CN112108615B - Aluminum product casting solution conveying system - Google Patents
Aluminum product casting solution conveying system Download PDFInfo
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- CN112108615B CN112108615B CN202010972217.4A CN202010972217A CN112108615B CN 112108615 B CN112108615 B CN 112108615B CN 202010972217 A CN202010972217 A CN 202010972217A CN 112108615 B CN112108615 B CN 112108615B
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- aluminum liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/60—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
- B01F29/64—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers with stirring devices moving in relation to the receptacle, e.g. rotating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/06—Heating or cooling equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention relates to an aluminum casting solution conveying system which comprises a base, a mounting frame, an infusion cylinder, a material receiving cylinder, a stirring mechanism, a rotating mechanism and a heating mechanism, wherein the mounting frame is symmetrically arranged on the left side and the right side of the upper end surface of the base; the invention can solve the problems existing in the prior art that the aluminum liquid is conveyed through a high-temperature resistant metal pipeline: when the aluminum liquid flows from the metal pipeline, the aluminum liquid is easy to solidify due to temperature reduction; the problems that the aluminum liquid is easy to adhere to a metal pipeline and the like are caused because the aluminum liquid in the conveying process is not stirred.
Description
Technical Field
The invention relates to the field of aluminum casting, in particular to an aluminum casting solution conveying system.
Background
Aluminum is a silver white metal, the content of the aluminum in the earth crust is second to that of oxygen and silicon in the third place, the aluminum is a nonferrous metal second to that of steel in the world, and the aluminum is light in material, so the aluminum is commonly used for manufacturing land, sea and air vehicles such as automobiles, trains, subways, ships, airplanes, rockets, airships and the like to reduce the self weight and increase the loading capacity; the recycling of the aluminum product is to melt the recycled aluminum product so that the molten aluminum can be recycled, and the industrial aluminum is to melt an aluminum ingot solidified by the molten aluminum again so as to utilize the molten aluminum; therefore, the aluminum is melted in the manufacturing process of the aluminum product so as to convey molten aluminum after melting is particularly important;
in the prior art, molten aluminum is generally conveyed through a high-temperature-resistant metal pipeline when the molten aluminum is conveyed, but the following problems generally exist in the process;
1. when the high-temperature-resistant metal pipeline is used for conveying the aluminum liquid, the outer side surface of the metal pipeline is not provided with a device for heating the aluminum liquid, so that the temperature of the outer side of the metal pipeline is lower than that of the aluminum melting furnace, the aluminum liquid is easy to solidify due to temperature reduction when flowing from the metal pipeline, the inner diameter of the metal pipeline is gradually reduced under the condition that the aluminum liquid is solidified, and the efficiency of conveying the aluminum liquid is reduced;
2. when the metal pipeline is used for conveying the aluminum liquid, the aluminum liquid in the metal pipeline is not stirred, so that the aluminum liquid is easy to adhere to the inner wall of the metal pipeline; and after the metal pipeline finishes conveying the aluminum liquid, the aluminum liquid adhered to the inner wall of the metal pipeline is gradually solidified on the inner wall of the metal pipeline, so that the aluminum adhered to the inner wall of the metal pipeline in a solidified state is easy to block the aluminum liquid in a flowing state.
Disclosure of Invention
In order to solve the problems, the invention provides an aluminum casting solution conveying system which comprises a base, a mounting frame, an infusion cylinder, a material receiving cylinder, a stirring mechanism, a rotating mechanism and a heating mechanism, wherein the mounting frame is symmetrically mounted on the upper end surface of the base in the left-right direction;
when the aluminum liquid conveying device works specifically, the aluminum liquid can be heated and stirred in the aluminum liquid conveying process, the aluminum liquid flows into the receiving cylinder from the receiving cylinder, the stirring mechanism can drive the aluminum liquid in the receiving cylinder to flow rightwards into the infusion cylinder, the rotating mechanism can drive the infusion cylinder to rotate at the moment, and the heating mechanism can heat the outer side surface of the infusion cylinder, so that the aluminum liquid can be conveyed rightwards in a stirred and heated state; according to the invention, the stirring mechanism can stir and convey the aluminum liquid while conveying the aluminum liquid, and the rotating mechanism drives the infusion cylinder to rotate, so that the stirring effect of the aluminum liquid can be increased, and the aluminum liquid and the infusion cylinder can be prevented from being adhered due to no stirring; the heating mechanism can avoid solidification of the aluminum liquid caused by reduction of the external temperature by heating the aluminum liquid in the conveying process.
The stirring mechanism comprises an installation block, a stirring rod, stirring blades and a driving motor, the lower end of the material receiving cylinder is installed on the upper end face of the base through the installation block, the stirring rod is installed on the inner wall of the left side of the material receiving cylinder in a rotation fit mode, the stirring blades are installed on the outer side face of the stirring rod and are of a spiral structure, the outer side face of each stirring blade is attached to the inner wall of the infusion cylinder, the driving motor is installed on the left side of the material receiving cylinder, an output shaft of the driving motor penetrates through the left side wall of the material receiving cylinder to be connected with the stirring rod, and the driving motor is installed on the upper end face of the base through a motor base;
during specific work, the stirring mechanism can stir and convey the aluminum liquid; when aluminium liquid by connecing the material round hole downward flow to connecing the material drum in, the rotatory puddler that can drive of driving motor output shaft and stirring leaf rotate for the stirring leaf can drive aluminium liquid and move right at the in-process that stirs aluminium liquid, and through the rotation of the stirring leaf of laminating mutually with infusion drum inner wall, can scrape the infusion drum inner wall, thereby can avoid aluminium liquid because of not receiving the stirring and take place the adhesion between with infusion drum inner wall, and avoided on the infusion drum inner wall because of the aluminium liquid of adhesion takes place to solidify and lead to blockking up the condition of infusion drum.
The heating mechanism comprises mounting side plates, a first lead screw, a second lead screw, a first motor, a second motor, a first linkage sliding plate, a second linkage sliding plate, a first mounting plate, a second mounting plate, a first heating block and a second heating block, wherein the mounting side plates are symmetrically mounted on the front side and the rear side of the middle part of the upper end surface of the base, the first lead screw and the second lead screw are sequentially mounted between the mounting side plates from left to right in a rotation fit mode, the front side of the first lead screw penetrates through the mounting side plate on the front side of the base to be mounted with the first motor, the rear side of the second lead screw penetrates through the mounting side plate on the rear side of the base to be mounted with the second motor, the first motor and the second motor are respectively mounted on the front side and the rear side of the base through motor bases, the threads on the front side and the rear side of the first lead screw are oppositely arranged, the first linkage sliding plates are symmetrically arranged on the front side and the rear side of the outer side of the first lead screw in a thread fit mode, second linkage sliding plates are symmetrically arranged on the outer side surface of the second lead screw in a front-back mode in a threaded fit mode, the first linkage sliding plates and the second linkage sliding plates are connected with the upper end surface of the base in a sliding fit mode, the first linkage sliding plates are located on the outer sides of the second linkage sliding plates, first mounting plates are evenly arranged at the upper ends of the first linkage sliding plates, second mounting plates are evenly arranged at the upper ends of the second linkage sliding plates, the first mounting plates and the second mounting plates are arranged in a staggered mode, first heating blocks are symmetrically arranged on the front and back of the inner side of the upper end of the first mounting plates, second heating blocks are symmetrically arranged on the front and back of the inner side of the upper end of the second mounting plates, and the first heating blocks and the second heating blocks are of circular arc structures corresponding to the infusion cylinder;
during specific work, the heating mechanism can carry out graded heating on the aluminum liquid; when the primary heating of the aluminum liquid in the infusion cylinder is needed, the first motor output shaft rotates to drive the first linkage sliding plate, the first mounting plate and the first heating block to synchronously move outwards through the first lead screw, and the second motor output shaft rotates to drive the second linkage sliding plate, the second mounting plate and the second heating block to move outwards through the second lead screw, so that the first heating block and the second heating block can heat the aluminum liquid in the infusion cylinder under the state of not being attached to the infusion cylinder; when the aluminum liquid in the infusion cylinder needs to be heated in a middle stage, the output shaft of the second motor rotates to drive the second linkage sliding plate, the second mounting plate and the second heating block to move inwards through the second lead screw, so that the second heating block can be attached to the outer side of the infusion cylinder to heat the aluminum liquid in the infusion cylinder, and meanwhile, the first heating block can heat the aluminum liquid in the infusion cylinder under the state that the first heating block is not attached to the outer side surface of the infusion cylinder; when the high-grade heating of the aluminum liquid in the infusion cylinder is needed, the first motor output shaft rotates to drive the first linkage sliding plate, the first mounting plate and the first heating block to synchronously move inwards through the first lead screw, and the second motor output shaft rotates to drive the second linkage sliding plate, the second mounting plate and the second heating block to move inwards through the second lead screw, so that the first heating block and the second heating block can be attached to the outer side surface of the infusion cylinder to heat the aluminum liquid in the infusion cylinder; the first heating block and the second heating block can heat the aluminum liquid in a flowing state, and the aluminum liquid in the conveying process can be prevented from being solidified due to the reduction of the external temperature by heating the aluminum liquid; and when the amount of the aluminum liquid flowing in the transfusion cylinder is different, the heating grade of the heating mechanism can be adjusted, so that the heating effect of the heating mechanism on the aluminum liquid is increased.
As a preferred technical scheme of the invention, the rotating mechanism comprises a rotating motor, a driving gear, a supporting rod, a supporting block and a ring gear, wherein the rotating motor is symmetrically arranged on the upper end surface of the base through the left side and the right side of a motor base;
during specific work, the rotating mechanism can drive the infusion cylinder to rotate, so that the stirring degree of the aluminum liquid in the infusion cylinder can be increased; when the aluminum liquid flows rightwards under the action of the stirring mechanism, the rotating motor output shaft rotates to drive the driving gear to rotate, the supporting rod and the supporting block can support the driving gear, so that the driving gear can rotate more stably, the driving gear can drive the annular gear to rotate in a meshing mode when rotating, so that the infusion cylinder can rotate in the direction opposite to that of the stirring mechanism, the degree and effect of stirring the aluminum liquid by the liquid stirring device can be increased by driving the infusion cylinder to rotate, and the aluminum liquid can be prevented from being adhered to the infusion cylinder.
As a preferred technical scheme of the invention, the right side surface of the material receiving cylinder is provided with an annular groove, the left side surface of the infusion cylinder is provided with an annular bulge corresponding to the annular groove, the annular bulge is positioned in the annular groove, and the outer side surface of the annular bulge is uniformly provided with rolling wheels in a rotating fit manner; during specific work, the annular protrusion in the annular groove can conduct wires and limit the infusion cylinder when the infusion cylinder rotates, and the rolling wheels can reduce friction force between the infusion cylinder and the material receiving cylinder.
As a preferred technical scheme of the invention, the stirring rod is of a self-heating rod-shaped structure, the stirring blade is of a self-heating spiral structure, a scraper of a shovel-shaped structure is arranged on the outer side surface of the stirring blade, and the outer side surface of the scraper is attached to the inner side surface of the infusion cylinder; when the stirring rod drives the stirring blade to stir the aluminum liquid, the aluminum liquid can be prevented from being adhered to the stirring blade through the heating stirring rod, and the liquid scraping plate can scrape the inner wall of the infusion cylinder in the rotating process, so that the aluminum liquid can be prevented from being adhered to the inner wall of the infusion cylinder.
As a preferred technical scheme of the invention, a feeding cylinder with a funnel-shaped structure is arranged at the upper end of a material receiving round hole at the upper end of a material receiving cylinder; during specific work, the feeding cylinder can guide the aluminum liquid when the aluminum liquid flows into the receiving cylinder through the receiving circular hole, so that the aluminum liquid is prevented from flowing to the outer side of the receiving cylinder.
As a preferred technical scheme of the invention, balls are uniformly arranged on the upper end surface of the base between the mounting frames in a rotation fit manner, T-shaped grooves are symmetrically formed on the upper end surface of the base in the left-right direction, T-shaped protrusions corresponding to the T-shaped grooves are symmetrically formed on the lower ends of the first linkage sliding plate and the second linkage sliding plate in the left-right direction, and the T-shaped protrusions are positioned in the T-shaped grooves; when the T-shaped protrusion in the T-shaped groove is used for limiting and guiding the first linkage sliding plate and the second linkage sliding plate when the T-shaped protrusion moves, and the ball can reduce friction force between the first linkage sliding plate and the base when the first linkage sliding plate and the second linkage sliding plate move.
As a preferred technical scheme of the invention, the mounting frame comprises a support plate, an annular plate and rotating beads, the support plate is symmetrically arranged at the front and back of the left side and the right side of the upper end surface of the base, the annular plate is arranged at the upper end of the support plate, the annular plate is arranged on the outer side surface of the infusion cylinder in a rotating fit manner, an annular chute is arranged on the inner side surface of the annular plate, the rotating beads are uniformly arranged at the left side and the right side of the outer side surface of the infusion cylinder in a rotating fit manner along the circumferential direction of the outer side surface of the infusion cylinder, and the rotating beads are positioned in the annular chute; during specific work, when the infusion cylinder is driven by the rotating mechanism to rotate, the rotating beads can reduce the friction force between the mounting frame and the infusion cylinder.
The invention has the beneficial effects that:
the invention can solve the following problems in the process of conveying molten aluminum through a high-temperature-resistant metal pipeline in the prior art: a. when the high-temperature-resistant metal pipeline is used for conveying the aluminum liquid, the outer side surface of the metal pipeline is not provided with a device for heating the aluminum liquid, so that the temperature of the outer side of the metal pipeline is lower than that of the aluminum melting furnace, and the aluminum liquid is easy to solidify due to temperature reduction when flowing from the inside of the metal pipeline, so that the inner diameter of the metal pipeline is gradually reduced under the condition that the aluminum liquid is solidified, and the efficiency of conveying the aluminum liquid is reduced; b. when the metal pipeline is used for conveying the aluminum liquid, the aluminum liquid in the metal pipeline is not stirred, so that the aluminum liquid is easy to adhere to the inner wall of the metal pipeline; and after the metal pipeline finishes conveying the aluminum liquid, the aluminum liquid adhered to the inner wall of the metal pipeline is gradually solidified on the inner wall of the metal pipeline, so that the aluminum adhered to the inner wall of the metal pipeline in a solidified state is easy to block the aluminum liquid in a flowing state. The present invention can effectively solve the above problems;
the heating device can heat the molten aluminum in the conveying state, so that the solidification of the molten aluminum caused by the reduction of the external temperature in the conveying process can be avoided, the inner diameter of the infusion cylinder is prevented from being gradually reduced under the condition that the molten aluminum is solidified, and the reduction of the conveying efficiency of the molten aluminum caused by the reduction of the inner diameter of the infusion cylinder is avoided;
the stirring mechanism can stir the aluminum liquid while conveying the aluminum liquid, so that the aluminum liquid can be prevented from being adhered to the inner wall of the infusion cylinder due to no stirring, and the condition that the aluminum liquid is blocked when the infusion cylinder conveys the aluminum liquid due to solidification of the aluminum liquid adhered to the inner wall of the infusion cylinder when the infusion cylinder does not convey the aluminum liquid is avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of the stirring mechanism of the present invention with respect to the base, the receiving cylinder and the feeding cylinder;
FIG. 3 is a schematic structural diagram of the infusion lifting cylinder, the rolling wheels and the receiving cylinder;
FIG. 4 is a schematic view of the heating mechanism of the present invention with the base and the balls in addition to the second motor;
FIG. 5 is a schematic view of the heating mechanism of the present invention, except for the first heating block and the second heating block, with respect to the base and the balls;
FIG. 6 is a schematic view of the heating mechanism of the present invention, with the exception of the first mounting plate, the second mounting plate, the first heating block, and the second heating block, in combination with the base and the balls;
FIG. 7 is a schematic view of the structure between the rotating mechanism and the base, the balls, the support plate, the annular plate and the infusion cylinder of the present invention;
FIG. 8 is a schematic view of the structure between the support plate, annular plate, rotating bead and base of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 8, in order to solve the above problems, the present invention provides an aluminum casting solution conveying system, which comprises a base 1, a mounting frame 2, an infusion cylinder 3, a material receiving cylinder 4, a stirring mechanism 5, a rotating mechanism 6 and a heating mechanism 7, wherein the mounting frame 2 is symmetrically installed on the upper end surface of the base 1 from left to right, the upper end of the mounting frame 2 is in an annular structure, the infusion cylinder 3 is installed between the mounting frames 2 in a rotation fit manner, the infusion cylinder 3 is in a cylindrical structure with left and right openings, the material receiving cylinder 4 is installed on the left side of the infusion cylinder 3 in a rotation fit manner, the material receiving cylinder 4 is in a cylindrical structure with a right opening, the upper end of the material receiving cylinder 4 is provided with a material receiving circular hole, the stirring mechanism 5 is installed on the inner side of the material receiving cylinder 4, the rotating mechanism 6 is symmetrically installed on the lower end surface of the infusion cylinder 3 from left to right, and the rotating mechanism 6 is installed on the upper end surface of the base 1, a heating mechanism 7 is arranged between the rotating mechanisms 6 at the upper end of the base 1;
when the device works specifically, the device can heat and stir the aluminum liquid in the process of conveying the aluminum liquid, firstly, the aluminum liquid flows into the receiving cylinder 4 from the receiving circular hole, then the stirring mechanism 5 can drive the aluminum liquid in the receiving cylinder 4 to flow rightwards into the infusion cylinder 3, at the moment, the rotating mechanism 6 can drive the infusion cylinder 3 to rotate, and the heating mechanism 7 can heat the outer side surface of the infusion cylinder 3, so that the aluminum liquid can be conveyed rightwards in a stirred and heated state; according to the invention, the stirring mechanism 5 can stir and convey the aluminum liquid while conveying the aluminum liquid, and the rotating mechanism 6 drives the infusion cylinder 3 to rotate, so that the stirring effect of the aluminum liquid can be increased, and the aluminum liquid and the infusion cylinder 3 can be prevented from being adhered due to no stirring; the heating mechanism 7 can prevent the aluminum liquid from being solidified due to the reduction of the external temperature by heating the aluminum liquid in the conveying process.
A feeding cylinder 41 with a funnel-shaped structure is arranged at the upper end of the material receiving round hole at the upper end of the material receiving cylinder 4; during specific work, the feeding cylinder 41 can guide the aluminum liquid when the aluminum liquid has the receiving circular hole to flow into the receiving cylinder 4, so that the aluminum liquid is prevented from flowing to the outer side of the receiving cylinder.
The stirring mechanism 5 comprises a mounting block 51, a stirring rod 52, a stirring blade 53 and a driving motor 54, the lower end of the material receiving cylinder 4 is mounted on the upper end face of the base 1 through the mounting block 51, the stirring rod 52 is mounted on the inner wall of the left side of the material receiving cylinder 4 in a rotating fit mode, the stirring blade 53 is mounted on the outer side face of the stirring rod 52, the stirring blade 53 is of a spiral structure, the outer side face of the stirring blade 53 is attached to the inner wall of the infusion cylinder 3, the driving motor 54 is mounted on the left side of the material receiving cylinder 4, an output shaft of the driving motor 54 penetrates through the left side wall of the material receiving cylinder 4 to be connected with the stirring rod 52, and the driving motor 54 is mounted on the upper end face of the base 1 through a motor base;
during the specific work, the stirring mechanism 5 can stir and convey the aluminum liquid; when aluminium liquid by connecing the material round hole downward flow to connecing in the material drum 4, the rotatory puddler 52 that can drive of driving motor 54 output shaft and stirring leaf 53 rotate for stirring leaf 53 can drive aluminium liquid and move right at the in-process that stirs aluminium liquid, and through the rotation of the stirring leaf 53 of laminating mutually with infusion drum 3 inner wall, can scrape the infusion drum 3 inner wall, thereby can avoid aluminium liquid because of not receiving the stirring and take place the adhesion between infusion drum 3 inner wall, and avoided on the infusion drum 3 inner wall because of the aluminium liquid of adhesion takes place to solidify and lead to blockking up the condition of infusion drum 3.
The rotating mechanism 6 comprises a rotating motor 61, a driving gear 62, a supporting rod 63, a supporting block 64 and a ring gear 65, the rotating motor 61 is symmetrically arranged on the left side and the right side of the upper end surface of the base 1 through a motor base, the driving gear 62 is arranged on an output shaft of the rotating motor 61, the supporting rod 63 is arranged on the inner side surface of the driving gear 62, the supporting block 64 is arranged on the inner side of the supporting rod 63 in a rotating fit mode, the lower end of the supporting block 64 is arranged on the upper end surface of the base 1, the outer side surface of the driving gear 62 is connected with the ring gear 65 in a meshing mode, and the ring gear 65 is arranged on the outer side surface of the infusion cylinder 3;
during the specific work, the rotating mechanism 6 can drive the transfusion cylinder 3 to rotate, so that the stirring degree of the aluminum liquid in the transfusion cylinder 3 can be increased; when the aluminum liquid flows rightwards under the action of the stirring mechanism 5, the output shaft of the rotating motor 61 rotates to drive the driving gear 62 to rotate, the supporting rod 63 and the supporting block 64 can support the driving gear 62, so that the driving gear 62 can rotate more stably, the driving gear 62 can drive the ring gear 65 to rotate in a meshing mode when rotating, the infusion cylinder 3 can rotate in the direction opposite to that of the stirring mechanism 5, the stirring degree and effect of the aluminum liquid stirring device can be improved by driving the infusion cylinder 3 to rotate, and the aluminum liquid and the infusion cylinder 3 can be prevented from being adhered to each other.
The stirring rod 52 is a rod-shaped structure capable of being heated by itself, the stirring blade 53 is a spiral structure capable of being heated by itself, a liquid scraping plate 531 with a shovel-shaped structure is arranged on the outer side surface of the stirring blade 53, and the outer side surface of the liquid scraping plate 531 is attached to the inner side surface of the infusion cylinder 3; during specific work, when the stirring rod 52 drives the stirring blade 53 to stir the aluminum liquid, the aluminum liquid can be prevented from being adhered to the stirring rod 52 and the stirring blade 53 through heating, and the liquid scraping plate 531 can scrape the inner wall of the infusion cylinder 3 in the rotating process, so that the adhesion between the aluminum liquid and the inner wall of the infusion cylinder 3 can be prevented.
The right side surface of the material receiving cylinder 4 is provided with an annular groove, the left side surface of the infusion cylinder 3 is provided with an annular bulge corresponding to the annular groove, the annular bulge is positioned in the annular groove, and the outer side surface of the annular bulge is uniformly provided with rolling wheels 31 in a rotating fit manner; during specific work, the annular bulge positioned in the annular groove can conduct wires and limit the infusion cylinder 3 when the infusion cylinder rotates, and the rolling wheel 31 can reduce the friction force between the infusion cylinder 3 and the material receiving cylinder 4.
The mounting frame 2 comprises a supporting plate 21, an annular plate 22 and rotating beads 23, the supporting plate 21 is symmetrically mounted on the left side and the right side of the upper end surface of the base 1 in a front-back mode, the annular plate 22 is mounted at the upper end of the supporting plate 21, the annular plate 22 is mounted on the outer side surface of the infusion cylinder 3 in a rotation fit mode, an annular chute is formed in the inner side surface of the annular plate 22, the rotating beads 23 are uniformly arranged on the left side and the right side of the outer side surface of the infusion cylinder 3 in a rotation fit mode along the circumferential direction of the outer side surface, and the rotating beads 23 are located in the annular chute; during specific work, when the transfusion cylinder 3 is driven by the rotating mechanism 6 to rotate, the rotating beads 23 can reduce the friction force between the mounting frame 2 and the transfusion cylinder 3.
The heating mechanism 7 comprises a mounting side plate 71, a first lead screw 72, a second lead screw 73, a first motor 74, a second motor 75, a first linkage sliding plate 76, a second linkage sliding plate 77, a first mounting plate 78, a second mounting plate 79, a first heating block 710 and a second heating block 711, wherein the mounting side plates 71 are symmetrically mounted on the front side and the rear side of the middle part of the upper end surface of the base 1, the first lead screw 72 and the second lead screw 73 are sequentially mounted between the mounting side plates 71 from left to right in a rotation fit manner, the first motor 74 is mounted on the front side of the first lead screw 72 through the mounting side plate 71 on the front side of the base 1, the second motor 75 is mounted on the rear side of the second lead screw 73 through the mounting side plate 71 on the rear side of the base 1, the first motor 74 and the second motor 75 are respectively mounted on the front side and the rear side of the base 1 through motor bases, the threads on the front side and the rear side of the first lead screw 72 and the second lead screw 73 are oppositely arranged, the outer side surface of the first screw rod 72 is symmetrically provided with a first linkage sliding plate 76 in a front-back manner in a thread fit manner, the outer side surface of the second screw rod 73 is symmetrically provided with a second linkage sliding plate 77 in a front-back manner in a thread fit manner, the first linkage sliding plate 76 and the second linkage sliding plate 77 are connected with the upper end surface of the base 1 in a sliding fit manner, the first linkage sliding plate 76 is positioned on the outer side of the second linkage sliding plate 77, the first mounting plates 78 are uniformly arranged at the upper end of the first linkage sliding plate 76, the second mounting plates 79 are uniformly arranged at the upper end of the second linkage sliding plate 77, the first mounting plates 78 and the second mounting plates 79 are arranged in a staggered manner, the first heating blocks 710 are symmetrically arranged on the inner side of the upper end of the first mounting plates 78 in the front-back direction, the second heating blocks 711 are symmetrically arranged on the inner side of the upper end of the second mounting plates 79 in the front-back direction, and the first heating blocks 710 and the second heating blocks 711 are both arc-shaped structures corresponding to the infusion cylinder 3;
during specific work, the heating mechanism 7 can carry out graded heating on the aluminum liquid; when primary heating of the aluminum liquid in the infusion cylinder 3 is needed, the first motor 74 can drive the first linkage sliding plate 76, the first mounting plate 78 and the first heating block 710 to synchronously move outwards through rotation of the output shaft, and the second motor 75 can drive the second linkage sliding plate 77, the second mounting plate 79 and the second heating block 711 to outwards move through rotation of the output shaft, so that the first heating block 710 and the second heating block 711 can heat the aluminum liquid in the infusion cylinder 3 under the state of not being attached to the infusion cylinder 3; when the aluminum liquid in the infusion cylinder 3 needs to be heated in a medium level, the output shaft of the second motor 75 rotates to drive the second linkage sliding plate 77, the second mounting plate 79 and the second heating block 711 to move inwards through the second lead screw 73, so that the second heating block 711 can be attached to the outer side of the infusion cylinder 3 to heat the aluminum liquid in the infusion cylinder 3, and meanwhile, the first heating block 710 can heat the aluminum liquid in the infusion cylinder 3 in a state of not being attached to the outer side surface of the infusion cylinder 3; when the high-grade heating of the aluminum liquid in the infusion cylinder 3 is needed, the output shaft of the first motor 74 rotates to drive the first linkage sliding plate 76, the first mounting plate 78 and the first heating block 710 to synchronously move inwards through the first lead screw 72, and the output shaft of the second motor 75 rotates to drive the second linkage sliding plate 77, the second mounting plate 79 and the second heating block 711 to move inwards through the second lead screw 73, so that the first heating block 710 and the second heating block 711 can be attached to the outer side surface of the infusion cylinder 3 to heat the aluminum liquid in the infusion cylinder; the first heating block 710 and the second heating block 711 can heat the aluminum liquid in a flowing state, and the aluminum liquid in the conveying process can be prevented from being solidified due to the reduction of the external temperature by heating the aluminum liquid; and when the amount of the aluminum liquid flowing in the transfusion cylinder 3 is different, the heating grade of the heating mechanism 7 can be adjusted, thereby increasing the heating effect of the heating mechanism 7 on the aluminum liquid.
The upper end surface of the base 1 is uniformly provided with balls 11 between the mounting frames 2 in a rotating fit manner, the upper end surface of the base 1 is symmetrically provided with T-shaped grooves in the left and right directions, the lower ends of the first linkage sliding plate 76 and the second linkage sliding plate 77 are symmetrically provided with T-shaped protrusions corresponding to the T-shaped grooves in the left and right directions, and the T-shaped protrusions are positioned in the T-shaped grooves; during specific work, the T-shaped protrusions in the T-shaped grooves can limit and guide the first linkage sliding plate 76 and the second linkage sliding plate 77 when the first linkage sliding plate 76 and the second linkage sliding plate 77 move, and the balls 11 can reduce friction force between the first linkage sliding plate 76 and the base 1 when the second linkage sliding plate 77 moves.
During operation, the first step: the aluminum liquid flows downwards from the feeding cylinder 41 to the receiving cylinder 4, the output shaft of the driving motor 54 rotates to drive the stirring rod 52 and the stirring blade 53 to rotate, so that the stirring blade 53 can drive the aluminum liquid to move rightwards in the process of rotating and stirring the aluminum liquid, and the inner wall of the infusion cylinder 3 can be scraped through the rotation of the liquid scraping plate 531 attached to the inner wall of the infusion cylinder 3;
the second step is that: when the aluminum liquid flows into the material receiving cylinder 4, the output shaft of the rotating motor 61 rotates to drive the driving gear 62 to rotate, the supporting rod 63 and the supporting block 64 can support the driving gear 62, so that the driving gear 62 can rotate more stably, and the driving gear 62 can drive the annular gear 65 to rotate in a meshing manner when rotating, so that the infusion cylinder 3 can rotate in the direction opposite to that of the stirring mechanism 5, and the rotating beads 23 can reduce the friction force between the mounting frame 2 and the infusion cylinder 3 in the process;
the third step: when the aluminum liquid flows into the infusion cylinder 3 and needs to be subjected to advanced heating on the aluminum liquid in the infusion cylinder 3, the output shaft of the first motor 74 rotates to drive the first linkage sliding plate 76, the first mounting plate 78 and the first heating block 710 to synchronously move inwards through the first lead screw 72, and the output shaft of the second motor 75 rotates to drive the second linkage sliding plate 77, the second mounting plate 79 and the second heating block 711 to move inwards through the second lead screw 73, so that the first heating block 710 and the second heating block 711 can be attached to the outer side surface of the infusion cylinder 3 to heat the aluminum liquid in the infusion cylinder 3; when the heating level of the heating mechanism 7 to the aluminum liquid needs to be adjusted, the temperature of the heating block to heat the aluminum liquid can be adjusted by controlling the distance between the first heating block 710 and the second heating block 711 and the infusion cylinder 3;
the fourth step: when the aluminum liquid flows from the left side of the transfusion cylinder 3 to the right side of the transfusion cylinder 3, the aluminum liquid is separated from the transfusion cylinder 3.
The heating device can heat the molten aluminum in the conveying state, so that the solidification of the molten aluminum caused by the reduction of the external temperature in the conveying process can be avoided, the inner diameter of the infusion cylinder 3 is prevented from being gradually reduced under the condition that the molten aluminum is solidified, and the reduction of the efficiency of conveying the molten aluminum caused by the reduction of the inner diameter of the infusion cylinder 3 is avoided; the stirring mechanism 5 can stir the aluminum liquid while conveying the aluminum liquid, so that the aluminum liquid can be prevented from being adhered to the inner wall of the infusion cylinder 3 due to no stirring, and the condition that the aluminum liquid is blocked when the infusion cylinder 3 conveys the aluminum liquid due to solidification of the aluminum liquid adhered to the inner wall of the infusion cylinder 3 when the infusion cylinder 3 does not convey the aluminum liquid is avoided.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides an aluminum product casting solution conveying system, includes base (1), mounting bracket (2), infusion drum (3), connects material drum (4), rabbling mechanism (5), rotary mechanism (6) and heating mechanism (7), its characterized in that: the automatic feeding device is characterized in that mounting frames (2) are symmetrically arranged on the upper end face of a base (1) in a left-right mode, the upper end of each mounting frame (2) is of an annular structure, infusion cylinders (3) are arranged between the mounting frames (2) in a rotation matching mode, the infusion cylinders (3) are of cylindrical structures with left and right side openings, a material receiving cylinder (4) is arranged on the left side of the infusion cylinder (3) in a rotation matching mode, the material receiving cylinder (4) is of a cylindrical structure with a right side opening, a material receiving round hole is formed in the upper end of the material receiving cylinder (4), a stirring mechanism (5) is arranged on the inner side of the material receiving cylinder (4), rotating mechanisms (6) are symmetrically arranged on the left and right side of the lower end of the infusion cylinder (3), the rotating mechanisms (6) are arranged on the upper end face of the base (1), and heating mechanisms (7) are arranged between the rotating mechanisms (6) at the upper end of the base (1);
the stirring mechanism (5) comprises an installation block (51), a stirring rod (52), stirring blades (53) and a driving motor (54), the lower end of the material receiving cylinder (4) is installed on the upper end face of the base (1) through the installation block (51), the stirring rod (52) is installed on the inner wall of the left side of the material receiving cylinder (4) in a rotation fit mode, the stirring blades (53) are installed on the outer side face of the stirring rod (52), the stirring blades (53) are of a spiral structure, the outer side face of each stirring blade (53) is attached to the inner wall of the infusion cylinder (3), the driving motor (54) is installed on the left side of the material receiving cylinder (4), an output shaft of the driving motor (54) penetrates through the left side wall of the material receiving cylinder (4) to be connected with the stirring rod (52), and the driving motor (54) is installed on the upper end face of the base (1) through a motor base;
heating mechanism (7) including installation curb plate (71), first lead screw (72), second lead screw (73), first motor (74), second motor (75), first linkage slide plate (76), second linkage slide plate (77), first mounting panel (78), second mounting panel (79), first heating piece (710) and second heating piece (711), installation curb plate (71) are installed to both sides symmetry around base (1) up end middle part, turn right from a left side and install first lead screw (72) and second lead screw (73) in proper order between installation curb plate (71) through normal running fit's mode, first motor (74) are installed to installation curb plate (71) that are located base (1) front side is passed to first lead screw (72) front side, second motor (75) are installed to installation curb plate (71) that are located base (1) rear side is passed to second lead screw (73) rear side, and first motor (74) and second motor (75) are all installed respectively in base (1) front side through the motor cabinet On the back side surface, the front and back threads of the first lead screw (72) and the second lead screw (73) are arranged oppositely, the outer side surface of the first lead screw (72) is symmetrically provided with a first linkage sliding plate (76) in a front and back manner in a thread fit manner, the outer side surface of the second lead screw (73) is symmetrically provided with a second linkage sliding plate (77) in a front and back manner in a thread fit manner, the first linkage sliding plate (76) and the second linkage sliding plate (77) are both connected with the upper end surface of the base (1) in a sliding fit manner, the first linkage sliding plate (76) is positioned on the outer side of the second linkage sliding plate (77), the upper end of the first linkage sliding plate (76) is uniformly provided with a first mounting plate (78), the upper end of the second linkage sliding plate (77) is uniformly provided with a second mounting plate (79), the first mounting plate (78) and the second mounting plate (79) are arranged in a staggered manner, the inner side of the upper end of the first mounting plate (78) is symmetrically provided with a first heating block (710) in a front and back manner, the inner side of the upper end of the second mounting plate (79) is symmetrically provided with a second heating block (711) in front and back, and the first heating block (710) and the second heating block (711) are both arc-shaped structures corresponding to the transfusion cylinder (3).
2. An aluminum casting solution delivery system as recited in claim 1, wherein: rotary mechanism (6) including rotating electrical machines (61), driving gear (62), bracing piece (63), supporting shoe (64) and ring gear (65), rotating electrical machines (61) are installed through motor cabinet left and right sides symmetry on base (1) up end, install driving gear (62) on rotating electrical machines (61) output shaft, install bracing piece (63) on driving gear (62) medial surface, supporting shoe (64) are installed through normal running fit's mode to bracing piece (63) inboard, supporting shoe (64) lower extreme is installed on base (1) up end, driving gear (62) lateral surface is connected with ring gear (65) through the mode of meshing, and ring gear (65) are installed on infusion drum (3) lateral surface.
3. An aluminum casting solution delivery system as recited in claim 1, wherein: the material receiving cylinder (4) is provided with an annular groove on the right side surface, the infusion cylinder (3) is provided with an annular bulge corresponding to the annular groove on the left side surface, the annular bulge is positioned in the annular groove, and the outer side surface of the annular bulge is evenly provided with rolling wheels (31) in a rotating fit mode.
4. An aluminum casting solution delivery system as recited in claim 1, wherein: puddler (52) for the pole shape structure that can heat by oneself, stirring leaf (53) for the heliciform structure that can heat by oneself, and be provided with scraper (531) of shovel shape structure on the lateral surface of stirring leaf (53), scraper (531) lateral surface is laminated mutually with infusion drum (3) medial surface.
5. An aluminum casting solution delivery system as recited in claim 1, wherein: the upper end of the material receiving round hole at the upper end of the material receiving cylinder (4) is provided with a feeding cylinder (41) with a funnel-shaped structure.
6. An aluminum casting solution delivery system as recited in claim 1, wherein: the base (1) up end on lie in evenly being provided with ball ((11) through normal running fit's mode between mounting bracket (2), and base (1) up end on bilateral symmetry seted up the T-slot, first linkage slide (76) and second linkage slide (77) equal bilateral symmetry of lower extreme are provided with the T-shaped arch corresponding in T-slot, and the T-shaped arch is located the T-slot.
7. An aluminum casting solution delivery system as recited in claim 1, wherein: mounting bracket (2) including backup pad (21), annular plate (22) and rotation pearl (23), backup pad (21) are installed to the equal front and back symmetry in the left and right sides on base (1) up end, annular plate (22) are installed to backup pad (21) upper end, and annular plate (22) are installed on infusion drum (3) lateral surface through normal running fit's mode, and have seted up annular spout on annular plate (22) medial surface, evenly be provided with rotation pearl (23) along its circumference through normal running fit's mode in the left and right sides on infusion drum (3) lateral surface, and rotation pearl (23) are located annular spout.
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