vehicle based on the tank discharging vibration auxiliary device.
Background
In the material transportation of the industries such as chemical industry, construction and the like at present, most of the hydraulic dump trucks are adopted, the vehicles are not tightly covered in the transportation process, and the materials are easy to throw in the way, so that the raise of dust pollution index is easy to occur. Therefore, in order to reduce dust pollution in air, the lifting type sealing tank transport vehicle is mostly adopted for transporting materials in industries such as chemical industry, construction and the like, but in the transportation process of the materials, the dry powder materials in the cabin of the lifting type sealing tank transport vehicle generate atmospheric negative pressure under the sealed state in the cabin to prop against the materials, so that the materials cannot be normally unloaded, and meanwhile, when the water content is less than 5%, the particle size is less than or equal to 0.5 cm, the flowability of the materials is poor, and caking, bonding of the cabin or blocking of an outlet are easily caused, so that the unloading is difficult or impossible. Therefore, the discharging speed is low, the residual amount is large, and the water-containing granular materials cannot be transported and stored in the tank body due to a plurality of unnecessary losses caused by incapability of discharging and the like. Particularly, chemical fertilizers in the chemical industry have certain volatility, and caking and other states can occur when the chemical fertilizers are not transported in a sealing way, so that the chemical fertilizers are transported in a sealing way.
Meanwhile, in the agricultural material transportation, the sealing transportation is not realized by the bag packing and the bulk transportation in the past, the coverage is not tight in the transportation process, the material is easy to throw in the way, the raising of the dust pollution index and the waste of the agricultural material are easy to occur, and especially in the agricultural grain transportation, the bag packing is mostly adopted to be pulled to a storage place, and then the bag packing is disassembled to be stored, so that the great waste of manpower and material resources is caused, and the cost is increased.
Disclosure of Invention
The invention aims to solve the technical problems, and provides a discharging vibration auxiliary device for a tank body and a lifting type totally-enclosed material transport vehicle, which can effectively reduce the discharging difficulty, reduce the residual amount of materials in a cabin, enhance the discharging capability, improve the transport efficiency and further avoid unnecessary loss.
The invention is realized by the following technical scheme:
the discharging vibration auxiliary device for the tank body comprises a vibration discharging device and a vibration buffer device; the vibration buffer device comprises a spring base plate, a spring and a spring gasket; the vibration unloading device comprises a vibration bowl, a vibration machine support and a vibration machine; a circle of springs are uniformly distributed on the spring substrate, spring gaskets are mounted at the upper ends of the springs, the spring gaskets are mounted on the vibration bowl, a vibrator support is fixedly arranged on the vibration bowl, and a vibrator is mounted on the vibrator support.
Holes are uniformly distributed on the vibration bowl.
The tank body is installed in a tank body discharge hole by using the discharging vibration auxiliary device.
A lifting type totally-enclosed material transport vehicle comprises a hydraulic lifting type transport vehicle body, a hydraulic lifting air-floating type tank body, a discharging vibration auxiliary device for the tank body and a hydraulic oil cylinder capable of lifting the tank body to 45 degrees; the hydraulic lifting type transport vehicle is characterized in that a hydraulic oil cylinder is arranged on the hydraulic lifting type transport vehicle body, one end of a hydraulic lifting air-floating type tank body is connected to the hydraulic lifting type transport vehicle body, the other end of the hydraulic lifting air-floating type tank body is connected to the hydraulic oil cylinder capable of lifting the tank body to 45 degrees, and the tank body is arranged in a spherical sealing head of a discharge port of the hydraulic lifting air-floating type tank body through a discharging vibration auxiliary device.
The hydraulic lifting type air-floating transport vehicle is characterized in that an air compressor is further arranged on the hydraulic lifting type transport vehicle body, the air compressor is connected with the inner cavity of the hydraulic lifting type air-floating type tank body, an anti-sticking plate is laid at the lower half part of the inner wall of the hydraulic lifting type air-floating type tank body, an anti-sticking plate is laid at the tail part of the hydraulic lifting type air-floating type tank body, a valve is arranged at the bottom of the nipple type discharge hole in the whole inner wall of the nipple type discharge hole, a tee joint is arranged below the valve, two horizontal outlets of the tee joint are connected with a material feeding pipe orifice or a material storage port through a discharge pipe with discharging and conveying functions, the other outlet is connected with one end of an auxiliary air pipe, and the other end of the auxiliary air pipe is connected with a main air source pipe of the air compressor.
The other end of the auxiliary air pipe is further divided into two paths, one path of the auxiliary air pipe is directly connected with a main air source pipe of the air compressor, the other path of the auxiliary air pipe is connected with a hard pipe, and the other end of the hard pipe extends into the discharge hole.
The nipple-type discharge port consists of two parts, wherein the first part is a cavity part, the cavity part is connected with the hydraulic lifting air-floating tank body, the second part is a seal head component, and the seal head component comprises a butt flange, a spherical seal head and an outlet flange; the tank body is installed in the spherical head with the vibration auxiliary device that unloads, is provided with the butt flange on the spherical head, and the lower extreme center is provided with the export flange, and the tank body is installed on the export flange with the spring base plate of vibration auxiliary device that unloads, and spherical head upper end passes through the butt flange and seals up and be connected on the flange of the tank body.
The discharging vibration auxiliary device for the tank body comprises a vibration discharging device and a vibration buffer device; the vibration buffer device comprises a spring base plate, a spring and a spring gasket; the vibration unloading device comprises a vibration bowl, a vibration machine support and a vibration machine; a circle of springs are uniformly distributed on the spring substrate, spring gaskets are mounted at the upper ends of the springs, the spring gaskets are mounted on the vibration bowl, a vibrator support is fixedly arranged on the vibration bowl, a vibrator is mounted on the vibrator support, and holes are uniformly arranged on the vibration bowl.
The vibrator support is fixed with a vibrator through a vibrator fixing bolt and a vibrator fixing nut; the spring gasket is arranged on the vibration bowl through the spring fixing bolt and the spring fixing nut, and the spring base plate is arranged on the outlet flange through the spring fixing bolt and the spring fixing nut.
The anti-sticking plate comprises a silica gel plate, a stainless steel plate and a polytetrafluoroethylene plate.
Compared with the prior art, the invention has the following beneficial technical effects:
according to the tank discharging vibration auxiliary device and the lifting type full-closed material transport vehicle, the tank discharging vibration auxiliary device is arranged, when the tank is required to be discharged, the vibrator starts vibrating to drive the vibrator support, the vibrator support drives the vibration bowl and the vibrator to vibrate synchronously, holes are uniformly arranged on the vibration bowl, the passing capacity of materials is increased, the vibration area of the materials is increased, the materials pass through smoothly, if the materials are discharged, all the materials at the upper part of the vibration bowl relatively move through the discharge hole of the tank under the action of vibration force, larger holes are formed after the materials at the upper end of the vibration bowl are discharged, the materials around the holes are complemented to the holes under the action of vibration and gravity, so that material discharging, hole generation and hole supplement circulation are formed, and the effect of enhancing discharging is achieved. The lower end spring of the vibration bowl, the spring base plate, the spring gasket and the bolt play a role in connection and buffering, so that the vibration bowl assembly always vibrates at a fixed position, and the stable performance of materials in the discharging process is ensured.
According to the lifting type totally-enclosed material transport vehicle, the discharging vibration auxiliary device for the tank body is arranged, the tail of the tank body is changed into the nipple-shaped discharge port, so that when the tank body needs to be discharged, the transport vehicle lifts the angle of the hydraulic cylinder lifting tank body from 38 degrees to 45 degrees on the hydraulic lifting type transport vehicle body, the material in the tank body is in a landslide shape, then air is introduced into the tank body through the air compressor and the auxiliary air pipe to blow the material, meanwhile, the vibrator starts to vibrate to drive the vibrator support, the vibrator support drives the vibration bowl and the vibrator to vibrate synchronously, holes are uniformly arranged on the vibration bowl, the passing capacity of the material is increased, the vibration area of the material is increased, the material passes through the discharge port of the tank body more smoothly, if the material is discharged, larger pores are formed on the upper end of the vibration bowl under the action of vibration force, the surrounding materials are complemented into the pores under the action of vibration and gravity, and accordingly the material is discharged and produced, and the circulation of the pore is formed, so that the discharging effect is enhanced. The lower end spring of the vibration bowl, the spring base plate, the spring gasket and the bolt play a role in connection and buffering, so that the vibration bowl assembly always vibrates at a fixed position, and the stable performance of materials in the discharging process is ensured. Meanwhile, the anti-sticking plate is additionally arranged at the lower half part of the inner wall of the tank body, so that the discharging speed can be further ensured. The improvement is integrated, so that the uniform, stable and rapid discharging of the material with larger moisture content is realized, and the quality of the produced product is further ensured.
Further, in agriculture, the transport vehicle can realize sealed transport and quick discharging of agricultural granular materials, solves the problem that the prior transport vehicle can not realize discharging, and can reduce unnecessary labor force and transport cost. Meanwhile, the defect that materials cannot be transported to a designated position in agricultural transportation is overcome, and the efficiency of agricultural transportation is improved.
Further, in the chemical industry, especially in the process of chemical fertilizer transfer, closed transportation is realized, and unnecessary losses are avoided.
Further, when the material is used in the construction industry, for example, the material can be used for transporting lime, cement, mortar, wet sand and the like, the water content is below 5%, and the material with the particle size less than or equal to 0.5 cm can be uniformly, stably and rapidly discharged in a mode of combining lifting, cyclone and vibration. In order to meet the domestic requirements of material technical quality management standards, the lifting type fully-closed material transport vehicle is provided with a special sampling device, and guarantees are provided for guaranteeing the quality of real-time monitoring and detecting raw materials.
Further, the discharging vibration auxiliary device for the tank body and the lifting type totally-enclosed material transport vehicle have the advantages that due to the fact that the discharging vibration auxiliary device for the tank body is arranged and added at the unique discharging opening, the material with the water content of below 5% and the particle size of less than or equal to 0.5 cm is transported and rapidly discharged, the discharging speed is guaranteed, normal discharging is achieved, and the residual quantity is small.
Drawings
FIG. 1 is a perspective view of a tank discharge vibration assisting device according to the present invention;
FIG. 2 is a perspective view of the tank discharge vibration assisting device provided by the invention;
FIG. 3 is a schematic structural view of a lifting type fully-enclosed material transporting vehicle provided by the invention;
FIG. 4 is an enlarged view of a portion of FIG. 3;
FIG. 5 is a front view of FIG. 4;
FIG. 6 is a cross-sectional view taken along A-A of FIG. 5;
FIG. 7 is a B-B cross-sectional view of FIG. 6;
FIG. 8 is a perspective exploded view of the tank body provided by the invention with the discharge vibration assisting device installed in the end socket member 1;
FIG. 9 is a perspective exploded view of the tank body provided by the invention with the discharge vibration assisting device installed in the end closure member;
FIG. 10 is a schematic view of the structure of a hydraulic lifting air-floating tank;
fig. 11 is an internal cross-sectional view of fig. 10.
Wherein 1 is a butt flange; 2 is a spherical end socket; 3 is an outlet flange; 4 is a spring substrate; 5 is a spring; 6 is a vibration bowl; 7 is a spring spacer; 8 is a sealing gasket; 9 is a vibrator support; 10 is a spring fixing bolt; 11 is a vibrator fixing bolt; 12 is a vibrator fixing nut; 13 is a spring fixing nut; 14 is a vibrator; 15 is a hydraulic lifting air-floating tank body; 16 is a hydraulic lifting type transport vehicle body; 17 is a hydraulic cylinder and 18 is an ear plate; 19 is a discharging pipe; 20 is a tee; 21 is an auxiliary air pipe; 22 is a valve; 23 is a release sheet; 24 is a hard tube.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The invention will now be described in further detail by way of specific examples of embodiments in connection with the accompanying drawings.
Referring to fig. 1 to 2, a tank discharge vibration assisting device includes a vibration discharge device and a vibration buffer device; the vibration damping device comprises a spring base plate 4, a spring 5 and a spring gasket 7; the vibration unloading device comprises a vibration bowl 6, a vibrator support 9 and a vibrator 14; a circle of springs 5 are uniformly distributed on the spring substrate 4, a spring gasket 7 is mounted at the upper end of each spring 5, the spring gasket 7 is mounted on the vibration bowl 6, a vibrator support 9 is fixedly arranged on the vibration bowl 6, and a vibrator 14 is mounted on the vibrator support 9 through a vibrator fixing bolt 11 and a vibrator fixing nut 12; the tank body is installed in a tank body discharge hole by using a discharging vibration auxiliary device, and holes are uniformly distributed on the vibration bowl.
Specifically, the spring base plate 4 is firstly installed on an outlet flange in a discharge hole of the tank body to form an integral structure and is bolted to the tank body through a butt flange.
The principle of this jar body is with vibration auxiliary device that discharges is, when jar body needs unloading, the bobbing machine begins the vibration, drive the bobbing machine support, the bobbing machine support then drives vibration bowl and bobbing machine synchronous vibration, evenly arrange the hole on the vibration bowl, the throughput of increase material has increased the vibrations area of material, make the material pass through more smooth, if the material, then all materials on vibration bowl upper portion will receive the effect of vibrations effect and take place relative movement through jar body discharge gate and discharge, then can form great hole after the material is discharged in vibration bowl upper end, the hole is all around the material is to the hole supplement under the effect of vibrations and gravity, thereby form the material ejection of compact, produce the hole, the circulation in material replenishment hole reaches the effect of reinforcing unloading. The lower end spring of the vibration bowl, the spring base plate, the spring gasket and the bolt play a role in connection and buffering, so that the vibration bowl assembly always vibrates at a fixed position, and the stable performance of materials in the discharging process is ensured.
Referring to fig. 1 to 11, a lifting type totally-enclosed material transport vehicle comprises a hydraulic lifting type transport vehicle body 16, a hydraulic lifting air floating type tank body 15, a tank body unloading vibration auxiliary device and a hydraulic oil cylinder 17 capable of lifting the tank body to 45 degrees; the hydraulic lifting type carrier vehicle is characterized in that a hydraulic cylinder 17 is arranged on the hydraulic lifting type carrier vehicle body 16, one end of a hydraulic lifting air-floating type tank body 15 is connected to the hydraulic lifting type carrier vehicle body 16 through an ear plate 18, the other end of the hydraulic lifting air-floating type tank body is connected to the hydraulic cylinder 17 capable of lifting the tank body to 45 degrees, and the tank body is arranged in a spherical sealing head 2 of a discharge hole of the hydraulic lifting air-floating type tank body 15 through a discharge vibration auxiliary device.
The hydraulic lifting type transport vehicle is characterized in that an air compressor is further arranged on the hydraulic lifting type transport vehicle body 16, the air compressor is connected with the inner cavity of the hydraulic lifting type air floating type tank body 15, an anti-sticking plate 23 is laid on the lower half part of the inner wall of the hydraulic lifting type air floating type tank body 15, a nipple type discharge port is arranged at the tail part of the hydraulic lifting type air floating type tank body 15, an anti-sticking plate 23 is laid on the whole inner wall of the nipple type discharge port, a valve 22 is arranged at the bottom of the nipple type discharge port, a tee joint 20 is arranged below the valve 22, two horizontal outlets of the tee joint 20 are connected with a material feeding pipe orifice or a material storage port through a discharge pipe 19 with discharging and conveying functions, one outlet is connected with one end of an auxiliary air pipe 21, and the other end of the auxiliary air pipe 21 is connected with a main air source pipe of the air compressor; the other end of the auxiliary air pipe 21 is also divided into two paths, one path is directly connected with a main air source pipe of the air compressor, the other path is connected with a hard pipe 24, and the other end of the hard pipe extends into the discharge hole. The anti-sticking plate comprises a silica gel plate, a stainless steel plate, a polytetrafluoroethylene plate and other anti-sticking plates.
Further, the discharging pipe 19 can be directly used for discharging on the one hand, and on the other hand, can be connected with the material feeding pipe orifice of other material storage tanks, and at the moment, the gas in the tank body can flow into the discharging pipe when discharging because of being communicated with the tank body of the discharging pipe, so that the discharging pipe carries a certain gas, and the discharging pipe has a certain material conveying function because of the gas, so that the discharging pipe can convey materials from the material feeding pipe orifice at any position to the storage tanks.
The hard tube 24 may or may not be used.
The nipple-type discharge port consists of two parts, wherein the first part is a cavity part which is connected with a hydraulic lifting air-floating tank body 15, and the second part is a seal head component which comprises a butt flange 1, a spherical seal head 2 and an outlet flange 3; the tank body is installed in the spherical sealing head 2 with the vibration auxiliary device that unloads, is provided with the butt flange 1 on the spherical sealing head 2, and the lower extreme center is provided with the export flange 3, and the tank body is installed on the export flange 3 with the vibration auxiliary device's that unloads spring base plate 4, and spherical sealing head 2 upper end passes through butt flange 1 and sealed 8 to be connected on the flange of the tank body.
The discharging vibration auxiliary device for the tank body comprises a vibration discharging device and a vibration buffer device; the vibration damping device comprises a spring base plate 4, a spring 5 and a spring gasket 7; the vibration unloading device comprises a vibration bowl 6, a vibrator support 9 and a vibrator 14; the spring base plate 4 on the equipartition have round spring 5, the spring gasket 7 is all installed to the upper end of every spring 5, the spring gasket 7 is installed on vibration bowl 6, the fixed bobbing machine support 9 that is equipped with on the vibration bowl 6, install bobbing machine 14 on the bobbing machine support 9, the vibration bowl on evenly arrange the hole.
The vibrator support 9 is fixed with a vibrator 14 through a vibrator fixing bolt 11 and a vibrator fixing nut 12.
The spring washer 7 is arranged on the vibration bowl 6 through the spring fixing bolt 10 and the spring fixing nut 13, and the spring base plate 4 is arranged on the outlet flange 3 through the spring fixing bolt 10 and the spring fixing nut 13.
Wherein, the outlet flange and the butt flange on the seal head component are welded with the spherical seal head. The tank body is connected with a spring base plate, a vibration bowl, a vibrator support and a vibrator in the unloading vibration auxiliary device through bolts or welding. The seal head component and the tank body are bolted in the outlet flange through the spring base plate to form an integral structure by the unloading vibration auxiliary device, and are bolted on the tank body through the butt flange. The device can effectively reduce the unloading difficulty, reduce the residues of materials in the cabin, effectively improve the unloading speed and save the unloading time.
Specifically, the lifting type totally-enclosed material transport vehicle comprises a hydraulic lifting air-floating type tank body 15, a tank body unloading vibration auxiliary device and a hydraulic lifting type transport vehicle body; the tank body is arranged in a spherical sealing head 2 of a discharge hole of a hydraulic lifting air-floating tank body 15, an air compressor and a hydraulic oil cylinder capable of lifting the tank body to 45 degrees are arranged on a hydraulic lifting transport vehicle body, the air compressor is connected with an inner cavity of the hydraulic lifting air-floating tank body 15, the hydraulic lifting air-floating tank body 15 is arranged on the hydraulic lifting transport vehicle body, a release plate 23 which enables materials with poor fluidity and high water content in the tank body to be discharged from the tank body is arranged at the lower half part of the inner wall of the hydraulic lifting air-floating tank body 15, a nipple discharge hole is arranged at the tail part of the hydraulic lifting air-floating tank body 15, the release plate 23 is paved on the whole inner wall of the nipple discharge hole, a valve 22 is arranged at the bottom of the nipple discharge hole, a tee joint 20 is arranged below the valve 22, one horizontal outlet is connected with a material feeding pipe orifice or a material storage hole through a discharge pipe 19, the other outlet is connected with one end of an auxiliary air pipe 21, and the other end of the auxiliary air pipe 21 is connected with a main air source pipe of the air compressor.
It is to be noted that a joint is arranged at the bottom of the discharge hole, a valve is connected to the street, a joint is connected to the valve, and a tee joint is arranged on the joint.
Further, the hydraulic lifting air floating tank body 15 is arranged on the hydraulic lifting transport vehicle body, when the hydraulic lifting transport vehicle needs to discharge, the lifting type full-closed material transport vehicle jacks up the hydraulic lifting air floating tank body to 45 degrees through a hydraulic cylinder of the hydraulic lifting type full-closed material transport vehicle, and as the anti-sticking plate is paved on the lower half part of the inner wall of the hydraulic lifting air floating tank body, the nipple-shaped discharge port is formed in the tail part of the tank body, and the discharging vibration auxiliary device for the tank body is arranged in the discharge port, so that the raw materials with larger water content in the tank body can be uniformly, stably and rapidly discharged from the tank body.
An air compressor is arranged on the lifting type totally-enclosed material transport vehicle, the air compressor is connected with a hydraulic lifting air-floating tank body, when air in the hydraulic lifting air-floating tank body reaches a certain air pressure, a valve is opened, the air pressure pushes materials to be discharged from a nipple type discharge port and a discharge pipe, meanwhile, the tank body is used for discharging with the aid of a discharging vibration auxiliary device, when the materials travel to a tee joint where the materials are arranged, if a certain amount of materials are accumulated at the nipple type discharge port after a certain time, the air flow reversely flows to the discharge pipe through a hard pipe, and the feeding is continued, so that the invention realizes environment-friendly and feasible discharging in two modes.
In order to enable discharging to be convenient, the tank body is provided with the discharging vibration auxiliary device, the discharging process of the tank body is that the sealing head component plays a role in sealing and fixing, the tank body is enabled to work inside the shell of the sealing head component by the discharging vibration auxiliary device, the hydraulic oil cylinder is lifted to 45 degrees by the lifting angle of the tank body on the hydraulic lifting type carrier body at the beginning, materials in the tank body are made to be in a landslide shape, then, air is introduced into the tank body through the air compressor and the auxiliary air pipe to blow the materials, meanwhile, the vibrator starts vibrating 14 to drive the vibrator support 9, the vibrator support drives the vibrator bowl 6 to vibrate synchronously with the vibrator 14, holes are evenly arranged on the vibrator bowl 6, the passing capacity of the materials is increased, the vibrating area of the materials is increased, the materials pass through more smoothly, if the materials are all subjected to the effect of vibration, the materials on the upper part of the vibrator bowl 6 relatively move through the outlet flange 3, larger pores are formed after the materials are discharged, the pores are formed, the effect of the pore and the pore is complemented with the effect of gravity, and the effect of discharging is achieved, and the effect of the discharging is achieved. The lower end spring 5, the spring base plate 4, the spring gasket 7 and the bolts 10 and 11 of the vibration bowl 6 play a role in connection and buffering, so that the vibration bowl assembly always vibrates at a fixed position, and the stable performance of materials in the discharging process is ensured. Meanwhile, the anti-sticking plate is additionally arranged at the lower half part of the inner wall of the tank body, so that the discharging speed can be further ensured. The improvement is integrated, so that the uniform, stable and rapid discharging of the material with larger moisture content is realized, and the quality of the produced product is further ensured.
It should be noted that, the transport vehicle can be applied to agriculture, chemical industry and construction industry, specifically, when being applied to agriculture, for example, the transport vehicle can be used for transporting grains, thus, the process of manual tool packaging and unpacking can be omitted, manpower and material resources are saved, when being applied to the chemical industry, for example, the transport vehicle can be used for transporting chemical fertilizers, thus, the quick sealing transportation of the chemical fertilizers can be realized, volatilization and oxidation are prevented in the transportation process, when being applied to the construction industry, for example, the transport vehicle can be used for transporting lime, cement, mortar, wet sand and the like, the water content is below 5%, and materials with the particle size less than or equal to 0.5 cm can be evenly, stably and quickly unloaded by a mode of combining lifting, cyclone and vibration. In order to meet the domestic requirements of material technical quality management standards, the lifting type fully-closed material transport vehicle is provided with a special sampling device, and guarantees are provided for guaranteeing the quality of real-time monitoring and detecting raw materials.
The invention provides a lifting type totally-enclosed material transport vehicle which is a vehicle for specially transporting raw materials and is developed based on bulk transport of granular materials, and the transport vehicle is of a hydraulic lifting air-floating type storage bin discharging structure and has the characteristics of energy conservation, environmental protection and high efficiency.
The invention relates to a discharging principle of a lifting type totally-enclosed material transport vehicle
The principle of unloading is that when unloading, utilize the hydraulic pressure to lift the jar body, make the material concentrate and be mountain landslide situation in jar body discharge gate, the air supporting formula is fluidization at discharge gate local scope with the raw materials this moment, compressed gas peels off the material layer by layer, simultaneously, jar body is with the vibration auxiliary device that unloads the throughput of increase material and increased the vibrations area of material, make the material pass through more smooth, the quick discharge of raw materials through the discharge gate at last, avoided the segregation that the raw materials produced because of long-time stirring.
The air floating type discharging principle is only in the local scope of the tank body, air flows uniformly distributed in the tank body are blown in to form an air cushion, so that the floated materials are uniformly, stably and rapidly discharged through the pipeline, mutual friction of particles between the materials is avoided, separation is avoided due to large-area and long-time stirring, compressed gas generated by the air compressor enters the tail discharge port of the tank body through the pipeline to form an air knife, tail materials are discharged layer by layer, the material structure is not influenced, and secondary mixing is formed. The structure has small air consumption and the residual rate is close to zero. The characteristics effectively solve the segregation problem in the raw material unloading process. The transportation in the raw materials can be easily completed. Simultaneously owing to install the jar body with vibration auxiliary device that unloads, when air supporting formula unloading, vibration is supplementary, can avoid producing the wind channel like this, can effectively reduce the degree of difficulty of unloading, reduce the residual quantity of in-cabin material, strengthen the ability of unloading, improve transportation efficiency, and then avoid unnecessary loss, simultaneously owing to install the cleaning device that unloads additional, realized the clearance clout fast, effectually solved the transportation clout and can not clear away the compounding problem that causes, guaranteed the quality of raw materials.
The lifting type closed transport vehicle for powdery materials and granular materials can effectively reduce the unloading difficulty, reduce the residual amount of materials in a cabin, enhance the unloading capacity, improve the transport efficiency and further avoid unnecessary loss.
Further, in agriculture, the transport vehicle can realize sealed transport and quick discharging of agricultural granular materials, solves the problem that the prior transport vehicle can not realize discharging, and can reduce unnecessary labor force and transport cost. Meanwhile, the defect that materials cannot be transported to a designated position in agricultural transportation is overcome, and the efficiency of agricultural transportation is improved.
Further, in the chemical industry, especially in the process of chemical fertilizer transfer, closed transportation is realized, and unnecessary losses are avoided.
Further, when the material is used in the construction industry, for example, the material can be used for transporting lime, cement, mortar, wet sand and the like, the water content is below 5%, and the material with the particle size less than or equal to 0.5 cm can be uniformly, stably and rapidly discharged in a mode of combining lifting, cyclone and vibration. In order to meet the domestic requirements of material technical quality management standards, the lifting type fully-closed material transport vehicle is provided with a special sampling device, and guarantees are provided for guaranteeing the quality of real-time monitoring and detecting raw materials.
Further, the discharging vibration auxiliary device for the tank body and the lifting type totally-enclosed material transport vehicle have the advantages that due to the fact that the discharging vibration auxiliary device for the tank body is arranged and added at the unique discharging opening, the material with the water content of below 5% and the particle size of less than or equal to 0.5 cm is transported and rapidly discharged, the discharging speed is guaranteed, normal discharging is achieved, and the residual quantity is small. Meanwhile, the carrier vehicle can enable the water content to be below 5%, and materials with the particle size less than or equal to 0.5 cm can be evenly, stably and rapidly discharged in a mode of combining lifting, cyclone and vibration.
The lifting type totally-enclosed material transport vehicle adopts totally-enclosed transportation, the whole logistics process is clean, environment-friendly, energy-saving and efficient, the hydraulic lifting tank is adopted, the tank body is lifted when in use, and the discharging speed is accelerated, the discharging time is shortened and the transportation efficiency is improved by a mode of combining lifting, cyclone and vibration; the residual rate is extremely low and is close to zero, so that the material is saved. Further, the tail of the tank body is changed, so that materials can slide to the lowest position of the tank bottom, and the anti-sticking plate is adhered to the lower half part of the tank body, so that friction resistance is reduced, and the materials can slide to the outlet smoothly.
By combining the above expressions, the lifting type fully-closed material transport vehicle meets the transport condition of entering the tank.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The lifting type totally-enclosed material transport vehicle is characterized by comprising a hydraulic lifting type transport vehicle body (16), a hydraulic lifting air-floating type tank body (15), a tank body unloading vibration auxiliary device and a hydraulic oil cylinder (17) capable of lifting the tank body to 45 degrees; the hydraulic lifting type transport vehicle comprises a hydraulic lifting type transport vehicle body (16), a hydraulic oil cylinder (17) is arranged on the hydraulic lifting type transport vehicle body (16), one end of a hydraulic lifting air-floating type tank body (15) is connected to the hydraulic lifting type transport vehicle body (16), the other end of the hydraulic lifting type transport vehicle body is connected to the hydraulic oil cylinder (17) capable of lifting the tank body to 45 degrees, and the tank body is arranged in a spherical sealing head (2) of a discharge hole of the hydraulic lifting air-floating type tank body (15) through a discharge vibration auxiliary device;
the discharging vibration auxiliary device for the tank body comprises a vibration discharging device and a vibration buffer device; the vibration buffer device comprises a spring base plate (4), a spring (5) and a spring gasket (7); the vibration unloading device comprises a vibration bowl (6), a vibrator support (9) and a vibrator (14); a circle of springs (5) are uniformly distributed on the spring substrate (4), a spring gasket (7) is arranged at the upper end of each spring (5), the spring gasket (7) is arranged on the vibration bowl (6), a vibrator support (9) is fixedly arranged on the vibration bowl (6), and a vibrator (14) is arranged on the vibrator support (9); holes are uniformly arranged on the vibration bowl; the tank body is arranged in a discharge hole of the tank body by using a discharge vibration auxiliary device;
the hydraulic lifting type transport vehicle is characterized in that an air compressor is further arranged on the hydraulic lifting type transport vehicle body (16), the air compressor is connected with an inner cavity of a hydraulic lifting type air floating type tank body (15), an anti-sticking plate (23) is paved at the lower half part of the inner wall of the hydraulic lifting type air floating type tank body (15), a nipple type discharge port is formed in the tail part of the hydraulic lifting type air floating type tank body (15), the anti-sticking plate (23) is paved on the whole inner wall of the nipple type discharge port, a valve (22) is arranged at the bottom of the nipple type discharge port, a tee joint (20) is arranged below the valve (22), two horizontal outlets of the tee joint (20) are connected with a material feeding pipe orifice or a material storage port through a discharge pipe (19) with discharging and conveying functions, one outlet is connected with one end of an auxiliary air pipe (21), and the other end of the auxiliary air pipe (21) is connected with a main air source pipe of the air compressor;
the other end of the auxiliary air pipe (21) is further divided into two paths, one path is directly connected with a main air source pipe of the air compressor, the other path is connected with a hard pipe (24), and the other end of the hard pipe extends into the discharge hole; the nipple-type discharge port consists of two parts, wherein the first part is a cavity part which is connected with a hydraulic lifting air-floating tank body (15), and the second part is a seal head component which comprises a butt flange (1), a spherical seal head (2) and an outlet flange (3); the tank body is installed in the spherical sealing head (2) with the auxiliary device of unloading vibration, is provided with docking flange (1) on the spherical sealing head (2), and the lower extreme center is provided with outlet flange (3), and the tank body is installed on outlet flange (3) with auxiliary device of unloading vibration's spring base plate (4), and spherical sealing head (2) upper end is connected on the flange of the tank body through docking flange (1) and sealed pad (8).
2. The lifting type totally-enclosed material transport vehicle according to claim 1, wherein the vibrator support (9) is fixed with a vibrator (14) through a vibrator fixing bolt (11) and a vibrator fixing nut (12); the spring washer (7) is arranged on the vibration bowl (6) through the spring fixing bolt (10) and the spring fixing nut (13), and the spring base plate (4) is arranged on the outlet flange (3) through the spring fixing bolt (10) and the spring fixing nut (13).
3. The lifting type totally enclosed material transporting vehicle according to claim 1, wherein the anti-sticking board (23) comprises a silica gel board, a stainless steel board and a polytetrafluoroethylene board.
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| CN2020218025343 | 2020-08-26 | ||
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| CN202011007163.4A Active CN112124182B (en) | 2020-08-26 | 2020-09-23 | Tank discharging vibration auxiliary device and lifting type totally-enclosed material transport vehicle |
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| CN112757996B (en) * | 2021-02-26 | 2022-09-09 | 苏州市正和汽车贸易有限公司 | PTA transport vechicle that screw conveyer was unloaded |
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| CN201842000U (en) * | 2010-10-22 | 2011-05-25 | 山东建设机械股份有限公司 | Automatic-tilting anti-separation dry mixed mortar transporter |
| CN203142477U (en) * | 2013-03-28 | 2013-08-21 | 湖北宏宇专用汽车有限公司 | Powder and particle material transport cart with hydraulic lifting mechanism |
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| EP3564447A1 (en) * | 2018-05-04 | 2019-11-06 | Bergmann Maschinenbau GmbH & Co. KG | Vehicle for bulk transport |
| CN212289635U (en) * | 2020-08-26 | 2021-01-05 | 陕西未来筑业实业有限公司 | Discharging vibration auxiliary device for tank body and lifting type totally-enclosed material transport vehicle |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT407135B (en) * | 1999-03-25 | 2000-12-27 | Ranner Dietrich | HEAVY VEHICLE |
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| CN201842000U (en) * | 2010-10-22 | 2011-05-25 | 山东建设机械股份有限公司 | Automatic-tilting anti-separation dry mixed mortar transporter |
| CN203142477U (en) * | 2013-03-28 | 2013-08-21 | 湖北宏宇专用汽车有限公司 | Powder and particle material transport cart with hydraulic lifting mechanism |
| CN204109871U (en) * | 2014-09-19 | 2015-01-21 | 能诚集团有限公司 | A kind of material transport vehicle |
| EP3564447A1 (en) * | 2018-05-04 | 2019-11-06 | Bergmann Maschinenbau GmbH & Co. KG | Vehicle for bulk transport |
| CN212289635U (en) * | 2020-08-26 | 2021-01-05 | 陕西未来筑业实业有限公司 | Discharging vibration auxiliary device for tank body and lifting type totally-enclosed material transport vehicle |
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