CN220583109U - Slag skimming device for aluminum alloy ingot casting - Google Patents
Slag skimming device for aluminum alloy ingot casting Download PDFInfo
- Publication number
- CN220583109U CN220583109U CN202322282403.7U CN202322282403U CN220583109U CN 220583109 U CN220583109 U CN 220583109U CN 202322282403 U CN202322282403 U CN 202322282403U CN 220583109 U CN220583109 U CN 220583109U
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- CN
- China
- Prior art keywords
- roller
- slag
- aluminum alloy
- alloy ingot
- ingot casting
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- 239000002893 slag Substances 0.000 title claims abstract description 69
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 22
- 238000005266 casting Methods 0.000 title claims abstract description 14
- 238000007790 scraping Methods 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims description 19
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000005299 abrasion Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 7
- 230000007246 mechanism Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910000599 Cr alloy Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000788 chromium alloy Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model relates to the technical field of casting, and discloses a slag removing device for aluminum alloy ingots, which comprises a roller and a bracket, wherein the bracket is positioned at two ends of the roller, bearing seats are fixedly arranged at the tops of the brackets, end pipes are rotatably arranged in the bearing seats through bearings, and the end pipes are respectively and fixedly arranged at the centers of the ends of the roller; one end of the roller is provided with a through hole, an adjusting rod extending into the roller is inserted into the through hole, a slag scraping plate is arranged on the outer side of the roller, and a connecting component for connecting the slag scraping plate and the adjusting rod is arranged on the side wall of the roller; one of the brackets is provided with a driving component for pushing and pulling the adjusting rod. According to the utility model, through the cooperation of the structures such as the driving assembly and the connecting assembly, the distance between the slag scraping plate and the roller can be conveniently adjusted in a telescopic manner, the abrasion loss of the slag scraping plate is compensated, and the slag scraping plate is prevented from being replaced frequently and the operation quantity caused by replacement is avoided.
Description
Technical Field
The utility model relates to the technical field of casting, in particular to a slag removing device for an aluminum alloy cast ingot.
Background
In the production process of the aluminum alloy ingot, the aluminum alloy raw material is melted in a smelting furnace and then poured into a die in sequence to be cooled, so that the aluminum alloy ingot can be formed.
In order to improve the quality of aluminum alloy ingots at present, the molten waste residues on the surface in the aluminum alloy melting process and the molten waste residues deposited at the bottom of the melting furnace after melting are scraped out by a slag raking machine and enter a recovery vehicle along a guide plate which is obliquely arranged for recovery treatment; in order to avoid the adhesion of molten waste slag on the guide plate, a speed reduction motor unit and a belt transmission mechanism are arranged, a slag skimming plate on the roller is driven to assist in stirring the molten waste slag, the molten waste slag is helped to fall down smoothly, but the slag skimming plate needs to be replaced regularly (one month under normal working conditions) due to friction between the slag skimming plate and the molten waste slag, so that slag skimming effect can be guaranteed, and the replacement frequency and the operation amount are large.
Therefore, in order to solve the above problems, we propose a slag removing device for aluminum alloy ingot casting.
Disclosure of Invention
The utility model aims to provide a slag removing device for aluminum alloy ingots, which can reduce the replacement frequency, thereby reducing the operation amount and solving the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the slag removing device for the aluminum alloy ingot comprises a roller and a bracket, wherein the brackets are positioned at two ends of the roller, bearing seats are fixedly arranged at the tops of the brackets, end pipes are rotatably arranged in the bearing seats through bearings, and the end pipes are respectively and fixedly arranged at the center of the end parts of the roller; a through hole is formed in one end of the roller, an adjusting rod extending into the roller is inserted into the through hole, a slag scraping plate is arranged on the outer side of the roller, and a connecting assembly used for connecting the slag scraping plate and the adjusting rod is arranged on the side wall of the roller; one of the brackets is provided with a driving component for pushing and pulling the adjusting rod.
Specifically, the skimming plates are uniformly distributed along the circumferential direction of the roller, and the number of the skimming plates is at least two.
Specifically, the connecting components are uniformly distributed along the axial direction of the roller, and the number of the connecting components on each slag scraping plate is at least two.
Specifically, coupling assembling includes transfer line, link and rotation seat, the lateral wall fixed mounting of adjusting the pole has the rotation seat, the notch has been seted up to the lateral wall of cylinder, the inserts in the notch and is equipped with the transfer line, the one end and the slag-off plate of transfer line are connected the assembly and the other end and the one end rotation assembly of link, the other end and the rotation seat rotation assembly of link.
Furthermore, a guide sleeve is arranged at the notch, and the guide sleeve is assembled with the transmission rod in an inserting way.
Furthermore, a connecting sleeve is uniformly and fixedly arranged on one side, close to the roller, of the slag skimming plate, through holes are formed in the transmission rod and the connecting sleeve, and the through holes penetrate through the bolt groups and are locked.
Specifically, the drive assembly includes connecting seat and electric jar, is close to support fixed mounting of through-hole one side has the electric jar, the push rod fixed mounting of electric jar has the one end of connecting seat, the other end and the regulation pole rotation assembly of connecting seat.
Furthermore, a guide sleeve is fixedly arranged in the roller through a supporting rod, and the guide sleeve is assembled with an adjusting rod in an inserting manner.
Specifically, wear-resistant sheets are uniformly embedded in the slag scraping plate.
Compared with the prior art, the utility model has the beneficial effects that:
through the cooperation of structures such as drive assembly and coupling assembling, can conveniently flexible regulation take off the distance between slag plate and the cylinder, compensate the wearing and tearing volume of slag plate, avoid frequently changing the slag plate and change the operating quantity that brings.
Drawings
FIG. 1 is a schematic front view of the structure of the present utility model;
FIG. 2 is a schematic cross-sectional view of the structure of the present utility model;
FIG. 3 is a schematic cross-sectional view of the structure of the connection assembly of the present utility model;
fig. 4 is a schematic cross-sectional view of the slag-raking plate in the direction A-A of fig. 1.
In the figure: 1 roller, 2 slag removing plate, 3 connecting component, 31 transmission rod, 32 link rod, 33 rotating seat, 4 guide sleeve, 5 adjusting rod, 6 guide sleeve, 7 bearing seat, 8 end pipe, 9 driving component, 91 connecting seat, 92 electric cylinder, 10 bracket, 11 wear-resisting sheet, 12 connecting sleeve.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, 2, 3 and 4, the utility model provides a slag removing device for aluminum alloy ingots, which comprises a roller 1 and a bracket 10, wherein the bracket 10 is positioned at two ends of the roller 1, bearing seats 7 are fixedly arranged at the top of the bracket 10, end pipes 8 are rotatably arranged in the bearing seats 7 through bearings, and the end pipes 8 are respectively and fixedly arranged at the center of the end parts of the roller 1; one end of the roller 1 is provided with a through hole, an adjusting rod 5 extending into the roller 1 is inserted into the through hole, the outer side of the roller 1 is provided with a slag scraping plate 2, and the side wall of the roller 1 is provided with a connecting component 3 for connecting the slag scraping plate 2 and the adjusting rod 5; one of the brackets 10 is provided with a driving component 9 for pushing and pulling the adjusting rod 5; the driving assembly 9 can push and pull the adjusting rod 5 through control, and the expansion and contraction amount of the connecting assembly 3 is adjusted, so that the distance between the slag scraping plate 2 and the roller 1 is adjusted; the end pipe 8 far away from the driving component 9 can be connected with an external speed reduction motor set and a belt transmission mechanism, and drives the roller 1 to rotate during operation, so that the slag scraping plate 2 is driven to rotate through the connecting component 3.
Specifically, the slag removing plates 2 are uniformly distributed along the circumference of the roller 1, the number of the slag removing plates 2 is at least two, the slag removing plates are arranged according to the frequency requirement of slag removing, and correspondingly, the connecting assemblies 3 with matched numbers are required to be arranged.
Specifically, the connecting components 3 are uniformly distributed along the axial direction of the roller 1, the number of the connecting components 3 on each slag scraping plate 2 is at least two, and the supporting of the slag scraping plates 2 is ensured according to the length setting of the slag scraping plates 2.
Specifically, as shown in fig. 3, the connection assembly 3 includes a transmission rod 31, a link rod 32 and a rotating seat 33, the side wall of the adjusting rod 5 is fixedly provided with the rotating seat 33, a notch is formed in the side wall of the roller 1, the transmission rod 31 is inserted and assembled in the notch, one end of the transmission rod 31 is connected and assembled with the slag skimming plate 2, the other end of the transmission rod 31 is rotationally assembled with one end of the link rod 32 through a rotating pin, and the other end of the link rod 32 is rotationally assembled with the rotating seat 33 through a rotating pin; when the adjusting rod 5 translates, the transmission rod 31 can be extended or retracted along the notch through the transmission of the link rod 32, so that the distance between the slag scraping plate 2 and the roller 1 is adjusted.
Further, the guide sleeve 6 is arranged at the notch, the guide sleeve 6 can lengthen the insertion assembly distance with the transmission rod 31, and the moving stability of the transmission rod 31 is improved.
Furthermore, a connecting sleeve 12 is uniformly and fixedly arranged on one side of the slag removing plate 2 close to the roller 1, through holes are formed in the transmission rod 31 and the connecting sleeve 12, and the through holes penetrate through the bolt groups and are locked; the connecting sleeve 12 and the transmission rod 31 which are connected and installed through the bolt group can be used for conveniently disassembling the slag removing plate 2, so that the slag removing plate is convenient to replace.
Specifically, as shown in fig. 2, the driving assembly 9 includes a connecting seat 91 and an electric cylinder 92, the electric cylinder 92 is fixedly installed on the bracket 10 near one side of the through hole, one end of the connecting seat 91 is fixedly installed on a push rod of the electric cylinder 92, and the other end of the connecting seat 91 is rotatably assembled with the adjusting rod 5 through a bearing, a clamp spring and other structures; when the electric cylinder 92 stretches and contracts, the adjusting rod 5 can be pushed and pulled through the connecting seat 91, and the rotating action of the adjusting rod 5 along with the roller 1 is not affected.
Further, the guide sleeve 4 is fixedly arranged in the roller 1 through the supporting rod, the guide sleeve 4 is assembled with the adjusting rod 5 in a plugging mode, and the guide sleeve 4 can be arranged in a plurality of modes, so that the supporting capacity of the adjusting rod 5 is enhanced, and the stability of the adjusting rod 5 during pushing and pulling is improved.
Specifically, as shown in fig. 4, the wear-resisting plate 11 is uniformly embedded in the slag-removing plate 2, and the wear-resisting plate 11 may be made of high-chromium alloy, so as to enhance the wear resistance of the slag-removing plate 2 and delay the wear amount.
Working principle:
the electric cylinder 92 is electrically connected with an external power supply through a wire and a switch, and when the electric cylinder is in operation, the speed reducing motor group and the belt transmission mechanism rotate the roller 1 through one end pipe 8, and drive the slag scraping plate 2 to rotate through the connecting component 3, so that molten waste slag scraped by the slag scraper on the guide plate at the outlet of the smelting furnace is stirred downwards and conveniently falls into the recovery vehicle; the retraction amount of the electric cylinder 92 can be controlled after the slag plate 2 is worn, so that the adjusting rod 5 is pressed into the roller 1 through the connecting seat 91, the transmission rod 31 is synchronously pushed out of the roller 1 through the link rod 32, the distance between the slag plate 2 and the roller 1 is increased, the worn amount is compensated, and frequent replacement of the slag plate 2 is avoided; after the skimming plate 2 has been worn to a width of two thirds, it is replaced.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (9)
1. The utility model provides a slag removing device for aluminum alloy ingot casting, includes cylinder (1) and support (10), support (10) are located the both ends of cylinder (1), its characterized in that: bearing seats (7) are fixedly arranged at the tops of the brackets (10), end pipes (8) are rotatably arranged in the bearing seats (7) through bearings, and the end pipes (8) are fixedly arranged at the centers of the end parts of the rollers (1) respectively; a through hole is formed in one end of the roller (1), an adjusting rod (5) extending into the roller (1) is inserted into the through hole, a slag scraping plate (2) is arranged on the outer side of the roller (1), and a connecting component (3) used for connecting the slag scraping plate (2) with the adjusting rod (5) is arranged on the side wall of the roller (1); one of the brackets (10) is provided with a driving component (9) for pushing and pulling the adjusting rod (5).
2. The slag removing apparatus for aluminum alloy ingot casting as claimed in claim 1, wherein: the slag skimming plates (2) are uniformly distributed along the circumferential direction of the roller (1), and the number of the slag skimming plates (2) is at least two.
3. The slag removing apparatus for aluminum alloy ingot casting as claimed in claim 1, wherein: the connecting components (3) are uniformly distributed along the axial direction of the roller (1), and the number of the connecting components (3) on each slag scraping plate (2) is at least two.
4. The slag removing apparatus for aluminum alloy ingot casting as claimed in claim 1, wherein: coupling assembling (3) are including transfer line (31), link (32) and rotation seat (33), the lateral wall fixed mounting of adjusting pole (5) has rotation seat (33), the notch has been seted up to the lateral wall of cylinder (1), be equipped with transfer line (31) in the notch interpolation, the one end and the slag-off plate (2) of transfer line (31) are connected the assembly and the one end rotation assembly of the other end and link (32), the other end and the rotation seat (33) of link (32) rotate the assembly.
5. The slag removing apparatus for aluminum alloy ingot casting as claimed in claim 4, wherein: the notch is provided with a guide sleeve (6), and the guide sleeve (6) is assembled with a transmission rod (31) in an inserting mode.
6. The slag removing apparatus for aluminum alloy ingot casting as claimed in claim 4, wherein: one side of the slag skimming plate (2) close to the roller (1) is uniformly and fixedly provided with a connecting sleeve (12), the transmission rod (31) and the connecting sleeve (12) are provided with through holes, and the through holes penetrate through the bolt groups and are locked.
7. The slag removing apparatus for aluminum alloy ingot casting as claimed in claim 1, wherein: the driving assembly (9) comprises a connecting seat (91) and an electric cylinder (92), the electric cylinder (92) is fixedly arranged on the bracket (10) close to one side of the through hole, one end of the connecting seat (91) is fixedly arranged on a push rod of the electric cylinder (92), and the other end of the connecting seat (91) is rotationally assembled with the adjusting rod (5).
8. The slag removing apparatus for aluminum alloy ingot casting as claimed in claim 1, wherein: the inside of the roller (1) is fixedly provided with a guide sleeve (4) through a supporting rod, and the guide sleeve (4) is assembled with an adjusting rod (5) in an inserting way.
9. The slag removing apparatus for aluminum alloy ingot casting as claimed in claim 1, wherein: wear-resistant sheets (11) are uniformly embedded in the slag skimming plate (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322282403.7U CN220583109U (en) | 2023-08-24 | 2023-08-24 | Slag skimming device for aluminum alloy ingot casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322282403.7U CN220583109U (en) | 2023-08-24 | 2023-08-24 | Slag skimming device for aluminum alloy ingot casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220583109U true CN220583109U (en) | 2024-03-12 |
Family
ID=90107956
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322282403.7U Active CN220583109U (en) | 2023-08-24 | 2023-08-24 | Slag skimming device for aluminum alloy ingot casting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220583109U (en) |
-
2023
- 2023-08-24 CN CN202322282403.7U patent/CN220583109U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |