CN112123589A - Process for manufacturing stone pot by using Chinese painted stone - Google Patents
Process for manufacturing stone pot by using Chinese painted stone Download PDFInfo
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- CN112123589A CN112123589A CN202011016227.7A CN202011016227A CN112123589A CN 112123589 A CN112123589 A CN 112123589A CN 202011016227 A CN202011016227 A CN 202011016227A CN 112123589 A CN112123589 A CN 112123589A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/12—Vessels or pots for table use
- A47G19/14—Coffee or tea pots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/06—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for producing matt surfaces, e.g. on plastic materials, on glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/22—Removing surface-material, e.g. by engraving, by etching
- B44C1/225—Removing surface-material, e.g. by engraving, by etching by engraving
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- Engineering & Computer Science (AREA)
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- Mining & Mineral Resources (AREA)
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Abstract
The invention discloses a process method for manufacturing a stone pot by using traditional Chinese painting stones, which is processed by using natural traditional Chinese painting stones and comprises the following steps: (1) designing a kettle shape, namely designing the kettle shape and drawing a drawing by combining the distribution of the picture of the Chinese painting stone; (2) manufacturing a rough blank, namely, according to a design drawing, placing a whole piece of Chinese painting stone on a cutting machine which adopts a diamond saw blade with the diameter of 500mm and has the rotating speed of 700 plus materials at 900rpm/min, cutting the whole piece of Chinese painting stone into a thick plate with the required kettle height, fixing the size of the kettle on the cut thick plate by using a kettle line die for manufacturing, and cutting the thick plate into small blanks by using a cutting machine; (3) and (4) machining and primary forming, and marking lines on the blank according to a design drawing. The invention can make the kettle wall of the stone kettle processed by the Chinese painting stone be very thin, has good air permeability, ensures the uniqueness of each product due to the uniqueness of the appearance of the Chinese painting stone, and the kettle is more nutritious and more moist, the color and the glossiness can change along with the use time, even generate 'slurry coating', and has ornamental value and collection value.
Description
Technical Field
The invention relates to the technical field of stone container manufacturing, in particular to a process method for manufacturing a stone pot by using Chinese painted stones.
Background
Chinese stone, also known as Taigu stone painting; the grass flower stone is named as the grass flower stone, the picture on the grass flower stone is often in a single-color or multicolor grass flower-shaped pattern, and the Chinese painting stone is also named as the Chinese painting stone due to the fact that the grass flower stone has a strong Chinese painting brush-ink interest.
The original rock system of the bougainvillea glabrata is about 2.5 hundred million from the rock at the bottom of the lower system solitary peak group of the previous two-fold system, which belongs to the ancient kingdom, and the lithology of the layer generating the bougainvillea glabrata is as follows: the upper part is dark red siliceous limestone which is grey, yellow grey, beige grey and light purple grey after weathering, the lower part is dark blue grey calcareous siliceous limestone and siliceous limestone which are also grey, yellow grey, grey white, beige grey and the like after weathering, the layer with the most grass flower stones is the layer, the bottom is a thin layered siliceous rock grizzite, the patterns of the grass flower stones are the images of brown, brown yellow and brown, respectively brownish red, brownish red and quadrivalent manganese ions which are brownish black, black and the like due to the mineral filling along the joint cracks and capillary pores under certain weathering conditions, the green mudstone which is light green grey and the mineral element which is colored result in the patterns of the brown, brownish yellow and brown, the individual brownish red, brownish red and quadrivalent manganese ions which are brownish black and the like, the green mudstone which is light green grey, the sources of the minerals which are colored, besides the overlying minerals of the volcano-country, have a layer of tuff, the rock layer is subjected to hydrothermal metamorphism to a certain degree, and a plurality of minerals are colored to form abundant patterns, wherein the formed 'sun' and 'moon' are the results of cross sections of monomer coral or salicornia cauliflora stems, and the patterns are exposed after the rock is weathered, which are related to small fold structures of rock layers, and minerals dissolved in water and corroded in water permeate along joint cracks, and the mineral elements are colored to form various colored patterns after the weathered rock.
The appearance of the traditional Chinese painting stone is attractive, the stone has good air permeability and contains various chemical trace elements beneficial to human bodies, the good improvement effect on water quality is achieved, the traditional Chinese painting stone is a good choice for manufacturing a tea making container, and due to the characteristics of materials and great difficulty, the traditional Chinese painting stone is not really developed and utilized in the field of stone pot manufacturing. Therefore, the technical method for manufacturing the stone pot by using the Chinese painted stone is provided by the technical personnel in the field, so as to solve the problems in the background technology.
Disclosure of Invention
The invention aims to provide a process method for manufacturing a stone pot by using Chinese painted stones, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a process for making stone pot with traditional Chinese painting stone, which is made up of natural traditional Chinese painting stone, includes the following steps:
(1) designing a kettle shape, namely designing the kettle shape and drawing a drawing by combining the distribution of the picture of the Chinese painting stone;
(2) manufacturing a rough blank, namely, according to a design drawing, placing a whole piece of Chinese painting stone on a cutting machine which adopts a diamond saw blade with the diameter of 500mm and has the rotating speed of 700 plus materials at 900rpm/min, cutting the whole piece of Chinese painting stone into a thick plate with the required kettle height, fixing the size of the kettle on the cut thick plate by using a kettle line die for manufacturing, and cutting the thick plate into small blanks by using a cutting machine;
(3) machining and primary forming, marking a line on the blank according to a design drawing, placing the blank on a milling machine with the length of 100mm, the phi of 60mm, the rotating speed of 300 plus materials of 500rpm/min and the stroke of 5-10mm/min for drilling, and milling and carving the inner cavity and the outer wall of the blank by using a diamond saw blade with the phi of 40mm on a carving machine at the rotating speed of 5000rpm/min after the drilling is finished to form a flat finished product of the teapot;
(4) molding the kettle flow, namely cutting off the redundant part of the outer wall of the teapot by adopting a diamond saw blade with the diameter of 40mm, and engraving the appearance of the kettle flow at the rotating speed of 5000rpm/min through a diamond flat engraving head and a diamond sharp engraving head on a engraving machine;
(5) opening the kettle flow, and processing the kettle flow on a carving machine by adopting a 3-8 mm carving head at the rotating speed of 5000 rpm/min;
(6) forming a kettle handle, and processing the kettle handle on a carving machine by adopting a 3-8 mm carving head at the rotating speed of 5000 rpm/min;
(7) manually finishing and shaping, namely manually finishing and processing the stone pot locally through a carving knife until the stone pot is processed to the designed size and shape;
(8) the sand blasting process adopts 100-mesh carborundum, and sand blasting process treatment is carried out on the outer surface and the inner surface of the kettle body through a sand blasting machine, so that the kettle is formed into a surface with granular sensation and texture;
(9) polishing, namely polishing the outer surface and the inner surface of the kettle body by using a polishing machine with the rotating speed of 5000rpm/min to form a smooth surface with granular feel and texture, and controlling the wall thickness of the kettle body to be 2-5 mm;
(10) and (5) inspecting and warehousing, inspecting the processed products, inspecting the products to be qualified, and packaging the finished products for warehousing.
Preferably, in the steps (2), (3), (4), (5), (6) and (7), water spray lubrication cooling treatment is required in the processing process, and the processing temperature is controlled within 160 ℃.
Preferably, the domestic stone is a domestic stone produced in Liuzhou city, an autonomous region of the Guangxi Zhuang nationality.
Compared with the prior art, the invention has the following beneficial effects:
1. the Chinese painting stone is rich in trace elements and various mineral substances, so that experiments prove that the Chinese painting stone can change weakly acidic water into weakly alkaline water in a short time, and the tea water brewed from the Chinese painting stone tea set is beneficial to the human body and has a certain health-care function.
2. The Chinese painting stone tea set has good air permeability and can effectively prevent mildew, and experiments show that if the Chinese painting stone tea set is used in summer, the brewed tea leaves cannot mildew within one week if the tea leaves are forgotten to be poured.
3. The invention ensures the uniqueness of each product because the shape of the Chinese painted stone has different color lines, thereby having great ornamental value and collection value.
4. The traditional Chinese painting stone tea set can be 'supported pot' and also can be played by hands, the color and the glossiness can be changed along with the use time when the pot is supported and is more warm and moist, and even 'pulp wrapping' can be generated, so that the traditional Chinese painting stone tea set has great use value.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1, selecting a Chinese painting stone produced in Liuzhou city, autonomous region of Guangxi Zhuang nationality, and processing one hundred stone pots, wherein the wall thickness of the pot body is 2mm, the method comprises the following steps: (1) designing a kettle shape, namely designing the kettle shape and drawing a drawing by combining the distribution of the picture of the Chinese painting stone; (2) manufacturing a hair damage, namely, according to a design drawing, putting a whole piece of Chinese painting stone on a cutting machine which adopts a diamond saw blade with the diameter of 500mm and rotates at the speed of 700rpm/min, cutting the whole piece of Chinese painting stone into a thick plate with the height of a required kettle, fixing the size of the kettle on the cut thick plate by using a kettle row die for manufacturing, and cutting the thick plate into small blanks by using a cutting machine; (3) machining and preliminary forming, marking a line on the blank according to a design drawing, drilling the blank on a milling machine with the length of 100mm, the diameter of 60mm, the rotating speed of 300rpm/min and the stroke of 5mm/min, and milling and carving the inner cavity and the outer wall of the blank by using a diamond saw blade with the diameter of 40mm on a carving machine at the rotating speed of 5000rpm/min to form a flat finished product of the teapot after the drilling is finished; (4) molding the kettle flow, namely cutting off the redundant part of the outer wall of the teapot by adopting a diamond saw blade with the diameter of 40mm, and engraving the appearance of the kettle flow at the rotating speed of 5000rpm/min through a diamond flat engraving head and a diamond sharp engraving head on a engraving machine; (5) opening the pot flow, and processing the pot flow on an engraving machine by adopting an 8mm engraving head at the rotating speed of 5000 rpm/min; (6) forming the kettle handle, and processing the kettle handle on a carving machine by adopting a 8mm carving head at the rotating speed of 5000 rpm/min; (7) manually finishing and shaping, namely manually finishing and processing the stone pot locally through a carving knife until the stone pot is processed to the designed size and shape; (8) the sand blasting process adopts 100-mesh carborundum, and sand blasting process treatment is carried out on the outer surface and the inner surface of the kettle body through a sand blasting machine, so that the kettle is formed into a surface with granular sensation and texture; (9) polishing, namely polishing the outer surface and the inner surface of the kettle body by a polishing machine with the rotating speed of 5000rpm/min to form a smooth surface with granular feel and texture on the kettle, and controlling the wall thickness of the kettle body to be 2 mm; (10) and (5) inspecting and warehousing, inspecting the processed products, inspecting the products to be qualified, and packaging the finished products for warehousing.
The processing yield of the embodiment 1 is 89%, the appearance is basically flawless, and the finished product quality is high.
Example 2, selecting chinese painting stones produced in liuzhou city, a municipality of Guangxi province, and processing one hundred stone pots, wherein the wall thickness of the pot body is 3mm, the method comprises the following steps: (1) designing a kettle shape, namely designing the kettle shape and drawing a drawing by combining the distribution of the picture of the Chinese painting stone; (2) manufacturing a hair damage, namely, according to a design drawing, putting a whole piece of Chinese painting stone on a cutting machine which adopts a diamond saw blade with the diameter of 500mm and rotates at the speed of 800rpm/min, cutting the whole piece of Chinese painting stone into a thick plate with the height of a required kettle, fixing the size of the kettle on the cut thick plate by using a kettle row die for manufacturing, and cutting the thick plate into small blanks by using a cutting machine; (3) machining and preliminary forming, marking a line on the blank according to a design drawing, drilling the blank on a milling machine with the length of 100mm, the diameter of 60mm, the rotating speed of 300rpm/min and the stroke of 6mm/min, and milling and carving the inner cavity and the outer wall of the blank by using a diamond saw blade with the diameter of 40mm on a carving machine at the rotating speed of 5000rpm/min to form a flat finished product of the teapot after the drilling is finished; (4) molding the kettle flow, namely cutting off the redundant part of the outer wall of the teapot by adopting a diamond saw blade with the diameter of 40mm, and engraving the appearance of the kettle flow at the rotating speed of 5000rpm/min through a diamond flat engraving head and a diamond sharp engraving head on a engraving machine; (5) opening the pot flow, and processing the pot flow on an engraving machine by adopting an 8mm engraving head at the rotating speed of 5000 rpm/min; (6) forming the kettle handle, and processing the kettle handle on a carving machine by adopting a 8mm carving head at the rotating speed of 5000 rpm/min; (7) manually finishing and shaping, namely manually finishing and processing the stone pot locally through a carving knife until the stone pot is processed to the designed size and shape; (8) the sand blasting process adopts 100-mesh carborundum, and sand blasting process treatment is carried out on the outer surface and the inner surface of the kettle body through a sand blasting machine, so that the kettle is formed into a surface with granular sensation and texture; (9) polishing, namely polishing the outer surface and the inner surface of the kettle body by a polishing machine with the rotating speed of 5000rpm/min to form a smooth surface with granular feel and texture on the kettle, and controlling the wall thickness of the kettle body to be 3 mm; (10) and (5) inspecting and warehousing, inspecting the processed products, inspecting the products to be qualified, and packaging the finished products for warehousing.
The processing yield of the kettle in the embodiment 2 is 90%, the appearance is basically flawless, the kettle is rich in texture, the quality of a finished product is high, the wall thickness of the kettle body is only 3mm, the weight of the kettle body is comparable to that of purple sand and a ceramic tea set, the kettle body is also provided with various Chinese painting patterns, and the ornamental effect and the use experience are excellent.
Example 3, selecting chinese painting stones produced in liuzhou city, a municipality of Guangxi province, and processing one hundred stone pots, wherein the wall thickness of the pot body is 4mm, the method comprises the following steps: (1) designing a kettle shape, namely designing the kettle shape and drawing a drawing by combining the distribution of the picture of the Chinese painting stone; (2) manufacturing a hair damage, namely, according to a design drawing, putting a whole piece of Chinese painting stone on a cutting machine which adopts a diamond saw blade with the diameter of 500mm and rotates at the speed of 900rpm/min, cutting the whole piece of Chinese painting stone into a thick plate with the height of a required kettle, fixing the size of the kettle on the cut thick plate by using a kettle row die for manufacturing, and cutting the thick plate into small blanks by using a cutting machine; (3) machining and preliminary forming, marking a line on the blank according to a design drawing, drilling the blank on a milling machine with the length of 100mm, the diameter of 60mm, the rotating speed of 500rpm/min and the stroke of 10mm/min, and milling and carving the inner cavity and the outer wall of the blank by using a diamond saw blade with the diameter of 40mm on a carving machine at the rotating speed of 5000rpm/min to form a flat finished product of the teapot after the drilling is finished; (4) molding the kettle flow, namely cutting off the redundant part of the outer wall of the teapot by adopting a diamond saw blade with the diameter of 40mm, and engraving the appearance of the kettle flow at the rotating speed of 5000rpm/min through a diamond flat engraving head and a diamond sharp engraving head on a engraving machine; (5) opening the pot flow, and processing the pot flow on a carving machine by adopting a carving head with the thickness of 5mm at the rotating speed of 5000 rpm/min; (6) forming the kettle handle, and processing the kettle handle on a carving machine by adopting a carving head with the thickness of 5mm at the rotating speed of 5000 rpm/min; (7) manually finishing and shaping, namely manually finishing and processing the stone pot locally through a carving knife until the stone pot is processed to the designed size and shape; in the working procedures (2), (3), (4), (5), (6) and (7), water spraying, lubricating and cooling treatment is required in the processing process, and the processing temperature is controlled at 160 ℃; (8) the sand blasting process adopts 100-mesh carborundum, and sand blasting process treatment is carried out on the outer surface and the inner surface of the kettle body through a sand blasting machine, so that the kettle is formed into a surface with granular sensation and texture; (9) polishing, namely polishing the outer surface and the inner surface of the kettle body by a polishing machine with the rotating speed of 5000rpm/min to form a smooth surface with granular feel and texture on the kettle, and controlling the wall thickness of the kettle body to be 4 mm; (10) and (5) inspecting and warehousing, inspecting the processed products, inspecting the products to be qualified, and packaging the finished products for warehousing.
The processing yield of the kettle in the embodiment 3 is 93%, the appearance is basically flawless, the kettle is rich in texture, the quality of a finished product is high, the wall thickness of the kettle body is only 4mm, the weight of the kettle body is comparable to that of purple sand and a ceramic tea set, the kettle body is provided with various Chinese painting patterns, and the ornamental effect and the use experience are excellent.
Example 4, selecting chinese painting stones produced in liuzhou city, a municipality of Guangxi province, and processing one hundred stone pots, wherein the wall thickness of the pot body is 5mm, the method comprises the following steps: (1) designing a kettle shape, namely designing the kettle shape and drawing a drawing by combining the distribution of the picture of the Chinese painting stone; (2) manufacturing a hair damage, namely, according to a design drawing, putting a whole piece of Chinese painting stone on a cutting machine which adopts a diamond saw blade with the diameter of 500mm and rotates at the speed of 700rpm/min, cutting the whole piece of Chinese painting stone into a thick plate with the height of a required kettle, fixing the size of the kettle on the cut thick plate by using a kettle row die for manufacturing, and cutting the thick plate into small blanks by using a cutting machine; (3) machining and preliminary forming, marking a line on the blank according to a design drawing, drilling the blank on a milling machine with the length of 100mm, the diameter of 60mm, the rotating speed of 350rpm/min and the stroke of 8mm/min, and milling and carving the inner cavity and the outer wall of the blank by using a diamond saw blade with the diameter of 40mm on a carving machine at the rotating speed of 5000rpm/min to form a flat finished product of the teapot after the drilling is finished; (4) molding the kettle flow, namely cutting off the redundant part of the outer wall of the teapot by adopting a diamond saw blade with the diameter of 40mm, and engraving the appearance of the kettle flow at the rotating speed of 5000rpm/min through a diamond flat engraving head and a diamond sharp engraving head on a engraving machine; (5) opening the pot flow, and processing the pot flow on a carving machine by adopting a 3mm carving head at the rotating speed of 5000 rpm/min; (6) forming the kettle handle, and processing the kettle handle on a carving machine by adopting a 3mm carving head at the rotating speed of 5000 rpm/min; (7) manually finishing and shaping, namely manually finishing and processing the stone pot locally through a carving knife until the stone pot is processed to the designed size and shape; in the working procedures (2), (3), (4), (5), (6) and (7), water spraying, lubricating and cooling treatment is required in the processing process, and the processing temperature is controlled at 150 ℃; (8) the sand blasting process adopts 100-mesh carborundum, and sand blasting process treatment is carried out on the outer surface and the inner surface of the kettle body through a sand blasting machine, so that the kettle is formed into a surface with granular sensation and texture; (9) polishing, namely polishing the outer surface and the inner surface of the kettle body by a polishing machine with the rotating speed of 5000rpm/min to form a smooth surface with granular feel and texture on the kettle, and controlling the wall thickness of the kettle body to be 5 mm; (10) and (5) inspecting and warehousing, inspecting the processed products, inspecting the products to be qualified, and packaging the finished products for warehousing.
The embodiment 4 has the advantages of 95% of finished product rate, basically no flaw in appearance, rich texture, high finished product quality, good air permeability and corrosion resistance of the kettle body, smooth and attractive kettle body, high strength and long service life.
Example 5, selecting chinese painting stones produced in liuzhou city, autonomous region of the Guangxi Zhuang nationality, processing one hundred stone pots, wherein the wall thickness of the pot body is 5mm, and the method comprises the following steps: (1) designing a kettle shape, namely designing the kettle shape and drawing a drawing by combining the distribution of the picture of the Chinese painting stone; (2) manufacturing a hair damage, namely, according to a design drawing, putting a whole piece of Chinese painting stone on a cutting machine which adopts a diamond saw blade with the diameter of 500mm and rotates at 850rpm/min, cutting the whole piece of Chinese painting stone into a thick plate with the height of a required kettle, fixing the size of the kettle on the cut thick plate by using a kettle row die for manufacturing, and cutting the thick plate into small blanks by using a cutting machine; (3) machining and preliminary forming, marking a line on the blank according to a design drawing, drilling the blank on a milling machine with the length of 100mm, the diameter of 60mm, the rotating speed of 500rpm/min and the stroke of 7mm/min, and milling and carving the inner cavity and the outer wall of the blank by using a diamond saw blade with the diameter of 40mm on a carving machine at the rotating speed of 5000rpm/min to form a flat finished product of the teapot after the drilling is finished; (4) molding the kettle flow, namely cutting off the redundant part of the outer wall of the teapot by adopting a diamond saw blade with the diameter of 40mm, and engraving the appearance of the kettle flow at the rotating speed of 5000rpm/min through a diamond flat engraving head and a diamond sharp engraving head on a engraving machine; (5) opening the pot flow, and processing the pot flow on a carving machine by adopting a 4mm carving head at the rotating speed of 5000 rpm/min; (6) forming the kettle handle, and processing the kettle handle on a carving machine by adopting a 4mm carving head at the rotating speed of 5000 rpm/min; (7) manually finishing and shaping, namely manually finishing and processing the stone pot locally through a carving knife until the stone pot is processed to the designed size and shape; in the working procedures (2), (3), (4), (5), (6) and (7), water spraying, lubricating and cooling treatment is required in the processing process, and the processing temperature is controlled at 140 ℃; (8) the sand blasting process adopts 100-mesh carborundum, and sand blasting process treatment is carried out on the outer surface and the inner surface of the kettle body through a sand blasting machine, so that the kettle is formed into a surface with granular sensation and texture; (9) polishing, namely polishing the outer surface and the inner surface of the kettle body by a polishing machine with the rotating speed of 5000rpm/min to form a smooth surface with granular feel and texture on the kettle, and controlling the wall thickness of the kettle body to be 5 mm; (10) and (5) inspecting and warehousing, inspecting the processed products, inspecting the products to be qualified, and packaging the finished products for warehousing.
The processing yield of the kettle in the embodiment 5 is 96%, the appearance is basically flawless, the kettle is rich in texture, the quality of a finished product is high, the wall thickness of the kettle body is only 5mm, the weight of the kettle body is comparable to that of purple sand and a ceramic tea set, the kettle body is also provided with various Chinese painting patterns, and the ornamental effect and the use experience are excellent.
Example 6, selecting chinese painting stones produced in liuzhou city, a municipality of Guangxi province, and processing one hundred stone pots, wherein the wall thickness of the pot body is 2mm, the method comprises the following steps: (1) designing a kettle shape, namely designing the kettle shape and drawing a drawing by combining the distribution of the picture of the Chinese painting stone; (2) manufacturing a hair damage, namely, according to a design drawing, putting a whole piece of Chinese painting stone on a cutting machine which adopts a diamond saw blade with the diameter of 500mm and rotates at the speed of 900rpm/min, cutting the whole piece of Chinese painting stone into a thick plate with the height of a required kettle, fixing the size of the kettle on the cut thick plate by using a kettle row die for manufacturing, and cutting the thick plate into small blanks by using a cutting machine; (3) machining and preliminary forming, marking a line on the blank according to a design drawing, drilling the blank on a milling machine with the length of 100mm, the diameter of 60mm, the rotating speed of 500rpm/min and the stroke of 5mm/min, and milling and carving the inner cavity and the outer wall of the blank by using a diamond saw blade with the diameter of 40mm on a carving machine at the rotating speed of 5000rpm/min to form a flat finished product of the teapot after the drilling is finished; (4) molding the kettle flow, namely cutting off the redundant part of the outer wall of the teapot by adopting a diamond saw blade with the diameter of 40mm, and engraving the appearance of the kettle flow at the rotating speed of 5000rpm/min through a diamond flat engraving head and a diamond sharp engraving head on a engraving machine; (5) opening the pot flow, and processing the pot flow on a carving machine by adopting a carving head with the thickness of 5mm at the rotating speed of 5000 rpm/min; (6) forming the kettle handle, and processing the kettle handle on a carving machine by adopting a carving head with the thickness of 5mm at the rotating speed of 5000 rpm/min; (7) manually finishing and shaping, namely manually finishing and processing the stone pot locally through a carving knife until the stone pot is processed to the designed size and shape; in the working procedures (2), (3), (4), (5), (6) and (7), water spraying, lubricating and cooling treatment is required in the processing process, and the processing temperature is controlled at 150 ℃; (8) the sand blasting process adopts 100-mesh carborundum, and sand blasting process treatment is carried out on the outer surface and the inner surface of the kettle body through a sand blasting machine, so that the kettle is formed into a surface with granular sensation and texture; (9) polishing, namely polishing the outer surface and the inner surface of the kettle body by a polishing machine with the rotating speed of 5000rpm/min to form a smooth surface with granular feel and texture on the kettle, and controlling the wall thickness of the kettle body to be 2 mm; (10) and (5) inspecting and warehousing, inspecting the processed products, inspecting the products to be qualified, and packaging the finished products for warehousing.
The processing yield of the kettle in the embodiment 6 is 98%, the appearance is basically flawless, the kettle is rich in texture, the quality of a finished product is high, the wall thickness of the kettle body is only 2mm, the weight of the kettle body is comparable to that of purple sand and a ceramic tea set, the kettle body is also provided with various Chinese painting patterns, and the ornamental effect and the use experience are excellent.
The embodiment shows that the process method of the invention can make the kettle wall of the stone kettle processed by the Chinese painting stone very thin and has good air permeability, the uniqueness of each product is ensured due to the uniqueness of the appearance of the Chinese painting stone, and the kettle is more nutritious and more moist, the color and the glossiness can change along with the use time, even generate 'slurry coating', and the invention has ornamental value and collection value.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. A process method for manufacturing a stone pot by using traditional Chinese painting stones is processed by using natural traditional Chinese painting stones, and is characterized in that: the method comprises the following steps:
(1) designing a kettle shape, namely designing the kettle shape and drawing a drawing by combining the distribution of the picture of the Chinese painting stone;
(2) manufacturing a rough blank, namely, according to a design drawing, placing a whole piece of Chinese painting stone on a cutting machine which adopts a diamond saw blade with the diameter of 500mm and has the rotating speed of 700 plus materials at 900rpm/min, cutting the whole piece of Chinese painting stone into a thick plate with the required kettle height, fixing the size of the kettle on the cut thick plate by using a kettle line die for manufacturing, and cutting the thick plate into small blanks by using a cutting machine;
(3) machining and primary forming, marking a line on the blank according to a design drawing, placing the blank on a milling machine with the length of 100mm, the phi of 60mm, the rotating speed of 300 plus materials of 500rpm/min and the stroke of 5-10mm/min for drilling, and milling and carving the inner cavity and the outer wall of the blank by using a diamond saw blade with the phi of 40mm on a carving machine at the rotating speed of 5000rpm/min after the drilling is finished to form a flat finished product of the teapot;
(4) molding the kettle flow, namely cutting off the redundant part of the outer wall of the teapot by adopting a diamond saw blade with the diameter of 40mm, and engraving the appearance of the kettle flow at the rotating speed of 5000rpm/min through a diamond flat engraving head and a diamond sharp engraving head on a engraving machine;
(5) opening the kettle flow, and processing the kettle flow on a carving machine by adopting a 3-8 mm carving head at the rotating speed of 5000 rpm/min;
(6) forming a kettle handle, and processing the kettle handle on a carving machine by adopting a 3-8 mm carving head at the rotating speed of 5000 rpm/min;
(7) manually finishing and shaping, namely manually finishing and processing the stone pot locally through a carving knife until the stone pot is processed to the designed size and shape;
(8) the sand blasting process adopts 100-mesh carborundum, and sand blasting process treatment is carried out on the outer surface and the inner surface of the kettle body through a sand blasting machine, so that the kettle is formed into a surface with granular sensation and texture;
(9) polishing, namely polishing the outer surface and the inner surface of the kettle body by using a polishing machine with the rotating speed of 5000rpm/min to form a smooth surface with granular feel and texture, and controlling the wall thickness of the kettle body to be 2-5 mm;
(10) and (5) inspecting and warehousing, inspecting the processed products, inspecting the products to be qualified, and packaging the finished products for warehousing.
2. The process for manufacturing stone pot with chinese painted stone as claimed in claim 1, wherein: in the working procedures (2), (3), (4), (5), (6) and (7), water spraying lubrication cooling treatment is required in the processing process, and the processing temperature is controlled within 160 ℃.
3. The process for manufacturing stone pot with chinese painted stone as claimed in claim 1, wherein: the Chinese painted stone is selected from the Chinese painted stones produced in Liuzhou city of the Guangxi Zhuang nationality.
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| CN114770767A (en) * | 2022-05-24 | 2022-07-22 | 华侨大学 | Three-dimensional stone carving rough machining method |
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