CN205821416U - A kind of aluminium scrap, aluminum ash regeneration system - Google Patents
A kind of aluminium scrap, aluminum ash regeneration system Download PDFInfo
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- CN205821416U CN205821416U CN201521060547.7U CN201521060547U CN205821416U CN 205821416 U CN205821416 U CN 205821416U CN 201521060547 U CN201521060547 U CN 201521060547U CN 205821416 U CN205821416 U CN 205821416U
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- aluminum
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- aluminium scrap
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
This utility model belongs to Metal Melting system of processing, particularly a kind of aluminium scrap, aluminum ash regeneration system.Including the first feed bin, rotary furnace, lifting blender, aluminum slag chute, pond, cooling bucket, elevator, the second feed bin, aluminum liquid chute, holding furnace, pig moulding machine, from fold ingot machine, cleaner unit and control system.This utility model aluminium scrap, aluminum ash regeneration system have several advantages that first, automaticity is high；The second, whole production process, without fork truck, equipment maintenance cost is low；3rd, totally-enclosed production is conducive to the control of dust more environmentally friendly；4th, aluminium scrap, the response rate of aluminum lime-ash can be improved.
Description
Technical field
This utility model belongs to Metal Melting system of processing, particularly a kind of aluminium scrap, aluminum ash regeneration system.
Background technology
Owing to China's fine aluminum ore resources relatively lacks, there is more rich bauxite in the only several place in Shanxi, Guangxi, Guizhou, Henan and Jiangxi, big from the energy consumption of alumina producing aluminum metal, complex process, electrolytic aluminium Metal Production is not met by growing development requirement, so the bauxite resource in some places mainly obtains from the useless miscellaneous aluminum reclaimed, described waste residue reclaims melting and produces aluminium alloy, can produce the aluminum lime-ash of 10% ~ 20%, aluminum remelting also can produce the aluminum lime-ash of about 2% simultaneously.The whole nation often produces substantial amounts of aluminum lime-ash.
How such substantial amounts of aluminum lime-ash is carried out recycling and become the problem that the industry needs solution badly.
Tradition aluminium scrap, the collection of aluminum lime-ash and reprocessing process produce in being divided in multiple Factory Building, between multiple Factory Buildings material be transported by man-handling of materials, production efficiency is low, is mostly monkey (national policy does not allows) and rotary furnace production.
Existing rotary furnace duty, basic horizontal, the angle of rotary furnace can only adjust between 0 degree ~ 35 degree, slag tap, water outlet thorough not, rake can only be relied on to be carried out by fork truck material stirring in stove；Misoperation is easy to rotary furnace and fork truck are caused damage.
It addition, motor and gear transmission part are arranged at cylinder side, frictionally transmission, barrel body rotation is the most steady.
Utility model content
For above-mentioned technical problem, this utility model provides a kind of aluminium scrap, aluminum ash regeneration system.This system is capable of whole-course automation control, and equipment maintenance cost is low；Totally-enclosed production is conducive to the control of dust more environmentally friendly；Aluminium scrap, the response rate of aluminum lime-ash can be improved.
In order to realize above-mentioned technical purpose, the technical scheme that this utility model employing is the most concrete:
A kind of aluminium scrap, aluminum ash regeneration system, including the first feed bin, rotary furnace, lifting blender, aluminum slag chute, pond, cooling bucket, elevator, the second feed bin, aluminum liquid chute, holding furnace, pig moulding machine, from fold ingot machine, cleaner unit and control system；Wherein, described first feed bin is for supplying converter raw material in described rotary furnace；When smelting raw material, described rotary furnace fire door is arranged upward；
Described lifting blender is arranged on above rotary furnace fire door, for being stirred the converter raw material in rotary furnace；
Described pond is arranged on the lower section of rotary furnace, is provided with described cooling bucket in pond；
Arranging described aluminum slag chute between rotary furnace and cooling bucket, the aluminum slag in described rotary furnace is delivered in described second feed bin deposit by described elevator after cooling in described aluminum slag chute enters described cooling bucket；
Arranging described aluminum liquid chute between rotary furnace and holding furnace, the aluminum liquid in described rotary furnace enters pig moulding machine ingot casting after described aluminum liquid chute enters the modulation of described holding furnace, refine, and the aluminium ingot after ingot casting is carried out folded bag by described from fold ingot machine again；
Described cleaner unit carries out dedusting by pipeline to rotary furnace, aluminum slag chute, cooling bucket, elevator, the second feed bin and holding furnace respectively；
Described lifting blender, elevator, pig moulding machine, all control to be connected with described control system from fold ingot machine and dust removal machine.
Described rotary furnace includes cylinder, guide wheel, wheel bracket, guide wheel rail, motor, gear drive group, rotating shaft, barrel support seat and the first hydraulic jack；Wherein,
Described cylinder body outer wall is provided with guide wheel rail；
Described wheel bracket is arranged on outside cylinder, and the side of the adjacent described cylinder body outer wall in upper end of wheel bracket is provided with described guide wheel, and guide wheel rolls with described guide wheel rail and is connected；The lower end of wheel bracket connects described motor and gear transmission part；
Cylinder body bottom center is fixedly connected with rotating shaft, and described rotating shaft is connected with motor-driven by described gear drive group；
Being arranged with support shaft on the outer wall of described cylinder both sides, two support shafts are hinged with described barrel support seat respectively；
The piston end of described first hydraulic jack is connected with the side of described wheel bracket.
Described barrel support seat includes horizontal base and two bracing frames being arranged on described horizontal base, and two bracing frames are symmetricly set on cylinder both sides, and upper end is respectively provided with axis hole；Two described support shafts shaft hole matching with two support frame as described above upper ends respectively is connected.
The bottom of described wheel bracket is provided with motor mount, and described motor is arranged on described wheel bracket by described motor mount.
The side being positioned at wheel bracket on described horizontal base is provided with cushion pad.
The opposite side being positioned at described cushion pad on described horizontal base is provided with the second hydraulic jack, and the piston end of described second hydraulic jack is connected with described cushion pad.
Described elevator includes: vertically disposed shell, upper end trunnion axis and lower end trunnion axis it is provided with in described shell, described upper end trunnion axis is positioned at the vertical direction of lower end trunnion axis, tighten on described upper end trunnion axis and lower end trunnion axis and be wound with one or some chains, described upper end trunnion axis and lower end trunnion axis are respectively arranged with the sprocket wheel equal with chain quantity, the sprocket position of described upper end trunnion axis and the sprocket position of lower end trunnion axis are vertical corresponding up and down, described chain is tightened on the sprocket wheel of sprocket wheel and the lower end trunnion axis being centered around upper end trunnion axis, it is provided with chain gear wheel between sprocket wheel and the shell of described lower end trunnion axis, the diameter of described chain gear wheel is more than the diameter of sprocket wheel, described chain gear wheel is fitted with sprocket wheel.
Described pig moulding machine is chain-type pig moulding machine.
The beneficial effect of this utility model system:
The first, production line balance, automaticity is high, and whole production process can control operation in realizing.
The second, gyroscope wheel, cooling bucket uses center driving more steady, solves owing to frictional force is not enough, rotary furnace, the cooling the most revolvable problem of bucket；Cooling bucket uses dip method, cools down more rapid.
3rd, easy to operate, recruitment technology few, to employee requires low.
4th, whole production process, without fork truck, equipment maintenance cost is low.
5th, totally-enclosed production is conducive to the control of dust more environmentally friendly.
6th, aluminium scrap, the response rate of aluminum lime-ash can be improved.
Accompanying drawing explanation
Fig. 1 is this utility model aluminium scrap, aluminum ash regeneration system general assembly drawing；
Wherein, 1 is the first feed bin, and 2 is rotary furnace, and 3 is lifting blender, and 4 is pond, and 5 is cooling bucket, and 6 is elevator, and 7 is the second feed bin；
Fig. 2 is this utility model aluminium scrap, aluminum ash regeneration system aluminum water process line schematic diagram；
Wherein, 8 is holding furnace, and 9 is pig moulding machine, and 10 is from fold ingot machine, and 11 is aluminum liquid chute；
Fig. 3 is Fig. 2 top view.
Fig. 4 is rotary furnace normal operating conditions structural representation；
Wherein, 2-1 is cylinder, and 2-2 is guide wheel, and 2-3 is wheel bracket, and 2-4 is guide wheel rail, and 2-5 is motor, and 2-6 is gear drive group, and 2-7 is rotating shaft, and 2-8 is barrel support seat, and 2-9 is the first hydraulic jack；2-10 is support shaft；2-11 bit buffering cushion block；2-12 is the second hydraulic jack；
Fig. 5 is rotary furnace water outlet, status architecture schematic diagram of slagging tap；
Fig. 6 is the structural representation of elevator；
Wherein, 6-1 is hopper, and 6-2 is chain, and 6-3 is shell, and 6-4 is chain gear wheel, and 6-5 is sprocket wheel, and 6-6 is lower end trunnion axis, and 6-7 is for compressing counterweight.
Detailed description of the invention
Presently in connection with accompanying drawing, this utility model is described in further detail.These accompanying drawings are the schematic diagram of simplification, and basic structure of the present utility model is described the most in a schematic way, and therefore it only shows the composition relevant with this utility model.
As shown in Fig. 1 ~ Fig. 3, a kind of aluminium scrap, aluminum ash regeneration system, including the first feed bin 1, rotary furnace 2, lifting blender 3, aluminum slag chute, pond 4, cooling bucket 5, elevator the 6, second feed bin 7, aluminum liquid chute 11, holding furnace 8, pig moulding machine 9, from fold ingot machine 10, cleaner unit and control system；Wherein, described rotary furnace 2 is vertically arranged, and fire door is upward, and described first feed bin 1 is for supplying converter raw material in described rotary furnace 2；Described lifting blender 3 is arranged on above rotary furnace 2 fire door, for being stirred the converter raw material in rotary furnace 2；Described pond 4 is arranged on the lower section of rotary furnace 2, is provided with described cooling bucket 5 in pond 4；Aluminum slag in described rotary furnace 2 is delivered in described second feed bin 7 deposit by described elevator 6 after cooling in described aluminum slag chute enters described cooling bucket 5；
Aluminum liquid in described rotary furnace 2 enters described holding furnace 8 through described aluminum liquid chute 11 and modulates, enters pig moulding machine 9 ingot casting after refine, and the aluminium ingot after ingot casting is carried out folded bag by described from fold ingot machine 10 again；
Described cleaner unit carries out dedusting by pipeline to rotary furnace 2, aluminum slag chute, cooling bucket 5, elevator the 6, second feed bin 7 and holding furnace 8 respectively；
Described lifting blender 3, elevator 6, pig moulding machine 9, all control to be connected with described control system from fold ingot machine 10 and dust removal machine.
As shown in Fig. 4 ~ Fig. 5, described rotary furnace 2 includes cylinder 2-1, guide wheel 2-2, wheel bracket 2-3, guide wheel rail 2-4, motor 2-5, gear drive group 2-6, rotating shaft 2-7, barrel support seat 2-8 and hydraulic jack 2-9；Wherein,
Described cylinder body outer wall is provided with guide wheel rail 2-4；Described wheel bracket 2-3 is arranged on outside cylinder 2-1, and the side of the adjacent described cylinder 2-1 outer wall in upper end of wheel bracket 2-3 is provided with described guide wheel 2-2, guide wheel 2-2 and described guide wheel rail 2-4 rolling and is connected；The lower end of wheel bracket 2-3 connects described motor 2-5 and gear drive group 2-6；
Cylinder 2-1 bottom centre is fixedly connected with rotating shaft 2-7, is in transmission connection with motor 2-5 by described gear drive group 2-6 outside described rotating shaft 2-7；Described cylinder body outer wall is symmetrically arranged on two with support shaft 2-10, and two support shafts 2-10 are hinged with described barrel support seat 2-8 respectively；
The piston end of described first hydraulic jack 2-9 is connected with the side of described wheel bracket 2-3.
Described barrel support seat 2-8 includes horizontal base and is arranged on the bracing frame on described horizontal base, support frame as described above includes two, two bracing frames are symmetrical arranged and upper end is respectively provided with axis hole, the center of described cylinder both sides outer wall is arranged with two support shafts, and described support shaft is connected with the shaft hole matching of support frame as described above upper end.
Further, the bottom of described wheel bracket 2-3 is provided with motor mount, and described motor 2-5 is arranged on described wheel bracket 2-3 by described motor mount.
Further, the side of described horizontal base is provided with cushion pad 2-11.The effect of cushion pad 2-11 is when rotary furnace cushion pad 2-11 when horizontal or vertical, as the 3rd strong point, can stablize the duty of rotary furnace.
Further, the side of described cushion pad 2-11 connects the second hydraulic jack 2-12.
nullAs shown in Figure 6，Described elevator includes: vertically disposed shell 6-3，Upper end trunnion axis and lower end trunnion axis 6-6 it is provided with in described shell 6-3，Described upper end trunnion axis is positioned at the vertical direction of lower end trunnion axis 6-6，Tighten on described upper end trunnion axis and lower end trunnion axis 6-6 and be wound with one or some chain 6-2，Described upper end trunnion axis and lower end trunnion axis 6-6 are respectively arranged with the sprocket wheel 6-5 equal with chain 6-2 quantity，The sprocket wheel 6-5 position of described upper end trunnion axis and the sprocket wheel 6-5 position of lower end trunnion axis 6-6 are vertical corresponding up and down，Described chain 6-2 tightens on the sprocket wheel 6-5 of the sprocket wheel 6-5 and lower end trunnion axis 6-6 that are centered around upper end trunnion axis，It is provided with chain gear wheel 6-4 between the sprocket wheel 6-5 and shell 6-3 of described lower end trunnion axis 6-6，The diameter of the described chain gear wheel 6-4 diameter more than sprocket wheel 6-5，Described chain gear wheel 6-4 and sprocket wheel 6-5 fits.
Further, described pig moulding machine 9 is chain-type pig moulding machine.
Claims (8)
1. an aluminium scrap, aluminum ash regeneration system, it is characterized in that, including the first feed bin, rotary furnace, lifting blender, aluminum slag chute, pond, cooling bucket, elevator, the second feed bin, aluminum liquid chute, holding furnace, pig moulding machine, from fold ingot machine, cleaner unit and control system；Wherein, described first feed bin is for supplying converter raw material in described rotary furnace；When smelting raw material, described rotary furnace fire door is arranged upward；
Described lifting blender is arranged on above rotary furnace fire door, for being stirred the converter raw material in rotary furnace；
Described pond is arranged on the lower section of rotary furnace, is provided with described cooling bucket in pond；
Arranging described aluminum slag chute between rotary furnace and cooling bucket, the aluminum slag in described rotary furnace is delivered in described second feed bin deposit by described elevator after cooling in described aluminum slag chute enters described cooling bucket；
Arranging described aluminum liquid chute between rotary furnace and holding furnace, the aluminum liquid in described rotary furnace enters pig moulding machine ingot casting after described aluminum liquid chute enters the modulation of described holding furnace, refine, and the aluminium ingot after ingot casting is carried out folded bag by described from fold ingot machine again；
Described cleaner unit carries out dedusting by pipeline to rotary furnace, aluminum slag chute, cooling bucket, elevator, the second feed bin and holding furnace respectively；
Described lifting blender, elevator, pig moulding machine, all control to be connected with described control system from fold ingot machine and dust removal machine.
A kind of aluminium scrap, aluminum ash regeneration system the most according to claim 1, it is characterised in that described rotary furnace includes cylinder, guide wheel, wheel bracket, guide wheel rail, motor, gear drive group, rotating shaft, barrel support seat and the first hydraulic jack；Wherein,
Described cylinder body outer wall is provided with guide wheel rail；
Described wheel bracket is arranged on outside cylinder, and the upper end of wheel bracket is provided with described guide wheel, and guide wheel rolls with described guide wheel rail and is connected；The lower end of wheel bracket connects described motor and gear transmission part；
Cylinder body bottom center is fixedly connected with rotating shaft, and described rotating shaft is connected with motor-driven by described gear drive group；
The outer wall of described cylinder both sides is arranged with support shaft, and two support shafts are hinged with described barrel support seat respectively；
The piston end of described first hydraulic jack is connected with the side of described wheel bracket.
A kind of aluminium scrap, aluminum ash regeneration system the most according to claim 2, it is characterized in that, described barrel support seat includes horizontal base and two bracing frames being arranged on described horizontal base, and two bracing frames are symmetricly set on cylinder both sides, and upper end is respectively provided with axis hole；Two described support shafts shaft hole matching with two support frame as described above upper ends respectively is connected.
A kind of aluminium scrap, aluminum ash regeneration system the most according to claim 2, it is characterised in that the bottom of described wheel bracket is provided with motor mount, and described motor is arranged on described wheel bracket by described motor mount.
A kind of aluminium scrap, aluminum ash regeneration system the most according to claim 3, it is characterised in that the side being positioned at wheel bracket on described horizontal base is provided with cushion pad.
A kind of aluminium scrap, aluminum ash regeneration system the most according to claim 5, it is characterised in that the opposite side being positioned at described cushion pad on described horizontal base is provided with the second hydraulic jack, and the piston end of described second hydraulic jack is connected with described cushion pad.
A kind of aluminium scrap the most according to claim 1, aluminum ash regeneration system, it is characterized in that, described elevator includes: vertically disposed shell, upper end trunnion axis and lower end trunnion axis it is provided with in described shell, described upper end trunnion axis is positioned at the vertical direction of lower end trunnion axis, tighten on described upper end trunnion axis and lower end trunnion axis and be wound with one or some chains, described upper end trunnion axis and lower end trunnion axis are respectively arranged with the sprocket wheel equal with chain quantity, the sprocket position of described upper end trunnion axis and the sprocket position of lower end trunnion axis are vertical corresponding up and down, described chain is tightened on the sprocket wheel of sprocket wheel and the lower end trunnion axis being centered around upper end trunnion axis, it is provided with chain gear wheel between sprocket wheel and the shell of described lower end trunnion axis, the diameter of described chain gear wheel is more than the diameter of sprocket wheel, described chain gear wheel is fitted with sprocket wheel.
A kind of aluminium scrap, aluminum ash regeneration system the most according to claim 1, it is characterised in that described pig moulding machine is chain-type pig moulding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521060547.7U CN205821416U (en) | 2015-12-17 | 2015-12-17 | A kind of aluminium scrap, aluminum ash regeneration system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521060547.7U CN205821416U (en) | 2015-12-17 | 2015-12-17 | A kind of aluminium scrap, aluminum ash regeneration system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205821416U true CN205821416U (en) | 2016-12-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521060547.7U Withdrawn - After Issue CN205821416U (en) | 2015-12-17 | 2015-12-17 | A kind of aluminium scrap, aluminum ash regeneration system |
Country Status (1)
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| CN (1) | CN205821416U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105441684A (en) * | 2015-12-17 | 2016-03-30 | 江苏海光金属有限公司 | Waste aluminum and aluminum ash regeneration system |
| CN112267129A (en) * | 2020-09-18 | 2021-01-26 | 苏州泰凯闻机电科技有限公司 | Electrolytic tank for recovering and filtering aluminum products |
-
2015
- 2015-12-17 CN CN201521060547.7U patent/CN205821416U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105441684A (en) * | 2015-12-17 | 2016-03-30 | 江苏海光金属有限公司 | Waste aluminum and aluminum ash regeneration system |
| CN112267129A (en) * | 2020-09-18 | 2021-01-26 | 苏州泰凯闻机电科技有限公司 | Electrolytic tank for recovering and filtering aluminum products |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161221 Effective date of abandoning: 20170707 |
|
| AV01 | Patent right actively abandoned |