CN112095967A - Multi-layer synchronous register mould pressing round edge PVC panel - Google Patents
Multi-layer synchronous register mould pressing round edge PVC panel Download PDFInfo
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- CN112095967A CN112095967A CN202010680713.2A CN202010680713A CN112095967A CN 112095967 A CN112095967 A CN 112095967A CN 202010680713 A CN202010680713 A CN 202010680713A CN 112095967 A CN112095967 A CN 112095967A
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- pvc
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
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- Engineering & Computer Science (AREA)
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- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a multi-layer synchronous register die pressing round edge PVC panel, which comprises a panel body, wherein the panel body is respectively provided with a UV paint layer, a PVC wear-resistant layer, a PVC pattern film layer, a PVC base material plate and a PVC base material layer from top to bottom, the surface of the panel contains synchronous register simulation three-dimensional textures, the periphery of the panel body is provided with a circular edge and a lock catch structure, and the panels can be mutually locked and spliced through the lock catch structure. The multilayer synchronous register die-pressing round-edge PVC panel has the advantages of strong synchronous register texture stereoscopic impression, contact with actual wood texture, small register dislocation, high precision, high production efficiency, less working procedures, convenient installation, integration of the arc edge and the surface of the panel body, consistent and attractive color, easy cleaning and nursing, wide application range and the like, and can be applied to the field of decorative boards such as floors, wallboards, furniture boards and the like.
Description
Technical Field
The invention relates to a PVC decorative plate, in particular to a multi-layer synchronous register die pressing round edge PVC panel.
Background
The synchronous pattern matching panel is characterized in that wood textures on a pattern film correspond to those on an embossed plate synchronously, the surface of the panel produced by the technology is in a relief shape, the textures are natural and clear, and the wood grain depth has concave-convex feeling, for example, the wood grain has scabs, spherical grains, spiral grains, mountain grains and other textures, and the scabs, spherical grains, spiral grains, mountain grains and other textures have concave-convex feeling which can be felt by touching with hands and has the same size as the textures, so that the solid wood feeling is stronger, the simulation effect is very obvious, and the panel is still in a high-end position in the panel at present.
Because the veneer substrate and the pattern film are easy to stretch and deform under the condition of high-temperature hot pressing of the panel, the process technology has certain difficulty, and the production efficiency is not high. The existing synchronous register panel adopts a single-layer embossed plate, the stereoscopic impression of the texture is not strong, synchronous register dislocation is easy to generate due to the limitation of the process, and the dislocation amplitude is 2-5mm generally. In the prior art, the mode of sealing the paint edge by a micro chamfer or a large chamfer is adopted to overcome the splicing height difference caused by panel embossing or thickness, the working procedures are multiple, the process is complex, the color of the paint at the sealed edge cannot be completely consistent with that of the floor, the paint can fall off after a long time, the chamfer is easy to hide dirty and is not easy to clean.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the multilayer synchronous register mould pressing round edge PVC panel which has high synchronous register accuracy and integrates the round edge and the surface of the plate.
The technical scheme adopted by the invention for solving the technical problems is as follows:
multi-level synchronous register mould pressing round edge PVC panel, including the panel body, the panel body from top to bottom be UV paint layer, PVC wearing layer, PVC decorative pattern rete, PVC substrate board, PVC bed charge layer respectively, the panel surface contains synchronous register emulation three-dimensional texture, the panel body has circular arc limit and hasp structure all around, the accessible between the panel the mutual hasp concatenation of hasp structure.
Furthermore, after the panels are mutually locked and spliced through the locking structures, the spliced part forms a gamma-shaped double-arc structure.
Furthermore, the arc edge and the surface of the panel body are consistent in color and are continuous into a whole.
Furthermore, the UV paint layer and the PVC wear-resistant layer are transparent structural layers.
The multilayer synchronous register mould pressing round edge PVC panel adopts a secondary hot-pressing composite synchronous register round edge process: the PVC wear-resistant layer, the PVC pattern film layer and the PVC base material plate are compounded by one-time hot pressing to form a panel of the synchronous patterned die-pressing round-edge PVC veneer, a multi-layer synchronous patterned round-edge embossing plate is adopted to form three-dimensional multi-layer textures, the textures are strong in layering sense and are more appropriate to the grain textures of the pattern film, the panel is more real and attractive, the synchronous patterned round-edge embossing plate overcomes the thermal deformation of materials according to the synchronous patterned embossing manufactured by the one-time composite panel, the embossing plate and the panel are positioned through pin holes, the primary hot-pressing composite face skin and the PVC base material are compounded by two-time hot pressing, the synchronous patterning is more accurate, the patterning dislocation is only 0-1.5mm, the die-pressing round edges are synchronously formed during the secondary hot pressing, the round edges are consistent with the surface color of the plate and are continuously integrated.
The multilayer synchronous register die pressing round edge PVC panel is applied to the field of decorative boards such as floors, wallboards, furniture boards and the like.
Compared with the prior art, the invention has the beneficial effects that:
the multilayer synchronous register die-pressing round-edge PVC panel has the advantages of strong synchronous register texture stereoscopic impression, contact with actual wood texture, small register dislocation, high precision, high production efficiency, less working procedures, convenient installation, integration of the arc edge and the surface of the panel body, consistent and attractive color, easy cleaning and nursing, wide application range and the like, and can be applied to the field of decorative boards such as floors, wallboards, furniture boards and the like.
Drawings
FIG. 1 is a schematic structural view of the present invention;
in the figure, 11-synchronous registration simulation three-dimensional texture, 12-arc edge, 13-lock catch structure and 14-splicing Y-shaped double-arc structure.
FIG. 2 is a schematic cross-sectional view of the present invention;
in the figure, a 21-UV paint layer, a 22-PVC wear-resistant layer, a 23-PVC pattern film layer, a 24-PVC base material plate and a 25-PVC primer layer.
FIG. 3 is a diagram of a manufacturing process of the present invention;
in the figure, 401-PVC wear-resistant layer, 402-PVC pattern film, 403-PVC substrate board, 404-primary hot-pressing compounding, 405-primary cold-pressing molding, 406-synchronous register die pressing round edge PVC veneer panel, 407-PVC base material, 408-pin hole positioning, 409-secondary hot-pressing compounding, 410-secondary cold-pressing molding, 411-roller coating UV paint, 412-UV light curing, 413-tempering, 414-cooling 415-numerical control cutting or module positioning cutting, 416-slotting and 417-packaging.
Detailed Description
The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following examples. Any equivalent modifications made by those skilled in the art in the light of the teachings of this invention should be within the scope of this invention.
Multi-level synchronous register mould pressing round edge PVC panel, including the panel body, the panel body from top to bottom be UV paint layer, PVC wearing layer, PVC decorative pattern rete, PVC substrate board, PVC bed charge layer respectively, the panel surface contains synchronous register emulation three-dimensional texture, the panel body has circular arc limit and hasp structure all around, the accessible between the panel the mutual hasp concatenation of hasp structure.
Furthermore, after the panels are mutually locked and spliced through the locking structures, a gamma-shaped double-arc structure is formed at the splicing position; the arc edge and the surface of the panel body have the same color and are continuously integrated; the UV paint layer and the PVC wear-resistant layer are transparent structural layers.
As shown in figure 1, the multilayer synchronous register mould pressing round edge PVC panel has synchronous register simulation three-dimensional texture 11 on the surface, the periphery of the panel is provided with a circular edge 12 and a locking structure 13, the panels can be mutually locked and spliced, and a double circular arc structure 14 is formed at the spliced position. The multi-level synchronous register die pressing round edge PVC panel is prepared by a secondary hot-pressing composite synchronous register round edge process, as shown in figure 2, the multi-level synchronous register die pressing round edge PVC panel prepared by the secondary hot-pressing composite synchronous register round edge process layer structure is respectively provided with a UV paint layer 21, a PVC wear-resistant layer 22, a PVC pattern film layer 23, a PVC base material plate 24 and a PVC primer layer 25 from top to bottom.
As shown in fig. 3, the specific preparation method of the multilayer synchronous register die pressing round edge PVC panel comprises the following steps: a secondary hot-pressing composite synchronous opposite-patterned round edge process is used, a cushion layer, a PVC base material plate 403, a PVC patterned film 402, a PVC wear-resistant layer 401, a release film, an embossed plate, a release film, a PVC wear-resistant layer 401, a PVC patterned film 402, a PVC base material plate 403, a cushion layer and a cover plate are respectively paved on a press tray from bottom to top, a synchronous opposite-patterned die-pressing round-edge PVC veneer panel 406 containing a PVC wear-resistant layer 401, a PVC patterned film 402 and a PVC base material plate 4033 layer structure is formed through primary hot-pressing composite 404 and cold press molding 405 of a press, synchronous positions corresponding to the edges of the panel and the multi-layer synchronous opposite-patterned round-edge embossed plate are punched, and then a cushion layer, a PVC base material 407, a synchronous opposite-patterned die-pressing round-edge PVC veneer panel 406, a release film, a multi-layer synchronous opposite-patterned round-edge embossed plate, a release film, a synchronous opposite-patterned die-patterned round-edge PVC veneer panel 406, a PVC backing material, The method comprises the steps of carrying out secondary hot-pressing compounding 409 and cold-pressing molding 410 on a cushion layer and a cover plate through a press, carrying out roller coating on UV paint 411 and UV photocuring 412 to form a 21-UV paint layer, carrying out cooling 414 through tempering 413, carrying out numerical control cutting or module positioning cutting 415 on small pieces, then forming a groove 416 to form a locking structure, and packaging 417 to form the multilayer synchronous register die-pressing round-edge PVC panel. Numerical control cutting or module positioning cutting is adopted, the size precision of the round edge is high, the splicing and matching of the lock catches are tight, and the error is smaller than 0.1 mm.
Claims (4)
1. Multilayer synchronous register mould pressing circle limit PVC panel, including the panel body, its characterized in that: the panel body from top to bottom be UV paint layer, PVC wearing layer, PVC decorative pattern rete, PVC substrate board, PVC bed-material layer respectively, the panel surface contains synchronous register emulation three-dimensional texture, the panel body has arc limit and hasp structure all around, the accessible between the panel the mutual hasp concatenation of hasp structure.
2. The multilayer synchronous registered-flower molded round-edged PVC panel according to claim 1, wherein: after the panels are mutually locked and spliced through the locking structures, the spliced part forms a gamma-shaped double-arc structure.
3. The multilayer synchronous registered-flower molded round-edged PVC panel according to claim 1, wherein: the arc edge and the surface of the panel body have the same color and are continuously integrated.
4. The multilayer synchronous registered-flower molded round-edged PVC panel according to claim 1, wherein: the UV paint layer and the PVC wear-resistant layer are transparent structural layers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010680713.2A CN112095967B (en) | 2020-07-15 | 2020-07-15 | Multi-layer synchronous register mould pressing round edge PVC panel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010680713.2A CN112095967B (en) | 2020-07-15 | 2020-07-15 | Multi-layer synchronous register mould pressing round edge PVC panel |
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| Publication Number | Publication Date |
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| CN112095967A true CN112095967A (en) | 2020-12-18 |
| CN112095967B CN112095967B (en) | 2022-06-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112854643A (en) * | 2020-12-31 | 2021-05-28 | 泰州市华丽新材料有限公司 | High-strength fireproof plate, wear-resistant fireproof veneer taking high-strength fireproof plate as base material and manufacturing method |
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| CN104912297A (en) * | 2015-06-30 | 2015-09-16 | 浙江晶通塑胶有限公司 | Production method for chamfering lock floor |
| CN107345442A (en) * | 2016-05-06 | 2017-11-14 | 湖南邦弗特新材料技术有限公司 | A kind of anti-skidding PVC floor of novel high wear-resistant and its preparation technology |
| CN207419919U (en) * | 2017-08-21 | 2018-05-29 | 上海协承昌化工有限公司 | A kind of multi-layered board with layers of elastomeric film |
| CN108673986A (en) * | 2018-04-18 | 2018-10-19 | 浙江巨美家科技有限公司 | The PVC stone plastic floors and preparation method thereof of ultra-low formaldehyde impregnated paper composite construction |
| CN109955577A (en) * | 2017-12-26 | 2019-07-02 | 上海劲嘉建材科技有限公司 | The preparation method of PVC plastic decorative panel |
| CN110303707A (en) * | 2019-07-05 | 2019-10-08 | 惠州伟康新型建材有限公司 | One-step production circular arc, inclined-plane and irregular face latch floor technique |
-
2020
- 2020-07-15 CN CN202010680713.2A patent/CN112095967B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104912297A (en) * | 2015-06-30 | 2015-09-16 | 浙江晶通塑胶有限公司 | Production method for chamfering lock floor |
| CN107345442A (en) * | 2016-05-06 | 2017-11-14 | 湖南邦弗特新材料技术有限公司 | A kind of anti-skidding PVC floor of novel high wear-resistant and its preparation technology |
| CN207419919U (en) * | 2017-08-21 | 2018-05-29 | 上海协承昌化工有限公司 | A kind of multi-layered board with layers of elastomeric film |
| CN109955577A (en) * | 2017-12-26 | 2019-07-02 | 上海劲嘉建材科技有限公司 | The preparation method of PVC plastic decorative panel |
| CN108673986A (en) * | 2018-04-18 | 2018-10-19 | 浙江巨美家科技有限公司 | The PVC stone plastic floors and preparation method thereof of ultra-low formaldehyde impregnated paper composite construction |
| CN110303707A (en) * | 2019-07-05 | 2019-10-08 | 惠州伟康新型建材有限公司 | One-step production circular arc, inclined-plane and irregular face latch floor technique |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112854643A (en) * | 2020-12-31 | 2021-05-28 | 泰州市华丽新材料有限公司 | High-strength fireproof plate, wear-resistant fireproof veneer taking high-strength fireproof plate as base material and manufacturing method |
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| CN112095967B (en) | 2022-06-28 |
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| CB03 | Change of inventor or designer information |
Inventor after: Yuan Jun Inventor after: Xue Genxiang Inventor after: Wang Chunyang Inventor after: Cheng Quanshan Inventor after: Xu Wanggan Inventor after: Liu Yuan Inventor after: Wang Kai Inventor after: Jiang Rong Inventor after: Chen Juan Inventor before: Yuan Jun Inventor before: Wang Chunyang Inventor before: Cheng Quanshan Inventor before: Xu Wanggan Inventor before: Liu Yuan Inventor before: Wang Kai Inventor before: Jiang Rong Inventor before: Chen Juan |
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Effective date of registration: 20221102 Address after: 225300 No.189 Tongyang Road, Taizhou pharmaceutical high tech Zone, Jiangsu Province Patentee after: JIANGSU FUHUA NOVEL MATERIAL TECHNOLOGY Co.,Ltd. Address before: 225500 industrial cluster area of Zhang Dian Town, Jiangyan District, Taizhou, Jiangsu Patentee before: Taizhou Huali New Material Co.,Ltd. |
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Effective date of registration: 20230901 Address after: Within the Industrial Concentration Zone of Zhangdian Town, Jiangyan District, Taizhou City, Jiangsu Province Patentee after: Taizhou Huali New Material Co.,Ltd. Address before: 225300 No.189 Tongyang Road, Taizhou pharmaceutical high tech Zone, Jiangsu Province Patentee before: JIANGSU FUHUA NOVEL MATERIAL TECHNOLOGY Co.,Ltd. |
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