CN113951708A - Technological process for manufacturing stone pot by using scagliola - Google Patents
Technological process for manufacturing stone pot by using scagliola Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 49
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000005488 sandblasting Methods 0.000 claims abstract description 25
- 238000000227 grinding Methods 0.000 claims abstract description 17
- 238000005498 polishing Methods 0.000 claims abstract description 17
- 238000007493 shaping process Methods 0.000 claims abstract description 17
- 238000003754 machining Methods 0.000 claims abstract description 11
- 238000004806 packaging method and process Methods 0.000 claims abstract description 9
- 241001122767 Theaceae Species 0.000 claims description 18
- 238000005520 cutting process Methods 0.000 claims description 16
- 238000003801 milling Methods 0.000 claims description 16
- 230000035807 sensation Effects 0.000 claims description 16
- 238000009826 distribution Methods 0.000 claims description 8
- 241001571764 Lysimachia christinae Species 0.000 claims description 3
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- 238000012797 qualification Methods 0.000 abstract 1
- 238000009966 trimming Methods 0.000 abstract 1
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- 239000004576 sand Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 229910052620 chrysotile Inorganic materials 0.000 description 4
- CWBIFDGMOSWLRQ-UHFFFAOYSA-N trimagnesium;hydroxy(trioxido)silane;hydrate Chemical compound O.[Mg+2].[Mg+2].[Mg+2].O[Si]([O-])([O-])[O-].O[Si]([O-])([O-])[O-] CWBIFDGMOSWLRQ-UHFFFAOYSA-N 0.000 description 4
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- 241000729176 Fagopyrum dibotrys Species 0.000 description 2
- 241001312216 Zamioculcas Species 0.000 description 2
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/12—Vessels or pots for table use
- A47G19/14—Coffee or tea pots
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Abstract
The invention discloses a process method for manufacturing a stone pot by using scagliola, aiming at providing a process method with high processing yield, good quality and light weight so as to ensure that the stone pot achieves good use experience, and the process method comprises the following procedures: the method comprises the steps of S1 kettle shape design, S2 blank manufacturing, S3 machining preliminary forming, S4 kettle flow forming, S5 kettle flow passing, S6 kettle handle forming, S7 manual fine trimming and shaping, S8 sand blasting process, S9 grinding and polishing, S10 inspection and warehousing, inspection and qualification inspection of the products, and finished product packaging and warehousing.
Description
Technical Field
The invention relates to the technical field of stone pot manufacturing, in particular to a process method for manufacturing a stone pot by using zamioculcas zamiifolia.
Background
Because the pattern is ancient coin, the famous jinqiao stone has various colors such as yellow, red, green and jinqiao, and has different sizes, the big one is heavier than ten thousand jin, and the small one can be accommodated in the sleeve. Yellow scagliola is rare, stone skin is clear and moist and beautiful, textures are composed of single-line or multi-line scagliola, the unique scene of full house of scagliola is presented, the scagliola is buried underground deeply, is small in quantity and difficult to collect, is extremely rare, is deeply favored by domestic appreciative stone famous families since the earth comes out, is fine and smooth in quality, and has good process control performance and stability.
In the process of manufacturing the stone pot by using the existing monetary stone, the processing yield is low, the quality cannot be guaranteed, so that the stone pot manufactured by using the monetary stone is expensive, and a process method for manufacturing the stone pot by using the monetary stone is provided for solving the problem.
Disclosure of Invention
The invention aims to solve the problems that the stone pot made of the zamioculcas is expensive due to low processing yield and no guarantee on quality in the prior art, and the process method for manufacturing the stone pot made of the zamioculcas is provided.
In order to achieve the purpose, the invention adopts the following technical scheme:
a process for preparing stone pot from Lysimachia christinae Han Tanshan comprises the following steps:
s1, designing a pot shape by combining the distribution of the pictures of the scagliola and drawing a drawing;
s2, manufacturing a rough blank, cutting the whole piece of the monetite into a thick plate with the required pot height according to the pot-shaped drawing obtained in S1, fixing the size of the pot on the cut thick plate by using a pot line die for manufacturing, and cutting the pot into small blanks;
s3, machining and primary forming, marking lines on the blank according to the pot-shaped drawing obtained in S1, milling and carving the inner cavity and the outer wall of the blank by a milling machine and a carving machine to form a flat finished product of the teapot;
s4, forming the kettle flow, namely processing the kettle flow shape by using an engraving machine after obtaining the flat finished product of the kettle according to the S3;
s5, opening the kettle flow, and rotating the kettle flow at a high speed by using a 3-8 mm engraving head after obtaining a flat finished product of the kettle in the S3;
s6, forming the teapot handle, and processing the teapot handle by an engraving machine after obtaining a flat teapot finished product according to S3;
s7, manually finishing and shaping, namely, manually finishing and shaping the stone pot until the stone pot is processed to the designed size and shape after the flat tea pot finished product is obtained from S3 to S6;
s8, performing sand blasting process on the outer surface and the inner surface of the kettle body by using a sand blasting machine after the flat teapot product is obtained according to the step S7, wherein the kettle body is provided with a surface with granular sensation and texture;
s9, grinding and polishing, namely grinding and polishing the outer surface and the inner surface of the kettle body after finishing the sand blasting process of the teapot according to S8 to form a smooth surface with granular and tactile sensation on the kettle, and controlling the wall thickness of the kettle body to be 2-5 mm;
and S10, inspecting and warehousing, inspecting the products according to the step S9, packaging the finished products and warehousing.
Preferably, the processes of S2, S3, S4, S5, S6 and S7 require water spray lubrication cooling treatment during the machining process, and the machining temperature is controlled within 160 ℃.
Preferably, the stone pot is a surface to be integrally polished, and the step S8 can be skipped and the subsequent steps can be directly performed.
Compared with the prior art, the invention provides a process method for manufacturing a stone pot by using the zamioculcas zamiifolia, which has the following beneficial effects:
1. the ornamental value is strong, golden yellow and black round money is not tightly adhered to the surface of the money stone teapot, the money is different in size, even the bottom color is golden yellow, and strong visual impact is brought to people;
2. the chrysotile teapot has the advantages that the collection value is high, the chrysotile teapot has warm and moist stone quality and rich picture composition, the patterns on the surface of each chrysotile teapot are different, each product has uniqueness, and the collection value is high;
3. the use experience is good, the thickness of the body of the chrysotile teapot is thin, only about 3mm, the weight is light, the weight of the pot is lighter than that of a ceramic pot under the same size and capacity, the pot has good air permeability and is impermeable, and compared with the ceramic pot, tea soup is not easy to deteriorate and spoil;
4. the lotus stone tea set has strong playability, can be used as a 'pot', can also be held by hands for playing, is more warm and moist when being kept, has color and luster which can change along with the use time, even can generate 'pulp wrapping', and has very playability;
5. the tea water brewed from the desmodium tea set has great benefit to the human body and has certain health care function.
Drawings
FIG. 1 is a process flow chart of the method for manufacturing stone pot with scagliola.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1:
referring to fig. 1, a process for manufacturing stone pot with jinqian stone, which is selected from hebei handan taihang mountain and processed by using natural jinqian stone, but comprises the following steps:
s1, designing a pot shape by combining the distribution of the pictures of the scagliola and drawing a drawing;
s2, manufacturing a rough blank, cutting the whole piece of the monetite into a thick plate with the required pot height according to the pot-shaped drawing obtained in S1, fixing the size of the pot on the cut thick plate by using a pot line die for manufacturing, and cutting the pot into small blanks;
s3, machining and primary forming, marking lines on the blank according to the pot-shaped drawing obtained in S1, milling and carving the inner cavity and the outer wall of the blank by a milling machine and a carving machine to form a flat finished product of the teapot;
s4, forming the kettle flow, namely processing the kettle flow shape by using an engraving machine after obtaining the flat finished product of the kettle according to the S3;
s5, opening the kettle flow, and rotating the kettle flow at a high speed by using an 8 mm engraving head after obtaining a flat finished product of the teapot according to the S3;
s6, forming the teapot handle, and processing the teapot handle by an engraving machine after obtaining a flat teapot finished product according to S3;
s7, manually finishing and shaping, namely, manually finishing and shaping the stone pot until the stone pot is processed to the designed size and shape after the flat tea pot finished product is obtained from S3 to S6;
s8, performing sand blasting process on the outer surface and the inner surface of the kettle body by using a sand blasting machine after the flat teapot product is obtained according to the step S7, wherein the kettle body is provided with a surface with granular sensation and texture;
s9, grinding and polishing, namely grinding and polishing the outer surface and the inner surface of the kettle body after finishing the sand blasting process of the teapot according to S8 to form a smooth surface with granular and tactile sensation on the kettle, and controlling the wall thickness of the kettle body to be 2 mm;
and S10, inspecting and warehousing, inspecting the products according to the step S9, packaging the finished products and warehousing.
The yield of the product in example 1 is 95%, the product has almost no defects in appearance, is rich in texture, and has high quality. Because the wall thickness of the kettle body is only 2mm, the weight is comparable to that of purple sand and ceramic tea sets, the kettle body also has various 'flower' patterns, and the ornamental effect and the use experience effect are excellent
Example 2:
referring to fig. 1, a process for manufacturing stone pot with jinqian stone, which is selected from hebei handan taihang mountain and processed by using natural jinqian stone, but comprises the following steps:
s1, designing a pot shape by combining the distribution of the pictures of the scagliola and drawing a drawing;
s2, manufacturing a rough blank, cutting the whole piece of the monetite into a thick plate with the required pot height according to the pot-shaped drawing obtained in S1, fixing the size of the pot on the cut thick plate by using a pot line die for manufacturing, and cutting the pot into small blanks;
s3, machining and primary forming, marking lines on the blank according to the pot-shaped drawing obtained in S1, milling and carving the inner cavity and the outer wall of the blank by a milling machine and a carving machine to form a flat finished product of the teapot;
s4, forming the kettle flow, namely processing the kettle flow shape by using an engraving machine after obtaining the flat finished product of the kettle according to the S3;
s5, opening the kettle flow, and rotating the kettle flow at a high speed by using a 3mm engraving head after obtaining a flat finished product of the teapot according to the S3;
s6, forming the teapot handle, and processing the teapot handle by an engraving machine after obtaining a flat teapot finished product according to S3;
s7, manually finishing and shaping, namely, manually finishing and shaping the stone pot until the stone pot is processed to the designed size and shape after the flat tea pot finished product is obtained from S3 to S6;
s8, performing sand blasting process on the outer surface and the inner surface of the kettle body by using a sand blasting machine after the flat teapot product is obtained according to the step S7, wherein the kettle body is provided with a surface with granular sensation and texture;
s9, grinding and polishing, namely grinding and polishing the outer surface and the inner surface of the kettle body after finishing the sand blasting process of the teapot according to S8 to form a smooth surface with granular and tactile sensation on the kettle, and controlling the wall thickness of the kettle body to be 3 mm;
and S10, inspecting and warehousing, inspecting the products according to the step S9, packaging the finished products and warehousing.
The yield of the product added in example 1 is 91%, the appearance is basically flawless, the product is rich in texture, and the quality of the finished product is high. Because the wall thickness of the kettle body is only 2mm, the weight is comparable to that of purple sand and ceramic tea sets, and the kettle body also has various 'flower' patterns, so that the ornamental effect and the use experience are excellent.
Example 3:
referring to fig. 1, a process for manufacturing stone pot with jinqian stone, which is selected from hebei handan taihang mountain and processed by using natural jinqian stone, but comprises the following steps:
s1, designing a pot shape by combining the distribution of the pictures of the scagliola and drawing a drawing;
s2, manufacturing a rough blank, cutting the whole piece of the monetite into a thick plate with the required pot height according to the pot-shaped drawing obtained in S1, fixing the size of the pot on the cut thick plate by using a pot line die for manufacturing, and cutting the pot into small blanks;
s3, machining and primary forming, marking lines on the blank according to the pot-shaped drawing obtained in S1, milling and carving the inner cavity and the outer wall of the blank by a milling machine and a carving machine to form a flat finished product of the teapot;
s4, forming the kettle flow, namely processing the kettle flow shape by using an engraving machine after obtaining the flat finished product of the kettle according to the S3;
s5, opening the kettle flow, and rotating the kettle flow at a high speed by adopting a 4mm engraving head after obtaining a flat finished product of the teapot according to the S3;
s6, forming the teapot handle, and processing the teapot handle by an engraving machine after obtaining a flat teapot finished product according to S3;
s7, manually finishing and shaping, namely, manually finishing and shaping the stone pot until the stone pot is processed to the designed size and shape after the flat tea pot finished product is obtained from S3 to S6;
s8, performing sand blasting process on the outer surface and the inner surface of the kettle body by using a sand blasting machine after the flat teapot product is obtained according to the step S7, wherein the kettle body is provided with a surface with granular sensation and texture;
s9, grinding and polishing, namely grinding and polishing the outer surface and the inner surface of the kettle body after finishing the sand blasting process of the teapot according to S8 to form a smooth surface with granular and tactile sensation on the kettle, and controlling the wall thickness of the kettle body to be 3 mm;
and S10, inspecting and warehousing, inspecting the products according to the step S9, packaging the finished products and warehousing.
Example 3, the yield is 94%, the appearance is basically flawless, the product is rich in texture, and the quality of the finished product is high. As the wall thickness of the kettle body is only 3mm, the weight of the kettle body is comparable to that of purple sand and ceramic tea sets, and the kettle body also has various 'flower' patterns, so that the kettle is excellent in ornamental and use experience.
Example 4:
referring to fig. 1, a process for manufacturing stone pot with jinqian stone, which is selected from hebei handan taihang mountain and processed by using natural jinqian stone, but comprises the following steps:
s1, designing a pot shape by combining the distribution of the pictures of the scagliola and drawing a drawing;
s2, manufacturing a rough blank, cutting the whole piece of the monetite into a thick plate with the required pot height according to the pot-shaped drawing obtained in S1, fixing the size of the pot on the cut thick plate by using a pot line die for manufacturing, and cutting the pot into small blanks;
s3, machining and primary forming, marking lines on the blank according to the pot-shaped drawing obtained in S1, milling and carving the inner cavity and the outer wall of the blank by a milling machine and a carving machine to form a flat finished product of the teapot;
s4, forming the kettle flow, namely processing the kettle flow shape by using an engraving machine after obtaining the flat finished product of the kettle according to the S3;
s5, opening the kettle flow, and rotating the kettle flow at a high speed by using an 8 mm engraving head after obtaining a flat finished product of the teapot according to the S3;
s6, forming the teapot handle, and processing the teapot handle by an engraving machine after obtaining a flat teapot finished product according to S3;
s7, manually finishing and shaping, namely, manually finishing and shaping the stone pot until the stone pot is processed to the designed size and shape after the flat tea pot finished product is obtained from S3 to S6;
s8, performing sand blasting process on the outer surface and the inner surface of the kettle body by using a sand blasting machine after the flat teapot product is obtained according to the step S7, wherein the kettle body is provided with a surface with granular sensation and texture;
s9, grinding and polishing, namely grinding and polishing the outer surface and the inner surface of the kettle body after finishing the sand blasting process of the teapot according to S8 to form a smooth surface with granular and tactile sensation on the kettle, and controlling the wall thickness of the kettle body to be 5 mm;
and S10, inspecting and warehousing, inspecting the products according to the step S9, packaging the finished products and warehousing.
Example 4 the yield was 94%, the appearance was almost flawless, rich in texture and high in finished product quality. As the wall thickness of the kettle body is only 5mm, the weight of the kettle body is comparable to that of purple sand and ceramic tea sets, and the kettle body also has various 'flower' patterns, so that the kettle is excellent in ornamental and use experience.
Example 5:
referring to fig. 1, a process for manufacturing stone pot with jinqian stone, which is selected from hebei handan taihang mountain and processed by using natural jinqian stone, but comprises the following steps:
s1, designing a pot shape by combining the distribution of the pictures of the scagliola and drawing a drawing;
s2, manufacturing a rough blank, cutting the whole piece of the monetite into a thick plate with the required pot height according to the pot-shaped drawing obtained in S1, fixing the size of the pot on the cut thick plate by using a pot line die for manufacturing, and cutting the pot into small blanks;
s3, machining and primary forming, marking lines on the blank according to the pot-shaped drawing obtained in S1, milling and carving the inner cavity and the outer wall of the blank by a milling machine and a carving machine to form a flat finished product of the teapot;
s4, forming the kettle flow, namely processing the kettle flow shape by using an engraving machine after obtaining the flat finished product of the kettle according to the S3;
s5, opening the kettle flow, and rotating the kettle flow at a high speed by adopting a 6 mm engraving head after obtaining a flat finished product of the teapot according to the S3;
s6, forming the teapot handle, and processing the teapot handle by an engraving machine after obtaining a flat teapot finished product according to S3;
s7, manually finishing and shaping, namely, manually finishing and shaping the stone pot until the stone pot is processed to the designed size and shape after the flat tea pot finished product is obtained from S3 to S6;
s8, performing sand blasting process on the outer surface and the inner surface of the kettle body by using a sand blasting machine after the flat teapot product is obtained according to the step S7, wherein the kettle body is provided with a surface with granular sensation and texture;
s9, grinding and polishing, namely grinding and polishing the outer surface and the inner surface of the kettle body after finishing the sand blasting process of the teapot according to S8 to form a smooth surface with granular and tactile sensation on the kettle, and controlling the wall thickness of the kettle body to be 3 mm;
and S10, inspecting and warehousing, inspecting the products according to the step S9, packaging the finished products and warehousing.
In the embodiment 5, the finished product rate is 91%, the appearance is basically flawless, the product is rich in texture, the quality of the finished product is high, the wall thickness of the kettle body is only 3mm, the weight of the kettle body is comparable to that of purple sand and ceramic tea sets, the kettle body also has various 'flower' patterns, and the ornamental effect and the use experience are excellent.
Example 6:
referring to fig. 1, a process for manufacturing stone pot with jinqian stone, which is selected from hebei handan taihang mountain and processed by using natural jinqian stone, but comprises the following steps:
s1, designing a pot shape by combining the distribution of the pictures of the scagliola and drawing a drawing;
s2, manufacturing a rough blank, cutting the whole piece of the monetite into a thick plate with the required pot height according to the pot-shaped drawing obtained in S1, fixing the size of the pot on the cut thick plate by using a pot line die for manufacturing, and cutting the pot into small blanks;
s3, machining and primary forming, marking lines on the blank according to the pot-shaped drawing obtained in S1, milling and carving the inner cavity and the outer wall of the blank by a milling machine and a carving machine to form a flat finished product of the teapot;
s4, forming the kettle flow, namely processing the kettle flow shape by using an engraving machine after obtaining the flat finished product of the kettle according to the S3;
s5, opening the kettle flow, and rotating the kettle flow at a high speed by using a 3-8 mm engraving head after obtaining a flat finished product of the kettle in the S3;
s6, forming the teapot handle, and processing the teapot handle by an engraving machine after obtaining a flat teapot finished product according to S3;
s7, manually finishing and shaping, namely, manually finishing and shaping the stone pot until the stone pot is processed to the designed size and shape after the flat tea pot finished product is obtained from S3 to S6;
s8, performing sand blasting process on the outer surface and the inner surface of the kettle body by using a sand blasting machine after the flat teapot product is obtained according to the step S7, wherein the kettle body is provided with a surface with granular sensation and texture;
s9, grinding and polishing, namely grinding and polishing the outer surface and the inner surface of the kettle body after finishing the sand blasting process of the teapot according to S8 to form a smooth surface with granular and tactile sensation on the kettle, and controlling the wall thickness of the kettle body to be 4 mm;
and S10, inspecting and warehousing, inspecting the products according to the step S9, packaging the finished products and warehousing.
The addition yield of the product in example 1 is 94%, the appearance is basically flawless, the product is rich in texture, and the quality of the finished product is high. Because the wall thickness of the kettle body is only 4mm, the weight is comparable to that of purple sand and ceramic tea sets, and the kettle body also has various 'flower' patterns, so that the ornamental effect and the use experience are excellent.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (3)
1. A process for preparing stone pot from Lysimachia christinae Han mountain is prepared from Handan Taihang mountain in Hebei province by processing with natural Lysimachia christinae Han, and is characterized in that: but includes the following steps:
s1, designing a pot shape by combining the distribution of the pictures of the scagliola and drawing a drawing;
s2, manufacturing a rough blank, cutting the whole piece of the monetite into a thick plate with the required pot height according to the pot-shaped drawing obtained in S1, fixing the size of the pot on the cut thick plate by using a pot line die for manufacturing, and cutting the pot into small blanks;
s3, machining and primary forming, marking lines on the blank according to the pot-shaped drawing obtained in S1, milling and carving the inner cavity and the outer wall of the blank by a milling machine and a carving machine to form a flat finished product of the teapot;
s4, forming the kettle flow, namely processing the kettle flow shape by using an engraving machine after obtaining the flat finished product of the kettle according to the S3;
s5, opening the kettle flow, and rotating the kettle flow at a high speed by using a 3-8 mm engraving head after obtaining a flat finished product of the kettle in the S3;
s6, forming the teapot handle, and processing the teapot handle by an engraving machine after obtaining a flat teapot finished product according to S3;
s7, manually finishing and shaping, namely, manually finishing and shaping the stone pot until the stone pot is processed to the designed size and shape after the flat tea pot finished product is obtained from S3 to S6;
s8, performing sand blasting process on the outer surface and the inner surface of the kettle body by using a sand blasting machine after the flat teapot product is obtained according to the step S7, wherein the kettle body is provided with a surface with granular sensation and texture;
s9, grinding and polishing, namely grinding and polishing the outer surface and the inner surface of the kettle body after finishing the sand blasting process of the teapot according to S8 to form a smooth surface with granular and tactile sensation on the kettle, and controlling the wall thickness of the kettle body to be 2-5 mm;
and S10, inspecting and warehousing, inspecting the products according to the step S9, packaging the finished products and warehousing.
2. The process of manufacturing stone pot with jingqian stone as claimed in claim 1, wherein the said procedures of S2, S3, S4, S5, S6 and S7, water spray lubrication cooling treatment is required during the processing, and the processing temperature is controlled within 160 ℃.
3. A process for manufacturing a stone pot from scaffolded stone as claimed in claim 1, wherein said stone pot is made with an integrally polished surface, and said process can skip S8 and proceed directly thereafter.
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CN112549841A (en) * | 2020-12-09 | 2021-03-26 | 郑延毅 | Process for manufacturing stone pot by using plum blossom jade |
CN112721520A (en) * | 2020-12-30 | 2021-04-30 | 郑延毅 | Process for manufacturing stone pot from lotus stone and plum stone |
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CN112123589A (en) * | 2020-09-24 | 2020-12-25 | 郑延毅 | Process for manufacturing stone pot by using Chinese painted stone |
CN112549841A (en) * | 2020-12-09 | 2021-03-26 | 郑延毅 | Process for manufacturing stone pot by using plum blossom jade |
CN112721520A (en) * | 2020-12-30 | 2021-04-30 | 郑延毅 | Process for manufacturing stone pot from lotus stone and plum stone |
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