CN112095967B - Multi-layer synchronous register mould pressing round edge PVC panel - Google Patents
Multi-layer synchronous register mould pressing round edge PVC panel Download PDFInfo
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- CN112095967B CN112095967B CN202010680713.2A CN202010680713A CN112095967B CN 112095967 B CN112095967 B CN 112095967B CN 202010680713 A CN202010680713 A CN 202010680713A CN 112095967 B CN112095967 B CN 112095967B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
Abstract
The invention discloses a multi-layer synchronous register die pressing round edge PVC panel, which comprises a panel body, wherein the panel body is respectively provided with a UV paint layer, a PVC wear-resistant layer, a PVC pattern film layer, a PVC base material plate and a PVC base material layer from top to bottom, the surface of the panel contains synchronous register simulation three-dimensional textures, the periphery of the panel body is provided with a circular edge and a lock catch structure, and the panels can be mutually locked and spliced through the lock catch structure. The multilayer synchronous register die-pressing round-edge PVC panel has the advantages of strong synchronous register texture stereoscopic impression, contact with actual wood texture, small register dislocation, high precision, high production efficiency, less working procedures, convenient installation, integration of the arc edge and the surface of the panel body, consistent and attractive color, easy cleaning and nursing, wide application range and the like, and can be applied to the field of decorative boards such as floors, wallboards, furniture boards and the like.
Description
Technical Field
The invention relates to a PVC decorative plate, in particular to a multi-layer synchronous register die pressing round edge PVC panel.
Background
The synchronous pattern matching panel is characterized in that wood textures on a pattern film correspond to those on an embossed plate synchronously, the surface of the panel produced by the technology is in a relief shape, the textures are natural and clear, and the wood grain depth has concave-convex feeling, for example, the wood grain has scabs, spherical grains, spiral grains, mountain grains and other textures, and the scabs, spherical grains, spiral grains, mountain grains and other textures have concave-convex feeling which can be felt by touching with hands and has the same size as the textures, so that the solid wood feeling is stronger, the simulation effect is very obvious, and the panel is still in a high-end position in the panel at present.
Because the veneer base material and the pattern film are easy to stretch and deform under the condition of high-temperature hot pressing of the panel, the process technology has certain difficulty, and the production efficiency is not high. The existing synchronous register panel adopts a single-layer embossed plate, the texture stereoscopic impression is not strong, synchronous register dislocation is easy to generate due to the limitation of the process, and the dislocation amplitude is 2-5mm generally. In the prior art, the mode of sealing the paint edge by a micro chamfer or a large chamfer is adopted to overcome the splicing height difference caused by the embossing or the thickness of the panel, the processes are multiple, the process is complex, the color of the sealed paint cannot be completely consistent with that of the floor, the sealed paint can be easily dropped for a long time, the chamfer is easy to hide and dirty, and the chamfer is not easy to clean.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the multilayer synchronous registration mould pressing round edge PVC panel which has high synchronous registration accuracy and integrates the round edge and the plate surface.
The technical scheme adopted by the invention for solving the technical problems is as follows:
multi-level synchronous register mould pressing round edge PVC panel, including the panel body, the panel body from top to bottom be UV paint layer, PVC wearing layer, PVC decorative pattern rete, PVC substrate board, PVC bed charge layer respectively, the panel surface contains synchronous register emulation three-dimensional texture, the panel body has circular arc limit and hasp structure all around, the accessible between the panel the mutual hasp concatenation of hasp structure.
Furthermore, after the panels are mutually locked and spliced through the locking structures, the spliced part forms a gamma-shaped double-arc structure.
Furthermore, the arc edge and the surface of the panel body are consistent in color and are continuous into a whole.
Furthermore, the UV paint layer and the PVC wear-resistant layer are transparent structural layers.
The multilayer synchronous register mould pressing round edge PVC panel adopts a secondary hot-pressing composite synchronous register round edge process: the PVC wear-resistant layer, the PVC pattern film layer and the PVC base material plate are compounded by one-time hot pressing to form a panel of the synchronous patterned die-pressing round-edge PVC veneer, a multi-layer synchronous patterned round-edge embossing plate is adopted to form three-dimensional multi-layer textures, the textures are strong in layering sense and are more appropriate to the grain textures of the pattern film, the panel is more real and attractive, the synchronous patterned round-edge embossing plate overcomes the thermal deformation of materials according to the synchronous patterned embossing manufactured by the one-time composite panel, the embossing plate and the panel are positioned through pin holes, the primary hot-pressing composite face skin and the PVC base material are compounded by two-time hot pressing, the synchronous patterning is more accurate, the patterning dislocation is only 0-1.5mm, the die-pressing round edges are synchronously formed during the secondary hot pressing, the round edges are consistent with the surface color of the plate and are continuously integrated, and the panel is more attractive and easy to clean.
The multilayer synchronous register die pressing round edge PVC panel is applied to the field of decorative boards such as floors, wallboards, furniture boards and the like.
Compared with the prior art, the invention has the following beneficial effects:
the multilayer synchronous register die-pressing round-edge PVC panel has the advantages of strong synchronous register texture stereoscopic impression, contact with actual wood texture, small register dislocation, high precision, high production efficiency, less working procedures, convenient installation, integration of the arc edge and the surface of the panel body, consistent and attractive color, easy cleaning and nursing, wide application range and the like, and can be applied to the field of decorative boards such as floors, wallboards, furniture boards and the like.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
in the figure, 11-synchronous registration simulation three-dimensional texture, 12-arc edge, 13-lock catch structure and 14-splicing Y-shaped double-arc structure.
FIG. 2 is a schematic cross-sectional view of the present invention;
in the figure, a 21-UV paint layer, a 22-PVC wear-resistant layer, a 23-PVC pattern film layer, a 24-PVC base material plate and a 25-PVC primer layer.
FIG. 3 is a diagram of a manufacturing process of the present invention;
in the figure, 401-PVC wear-resistant layer, 402-PVC pattern film, 403-PVC substrate board, 404-primary hot-pressing compounding, 405-primary cold-pressing molding, 406-synchronous register die pressing round edge PVC veneer panel, 407-PVC base material, 408-pin hole positioning, 409-secondary hot-pressing compounding, 410-secondary cold-pressing molding, 411-roller coating UV paint, 412-UV light curing, 413-tempering, 414-cooling 415-numerical control cutting or module positioning cutting, 416-slotting and 417-packaging.
Detailed Description
The present invention will be further described with reference to the accompanying drawings, but the scope of the present invention is not limited to the following embodiments. Any equivalent modifications made by those skilled in the art in the light of the teachings of this invention will be within the scope of this invention.
Multilayer synchronous register mould pressing round edge PVC panel, including the panel body, the panel body be UV paint layer, PVC wearing layer, PVC decorative pattern rete, PVC substrate board, PVC bed course from top to bottom respectively, the panel surface contains synchronous register emulation three-dimensional texture, the panel body has circular arc limit and hasp structure all around, accessible between the panel the mutual hasp concatenation of hasp structure.
Furthermore, after the panels are mutually locked and spliced through the locking structures, a gamma-shaped double-arc structure is formed at the splicing part; the arc edge and the surface of the panel body have the same color and are continuously integrated; the UV paint layer and the PVC wear-resistant layer are transparent structural layers.
As shown in figure 1, the multilayer synchronous-registration die-pressing round-edge PVC panel comprises synchronous-registration simulated three-dimensional textures 11 on the surface, circular edges 12 and locking structures 13 are arranged around the panel, the panels can be mutually locked and spliced, and a double-circular-arc structure 14 is formed at the spliced position. The multi-layer synchronous register die pressing round-edge PVC panel is prepared by a secondary hot-pressing composite synchronous register round-edge process, as shown in figure 2, the multi-layer synchronous register die pressing round-edge PVC panel prepared by the secondary hot-pressing composite synchronous register round-edge process layer structure is respectively provided with a UV paint layer 21, a PVC wear-resistant layer 22, a PVC pattern film layer 23, a PVC base material plate 24 and a PVC base material layer 25 from top to bottom.
As shown in fig. 3, the specific preparation method of the multilayer synchronous registration embossing round edge PVC panel comprises the following steps: a secondary hot-pressing composite synchronous opposite-patterned round edge process is used, a cushion layer, a PVC base material plate 403, a PVC patterned film 402, a PVC wear-resistant layer 401, a release film, an embossing plate, a release film, a PVC wear-resistant layer 401, a PVC patterned film 402, a PVC base material plate 403, a cushion layer and a cover plate are respectively paved on a press tray from bottom to top, a synchronous opposite-patterned die pressing round edge PVC veneer panel 406 containing a PVC wear-resistant layer 401, a PVC patterned film 402 and a PVC base material plate 4033 layer structure is formed through one-time hot-pressing composite 404 and cold-press molding 405 of the press, synchronous opposite-patterned die pressing round edge PVC veneer panels 406 are formed by the panel and the edges of the multi-layer synchronous opposite-patterned round edge embossing plate, synchronous positions corresponding to the edges are punched, and then a cushion layer bottom material, a PVC base material 407, a synchronous opposite-patterned die pressing round edge PVC veneer panel 406, a release film, a multi-layer synchronous opposite-patterned round edge embossing plate, a release film, a synchronous opposite-patterned die pressing round edge PVC veneer panel 406, a PVC base material 407, a PVC base material, a PVC veneer, a PVC base material, a release film, a PVC base material, a PVC veneer, a PVC base material, a PVC veneer, a PVC base material, a PVC veneer, a PVC base material, a PVC veneer, a PVC base material, a base material, a veneer, a, The method comprises the steps of carrying out secondary hot-pressing compounding 409 and cold-pressing molding 410 on a cushion layer and a cover plate in a pin hole positioning 408 through a press, forming a 21-UV paint layer through roll coating UV paint 411 and UV photocuring 412, cooling 414 through tempering 413, forming a lock catch structure through slotting 416 after cutting 415 small pieces through numerical control cutting or module positioning cutting, and forming the multilayer synchronous register die pressing round-edge PVC panel through packaging 417. Numerical control cutting or module positioning cutting is adopted, the size precision of the round edge is high, the lock catch is tightly spliced and matched, and the error is smaller than 0.1 mm.
Claims (3)
1. A preparation method of a multilayer synchronous register mould pressing round edge PVC panel comprises a panel body, and is characterized in that: the panel body is respectively provided with a UV paint layer, a PVC wear-resistant layer, a PVC pattern film layer, a PVC base material plate and a PVC base material layer from top to bottom, the surface of the panel contains synchronous register simulation three-dimensional textures, the periphery of the panel body is provided with an arc edge and a lock catch structure, the panels are mutually locked and spliced through the lock catch structure, and the multi-layer synchronous register mould pressing round edge PVC panel is prepared through a secondary hot-pressing composite synchronous register round edge process; after the panels are mutually locked and spliced through the locking structures, the spliced part forms a gamma-shaped double-arc structure;
the preparation method of the multilayer synchronous register mould pressing round edge PVC panel comprises the following steps: a secondary hot-pressing composite synchronous register round edge process is used, a cushion layer, a PVC base material plate, a PVC pattern film, a PVC wear-resistant layer, a release film, an embossing plate, a release film, a PVC wear-resistant layer, a PVC pattern film, a PVC base material plate, a cushion layer and a cover plate are respectively paved on a press tray from bottom to top, a synchronous register mould pressing round edge PVC veneer panel containing the PVC wear-resistant layer, the PVC pattern film and the PVC base material plate layer structure is formed by one-time hot-pressing composite and cold press molding through a press, synchronous positions corresponding to the edges of the panel and the synchronous multi-level register mould pressing round edge veneer are punched, then the cushion layer, a PVC bottom material, a synchronous register mould pressing round edge PVC veneer panel, a release film, a multi-level synchronous register round edge embossing plate, a release film, a synchronous register mould pressing round edge PVC veneer panel, the PVC cushion layer, the bottom material and the cover plate are respectively paved on the press tray from bottom to top, pin hole positioning is subjected to hot-pressing composite and cold press molding through a press, and rolling and coating UV paint, performing UV photocuring to form a UV paint layer, tempering and cooling, cutting small pieces by adopting numerical control cutting or module positioning, then slotting to form a lock catch structure, and packaging to form the multi-layer synchronous register die pressing round edge PVC panel.
2. The method for preparing a multilayer synchronous registered-flower die-pressed round-edge PVC panel according to claim 1, wherein the method comprises the following steps: the circular arc edge and the surface of the panel body have the same color and are continuously integrated.
3. The method for preparing a multilayer synchronous registered-flower die-pressed round-edge PVC panel according to claim 1, wherein the method comprises the following steps: the UV paint layer and the PVC wear-resistant layer are transparent structural layers.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010680713.2A CN112095967B (en) | 2020-07-15 | 2020-07-15 | Multi-layer synchronous register mould pressing round edge PVC panel |
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| CN202010680713.2A CN112095967B (en) | 2020-07-15 | 2020-07-15 | Multi-layer synchronous register mould pressing round edge PVC panel |
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| CN112095967A CN112095967A (en) | 2020-12-18 |
| CN112095967B true CN112095967B (en) | 2022-06-28 |
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| CN115787955A (en) * | 2020-12-31 | 2023-03-14 | 泰州市华丽新材料有限公司 | High-strength fireproof plate, wear-resistant fireproof veneer taking high-strength fireproof plate as base material and manufacturing method |
Citations (6)
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| CN104912297A (en) * | 2015-06-30 | 2015-09-16 | 浙江晶通塑胶有限公司 | Production method for chamfering lock floor |
| CN107345442A (en) * | 2016-05-06 | 2017-11-14 | 湖南邦弗特新材料技术有限公司 | A kind of anti-skidding PVC floor of novel high wear-resistant and its preparation technology |
| CN207419919U (en) * | 2017-08-21 | 2018-05-29 | 上海协承昌化工有限公司 | A kind of multi-layered board with layers of elastomeric film |
| CN108673986A (en) * | 2018-04-18 | 2018-10-19 | 浙江巨美家科技有限公司 | The PVC stone plastic floors and preparation method thereof of ultra-low formaldehyde impregnated paper composite construction |
| CN109955577A (en) * | 2017-12-26 | 2019-07-02 | 上海劲嘉建材科技有限公司 | The preparation method of PVC plastic decorative panel |
| CN110303707A (en) * | 2019-07-05 | 2019-10-08 | 惠州伟康新型建材有限公司 | One-step production circular arc, inclined-plane and irregular face latch floor technique |
-
2020
- 2020-07-15 CN CN202010680713.2A patent/CN112095967B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104912297A (en) * | 2015-06-30 | 2015-09-16 | 浙江晶通塑胶有限公司 | Production method for chamfering lock floor |
| CN107345442A (en) * | 2016-05-06 | 2017-11-14 | 湖南邦弗特新材料技术有限公司 | A kind of anti-skidding PVC floor of novel high wear-resistant and its preparation technology |
| CN207419919U (en) * | 2017-08-21 | 2018-05-29 | 上海协承昌化工有限公司 | A kind of multi-layered board with layers of elastomeric film |
| CN109955577A (en) * | 2017-12-26 | 2019-07-02 | 上海劲嘉建材科技有限公司 | The preparation method of PVC plastic decorative panel |
| CN108673986A (en) * | 2018-04-18 | 2018-10-19 | 浙江巨美家科技有限公司 | The PVC stone plastic floors and preparation method thereof of ultra-low formaldehyde impregnated paper composite construction |
| CN110303707A (en) * | 2019-07-05 | 2019-10-08 | 惠州伟康新型建材有限公司 | One-step production circular arc, inclined-plane and irregular face latch floor technique |
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Inventor after: Yuan Jun Inventor after: Xue Genxiang Inventor after: Wang Chunyang Inventor after: Cheng Quanshan Inventor after: Xu Wanggan Inventor after: Liu Yuan Inventor after: Wang Kai Inventor after: Jiang Rong Inventor after: Chen Juan Inventor before: Yuan Jun Inventor before: Wang Chunyang Inventor before: Cheng Quanshan Inventor before: Xu Wanggan Inventor before: Liu Yuan Inventor before: Wang Kai Inventor before: Jiang Rong Inventor before: Chen Juan |
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Effective date of registration: 20221102 Address after: 225300 No.189 Tongyang Road, Taizhou pharmaceutical high tech Zone, Jiangsu Province Patentee after: JIANGSU FUHUA NOVEL MATERIAL TECHNOLOGY Co.,Ltd. Address before: 225500 industrial cluster area of Zhang Dian Town, Jiangyan District, Taizhou, Jiangsu Patentee before: Taizhou Huali New Material Co.,Ltd. |
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Effective date of registration: 20230901 Address after: Within the Industrial Concentration Zone of Zhangdian Town, Jiangyan District, Taizhou City, Jiangsu Province Patentee after: Taizhou Huali New Material Co.,Ltd. Address before: 225300 No.189 Tongyang Road, Taizhou pharmaceutical high tech Zone, Jiangsu Province Patentee before: JIANGSU FUHUA NOVEL MATERIAL TECHNOLOGY Co.,Ltd. |