CN112075614A - Bean vermicelli processing apparatus for producing - Google Patents
Bean vermicelli processing apparatus for producing Download PDFInfo
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- CN112075614A CN112075614A CN202010882714.5A CN202010882714A CN112075614A CN 112075614 A CN112075614 A CN 112075614A CN 202010882714 A CN202010882714 A CN 202010882714A CN 112075614 A CN112075614 A CN 112075614A
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- vermicelli
- vermicelli processing
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- 238000012545 processing Methods 0.000 title claims abstract description 23
- 244000046052 Phaseolus vulgaris Species 0.000 title claims abstract description 13
- 235000010627 Phaseolus vulgaris Nutrition 0.000 title claims abstract description 13
- 238000001125 extrusion Methods 0.000 claims abstract description 109
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 11
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 3
- 230000007723 transport mechanism Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000005520 cutting process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 6
- 235000013312 flour Nutrition 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 14
- 240000007594 Oryza sativa Species 0.000 description 4
- 235000007164 Oryza sativa Nutrition 0.000 description 4
- 235000009566 rice Nutrition 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- 240000004922 Vigna radiata Species 0.000 description 2
- 235000010721 Vigna radiata var radiata Nutrition 0.000 description 2
- 235000011469 Vigna radiata var sublobata Nutrition 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 244000062793 Sorghum vulgare Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000021404 traditional food Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Molecular Biology (AREA)
- Nutrition Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
- Confectionery (AREA)
Abstract
The invention discloses a bean vermicelli processing and producing device, which comprises a flour mixer, an extrusion molding machine, a cooling tank, a drying room, a cutting machine, a packaging machine and a transmission mechanism, wherein the extrusion molding machine comprises a shell and a feed hopper arranged at the top of the shell, the bottom of the feed hopper is connected with a horizontally arranged feeding device, the shell is provided with a driving mechanism for driving the feeding device to rotate, the discharge end of the feeding device is connected with a discharging pipe, the bottom end of the discharging pipe is connected with an extrusion cylinder, the bottom of the extrusion cylinder is provided with an extrusion plate, the extrusion plate is provided with a plurality of conical extrusion holes, a convex part positioned on the upper surface of the extrusion plate is arranged between every two adjacent conical extrusion holes, two side surfaces of the extrusion cylinder are rotatably connected with rotating mechanisms, and the rotating mechanisms. The invention has simple structure, can realize mass continuous production, can avoid the blockage of the extrusion plate by arranging the conical extrusion holes and the inserted rods, ensures the smooth blanking of materials and the extrusion forming of vermicelli, and improves the production efficiency of the vermicelli.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to a bean vermicelli processing production device.
Background
Vermicelli is one of the traditional food in China, and is generally classified and named according to the used raw materials, for example, rice is used as the raw material and is called rice flour or rice noodles; the vermicelli produced by using Hongsha or mung bean starch as raw material is called sweet potato vermicelli or mung bean vermicelli. The raw materials for producing the vermicelli are many, potato starch or bean starch is usually used as the raw material, and the crushed rice, corn, millet and the like can also be used as the raw material.
The processing and production process of the traditional vermicelli mainly comprises the following steps: preparing materials, kneading dough, extruding and molding, radiating and shearing, and rubbing and scattering strips. The extrusion forming process is completed by a vermicelli machine, and the specific process is as follows: the flour dough which is heated by hot water and is fully cured is extruded and molded from molding holes of the vermicelli sieve plate under the thrust of the screw shaft; after the vermicelli is extruded from the forming hole, the fan with the air outlet opposite to the vermicelli sieve plate is opened to reduce the heat of the vermicelli.
Patent application No. CN201621006797.7 discloses an instant vermicelli production line, which comprises a dough mixer for mixing raw materials, a vermicelli extrusion molding machine for molding vermicelli, a cooling tank for cooling vermicelli, a drying room for drying vermicelli, a cutting machine for cutting vermicelli into sections, and a packaging machine; the vermicelli extrusion molding machine comprises a cylindrical boiling pot and a heating device, wherein the cylindrical boiling pot is vertically arranged, and the heating device is used for heating the boiling pot; an annular baffle is transversely arranged in the saucepan, and the outer diameter of the baffle is consistent with the inner diameter of the saucepan; a forming plate is arranged on the baffle plate, and a plurality of forming holes are formed in the forming plate; a pressure head for extruding the pasty starch in the cooker is arranged above the cooker and can move up and down. When the vermicelli production line is used for preparing vermicelli, the vermicelli is easy to adhere to the forming holes on the forming plate due to reasons such as incomplete cooling of the vermicelli and the like, so that the forming holes on the forming plate are easy to block, the vermicelli cannot be normally extruded from the forming plate, the extrusion forming of the vermicelli is not facilitated, the remaining production efficiency of the vermicelli and the service life of the forming plate are reduced, and the equipment maintenance cost of a vermicelli machine and the production cost of the vermicelli are improved.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcomes the defects of the prior art, and provides a bean vermicelli processing production device which has simple structure and can avoid the blockage of an extrusion forming machine.
The technical scheme adopted by the invention for solving the technical problems is as follows: a bean vermicelli processing production device comprises a dough mixer, an extrusion molding machine, a cooling pool, a drying room, a cutting machine, a packaging machine and a transmission mechanism, wherein the extrusion molding machine comprises a shell and a feeding hopper arranged at the top of the shell, the bottom of the feeding hopper is connected with a feeding device which is horizontally arranged, a driving mechanism used for driving the feeding device to rotate is arranged on the shell, the discharge end of the feeding device is connected with a discharging pipe, the bottom end of the discharging pipe is connected with an extrusion cylinder, the bottom of the extrusion cylinder is provided with an extrusion plate, the extrusion plate is provided with a plurality of conical extrusion holes, a convex part located on the upper surface of the extrusion plate is arranged between every two adjacent conical extrusion holes, two side surfaces of the extrusion cylinder are rotatably connected with a rotating mechanism, and the rotating mechanism is provided with an inserting rod corresponding to the.
Further, the conveying mechanism comprises a first conveying belt and a second conveying belt, the first conveying belt is arranged between the extrusion forming machine and the cooling pool and located below the extrusion forming machine, and the drying room, the slitter and the packaging machine are all installed on the second conveying belt.
Further, the dough mixer is connected with the extrusion forming machine through a pipeline.
Further, the convex part is triangular or trapezoidal.
Further, the outer diameter of the inserted rod is smaller than the inner diameter of the conical extrusion hole.
Furthermore, the rotating mechanism comprises two vertical plates and a transverse plate arranged between the two vertical plates, the inserted rod is arranged on the transverse plate, the vertical plates are provided with positioning holes, and two side faces of the extrusion container are provided with positioning pins matched with the insertion holes.
Furthermore, a through hole is formed in the top of the extrusion container, a cover plate is arranged on the top of the extrusion container and corresponds to the through hole, a vibration ball is placed in the extrusion container, and a vibrator is arranged on the outer wall of the extrusion container.
Furthermore, the feeding device comprises a horizontally arranged feeding channel, a screw rod coaxial with the feeding channel is arranged in the feeding channel, and the screw rod is provided with a helical blade.
Furthermore, the driving mechanism comprises a driving motor installed on the lower portion of the shell, a driving gear is connected to a transmission shaft of the driving motor, a driven gear is connected to one end, far away from the discharging pipe, of the screw, and the driving gear is connected with the driven gear through a transmission belt.
Further, still be equipped with the heating cabinet outside the feedstock channel, install the heater on the heating cabinet.
The bean vermicelli processing production device has the beneficial effects that: the bean vermicelli processing and producing device has simple structure, can continuously produce bean vermicelli in large batch, and has simple use, convenient operation and high economic benefit; the conical extrusion holes are formed in the extrusion plate, the insertion rods are arranged, the phenomenon that the extrusion plate is blocked can be avoided, and the inserted rods can be used for cleaning the blocked conical extrusion holes, so that smooth material blanking and vermicelli extrusion forming are guaranteed, the replacement and maintenance cost of the extrusion plate is reduced, and the production efficiency of vermicelli is improved.
Drawings
FIG. 1 is a schematic structural view of a vermicelli processing and producing device according to the present invention;
fig. 2 is a schematic structural diagram of an extrusion molding machine.
The above reference numerals: 1-dough machine, 2-extrusion forming machine, 21-shell, 22-feed hopper, 23-blanking tube, 24-extrusion cylinder, 25-extrusion plate, 26-conical extrusion hole, 27-convex part, 28-inserted bar, 29-vertical plate, 210-transverse plate, 211-positioning pin, 212-cover plate, 213-vibration ball, 214-vibrator, 215-feeding channel, 216-screw rod, 217-helical blade, 218-driving motor, 219-transmission shaft, 220-driving gear, 221-driven gear, 222-transmission belt, 223-heating box, 224-heater, 3-cooling pool, 4-drying room, 5-cutting machine, 6-packaging machine, 7-first transmission belt, 8-second transmission belt.
Detailed Description
The invention is further illustrated with reference to the following figures and examples, which are not intended to limit the scope of the invention in any way.
Example 1
A bean vermicelli processing production device comprises a flour-mixing machine 1, an extrusion molding machine 2, a cooling tank 3, a drying room 4, a cutting machine 5, a packaging machine 6 and a transmission mechanism, the extrusion molding machine 2 comprises a shell 21 and a feed hopper 22 arranged at the top of the shell 21, the bottom of the feed hopper 22 is connected with a feeding device which is horizontally arranged, the shell 21 is provided with a driving mechanism for driving the feeding device to rotate, the discharge end of the feeding device is connected with a discharge pipe 23, the bottom end of the blanking pipe 23 is connected with an extrusion cylinder 24, the bottom of the extrusion cylinder 24 is provided with an extrusion plate 25, the extrusion plate 25 is provided with a plurality of conical extrusion holes 26, and a convex part 27 positioned on the upper surface of the extrusion plate 25 is arranged between two adjacent conical extrusion holes 26, two side surfaces of the extrusion container 24 are rotatably connected with rotating mechanisms, and the rotating mechanisms are provided with inserted rods 28 corresponding to the conical extrusion holes 26.
The invention has simple structure and convenient operation, can continuously produce vermicelli in large batch, can ensure the smooth blanking of vermicelli materials and the extrusion forming of the vermicelli by arranging the conical extrusion hole 26 on the extrusion plate 25, and can adopt the inserted rod 28 to clear the blocked conical extrusion hole 26 when the conical extrusion hole 26 is blocked, thereby avoiding the phenomenon of blockage of the extrusion plate 25, reducing the replacement and maintenance cost of the extrusion plate 25, further reducing the production cost of the vermicelli and improving the production efficiency of the vermicelli.
The conveying mechanism comprises a first conveying belt 7 and a second conveying belt 8, the first conveying belt 7 is arranged between the extrusion forming machine 2 and the cooling pool 3 and is located below the extrusion forming machine 2, and the drying room 4, the slitter 5 and the packing machine 6 are all installed on the second conveying belt 8. The vermicelli is conveyed by the conveying mechanism, so that the labor intensity of workers can be reduced, and the production efficiency of the vermicelli is improved.
The dough mixer 1 is connected with the extrusion molding machine 2 through a pipeline.
The convex portion 27 has a triangular or trapezoidal shape, and in this embodiment, has a triangular shape. The convex part 27 can make the vermicelli raw material gather to the conical extrusion hole 26 during extrusion molding, thereby improving the blanking speed and extrusion molding speed of the raw material and improving the extrusion molding efficiency of the vermicelli.
The outer diameter of the plunger 28 is smaller than the inner diameter of the tapered extrusion hole 26.
The rotating mechanism comprises two vertical plates 29 and a transverse plate 210 arranged between the two vertical plates 29, the inserted rod 28 is arranged on the transverse plate 210, positioning holes are formed in the vertical plates 29, and positioning pins 211 matched with the insertion holes are arranged on two side faces of the extrusion container 24.
The top of the extrusion container 24 is provided with a through hole, a cover plate 212 is arranged on the top of the extrusion container 24 corresponding to the through hole, a vibration ball 213 is placed in the extrusion container 24, and a vibrator 214 is arranged on the outer wall of the extrusion container 24. The arrangement of the small vibrating balls 213 and the vibrator 214 can clean the vermicelli raw materials adhered to the inner wall of the extrusion cylinder 24, and avoid the phenomenon that the production of vermicelli is reduced because the vermicelli raw materials are adhered to the inside of the extrusion cylinder 24.
The feeding device comprises a horizontally arranged feeding channel 215, a screw 216 coaxial with the feeding channel 215 is arranged in the feeding channel 215, and a helical blade 217 is arranged on the screw 216.
The driving mechanism comprises a driving motor 218 mounted at the lower part of the housing 21, a driving gear 220 is connected to a transmission shaft 219 of the driving motor 218, a driven gear 221 is connected to one end of the screw 216 far away from the discharging pipe 23, and the driving gear 220 is connected with the driven gear 221 through a transmission belt 222.
A heating box 223 is arranged outside the feeding channel, and a heater 224 is arranged on the heating box 223. The heating box 223 is arranged to heat the materials, so that the materials can be pasted, and vermicelli can be conveniently formed.
The invention relates to a working principle and a using method of a bean vermicelli processing production device, which comprises the following steps:
when the vermicelli making machine works, raw materials for making vermicelli are mixed and kneaded in the dough kneading machine 1 and then conveyed to the extrusion forming machine 2 through a pipeline, the vermicelli extruded in the extrusion forming machine 2 is conveyed into the cooling pool 3 through the first conveying belt 7 to be cooled, the cooled vermicelli is conveyed into the drying room 4 through the second conveying belt 8 to be dried, the dried vermicelli is conveyed into the cutting machine 5 through the second conveying belt 8 to be cut, and then the dried vermicelli is conveyed to the packaging machine 6 to be packaged into a finished product.
When the extrusion hole is blocked, the rotary mechanism can rotate to enable the insertion rod 28 to be inserted into the conical extrusion hole 26, so that the conical extrusion hole 26 can be cleaned; when more gelatinized vermicelli raw materials are adhered to the inner wall of the extrusion cylinder 24, the cover plate 212 can be opened, the small vibrating balls 213 are placed in the extrusion cylinder 24, and the vibrator 214 is started to vibrate and clean the vermicelli raw materials adhered to the inner wall of the extrusion cylinder 24 by the small vibrating balls 213.
As used herein, the terms "upper," "lower," "left," "right," and the like are used for convenience of description based on the orientation as shown in the figures of the drawings, which may vary from one actual device to another depending on the manner in which the device is arranged.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a bean vermicelli processing apparatus for producing, includes flour-mixing machine, extrusion moulding machine, cooling bath, drying chamber, slitter, packagine machine and transport mechanism, its characterized in that: the extrusion forming machine comprises a shell and a feeding hopper arranged at the top of the shell, wherein the bottom of the feeding hopper is connected with a feeding device horizontally arranged, the shell is provided with a driving mechanism for driving the feeding device to rotate, the discharge end of the feeding device is connected with a blanking pipe, the bottom of the blanking pipe is connected with an extrusion cylinder, the bottom of the extrusion cylinder is provided with an extrusion plate, the extrusion plate is provided with a plurality of conical extrusion holes, a convex part located on the upper surface of the extrusion plate is arranged between every two adjacent conical extrusion holes, two side faces of the extrusion cylinder are rotatably connected with a rotating mechanism, and the rotating mechanism is provided with an inserted rod corresponding to the conical extrusion holes.
2. The vermicelli processing and producing device according to claim 1, wherein: the conveying mechanism comprises a first conveying belt and a second conveying belt, the first conveying belt is arranged between the extrusion forming machine and the cooling pool and located below the extrusion forming machine, and the drying room, the slitter and the packaging machine are all mounted on the second conveying belt.
3. The vermicelli processing and producing device according to claim 1, wherein: the dough mixer is connected with the extrusion forming machine through a pipeline.
4. The vermicelli processing and producing device according to claim 1, wherein: the convex part is triangular or trapezoidal.
5. The vermicelli processing and producing device according to claim 1, wherein: the outer diameter of the inserted rod is smaller than the inner diameter of the conical extrusion hole.
6. A vermicelli processing and producing device as claimed in any one of claims 1 to 5, wherein: the rotating mechanism comprises two vertical plates and a transverse plate arranged between the two vertical plates, the inserted rod is arranged on the transverse plate, the vertical plates are provided with positioning holes, and two side faces of the extrusion container are provided with positioning pins matched with the insertion holes.
7. A vermicelli processing and producing device as claimed in any one of claims 1 to 5, wherein: the top of the extrusion container is provided with a through hole, a cover plate is arranged at a position corresponding to the through hole on the extrusion container, a vibration ball is placed in the extrusion container, and a vibrator is arranged on the outer wall of the extrusion container.
8. A vermicelli processing and producing device as claimed in any one of claims 1 to 5, wherein: the feeding device comprises a horizontally arranged feeding channel, a screw rod coaxial with the feeding channel is arranged in the feeding channel, and a helical blade is arranged on the screw rod.
9. The vermicelli processing and producing device according to claim 8, wherein: the driving mechanism comprises a driving motor arranged on the lower portion of the shell, a transmission shaft of the driving motor is connected with a driving gear, one end, far away from the discharging pipe, of the screw rod is connected with a driven gear, and the driving gear is connected with the driven gear through a transmission belt.
10. The vermicelli processing and producing device according to claim 8, wherein: still be equipped with the heating cabinet outside the feedstock channel, install the heater on the heating cabinet.
Priority Applications (1)
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CN202010882714.5A CN112075614A (en) | 2020-08-28 | 2020-08-28 | Bean vermicelli processing apparatus for producing |
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CN202010882714.5A CN112075614A (en) | 2020-08-28 | 2020-08-28 | Bean vermicelli processing apparatus for producing |
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CN112075614A true CN112075614A (en) | 2020-12-15 |
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CN202010882714.5A Pending CN112075614A (en) | 2020-08-28 | 2020-08-28 | Bean vermicelli processing apparatus for producing |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58119838U (en) * | 1982-02-11 | 1983-08-15 | 韓国科学技術院 | Continuous heating forming and drying cooling equipment for rice bran |
CN2105178U (en) * | 1991-09-13 | 1992-05-27 | 魏兴华 | Automatically cooked micro vermicelli machine |
CN206498940U (en) * | 2017-01-23 | 2017-09-19 | 重庆市潼南区豪迈粉丝厂 | Anticlogging vermicelli machine |
CN107772429A (en) * | 2016-08-31 | 2018-03-09 | 重庆市黄海食品有限公司 | Instant bean vermicelli production system |
CN208327749U (en) * | 2018-05-14 | 2019-01-04 | 河北冠星环保科技有限公司 | Industrial wastewater sludge treatment equipment |
-
2020
- 2020-08-28 CN CN202010882714.5A patent/CN112075614A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58119838U (en) * | 1982-02-11 | 1983-08-15 | 韓国科学技術院 | Continuous heating forming and drying cooling equipment for rice bran |
CN2105178U (en) * | 1991-09-13 | 1992-05-27 | 魏兴华 | Automatically cooked micro vermicelli machine |
CN107772429A (en) * | 2016-08-31 | 2018-03-09 | 重庆市黄海食品有限公司 | Instant bean vermicelli production system |
CN206498940U (en) * | 2017-01-23 | 2017-09-19 | 重庆市潼南区豪迈粉丝厂 | Anticlogging vermicelli machine |
CN208327749U (en) * | 2018-05-14 | 2019-01-04 | 河北冠星环保科技有限公司 | Industrial wastewater sludge treatment equipment |
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Application publication date: 20201215 |
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