CN112095962B - Rolling round edge PVC panel with synchronous register simulation three-dimensional texture - Google Patents

Rolling round edge PVC panel with synchronous register simulation three-dimensional texture Download PDF

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Publication number
CN112095962B
CN112095962B CN202010681527.0A CN202010681527A CN112095962B CN 112095962 B CN112095962 B CN 112095962B CN 202010681527 A CN202010681527 A CN 202010681527A CN 112095962 B CN112095962 B CN 112095962B
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pvc
panel
edge
synchronous
simulation
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CN202010681527.0A
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CN112095962A (en
Inventor
袁俊
王春阳
程全山
徐网干
刘源
王凯
蒋蓉
陈娟
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Taizhou Huali New Material Co ltd
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Taizhou Huali New Material Co ltd
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00—Producing flat articles, e.g. films or sheets
    • B29D7/01—Films or sheets
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20—Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • E04F15/206—Layered panels for sound insulation

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a rolled round edge PVC panel with synchronous register simulation three-dimensional textures, which comprises a panel body, wherein the panel body is respectively provided with a UV paint layer, a PVC wear-resistant layer, a PVC pattern film layer and a PVC base material plate from top to bottom, the surface of the panel contains the synchronous register simulation three-dimensional textures, the periphery of the panel body is provided with an arc edge and a lock catch structure, and the panels can be mutually locked and spliced through the lock catch structure. The rolled circular edge PVC panel with synchronous register simulation three-dimensional texture has strong synchronous register texture three-dimensional sense, is attached to actual wood texture, has small register dislocation, high precision, high production efficiency, few procedures and convenient installation, integrates the circular edge and the surface of the panel body into a whole, has consistent color, attractive appearance and easy cleaning and nursing, can be applied to the field of decorative plates such as floors, wallboards, furniture boards and the like, and has wide application range.

Description

Rolling round edge PVC panel with synchronous register simulation three-dimensional texture
Technical Field
The invention relates to a PVC decorative plate, in particular to a rolled round edge PVC panel with synchronous register simulation three-dimensional texture.
Background
The synchronous pattern matching panel is that the wood texture on the pattern film corresponds to the wood texture on the embossed plate synchronously, the surface of the panel produced by the technology is in a relief shape, the texture is natural and clear, and the wood grain depth has concave-convex feeling, for example, the wood grain has scabs, spherical grains, spiral grains, mountain grains and other textures, and the scabs, spherical grains, spiral grains, mountain grains and other textures have concave-convex feeling which can be felt by touching with hands and has the same size as the textures, so the real wood feeling is stronger, the simulation effect is very obvious, and the panel is still in a high-end position in the panel at present.
Because the veneer base material and the pattern film are easy to stretch and deform under the condition of high-temperature hot pressing of the panel, the process technology has certain difficulty, and the production efficiency is not high. The existing synchronous register panel adopts a single-layer embossed plate, the texture stereoscopic impression is not strong, synchronous register dislocation is easy to generate due to the limitation of the process, and the dislocation amplitude is 2-5mm generally. In the prior art, the mode of sealing the paint edge by a micro chamfer or a large chamfer is adopted to overcome the splicing height difference caused by panel embossing or thickness, the working procedures are multiple, the process is complex, the color of the paint at the sealed edge cannot be completely consistent with that of the floor, the paint can fall off after a long time, the chamfer is easy to hide dirty and is not easy to clean. In addition, in order to meet the sound insulation effect, the panel usually needs to be additionally provided with a back adhesive to be attached to a sound insulation pad, so that the number of working procedures is large, and the labor is also large.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the rolled round-edge PVC panel with synchronous registration and simulated three-dimensional texture, which has the advantages of high synchronous registration accuracy, less production procedures and high production efficiency.
The technical scheme adopted by the invention for solving the technical problems is as follows:
synchronous register emulation three-dimensional texture's roll-in round edge PVC panel, including the panel body, the panel body have two kinds of structures, its first kind of structure is UV paint layer, PVC wearing layer, PVC decorative pattern rete, PVC substrate board from top to bottom respectively, its second kind of structure is UV paint layer, PVC wearing layer, PVC decorative pattern rete, PVC substrate board, silence bed course from top to bottom respectively, and the panel surface contains synchronous register emulation three-dimensional texture, and the panel body has circular arc limit and hasp structure all around, accessible between the panel the mutual hasp concatenation of hasp structure.
Furthermore, after the panels are mutually locked and spliced through the locking structures, the spliced part forms a gamma-shaped double-arc structure.
Furthermore, the arc edge and the surface of the panel body are consistent in color and are continuous into a whole.
Furthermore, the UV paint layer and the PVC wear-resistant layer are transparent structural layers.
Furthermore, the mute cushion layer is formed by rolling and compounding the mute cushion under the PVC base material plate, and the mute cushion is a foaming or non-foaming cushion made of one or more of cork, rubber, EVA, IXPE, PE, PP, PVC, PU and other materials.
The rolled round edge PVC panel with synchronous register simulation three-dimensional texture adopts an online rolling composite synchronous register round edge process: the PVC base material plate is extruded, the PVC pattern film and the PVC wear-resistant layer are compounded through hot rolling on the PVC base material plate, a multi-layer synchronous register round edge embossing roller is adopted, the PVC pattern film synchronously corresponds to the automatic regulating embossing roller through electronic acquisition and numerical control, synchronous register round edge textures are formed through rolling, the production efficiency is high, the production procedures of one-time rolling forming are few, and register dislocation is only 0-1.2 mm. Numerical control cutting or module positioning cutting is adopted, the size precision of the round edge is high, the splicing and matching of the lock catches are tight, and the error is smaller than 0.1 mm.
The rolled round edge PVC panel with synchronous pattern matching and simulated three-dimensional texture is applied to the field of decorative plates such as floors, wallboards, furniture plates and the like.
Compared with the prior art, the invention has the following beneficial effects:
the rolled round edge PVC panel with synchronous register simulation three-dimensional texture has strong synchronous register texture three-dimensional sense, is in contact with actual wood texture, has small register dislocation, high precision and more accuracy, is compounded with a mute pad on line, has high production efficiency, less working procedures and convenient installation, integrates the arc edge and the surface of the panel body into a whole, has consistent and beautiful color, is easy to clean and nurse, can be applied to the field of decorative plates such as floors, wallboards, furniture boards and the like, and has wide application range.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
in the figure, 11-synchronous registration simulation three-dimensional texture, 12-arc edge, 13-lock catch structure and 14-splicing gamma double-arc structure.
FIG. 2 is a schematic cross-sectional structure of a first structure of the present invention;
in the figure, a 21-UV paint layer, a 22-PVC wear-resistant layer, a 23-PVC pattern film layer and a 24-PVC substrate plate are shown.
FIG. 3 is a schematic cross-sectional view of a second structure according to the present invention;
in the figure, a 31-UV paint layer, a 32-PVC wear-resistant layer, a 33-PVC pattern film layer, a 34-PVC base material plate and a 35-mute cushion layer are arranged.
FIG. 4 is a process diagram for fabricating a first structure according to the present invention;
in the figure, 501-raw material, 502-weighing, 503-mixing, 504-extruding, 505-PVC wear-resistant layer, 506-PVC pattern film, 507-PVC substrate plate, 508-hot rolling composite, 509-rolling synchronous pattern alignment of round edges, 510-cooling, 511-drawing, 512-cutting, 513-rolling UV paint, 514-UV photocuring, 515-numerical control cutting or module positioning cutting, 516 slotting and 517-packaging.
FIG. 5 is a diagram of a second process of the present invention;
in the figure, 601-raw material, 602-weighing, 603-mixing, 604-extruding, 605-PVC wear-resistant layer, 606-PVC pattern film, 607-PVC substrate plate, 608-hot roller pressing compounding, 609-rolling synchronous pattern to the pattern round edge, 610-rolling composite sound-deadening pad, 611-cooling, 612-drawing, 613-cutting, 614-rolling UV paint, 615-UV light curing, 616-numerical control cutting or module positioning cutting, 617 slotting, 618-packaging.
Detailed Description
The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following examples. Any equivalent modifications made by those skilled in the art in the light of the teachings of this invention should be within the scope of this invention.
Synchronous register emulation three-dimensional texture's roll-in round edge PVC panel, including the panel body, the panel body have two kinds of structures, its first kind of structure is UV paint layer, PVC wearing layer, PVC decorative pattern rete, PVC substrate board from top to bottom respectively, its second kind of structure is UV paint layer, PVC wearing layer, PVC decorative pattern rete, PVC substrate board, silence bed course from top to bottom respectively, and the panel surface contains synchronous register emulation three-dimensional texture, and the panel body has circular arc limit and hasp structure all around, accessible between the panel the mutual hasp concatenation of hasp structure.
Furthermore, after the panels are mutually locked and spliced through the locking structures, a gamma-shaped double-arc structure is formed at the splicing part; the arc edge and the surface of the panel body have the same color and are continuously integrated; the UV paint layer and the PVC wear-resistant layer are transparent structural layers.
As shown in figure 1, the surface of the rolled round edge PVC panel with synchronous register simulation three-dimensional texture comprises synchronous register simulation three-dimensional texture 11, the periphery of the panel is provided with a circular edge 12 and a locking structure 13, the panels can be mutually locked and spliced, and a double-circular-arc structure 14 is formed at the spliced position. The rolled round edge PVC panel with the synchronous register simulation three-dimensional texture is prepared by an online rolling composite synchronous register round edge process; as shown in fig. 2, the rolled round-edge PVC panel with synchronous register simulation three-dimensional texture manufactured by online rolling and compounding the synchronous register round-edge process layer structure is respectively a UV paint layer 21, a PVC wear layer 22, a PVC pattern film layer 23 and a PVC substrate plate 24 from top to bottom; as shown in fig. 3, the rolled round-edge PVC panel with the synchronized registered simulated three-dimensional texture manufactured by online rolling and compounding the synchronized registered round-edge process layer structure is respectively a UV paint layer 31, a PVC wear layer 32, a PVC pattern film layer 33, a PVC substrate plate 34, and a silent cushion layer 35 from top to bottom.
As shown in fig. 4, the specific preparation method of the rolled round-edge PVC panel with the first structure and the synchronized registration simulated three-dimensional texture comprises the following steps: the manufacturing method of the PVC veneer with the synchronously patterned and rolled circular edges is characterized in that an online rolling composite synchronous patterned and circular edge aligning process is adopted: the PVC resin powder, the calcium-zinc composite stabilizer, the lubricant and other additives are weighed 502 according to the formula proportion, mixed 503 at high and low temperatures, extruded 504 into a PVC base material plate 507 by an extruder, hot-rolled and compounded 508 the PVC pattern film 506 and the PVC wear-resistant layer 505 on the PVC base material plate by a multi-roller forming machine, a multi-layer synchronous patterned edge embossing roller is adopted, the embossing roller is synchronously adjusted by electronic acquisition and numerical control to correspond to the PVC pattern film, the synchronous patterned edge embossing roller is rolled to form synchronous patterned edge textures 509, the synchronous patterned edge textures are cooled 510, pulled 511, periodically positioned and cut 512, a UV paint layer is formed after rolling coating UV paint 513 and UV light curing 514, a locking structure is formed by slotting 516 after cutting 515 small pieces by numerical control cutting or module positioning, and packaging 517 forms the rolled circular edge PVC panel with synchronous patterned and simulated three-dimensional textures. As shown in fig. 5, the specific preparation method of the rolled circular-edge PVC panel with the synchronized registration simulation three-dimensional texture of the second intermediate structure is to add a step of rolling the composite sound-deadening mat 610 on the basis of the preparation method of the rolled circular-edge PVC panel with the synchronized registration simulation three-dimensional texture of the first intermediate structure. The formula proportions of the PVC resin powder, the calcium-zinc composite stabilizer, the lubricant and other auxiliary agents are as follows: 100 parts of PVC resin powder, 400 parts of filler 200-containing materials, 5-10 parts of calcium-zinc composite stabilizer, 1-2 parts of lubricant and 1-10 parts of other additives, wherein the other additives are processing additives and impact modifier, and the formula ratio is the mass part ratio; the high-temperature and low-temperature mixing comprises the following steps: all the raw materials of the formula are added into a mixing machine set to be mixed at a high speed, the temperature is raised to 120-130 ℃, then the mixture is cooled to about 50 ℃, and then the cooled material is placed into an extruder to be extruded.

Claims (4)

1. Synchronous roll-in round limit PVC panel to three-dimensional texture of register emulation, including the panel body, its characterized in that: the panel body has two structures, wherein the first structure is respectively a UV paint layer, a PVC wear-resistant layer, a PVC pattern film layer and a PVC base material plate from top to bottom, the second structure is respectively a UV paint layer, a PVC wear-resistant layer, a PVC pattern film layer, a PVC base material plate and a mute cushion layer from top to bottom, the surface of the panel contains synchronous register simulation three-dimensional textures, the periphery of the panel body is provided with an arc edge and a lock catch structure, the panels can be mutually locked and spliced through the lock catch structures, and after the panels are mutually locked and spliced through the lock catch structures, the spliced part forms a gamma-shaped double-arc structure; the mute cushion layer is formed by rolling and compounding a mute cushion below the PVC base material plate; the rolled round edge PVC panel with synchronous register simulation three-dimensional texture adopts an online rolling composite synchronous register round edge process;
the specific preparation method of the rolled round-edge PVC panel with the first structure and the synchronous registration simulation three-dimensional texture comprises the following steps: an online rolling composite synchronous edge-matching process is adopted: weighing raw materials of a PVC substrate plate in proportion, mixing the raw materials at high and low temperatures, extruding the raw materials into the PVC substrate plate by an extruder, then hot-rolling and compounding a PVC pattern film and a PVC wear-resistant layer on the PVC substrate plate by a multi-roller forming machine, adopting a multi-layer synchronous register round edge register roller, synchronously corresponding to the PVC pattern film by an electronic acquisition numerical control automatic adjustment register roller, rolling to form synchronous register round edge textures, cooling, drawing, positioning and cutting according to period, forming a UV paint layer after rolling coating UV paint and UV photocuring, slotting to form a lock catch structure after cutting small pieces by numerical control cutting or module positioning, and packaging to form the rolling round edge PVC panel with the synchronous register simulation three-dimensional textures; the specific preparation method of the rolled round-edge PVC panel with the second structure and the synchronous register simulation three-dimensional texture is characterized in that a step of rolling the composite silencing pad is added on the basis of the preparation method of the rolled round-edge PVC panel with the first structure and the synchronous register simulation three-dimensional texture.
2. The rolled round-edged PVC panel with synchronized registration simulation of three-dimensional texture as claimed in claim 1, wherein: the circular arc edge and the surface of the panel body have the same color and are continuously integrated.
3. The rolled round-edged PVC panel with synchronized registration simulation of three-dimensional texture as claimed in claim 1, wherein: the UV paint layer and the PVC wear-resistant layer are transparent structural layers.
4. The rolled round-edged PVC panel with synchronized registration simulation of three-dimensional texture as claimed in claim 1, wherein: the mute pad is a foaming or non-foaming pad made of one or more of cork, rubber, EVA, IXPE, PE, PP, PVC and PU materials.
CN202010681527.0A 2020-07-15 2020-07-15 Rolling round edge PVC panel with synchronous register simulation three-dimensional texture Active CN112095962B (en)

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CN112095962B true CN112095962B (en) 2022-06-28

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2871710Y (en) * 2006-03-10 2007-02-21 彭建明 Enhanced wooden floor
CN105295256B (en) * 2015-12-03 2017-11-24 江苏普奥新型装饰材料有限公司 A kind of PVC board and its manufacture method
CA3081107C (en) * 2017-05-03 2022-07-12 Taizhou Huali Plastic Co., Ltd. Pvc board and method of manufacture
CN110644727A (en) * 2019-09-25 2020-01-03 浙江永裕竹业股份有限公司 Online synchronous register co-extrusion SPC floor and production process thereof
CN111231436A (en) * 2020-03-27 2020-06-05 安徽森泰木塑科技地板有限公司 Printing plate with 3D effect and preparation method thereof
CN111231430A (en) * 2020-03-30 2020-06-05 安徽森泰木塑科技地板有限公司 SPC-based 3D printing plate and preparation method thereof

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