CN112120214A - Vermicelli processing lines - Google Patents

Vermicelli processing lines Download PDF

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Publication number
CN112120214A
CN112120214A CN202010883013.3A CN202010883013A CN112120214A CN 112120214 A CN112120214 A CN 112120214A CN 202010883013 A CN202010883013 A CN 202010883013A CN 112120214 A CN112120214 A CN 112120214A
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CN
China
Prior art keywords
extrusion
vermicelli
plate
extrusion plate
line according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202010883013.3A
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Chinese (zh)
Inventor
肖美霞
罗伟民
肖金云
肖展新
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Hunan Kangwang Food Co ltd
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Hunan Kangwang Food Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Kangwang Food Co ltd filed Critical Hunan Kangwang Food Co ltd
Priority to CN202010883013.3A priority Critical patent/CN112120214A/en
Publication of CN112120214A publication Critical patent/CN112120214A/en
Withdrawn legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/30Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20Extruding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Molecular Biology (AREA)
  • Nutrition Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The invention discloses a bean vermicelli processing production line, which comprises a flour mixer, an extrusion molding machine, a cooling tank, a drying room, a slitter, a packaging machine and a transmission mechanism, wherein the extrusion molding machine comprises a shell and a feed hopper, the bottom of the feed hopper is connected with a feeding device, the shell is provided with a driving mechanism, the discharge end of the feeding device is connected with a blanking pipe, the bottom end of the blanking pipe is connected with an extrusion cylinder, the bottom of the extrusion cylinder is sequentially provided with an upper extrusion plate, a middle extrusion plate and a lower extrusion plate from top to bottom, the upper extrusion plate, the middle extrusion plate and the lower extrusion plate are all provided with a plurality of penetrating extrusion holes, a cooling chamber is arranged inside the lower extrusion plate, and a cooling medium is filled in. The invention can continuously produce vermicelli in batches, and the cooling chamber is arranged in the lower extrusion plate to cool the vermicelli, thereby avoiding the phenomenon of bonding of the vermicelli and reducing the process difficulty of vermicelli scattering; the inserted bar can clear the extrusion hole after blocking, avoids the phenomenon of blocking, guarantees the smooth unloading of material, improves the production efficiency of bean vermicelli.

Description

Vermicelli processing lines
Technical Field
The invention relates to the technical field of food processing, in particular to a vermicelli processing production line.
Background
The vermicelli is one of common Chinese foods and is a filamentous food made of mung bean, sweet potato starch and the like. The vermicelli has various varieties, such as mung bean vermicelli, pea vermicelli, broad bean vermicelli and konjak vermicelli, and more vermicelli is starch vermicelli, such as sweet potato vermicelli, potato vermicelli and the like. The vermicelli is characterized by its wide, thin, round, flat, square and flaky shapes, and different kinds of beans, potatoes and sweet potatoes.
The processing technology of the traditional vermicelli mainly comprises the following steps: preparing materials, kneading dough, extruding and molding, radiating and shearing, and rubbing and scattering strips. The extrusion forming process is completed by a vermicelli machine, and the specific process is as follows: the flour dough which is heated by hot water and is fully cured is extruded and molded from molding holes of the vermicelli sieve plate under the thrust of the screw shaft; after the vermicelli is extruded from the forming hole, the fan with the air outlet opposite to the vermicelli sieve plate is opened to cool the vermicelli or the vermicelli is conveyed into a cooling room through a conveying belt to be cooled.
Patent application No. CN201621006797.7 discloses an instant vermicelli production line, which comprises a dough mixer for mixing raw materials, a vermicelli extrusion molding machine for molding vermicelli, a cooling tank for cooling vermicelli, a drying room for drying vermicelli, a cutting machine for cutting vermicelli into sections, and a packaging machine; the vermicelli extrusion molding machine comprises a cylindrical boiling pot and a heating device, wherein the cylindrical boiling pot is vertically arranged, and the heating device is used for heating the boiling pot; an annular baffle is transversely arranged in the saucepan, and the outer diameter of the baffle is consistent with the inner diameter of the saucepan; a forming plate is arranged on the baffle plate, and a plurality of forming holes are formed in the forming plate; a pressure head for extruding the pasty starch in the cooker is arranged above the cooker and can move up and down. When the vermicelli production line is adopted to prepare vermicelli, the following defects exist: (1) due to reasons such as incomplete cooling of the vermicelli and the like, the vermicelli is easy to adhere to the forming holes on the forming, so that the forming holes on the forming are easy to block, the vermicelli cannot be normally extruded from the forming plate, the extrusion forming of the vermicelli is not facilitated, the production efficiency of the vermicelli is reduced, the service life of the forming plate is prolonged, and the equipment maintenance cost of the vermicelli machine and the production cost of the vermicelli are improved; (2) after the vermicelli is extruded and formed, the vermicelli needs to be cooled by blowing air through a fan at a forming hole or the vermicelli needs to be conveyed into a cooling room through a conveying belt for cooling, and because the extruded vermicelli is still in a primary forming or non-forming state, the vermicelli and the vermicelli are easily bonded together during transportation or blowing, the difficulty of a subsequent vermicelli rubbing and scattering process is increased, and the processing quality and the taste of the vermicelli are reduced.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcomes the defects of the prior art, and provides a vermicelli processing production line which has simple structure and can avoid the blockage of a forming plate and the adhesion of vermicelli.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a bean vermicelli processing lines, includes flour-mixing machine, extrusion moulding machine, cooling tank, drying chamber, slitter, packagine machine and transmission device, extrusion moulding machine includes the shell and locates the feeder hopper at shell top, the bottom of feeder hopper is connected with the material feeding unit that is the level setting, be equipped with the actuating mechanism who is used for driving material feeding unit rotatory on the shell, material feeding unit's discharge end is connected with the unloading pipe, the bottom of unloading pipe is connected with the extrusion tube, the bottom of extrusion tube is from last to being equipped with upper portion stripper plate, middle part stripper plate and lower part stripper plate down in proper order, all be equipped with the extrusion hole that a plurality of runs through on upper portion stripper plate, middle part stripper plate and the lower part stripper plate, the inside of lower part stripper plate is equipped with the cooling chamber, the cooling chamber intussuseption.
Further, the conveying mechanism comprises a first conveying belt and a second conveying belt, the first conveying belt is arranged between the extrusion forming machine and the cooling pool and located below the extrusion forming machine, and the drying room, the slitter and the packaging machine are all installed on the second conveying belt.
Furthermore, the middle extrusion plate is made of heat-insulating materials, and the dough mixer is connected with the extrusion forming machine through a pipeline.
Furthermore, adjacent be equipped with the convex part that is located upper portion stripper plate upper surface between the extrusion hole, the both sides face swivelling joint of recipient has rotary mechanism, rotary mechanism is last be equipped with the inserted bar that the toper extrusion hole corresponds, the external diameter of inserted bar is less than the internal diameter in extrusion hole.
Further, the convex part is triangular or trapezoidal.
Furthermore, the rotating mechanism comprises two vertical plates and a transverse plate arranged between the two vertical plates, the inserted rod is arranged on the transverse plate, the vertical plates are provided with positioning holes, and two side faces of the extrusion container are provided with positioning pins matched with the insertion holes.
Furthermore, a through hole is formed in the top of the extrusion container, a cover plate is arranged on the top of the extrusion container and corresponds to the through hole, a vibration ball is placed in the extrusion container, and a vibrator is arranged on the outer wall of the extrusion container.
Furthermore, the feeding device comprises a horizontally arranged feeding channel, a screw rod coaxial with the feeding channel is arranged in the feeding channel, and the screw rod is provided with a helical blade.
Furthermore, the driving mechanism comprises a driving motor installed on the lower portion of the shell, a driving gear is connected to a transmission shaft of the driving motor, a driven gear is connected to one end, far away from the discharging pipe, of the screw, and the driving gear is connected with the driven gear through a transmission belt.
Further, still be equipped with the heating cabinet outside the pay-off passageway, install the heater on the heating cabinet.
The vermicelli production line has the beneficial effects that:
(1) the bean vermicelli processing and producing device has simple structure, can continuously produce bean vermicelli in large batch, and has simple use, convenient operation and high economic benefit;
(2) the upper extrusion plate, the middle extrusion plate and the lower extrusion plate are arranged, the cooling chamber is arranged in the lower extrusion plate, and the vermicelli is cooled by the cooling chamber, so that the vermicelli is cooled and shaped, the phenomenon that the vermicelli is bonded when blown and cooled after being discharged from an extrusion hole or when being conveyed after being formed is avoided, the process difficulty of subsequent vermicelli scattering is reduced, and the processing quality and the taste of the vermicelli are improved;
(3) the invention can clean the blocked extrusion holes by arranging the inserted rod, can avoid the phenomenon of blockage of the extrusion plate, ensures the smooth blanking of materials and the extrusion forming of vermicelli, reduces the replacement and maintenance cost of the extrusion plate and improves the production efficiency of the vermicelli.
Drawings
FIG. 1 is a schematic structural view of a vermicelli processing line according to the present invention;
fig. 2 is a schematic structural diagram of an extrusion molding machine.
The above reference numerals: 1-dough machine, 2-extrusion forming machine, 21-shell, 22-feed hopper, 23-blanking tube, 24-extrusion cylinder, 25-upper extrusion plate, 26-middle extrusion plate, 27-lower extrusion plate, 28-cooling chamber, 29-convex part, 210-inserted bar, 211-vertical plate, 212-transverse plate, 213-positioning pin, 214-cover plate, 215-vibration ball, 216-vibrator, 217-feeding channel, 218-screw, 219-helical blade, 220-driving motor, 221-transmission shaft, 222-driving gear, 223-driven gear, 224-transmission belt, 225-heating box, 226-heater, 3-cooling tank, 4-drying chamber, 5-cutting machine, 6-packaging machine, 7-the first conveyor belt, 8-the second conveyor belt.
Detailed Description
The invention is further illustrated with reference to the following figures and examples, which are not intended to limit the scope of the invention in any way.
Example 1
A vermicelli processing production line comprises a flour-mixing machine 1, an extrusion molding machine 2, a cooling tank 3, a drying room 4, a cutting machine 5, a packaging machine 6 and a transmission mechanism, the extrusion molding machine 2 comprises a shell 21 and a feed hopper 22 arranged at the top of the shell 21, the bottom of the feed hopper 22 is connected with a feeding device which is horizontally arranged, the shell 21 is provided with a driving mechanism for driving the feeding device to rotate, the discharge end of the feeding device is connected with a discharge pipe 23, the bottom end of the blanking pipe 23 is connected with an extrusion cylinder 24, the bottom of the extrusion cylinder 24 is sequentially provided with an upper extrusion plate 25, a middle extrusion plate 26 and a lower extrusion plate 27 from top to bottom, a plurality of penetrating extrusion holes are arranged on the upper extrusion plate 25, the middle extrusion plate 26 and the lower extrusion plate 27, a cooling chamber 28 is provided inside the lower compression plate 27, and a cooling medium is filled in the cooling chamber 28.
The invention has simple structure and convenient operation, can continuously produce vermicelli in large batch, and is characterized in that the upper extrusion plate 25, the middle extrusion plate 26 and the lower extrusion plate 27 are arranged, the cooling chamber 28 filled with cooling medium is arranged in the lower extrusion plate 27, when the vermicelli passes through the lower extrusion plate 27, the cooling medium in the cooling chamber 28 has cooling effect on the vermicelli, so that the vermicelli is cooled and shaped, the phenomenon that the vermicelli is cooled by blowing after coming out of the extrusion hole or is conveyed to the cooling chamber 28 is avoided, the process difficulty of subsequent vermicelli scattering is effectively reduced, and the processing quality, the processing efficiency and the taste of the vermicelli are improved.
The conveying mechanism comprises a first conveying belt 7 and a second conveying belt 8, the first conveying belt 7 is arranged between the extrusion forming machine 2 and the cooling pool 3 and is located below the extrusion forming machine 2, and the drying room 4, the slitter 5 and the packing machine 6 are all installed on the second conveying belt 8. The vermicelli is conveyed by the conveying mechanism, so that the labor intensity of workers can be reduced, and the production efficiency of the vermicelli is improved.
The middle extrusion plate 26 is made of heat insulating materials, so that the time for maintaining the cooling temperature of the cooling medium can be prolonged, the cooling effect of the cooling medium on vermicelli is improved, and the dough mixer 1 is connected with the extrusion molding machine 2 through a pipeline.
Adjacent be equipped with between the extrusion hole and be located upper portion extrusion plate 25 upper surface's convex part 29, the both sides face rotatable coupling of recipient 24 has rotary mechanism, be equipped with on the rotary mechanism with toper extrusion hole corresponds inserted bar 210, the external diameter of inserted bar 210 is less than the internal diameter in extrusion hole.
The convex portion 29 has a triangular or trapezoidal shape, and in this embodiment, has a triangular shape. The convex part 29 can make the raw materials of the vermicelli gather towards the extrusion hole during extrusion forming, improve the blanking speed and extrusion forming speed of the raw materials and improve the extrusion forming efficiency of the vermicelli.
The rotating mechanism comprises two vertical plates 211 and a transverse plate 212 arranged between the two vertical plates 211, the inserted link 210 is arranged on the transverse plate 212, positioning holes are formed in the vertical plates 211, and positioning pins 213 matched with the insertion holes are arranged on two side faces of the extrusion container 24.
The top of the extrusion container 24 is provided with a through hole, a cover plate 214 is arranged on the top of the extrusion container 24 corresponding to the through hole, a vibration ball 215 is placed in the extrusion container 24, and a vibrator 216 is arranged on the outer wall of the extrusion container 24. The arrangement of the small vibrating balls 215 and the vibrator 216 can clean the vermicelli raw materials adhered to the inner wall of the extrusion cylinder 24, and avoid the phenomenon that the production of vermicelli is reduced because the vermicelli raw materials are adhered to the inside of the extrusion cylinder 24.
The feeding device comprises a feeding channel 217 which is horizontally arranged, a screw 218 which is coaxial with the feeding channel 217 is arranged in the feeding channel 217, and a helical blade 219 is arranged on the screw 218.
The driving mechanism comprises a driving motor 220 mounted at the lower part of the housing 21, a driving gear 222 is connected to a transmission shaft 221 of the driving motor 220, a driven gear 223 is connected to one end of the screw 218, which is far away from the discharging pipe 23, and the driving gear 222 is connected with the driven gear 223 through a transmission belt 224.
The feeding channel 217 is further provided with a heating box 225, and a heater 226 is mounted on the heating box 225. The heating box 225 is arranged to heat the materials, so that the materials can be pasted, and vermicelli can be conveniently formed.
The invention relates to a working principle and a using method of a bean vermicelli processing production line, which comprises the following steps:
when the vermicelli making machine works, raw materials for making vermicelli are mixed and kneaded in the dough kneading machine 1 and then conveyed to the extrusion forming machine 2 through a pipeline, the vermicelli extruded in the extrusion forming machine 2 is conveyed into the cooling pool 3 through the first conveying belt 7 to be cooled, the cooled vermicelli is conveyed into the drying room 4 through the second conveying belt 8 to be dried, the dried vermicelli is conveyed into the cutting machine 5 through the second conveying belt 8 to be cut, and then the dried vermicelli is conveyed to the packaging machine 6 to be packaged into a finished product.
When the extrusion hole is blocked, the rotary mechanism can be rotated to enable the insertion rod 210 to be inserted into the extrusion hole, so that the extrusion hole is cleaned; when more gelatinized vermicelli raw materials are adhered to the inner wall of the extrusion cylinder 24, the cover plate 214 can be opened, the small vibrating balls 215 are placed in the extrusion cylinder 24, and the vibrator 216 is started to vibrate and clean the vermicelli raw materials adhered to the inner wall of the extrusion cylinder 24 by the small vibrating balls 215.
As used herein, the terms "upper," "lower," "left," "right," and the like are used for convenience of description based on the orientation as shown in the figures of the drawings, which may vary from one actual device to another depending on the manner in which the device is arranged.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The utility model provides a bean vermicelli processing lines, includes flour-mixing machine, extrusion moulding machine, cooling tank, drying chamber, slitter, packagine machine and transmission device, its characterized in that: the extrusion forming machine comprises a shell and a feeding hopper arranged at the top of the shell, wherein the bottom of the feeding hopper is connected with a feeding device horizontally arranged, the shell is provided with a driving mechanism for driving the feeding device to rotate, the discharge end of the feeding device is connected with a blanking pipe, the bottom of the blanking pipe is connected with an extrusion cylinder, the bottom of the extrusion cylinder is sequentially provided with an upper extrusion plate, a middle extrusion plate and a lower extrusion plate from top to bottom, a plurality of penetrating extrusion holes are formed in the upper extrusion plate, the middle extrusion plate and the lower extrusion plate, a cooling chamber is arranged inside the lower extrusion plate, and a cooling medium is filled in the cooling chamber.
2. The vermicelli processing line according to claim 1, wherein: the conveying mechanism comprises a first conveying belt and a second conveying belt, the first conveying belt is arranged between the extrusion forming machine and the cooling pool and located below the extrusion forming machine, and the drying room, the slitter and the packaging machine are all mounted on the second conveying belt.
3. The vermicelli processing line according to claim 1, wherein: the middle extrusion plate is made of heat-insulating materials, and the dough kneading machine is connected with the extrusion forming machine through a pipeline.
4. The vermicelli processing line according to claim 1, wherein: adjacent be equipped with the convex part that is located upper portion stripper plate upper surface between the extrusion hole, the both sides face swivelling joint of recipient has rotary mechanism, be equipped with on the rotary mechanism with the inserted bar that the toper extrusion hole corresponds, the external diameter of inserted bar is less than the internal diameter in extrusion hole.
5. The vermicelli processing line according to claim 4, wherein: the convex part is triangular or trapezoidal.
6. The vermicelli processing line according to any one of claims 1 to 5, wherein: the rotating mechanism comprises two vertical plates and a transverse plate arranged between the two vertical plates, the inserted rod is arranged on the transverse plate, the vertical plates are provided with positioning holes, and two side faces of the extrusion container are provided with positioning pins matched with the insertion holes.
7. The vermicelli processing line according to any one of claims 1 to 5, characterized in that: the top of the extrusion container is provided with a through hole, a cover plate is arranged at a position corresponding to the through hole on the extrusion container, a vibration ball is placed in the extrusion container, and a vibrator is arranged on the outer wall of the extrusion container.
8. The vermicelli processing line according to any one of claims 1 to 5, wherein: the feeding device comprises a horizontally arranged feeding channel, a screw rod coaxial with the feeding channel is arranged in the feeding channel, and a helical blade is arranged on the screw rod.
9. The vermicelli processing line according to claim 8, wherein: the driving mechanism comprises a driving motor arranged on the lower portion of the shell, a transmission shaft of the driving motor is connected with a driving gear, one end, far away from the discharging pipe, of the screw rod is connected with a driven gear, and the driving gear is connected with the driven gear through a transmission belt.
10. The vermicelli processing line according to claim 8, wherein: still be equipped with the heating cabinet outward in the pay-off passageway, install the heater on the heating cabinet.
CN202010883013.3A 2020-08-28 2020-08-28 Vermicelli processing lines Withdrawn CN112120214A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010883013.3A CN112120214A (en) 2020-08-28 2020-08-28 Vermicelli processing lines

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Application Number Priority Date Filing Date Title
CN202010883013.3A CN112120214A (en) 2020-08-28 2020-08-28 Vermicelli processing lines

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CN112120214A true CN112120214A (en) 2020-12-25

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CN202010883013.3A Withdrawn CN112120214A (en) 2020-08-28 2020-08-28 Vermicelli processing lines

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113558225A (en) * 2021-07-30 2021-10-29 重庆市官山农业开发有限公司 Production equipment and production method of canna edulis ker vermicelli

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1323855A (en) * 1961-05-10 1963-04-12 Barmag Barmer Maschf Feeding device for single worm extrusion molding presses
CN2105178U (en) * 1991-09-13 1992-05-27 魏兴华 Automatically cooked micro vermicelli machine
CN104432445A (en) * 2014-11-29 2015-03-25 重庆市三协食品有限责任公司 Vermicelli sieve plate
CN206498940U (en) * 2017-01-23 2017-09-19 重庆市潼南区豪迈粉丝厂 Anticlogging vermicelli machine
CN107772429A (en) * 2016-08-31 2018-03-09 重庆市黄海食品有限公司 Instant bean vermicelli production system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1323855A (en) * 1961-05-10 1963-04-12 Barmag Barmer Maschf Feeding device for single worm extrusion molding presses
CN2105178U (en) * 1991-09-13 1992-05-27 魏兴华 Automatically cooked micro vermicelli machine
CN104432445A (en) * 2014-11-29 2015-03-25 重庆市三协食品有限责任公司 Vermicelli sieve plate
CN107772429A (en) * 2016-08-31 2018-03-09 重庆市黄海食品有限公司 Instant bean vermicelli production system
CN206498940U (en) * 2017-01-23 2017-09-19 重庆市潼南区豪迈粉丝厂 Anticlogging vermicelli machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113558225A (en) * 2021-07-30 2021-10-29 重庆市官山农业开发有限公司 Production equipment and production method of canna edulis ker vermicelli

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