CN112096135A - Vehicle base structure of suspension type monorail train and application servicing and overhauling method - Google Patents
Vehicle base structure of suspension type monorail train and application servicing and overhauling method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
- E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/006—Vehicle cleaning apparatus not integral with vehicles specially adapted for railway vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B3/00—Elevated railway systems with suspended vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K13/00—Other auxiliaries or accessories for railways
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
- E01B25/08—Tracks for mono-rails with centre of gravity of vehicle above the load-bearing rail
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
- E01B25/22—Tracks for railways with the vehicle suspended from rigid supporting rails
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B25/00—Tracks for special kinds of railways
- E01B25/22—Tracks for railways with the vehicle suspended from rigid supporting rails
- E01B25/26—Switches; Crossings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
- E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
- E04H5/06—Pits or building structures for inspection or services
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T30/00—Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance
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Abstract
Description
技术领域technical field
本发明属于悬挂式单轨交通领域,具体涉及一种悬挂式单轨列车的车辆基地结构及配套的运用整备工艺流程方法、检修工艺流程方法。The invention belongs to the field of suspended monorail traffic, and in particular relates to a vehicle base structure of a suspended monorail train, and a matching process method for use and maintenance, and a process method for maintenance.
背景技术Background technique
悬挂式轨道交通是一种将车辆悬挂在空中,通过铺设轨道梁作为车辆线路运行的一种交通方式,如图1a(现有技术CN106012715A)所示。其作为一种低运量轨道交通方式,相较于胶轮有轨电车(云巴)以及悬挂式单轨在路权、对道路交通的影响、选线灵活性、对环境的影响及适应性、观光体验性具有明显优势。Suspended rail transit is a mode of transportation in which vehicles are suspended in the air and run as vehicle lines by laying rail beams, as shown in Figure 1a (prior art CN106012715A). As a low-volume rail transportation mode, compared with rubber-wheeled trams (Yunba) and suspended monorail, it has right of way, impact on road traffic, flexibility of route selection, impact on the environment and adaptability, Sightseeing experience has obvious advantages.
悬挂式单轨系统虽然起源较早,但应用较少,仅在德国、日本等国家有应用。目前在国内正处于发展阶段,但由于其具有爬坡能力大、转弯半径小、工程造价低、施工能力小,而在我国有较大应用前景。由于国内暂无建成的悬挂式单轨线路,因此暂无相匹配的车辆基地。Although the suspended monorail system originated earlier, its application is less, and it is only used in Germany, Japan and other countries. It is currently in the development stage in China, but because of its large climbing ability, small turning radius, low engineering cost and small construction capacity, it has a great application prospect in my country. Since there is no suspended monorail line built in China, there is no matching vehicle base.
悬挂式单轨车辆的检修作业是列车安全运营的重要保证,车辆基地是悬挂式单轨车辆检修的重要场所,一方面,随着城市的开发,占地大的车辆基地越来越难以在城市中灵活选址;另一方面,常规的轮式列车(如地铁或动车)车辆基地在有限的土地上集中大量的轨道和列车,需要设置大量的轮式轨道道岔,但是悬挂式单轨还是新兴领域,悬挂式单轨的道岔也是空中道岔,如图1b、1c(现有技术CN210916825U)所示,现阶段悬挂式单轨的单开道岔成本较高,一副单开道岔成本约300多万,车辆基地内道岔繁多,因此,若按照轮式列车建设车辆基地,一个悬挂式单轨列车车辆基地仅道岔成本就上亿元。The maintenance of suspended monorail vehicles is an important guarantee for the safe operation of trains, and the vehicle base is an important place for maintenance of suspended monorail vehicles. Site selection; on the other hand, conventional wheeled trains (such as subways or high-speed trains) vehicle bases concentrate a large number of tracks and trains on limited land, requiring a large number of wheeled track switches, but suspended monorail is still an emerging field. The turnout of the type monorail is also an aerial turnout, as shown in Figures 1b and 1c (prior art CN210916825U), the cost of a single turnout for a suspended monorail at this stage is relatively high, and the cost of a pair of single turnout is about more than 3 million, and the turnout in the vehicle base Therefore, if the vehicle base is built according to wheeled trains, the cost of a suspended monorail vehicle base alone will cost hundreds of millions of yuan.
因此有必要构建了一种适用于悬挂式单轨列车的车辆基地,既要有效满足悬挂式单轨列车的检修作业,又要解决占地面积问题,以及道岔的经济性问题。Therefore, it is necessary to build a vehicle base suitable for suspended monorail trains, which not only needs to effectively meet the maintenance operations of suspended monorail trains, but also solves the problem of floor space and the economical problem of turnouts.
发明内容SUMMARY OF THE INVENTION
针对现有技术以上缺陷或改进需求中的至少一种,本发明提供了一种悬挂式单轨列车的车辆基地结构及运用整备、检修方法,保证了悬挂式单轨车辆的日常运用整备作业以及检修作业,使得作业人员能够高效率、安全的对车辆进行检修,同时减少基地占地面积;而且通过检修合一总库内的多个一线两列位构造,减少了咽喉区的股道数量,减少了咽喉区大量高成本的悬挂式单轨道岔的使用,降低了车辆基地成本。Aiming at at least one of the above-mentioned defects or improvement needs of the prior art, the present invention provides a vehicle base structure of a suspended monorail and a method for maintenance and maintenance, which ensures the daily maintenance and maintenance operations of the suspended monorail. , so that the operators can maintain the vehicles efficiently and safely, while reducing the footprint of the base; and through the maintenance of multiple one-line two-row structures in the integrated warehouse, the number of lanes in the throat area is reduced, reducing the The use of a large number of high-cost suspended single-track switches in the throat area reduces the cost of vehicle bases.
为实现上述目的,按照本发明的一个方面,提供了一种悬挂式单轨列车的车辆基地结构,其特征在于:包括停车列检合一总库房、检修合一总库房、悬挂式出入段线轨道、贯通式洗车库房、悬挂式第一咽喉区结构、悬挂式第二咽喉区结构;In order to achieve the above object, according to one aspect of the present invention, a vehicle base structure of a suspended monorail is provided, which is characterized in that it includes a general warehouse integrated for parking and train inspection, a general warehouse integrated for maintenance, and a suspended access section line track. , Through-type garage room, suspended first throat area structure, suspended second throat area structure;
所述停车列检合一总库房内为横列式结构,包括若干列检库、若干停车库,在悬挂式轨道横向方向上依次邻接设置;所述悬挂式出入段线轨道通过所述悬挂式第一咽喉区结构分别连接到所述列检库和停车库;The parking-train-inspection-integration general warehouse is a horizontal structure, including several column inspection garages and several parking garages, which are arranged adjacent to each other in the lateral direction of the suspended track; A throat area structure is connected to the train inspection garage and the parking garage, respectively;
所述停车列检合一总库房与所述检修合一总库房为横列式结构,即在横向方向上间隔设置;所述检修合一总库房包括静调间、换轮库、三月检库、车辆解编/组装间、车体检修间、车体喷漆间、转向架检修间以及部件检修间;The parking-train-inspection-integration general warehouse and the maintenance-inspection-integration general warehouse are of a horizontal structure, that is, they are arranged at intervals in the horizontal direction; the maintenance-inspection-integration general warehouse includes a static adjustment room, a wheel changing warehouse, and a three-month inspection warehouse. , Vehicle disassembly/assembly room, body maintenance room, body painting room, bogie maintenance room and parts maintenance room;
所述静调间与所述车辆解编/组装间构造为共线合一库,所述车体检修间与所述车体喷漆间构造为纵列合一库;所述换轮库、三月检库、共线合一库、纵列合一库、转向架检修间、部件检修间在横向上依次邻接设置;The static adjustment room and the vehicle disassembly/assembly room are constructed as a collinear warehouse, the vehicle body maintenance room and the vehicle body painting room are constructed as a tandem warehouse; the wheel change warehouse, the three The monthly inspection warehouse, the collinear integrated warehouse, the vertical column integrated warehouse, the bogie maintenance room and the component maintenance room are arranged adjacent to each other in the horizontal direction;
所述悬挂式出入段线轨道通过所述悬挂式第二咽喉区结构分别连接到所述换轮库、三月检库、共线合一库;The suspended entry and exit segment line tracks are respectively connected to the wheel change warehouse, the March inspection warehouse, and the collinear integrated warehouse through the suspended second throat area structure;
所述贯通式洗车库房通过出入库轨道并联在所述悬挂式出入段线轨道的横向侧面。The through-type garage wash room is connected in parallel with the lateral side of the suspended access section line track through the access rail.
优选地,所述停车列检合一总库房还预留有区域用于扩建备用停车库,所述备用停车库邻接设置在最外侧的所述停车库的侧面。Preferably, an area is reserved for the expansion of a spare parking garage in the combined parking, train and inspection warehouse, and the spare parking garage is adjacent to the side of the outermost parking garage.
优选地,所述列检库和停车库内采用一线两列位结构,即同一悬挂式轨道纵向设置两列悬挂式单轨列车。Preferably, the train inspection garage and the parking garage adopt a one-line two-row structure, that is, two suspended monorail trains are longitudinally arranged on the same suspended track.
优选地,所述换轮库、三月检库内采用一线两列位结构,即同一悬挂式轨道纵向设置两列悬挂式单轨列车。Preferably, the wheel changing warehouse and the March inspection warehouse adopt a one-line two-column structure, that is, two suspended monorail trains are longitudinally arranged on the same suspended track.
优选地,所述共线合一库中,所述静调间与所述车辆解编/组装间采用一线两列位结构,即同一悬挂式轨道纵向上,一列悬挂式单轨列车在所述静调间,另一列悬挂式单轨列车在所述车辆解编/组装间。Preferably, in the collinear integrated library, the static adjustment room and the vehicle disassembly/assembly room adopt a one-line two-column structure, that is, in the longitudinal direction of the same suspended track, a suspended monorail train is located in the static There is another suspended monorail in the decommissioning/assembly room.
优选地,所述列检库与停车库的库长保持一致。Preferably, the column inspection garage and the parking garage have the same length.
优选地,所述换轮库、三月检库、共线合一库、纵列合一库、部件检修间的库长保持一致。Preferably, the warehouse lengths of the wheel change warehouse, the three-month inspection warehouse, the collinear integrated warehouse, the tandem integrated warehouse, and the parts maintenance room shall be consistent.
优选地,还包括工程车库;Preferably, it also includes an engineering garage;
所述工程车库设置在所述悬挂式第一咽喉区结构、悬挂式第二咽喉区结构之间,通过出入库轨道连接至所述悬挂式出入段线轨道。The engineering garage is arranged between the suspended first throat area structure and the suspended second throat area structure, and is connected to the suspended entry and exit segment line rails through the access rail.
为实现上述目的,按照本发明的另一个方面,还提供了一种悬挂式单轨列车的车辆基地结构的运用整备工艺流程方法,其特征在于,包括如下步骤:In order to achieve the above object, according to another aspect of the present invention, there is also provided a process method for the utilization and maintenance of the vehicle base structure of the suspended monorail, which is characterized in that it includes the following steps:
S1、悬挂式单轨列车从悬挂式出入段线轨道入段;S1. The suspended monorail enters the section from the suspended section line;
S2、悬挂式单轨列车进入贯通式洗车库房进行外部清洗;S2. The suspended monorail enters the through-type laundry garage for external cleaning;
S3、根据悬挂式单轨列车的行驶里程、车况及修程修制,选择调度进入不同的库房,包括三个作业选项,其中,S3. According to the mileage, vehicle condition and repair schedule of the suspended monorail, select and dispatch into different warehouses, including three operation options, among which,
第一作业选项为,通过悬挂式第一咽喉区结构进入停车列检合一总库房中的停车库,进行内部清扫、消毒;The first operation option is to enter the parking garage in the parking-train-inspection-integrated general warehouse through the suspended first throat area structure for internal cleaning and disinfection;
第二作业选项为,通过悬挂式第一咽喉区结构进入停车列检合一总库房中的列检库,进行列检作业;The second operation option is to enter the train inspection warehouse in the combined parking and train inspection warehouse through the suspended first throat area structure to carry out the train inspection operation;
第三作业选项为,通过悬挂式第二咽喉区结构进入检修合一总库房中的三月检库,进行三月检作业;The third operation option is to enter the March inspection warehouse in the general warehouse for maintenance through the suspended second throat area structure to carry out the March inspection operation;
S4、在完成了步骤S3中的作业选项之后,调度到停车列检合一总库房中的停车库停车待发;S4, after completing the operation options in step S3, dispatch to the parking garage in the parking train inspection combined general warehouse to park for departure;
S5、在收到出段指令后,停车待发的悬挂式单轨列车,依次通过悬挂式第一咽喉区结构和悬挂式出入段线轨道出段。S5. After receiving the section exit instruction, the suspended monorail that is parked and ready to go goes out of the section through the suspended first throat area structure and the suspended section entry and exit lines in sequence.
为实现上述目的,按照本发明的另一个方面,还提供了一种悬挂式单轨列车的车辆基地结构的检修工艺流程方法,其特征在于,包括如下步骤:In order to achieve the above object, according to another aspect of the present invention, there is also provided a maintenance process method for the vehicle base structure of the suspended monorail, which is characterized in that it includes the following steps:
S1、悬挂式单轨列车从悬挂式出入段线轨道入段;S1. The suspended monorail enters the section from the suspended section line;
S2、悬挂式单轨列车进入贯通式洗车库房进行清扫洗刷;S2. The suspended monorail enters the through-type washing garage for cleaning and scrubbing;
S3、根据悬挂式单轨列车的行驶里程、车况及修程修制,选择调度进入不同的库房,包括两个作业线路,其中,S3. According to the mileage, vehicle condition and maintenance system of the suspended monorail, select and dispatch into different warehouses, including two operation lines, among which,
第一作业线路为,通过悬挂式第二咽喉区结构进入检修合一总库房中的车辆解编/组装间,解编解体后,将车体直接运送至车体检修间进行检修、并在车体喷漆间中涂装车体,转向架则运送至转向架检修间进行检修,再返回车辆解编/组装间进行组装,直接驶入静调间对列车进行静调作业,而后通过试车线对列车进行动态调式作业;The first operation route is to enter the vehicle disassembly/assembly room in the general warehouse of the maintenance unit through the suspended second throat area structure. The car body is painted in the body painting room, and the bogie is transported to the bogie maintenance room for maintenance, and then returned to the vehicle disassembly/assembly room for assembly, and directly into the static adjustment room to conduct the static adjustment of the train, and then pass the test line. The train performs dynamic adjustment operation;
第二作业线路为,通过悬挂式第二咽喉区结构进入检修合一总库房中的换轮库,进行换轮作业;The second operation line is to enter the wheel change warehouse in the maintenance and inspection general warehouse through the suspended second throat area structure to carry out the wheel change operation;
S4、在完成了步骤S3中的作业线路之后,依次通过悬挂式出入段线轨道、悬挂式第一咽喉区结构,调度到停车列检合一总库房中的停车库停车待发;S4, after completing the operation line in step S3, through the suspended access section line track and the suspended first throat area structure in turn, dispatch to the parking garage in the parking train inspection combined general warehouse to park for departure;
S5、在收到出段指令后,停车待发的悬挂式单轨列车,依次通过悬挂式第一咽喉区结构和悬挂式出入段线轨道出段。S5. After receiving the section exit instruction, the suspended monorail that is parked and ready to go goes out of the section through the suspended first throat area structure and the suspended section entry and exit lines in sequence.
上述优选技术特征只要彼此之间未构成冲突就可以相互组合。The above preferred technical features can be combined with each other as long as they do not conflict with each other.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,具有以下有益效果:In general, compared with the prior art, the above technical solutions conceived by the present invention have the following beneficial effects:
1、由于国内暂无运营的悬挂式单轨线路,因此暂无适用于悬挂式单轨车辆的车辆基地及相关工艺流程,本发明最大特点是提出了适用于悬挂式单轨列车的车辆基地结构及工艺流程,在满足悬挂式单轨全寿命检修功能的需求下,减少了基地占地面积;而且通过检修合一总库内的多个一线两列位构造,减少了咽喉区的股道数量,减少了咽喉区大量高成本的悬挂式单轨道岔的使用,降低了车辆基地成本。1. Since there is no suspended monorail line in operation in China, there is no vehicle base and related technological process suitable for suspended monorail vehicles. The biggest feature of the present invention is that it proposes a vehicle base structure and technological process suitable for suspended monorail trains. , Under the requirement of the full-life maintenance function of the suspended monorail, the floor area of the base is reduced; and by overhauling the multiple one-line two-row structures in the integrated warehouse, the number of strands in the throat area is reduced and the throat is reduced. The use of a large number of high-cost suspended single-track switches in the district reduces the cost of vehicle bases.
2、本发明的悬挂式单轨列车的车辆基地结构,停车列检合一总库房与检修合一总库房的横列式结构,停车列检合一总库房内部的横列式结构以及检修合一总库房内的横列纵列混合式结构,为基地整体节省了土地面积,且提高了相关工艺流程的运转效率。2. The vehicle base structure of the suspended monorail of the present invention, the horizontal structure of the parking-train-inspection-integrated general warehouse and the maintenance-integrated general warehouse, the horizontal-column structure inside the parking-train-inspection-integrated general warehouse, and the maintenance-integrated general warehouse The horizontal-column-column hybrid structure inside saves the land area for the base as a whole and improves the operation efficiency of the related technological processes.
3、由于停车列检库车辆入库频繁,需要咽喉区多条股道进行调度以保证车辆日常运用效率,而检修库车辆检修作业较少,三月检的检修周期为3个月。因此为了在不影响车辆检修效率的前提下,减少道岔数量从而达到减少车辆基地成本的目的,在检修合一总库内,换轮库、三月检库、共线合一库(静调间与车辆解编/组装间共线合一)均采用一线两列位构造,并与纵列合一库(车体检修间与转向架检修间纵列合一)、部件检修间在横向上依次邻接,咽喉区只需三股入库轨道,避免了咽喉区大量高成本的悬挂式单轨道岔的使用,降低了车辆基地成本。3. Due to the frequent warehousing of vehicles in the parking train and inspection garage, multiple lanes in the throat area are required to be dispatched to ensure the daily operation efficiency of the vehicles, while the maintenance operation of the vehicles in the maintenance garage is less, and the maintenance cycle of the three-month inspection is 3 months. Therefore, in order to reduce the number of turnouts without affecting the efficiency of vehicle maintenance and thus achieve the purpose of reducing the cost of vehicle bases, in the integrated maintenance warehouse, the wheel changing warehouse, the three-month inspection warehouse, and the collinear integrated warehouse (static adjustment room) It adopts a one-line two-column structure with the vehicle disassembly/assembly room, and is integrated with the tandem warehouse (the vehicle body maintenance room and the bogie maintenance room are combined in a vertical line), and the component maintenance room is horizontally arranged in sequence. Adjacent, only three incoming rails are needed in the throat area, which avoids the use of a large number of high-cost suspended single-track switches in the throat area and reduces the cost of vehicle bases.
4、本发明的悬挂式单轨列车的车辆基地结构,使得作业人员能够高效率、安全的对车辆进行检修,随着检修效率的提高,车辆基地可以承担更大的检修任务量,创造更大的经济效益。同时,本方案还可以有效应对雨雪、以及极端恶劣天气状况下的检修任务。4. The vehicle base structure of the suspended monorail of the present invention enables operators to perform maintenance on the vehicle with high efficiency and safety. economic benefits. At the same time, this solution can also effectively deal with maintenance tasks under rain, snow, and extreme weather conditions.
附图说明Description of drawings
图1a是现有技术的悬挂式单轨交通示意图;Fig. 1a is the schematic diagram of the suspension type monorail traffic of the prior art;
图1b是现有技术的悬挂式单轨的道岔结构的立体示意图;Fig. 1b is a perspective view of a switch structure of a suspended monorail in the prior art;
图1c是现有技术的悬挂式单轨的道岔结构的断面示意图;Fig. 1c is a schematic cross-sectional view of a switch structure of a suspended monorail in the prior art;
图2是本发明实施例的悬挂式单轨列车的车辆基地结构的示意图;2 is a schematic diagram of a vehicle base structure of a suspended monorail according to an embodiment of the present invention;
图3是本发明实施例的停车列检合一总库房的结构示意图;FIG. 3 is a schematic structural diagram of a parking and train inspection combined general warehouse according to an embodiment of the present invention;
图4是本发明实施例的停车列检合一总库房中停车示意图;4 is a schematic diagram of parking in a general warehouse combined with parking and train inspection according to an embodiment of the present invention;
图5是本发明实施例的检修合一总库房的结构示意图;5 is a schematic structural diagram of a maintenance-integrated general warehouse according to an embodiment of the present invention;
图6是本发明实施例的悬挂式单轨列车的车辆基地结构配套的运用整备工艺流程方法示意图;FIG. 6 is a schematic diagram of a process flow method for the use and maintenance of the vehicle base structure of a suspended monorail according to an embodiment of the present invention;
图7是本发明实施例的悬挂式单轨列车的车辆基地结构配套的检修工艺流程方法示意图。FIG. 7 is a schematic diagram of the maintenance process method of the vehicle base structure matching of the suspended monorail according to the embodiment of the present invention.
图中涉及到的尺寸单位为m。The dimensions involved in the figure are in m.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。下面结合具体实施方式对本发明进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. The present invention will be further described in detail below in conjunction with specific embodiments.
作为本发明的一种较佳实施方式,如图2所示,本发明提供一种悬挂式单轨列车的车辆基地结构,其特征在于:包括停车列检合一总库房1、检修合一总库房2、悬挂式出入段线轨道3、贯通式洗车库房4、悬挂式第一咽喉区结构5、悬挂式第二咽喉区结构6。As a preferred embodiment of the present invention, as shown in FIG. 2 , the present invention provides a vehicle base structure for a suspended monorail, which is characterized in that it includes a parking-train-inspection-integrated
其中在出入段线处设置贯通式洗车库一座,提高悬挂式单轨车辆的洗车效率,具体地说,所述贯通式洗车库房4通过出入库轨道并联在所述悬挂式出入段线轨道3的横向侧面。Among them, a through-type washing garage is set at the entry and exit line to improve the car washing efficiency of the suspended monorail vehicle. Specifically, the through-
如图2-4所示,停车库和列检库合设成一个整体的停车列检合一总库房,具体地说,所述停车列检合一总库房1内为横列式结构,包括若干列检库11、若干停车库12,在悬挂式轨道横向方向上依次邻接设置;所述悬挂式出入段线轨道3通过所述悬挂式第一咽喉区结构5分别连接到所述列检库11和停车库12。As shown in Figures 2-4, the parking garage and the train inspection garage are combined into a whole parking train inspection combined general warehouse. Specifically, the parking train inspection combined
考虑到后期扩容需要,所述停车列检合一总库房1还预留有区域用于扩建备用停车库13,所述备用停车库13邻接设置在最外侧的所述停车库12的侧面。Considering the need for later capacity expansion, the combined parking, train, inspection and
如图2所示,所述停车列检合一总库房1与所述检修合一总库房2为横列式结构,即在横向方向上间隔设置;更节省土地。As shown in FIG. 2 , the parking-train-inspection-integrated
如图2、5所示,静调间21、换轮库22、三月检库23、车辆解编/组装间24、车体检修间25、车体喷漆间28、转向架检修间26以及部件检修间27合设成一个整体的检修合一总库房2,满足悬挂式单轨的检修需求。As shown in Figures 2 and 5, the
其中,所述静调间21与所述车辆解编/组装间24构造为共线合一库,所述车体检修间25与所述车体喷漆间28构造为纵列合一库;所述换轮库22、三月检库23、共线合一库、纵列合一库、转向架检修间26、部件检修间27在横向上依次邻接设置。所述悬挂式出入段线轨道3通过所述悬挂式第二咽喉区结构6分别连接到所述换轮库22、三月检库23、共线合一库。Among them, the
所述列检库11和停车库12内采用一线两列位结构,即同一悬挂式轨道纵向设置两列悬挂式单轨列车,停车线线间距为4米,列检线线间距为5米,满足悬挂式单轨车辆的日常运用检修需求。The
为了减少车辆基地内道岔数量,所述换轮库22、三月检库23内采用一线两列位结构,即同一悬挂式轨道纵向设置两列悬挂式单轨列车;所述共线合一库中,所述静调间21与所述车辆解编/组装间24采用一线两列位结构,即同一悬挂式轨道纵向上,一列悬挂式单轨列车在所述静调间21,另一列悬挂式单轨列车在所述车辆解编/组装间24。所述换轮库22、三月检库23、共线合一库的库内均采用单线构造,覆盖检修合一总库房2的纵向全长范围,纵列合一库中车体检修间25采用多线构造,其长度大致为检修合一总库房2的纵向全长范围的一半。In order to reduce the number of switches in the vehicle base, the
为了最大化提高土地利用率,所述列检库11与停车库12的库长保持一致,均为114m;停车列检合一总库房1与检修合一总库房2的库长保持一致;所述换轮库22、三月检库23、共线合一库、纵列合一库、部件检修间27的库长保持一致。In order to maximize the land utilization rate, the lengths of the
如图2所述,应当理解的是,基地内图示的线路轨道结构均为悬挂式轨道,涉及到的道岔结构也是悬挂在空中,这与地铁、动车组的车辆基地的底面轨道非常不同,而且基地内的悬挂式轨道的高度可以低于运营线路段的悬挂式轨道高度(例如图1)。As shown in Figure 2, it should be understood that the line track structures shown in the base are all suspended tracks, and the involved switch structures are also suspended in the air, which is very different from the bottom track of the vehicle base of the subway and EMU. Also the height of the suspended track within the base may be lower than the suspended track height of the operational line segment (eg Figure 1).
如图2所述,悬挂式单轨列车的横列式车辆基地结构内还设有工程车库8;所述工程车库8设置在所述悬挂式第一咽喉区结构5、悬挂式第二咽喉区结构6之间,通过出入库轨道连接至所述悬挂式出入段线轨道3。As shown in FIG. 2 , an
如图2所述,悬挂式单轨列车的横列式车辆基地结构内在咽喉区设置有相应的生活生产设施,包括综合楼9,其与所述贯通式洗车库4分设在悬挂式出入段线轨道3两侧。综合楼9与悬挂式第二咽喉区结构6之间还设置有易燃品库10、物资总库101、材料棚102、蓄电池间103。悬挂式第一咽喉区结构5的远离综合楼9的一侧还设有污水处理站104、变电所105。As shown in FIG. 2 , the horizontal vehicle base structure of the suspended monorail is provided with corresponding living and production facilities in the throat area, including a
如图6所示,本发明还提供了一种悬挂式单轨列车的车辆基地结构的运用整备工艺流程方法,其特征在于,包括如下步骤:As shown in FIG. 6 , the present invention also provides a process method for the utilization and maintenance of the vehicle base structure of the suspended monorail, which is characterized in that it includes the following steps:
S1、悬挂式单轨列车从悬挂式出入段线轨道3入段;S1. The suspended monorail enters
S2、悬挂式单轨列车进入贯通式洗车库房4进行外部清洗;S2. The suspended monorail enters the through-
S3、根据悬挂式单轨列车的行驶里程、车况及修程修制,选择调度进入不同的库房,包括三个作业选项,其中,S3. According to the mileage, vehicle condition and repair schedule of the suspended monorail, select and dispatch into different warehouses, including three operation options, among which,
第一作业选项为,通过悬挂式第一咽喉区结构5进入停车列检合一总库房1中的停车库12,进行内部清扫、消毒;The first operation option is to enter the
第二作业选项为,通过悬挂式第一咽喉区结构5进入停车列检合一总库房1中的列检库11,进行列检作业;The second operation option is to enter the
第三作业选项为,通过悬挂式第二咽喉区结构6进入检修合一总库房2中的三月检库23,进行三月检作业;The third operation option is to enter the
S4、在完成了步骤S3中的作业选项之后,调度到停车列检合一总库房1中的停车库12停车待发;S4, after completing the operation options in step S3, dispatch to the
S5、在收到出段指令后,停车待发的悬挂式单轨列车,依次通过悬挂式第一咽喉区结构5和悬挂式出入段线轨道3出段。S5. After receiving the section exit instruction, the suspended monorail that is parked and ready to go goes out of the section through the suspended first
如图7所示,本发明还提供了一种悬挂式单轨列车的车辆基地结构的检修工艺流程方法,其特征在于,包括如下步骤:As shown in FIG. 7 , the present invention also provides a process flow method for overhauling the vehicle base structure of the suspended monorail, which is characterized in that it includes the following steps:
S1、悬挂式单轨列车从悬挂式出入段线轨道3入段;S1. The suspended monorail enters
S2、悬挂式单轨列车进入贯通式洗车库房4进行清扫洗刷;S2. The suspended monorail enters the through-type
S3、根据悬挂式单轨列车的行驶里程、车况及修程修制,选择调度进入不同的库房,包括两个作业线路,其中,S3. According to the mileage, vehicle condition and maintenance system of the suspended monorail, select and dispatch into different warehouses, including two operation lines, among which,
第一作业线路为,通过悬挂式第二咽喉区结构6进入检修合一总库房2中的车辆解编/组装间24,解编解体后,通过检修合一总库房2内相应设备将车体直接运送至车体检修间25进行检修、并通过气垫车通过中间通道运输至车体喷漆间28中涂装车体,转向架则运送至转向架检修间26进行检修,再返回车辆解编/组装间24进行组装,直接驶入静调间21对列车进行静调作业,而后通过试车线对列车进行动态调式作业,不仅可减少道岔数量,还可以减少调车数量;静调或动调不合格的,均返回车辆解编/组装间24,重新进行检修,直至合格才能进入下一步;The first operation route is to enter the vehicle disassembly/
第二作业线路为,通过悬挂式第二咽喉区结构6进入检修合一总库房2中的换轮库22,进行换轮作业;The second operation route is to enter the
S4、在完成了步骤S3中的作业线路之后,依次通过悬挂式出入段线轨道3、悬挂式第一咽喉区结构5,调度到停车列检合一总库房1中的停车库12停车待发;S4. After completing the operation line in step S3, through the suspended access
S5、在收到出段指令后,停车待发的悬挂式单轨列车,依次通过悬挂式第一咽喉区结构5和悬挂式出入段线轨道3出段。S5. After receiving the section exit instruction, the suspended monorail that is parked and ready to go goes out of the section through the suspended first
综上所述,与现有技术相比,本发明的方案具有如下显著优势:To sum up, compared with the prior art, the solution of the present invention has the following significant advantages:
1、由于国内暂无运营的悬挂式单轨线路,因此暂无适用于悬挂式单轨车辆的车辆基地及相关工艺流程,本发明最大特点是提出了适用于悬挂式单轨列车的车辆基地结构及工艺流程,在满足悬挂式单轨全寿命检修功能的需求下,减少了基地占地面积;而且通过检修合一总库内的多个一线两列位构造,减少了咽喉区的股道数量,减少了咽喉区大量高成本的悬挂式单轨道岔的使用,降低了车辆基地成本。1. Since there is no suspended monorail line in operation in China, there is no vehicle base and related technological process suitable for suspended monorail vehicles. The biggest feature of the present invention is that it proposes a vehicle base structure and technological process suitable for suspended monorail trains. , Under the requirement of the full-life maintenance function of the suspended monorail, the floor area of the base is reduced; and by overhauling the multiple one-line two-row structures in the integrated warehouse, the number of strands in the throat area is reduced and the throat is reduced. The use of a large number of high-cost suspended single-track switches in the district reduces the cost of vehicle bases.
2、本发明的悬挂式单轨列车的车辆基地结构,停车列检合一总库房与检修合一总库房的横列式结构,停车列检合一总库房内部的横列式结构以及检修合一总库房内的横列纵列混合式结构,为基地整体节省了土地面积,且提高了相关工艺流程的运转效率。2. The vehicle base structure of the suspended monorail of the present invention, the horizontal structure of the parking-train-inspection-integrated general warehouse and the maintenance-integrated general warehouse, the horizontal-column structure inside the parking-train-inspection-integrated general warehouse, and the maintenance-integrated general warehouse The horizontal-column-column hybrid structure inside saves the land area for the base as a whole and improves the operation efficiency of the related technological processes.
3、由于停车列检库车辆入库频繁,需要咽喉区多条股道进行调度以保证车辆日常运用效率,而检修库车辆检修作业较少,三月检的检修周期为3个月。因此为了在不影响车辆检修效率的前提下,减少道岔数量从而达到减少车辆基地成本的目的,在检修合一总库内,换轮库、三月检库、共线合一库(静调间与车辆解编/组装间共线合一)均采用一线两列位构造,并与纵列合一库(车体检修间与转向架检修间纵列合一)、部件检修间在横向上依次邻接,咽喉区只需三股入库轨道,避免了咽喉区大量高成本的悬挂式单轨道岔的使用,降低了车辆基地成本。3. Due to the frequent warehousing of vehicles in the parking train and inspection garage, multiple lanes in the throat area are required to be dispatched to ensure the daily operation efficiency of the vehicles, while the maintenance operation of the vehicles in the maintenance garage is less, and the maintenance cycle of the three-month inspection is 3 months. Therefore, in order to reduce the number of turnouts without affecting the efficiency of vehicle maintenance and thus achieve the purpose of reducing the cost of vehicle bases, in the integrated maintenance warehouse, the wheel changing warehouse, the three-month inspection warehouse, and the collinear integrated warehouse (static adjustment room) It adopts a one-line two-column structure with the vehicle disassembly/assembly room, and is integrated with the tandem warehouse (the vehicle body maintenance room and the bogie maintenance room are combined in a vertical line), and the component maintenance room is horizontally arranged in sequence. Adjacent, only three incoming rails are needed in the throat area, which avoids the use of a large number of high-cost suspended single-track switches in the throat area and reduces the cost of vehicle bases.
4、本发明的悬挂式单轨列车的车辆基地结构,使得作业人员能够高效率、安全的对车辆进行检修,随着检修效率的提高,车辆基地可以承担更大的检修任务量,创造更大的经济效益。同时,本方案还可以有效应对雨雪、以及极端恶劣天气状况下的检修任务。4. The vehicle base structure of the suspended monorail of the present invention enables operators to perform maintenance on the vehicle with high efficiency and safety. economic benefits. At the same time, this solution can also effectively deal with maintenance tasks under rain, snow, and extreme weather conditions.
可以理解的是,以上所描述的系统的实施例仅仅是示意性的,其中作为分离部件说明的单元可以是或者也可以不是物理上分开的,既可以位于一个地方,或者也可以分布到不同网络单元上。可以根据实际需要选择其中的部分或全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。It can be understood that the embodiments of the system described above are only illustrative, and the units described as separate components may or may not be physically separated, and may be located in one place or distributed to different networks. on the unit. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment. Those of ordinary skill in the art can understand and implement it without creative effort.
另外,本领域内的技术人员应当理解的是,在本发明实施例的申请文件中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。In addition, it should be understood by those skilled in the art that, in the application documents of the embodiments of the present invention, the terms "comprising", "comprising" or any other variations thereof are intended to cover non-exclusive inclusion, so as to include a series of An elemental process, method, article or apparatus includes not only those elements, but also other elements not expressly listed, or elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
本发明实施例的说明书中,说明了大量具体细节。然而应当理解的是,本发明实施例的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。类似地,应当理解,为了精简本发明实施例公开并帮助理解各个发明方面中的一个或多个,在上面对本发明实施例的示例性实施例的描述中,本发明实施例的各个特征有时被一起分组到单个实施例、图、或者对其的描述中。In the description of the embodiments of the present invention, a large number of specific details are described. It should be understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description. Similarly, it is to be understood that in the above descriptions of exemplary embodiments of the present embodiments, various features of the present embodiments are sometimes referred to in order to simplify the present disclosure and to aid in understanding one or more of the various inventive aspects. Grouped together into a single embodiment, figure, or description thereof.
然而,并不应将该公开的方法解释成反映如下意图:即所要求保护的本发明实施例要求比在每个权利要求中所明确记载的特征更多的特征。更确切地说,如权利要求书所反映的那样,发明方面在于少于前面公开的单个实施例的所有特征。因此,遵循具体实施方式的权利要求书由此明确地并入该具体实施方式,其中每个权利要求本身都作为本发明实施例的单独实施例。However, this disclosed approach should not be construed to reflect an intention that the claimed embodiments of the invention require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the Detailed Description are hereby expressly incorporated into this Detailed Description, with each claim standing on its own as a separate example of embodiments of this invention.
最后应说明的是:以上实施例仅用以说明本发明实施例的技术方案,而非对其限制;尽管参照前述实施例对本发明实施例进行了详细的说明,本领域的技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present invention, but not to limit them; although the embodiments of the present invention have been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: It is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. spirit and scope.
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