CN112092028B - Preparation and processing technology of industrial sponge - Google Patents
Preparation and processing technology of industrial sponge Download PDFInfo
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- CN112092028B CN112092028B CN202010947519.6A CN202010947519A CN112092028B CN 112092028 B CN112092028 B CN 112092028B CN 202010947519 A CN202010947519 A CN 202010947519A CN 112092028 B CN112092028 B CN 112092028B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 34
- 238000005516 engineering process Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 136
- 238000005520 cutting process Methods 0.000 claims abstract description 61
- 230000017105 transposition Effects 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 206010063659 Aversion Diseases 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to an industrial sponge preparation and processing technology, in particular to an industrial sponge preparation and processing device which comprises a base table, a transposition moving mechanism, an elastic supporting table, a positioning side clamping mechanism, a lifting feed mechanism, a switching tool rest mechanism and a cutting knife group dividing mechanism, wherein the elastic supporting table is arranged on the base table; the device related to the process provided by the invention can finish automatic cutting aiming at the industrial sponge, and the cutting knife group mechanism for longitudinal cutting and transverse cutting can finish quick cutting of the sponge block into blocks through two steps, so that the traditional cutting mode is changed, the cutting preparation and processing efficiency is greatly improved, and the production energy consumption and cost are reduced.
Description
Technical Field
The invention relates to the technical field of sponge processing, and particularly provides a preparation and processing technology of an industrial sponge.
Background
In short, the industrial sponge is sponge used in industrial production, and the variety of the sponge is many, including foamed cotton, shaped cotton, rubber cotton, memory cotton and the like; in the production preparation process of industry sponge, no matter which type of industry sponge, in order to realize quick batch production, preliminary fashioned sponge piece generally is the big size cube sponge, can carry out further cutting to the big size sponge piece according to required to obtain the corresponding size sponge piece or the sponge board.
In the process of cutting the large-size cubic sponge, the cutting is generally completed in sequence by adopting the cutter-by-cutter cutting mode, and the cutting mode has the disadvantages of greatly reducing the cutting efficiency, increasing the consumption of resources such as electric power and the like in the production process and increasing the production cost.
Based on the problems, the invention provides an industrial sponge preparation and processing technology, and particularly relates to an industrial sponge preparation and processing device.
Disclosure of Invention
In order to solve the problems, the invention provides a preparation and processing technology of industrial sponge, which is used for solving the problems mentioned in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the preparation and processing technology of the industrial sponge specifically comprises the following steps:
s1, placing a sponge: placing a cubic sponge block to be cut on a bearing platform;
s2, positioning of the side clamp: the four side walls of the placed sponge block are laterally clamped through the four positioning side clamping mechanisms, so that the sponge block is positioned and placed in the middle;
s3, sponge slitting: the positioning side clamping mechanisms on the two transverse sides are reserved for laterally clamping the sponge block, and the lifting feed mechanism drives the slitting knife group mechanism for longitudinal slitting to longitudinally slit the sponge block;
s4, shifting and switching: the sponge block which is longitudinally cut is driven to move to a position to be transversely cut through the transposition moving mechanism, and the sub-cutting knife group mechanism for transversely cutting is driven to switch to a state of a position to be operated through the switching knife rest mechanism;
s5, sponge transverse cutting: retreating the positioning side clamping mechanisms on the two transverse sides to laterally clamp the sponge blocks, retaining the positioning side clamping mechanisms on the two longitudinal sides to laterally clamp the longitudinally cut sponge blocks, and driving a slitting knife group mechanism for transversely cutting the longitudinally cut sponge blocks by a lifting feed mechanism to further transversely cut the longitudinally cut sponge blocks so as to obtain a plurality of sponge blocks with required sizes;
the industrial sponge preparation and processing technology adopting the steps S1-S5 further specifically relates to an industrial sponge preparation and processing device in the process of preparing and processing the industrial sponge, which comprises a base table, a transposition moving mechanism, an elastic supporting table, a positioning side clamping mechanism, a lifting feed mechanism, a switching knife rest mechanism and a cutting knife group separating mechanism; wherein;
the transposition moving mechanism is arranged on the base platform and comprises a sliding platform which is horizontally arranged on the base platform in a sliding manner, and a rectangular position avoiding frame is arranged on the sliding platform;
the elastic bearing platform comprises a bearing platform positioned in the avoiding frame, four guide posts which are uniformly distributed in a rectangular shape and are vertically fixed on the bottom end face of the sliding platform, and four reset springs which are sleeved on the four guide posts in a one-to-one correspondence manner, the bearing platform and the four guide posts are vertically arranged in a sliding manner, and two ends of each reset spring are connected between the sliding platform and the bearing platform;
the upper end face of the sliding platform is fixedly provided with four positioning side clamping mechanisms, the four positioning side clamping mechanisms are arranged corresponding to four sidelines of the avoidance frame close to the rectangle one by one, and the two positioning side clamping mechanisms at the positions opposite to the sidelines are arranged in a mirror symmetry mode;
the lifting feed mechanism is fixedly arranged on the upper end surface of the base table and comprises two lifting plates which can be synchronously lifted and are L-shaped, and the two lifting plates are arranged in a mirror symmetry mode;
the switching tool rest mechanism comprises a rotating shaft which is horizontally and rotatably arranged between the two lifting plates, a rotating tool rest which is fixed on the rotating shaft and two switching cylinders which are used for pushing and pulling the rotating tool rest to rotate, the rotating tool rest is in an isosceles triangle shape, the rotating shaft penetrates through the middle point of the bottom edge of the isosceles triangle of the rotating tool rest, the two switching cylinders are correspondingly hinged to the inner sides of the two lifting plates one by one, and the output ends of the two switching cylinders are correspondingly hinged to the two side walls of the rotating tool rest; the sliding direction of the sliding platform is vertical to the axial direction of the rotating shaft;
the end surfaces of two waist line positions of an isosceles triangle of the rotating tool rest are respectively provided with the branch cutter group mechanisms, and one of the branch cutter group mechanisms and the other branch cutter group mechanism are arranged in a staggered mode at an included angle of ninety degrees relative to a mirror image of a plane where the high line of the isosceles triangle of the rotating tool rest is located;
the cutting knife group mechanism comprises a blade mounting frame which is fixed on the rotating knife rest and is rectangular, wherein two parallel frame edges on the blade mounting frame are correspondingly provided with slide rails, two frame edges between the slide rails on the blade mounting frame are correspondingly and vertically provided with two ejector rods, four ejector rods are in rectangular distribution, and a plurality of slitting cutter assemblies are uniformly distributed between the slide rails along the direction of the slide rails.
Preferably, the transposition mobile mechanism further comprises a driving motor and a driving shaft, the driving motor is fixedly installed on the side wall of the base table, the driving shaft is fixedly connected with an output shaft of the driving motor and horizontally and rotatably installed on the base table, two racks are arranged on the bottom end face of the sliding platform, and two driving gears meshed with the two racks in a one-to-one correspondence mode are arranged on the driving shaft.
Preferably, the location side presss from both sides the mechanism and includes fixed mounting fixed plate on the sliding platform up end, fix side clamp cylinder and fixed mounting on the fixed plate lateral wall are in the side splint of side clamp cylinder output, the side splint are located and are close to keep away one side of position frame, be provided with on the side splint and distribute the side clamp cylinder both sides and with the guide arm that fixed plate horizontal slip set up.
Preferably, the lift feed mechanism still includes two fixed mounting and is in leading truck and two vertical fixed mounting on the pedestal elevation cylinder up end, two the lift cylinder one-to-one is close to two the leading truck sets up, two the lifter plate one-to-one slides and sets up two on the leading truck, and two the lifter plate one-to-one with two the top output fixed connection of lift cylinder.
Preferably, the slitting tool assembly is including sliding setting two blade holder between the slide rail be equipped with the position hole of keeping away of the long rectangular shape that extends along its direction on the lateral wall of slide rail the equal threaded connection in both sides of blade holder has the fitting pin, the fitting pin is followed wear out in keeping away the position hole, fixed mounting has slitting blade on the blade holder, the ejector pin is relative slitting blade's blade position stretches out forward.
The technical scheme has the following advantages or beneficial effects:
1. the invention provides an industrial sponge preparation and processing process, in particular to an industrial sponge preparation and processing device, wherein an elastic supporting platform is arranged to horizontally place a sponge block to be cut, four positioning side clamping mechanisms distributed around the elastic supporting platform can position and center the sponge block to perform positioning and cutting, two slitting cutter group mechanisms for longitudinal cutting and transverse cutting can be rapidly switched by an arranged switching tool rest mechanism, the sponge block can be driven by a transposition moving mechanism to complete the position movement of the longitudinal cutting position and the transverse cutting position, a slitting cutter group mechanism can be driven by an arranged lifting feed mechanism to complete longitudinal slitting and transverse slitting, and the device related to the process can complete automatic slitting aiming at the industrial sponge, the slitting cutter group mechanism for longitudinal cutting and transverse cutting can rapidly slit the sponge block into blocks by two steps, the traditional cutting mode is changed, the cutting preparation and processing efficiency is greatly improved, and the production energy consumption and the cost are reduced.
2. The invention provides an industrial sponge preparation and processing technology, and particularly relates to an industrial sponge preparation and processing device.
Drawings
The invention and its features, aspects and advantages will become more apparent from reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings. The drawings, in which like numerals refer to like parts throughout the several views and which are not necessarily drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.
FIG. 1 is a process flow diagram of an industrial sponge preparation process provided by the present invention;
FIG. 2 is a front view of an industrial sponge preparation and processing apparatus provided in the present invention;
FIG. 3 is a side view of an industrial sponge preparation and processing apparatus provided in the present invention;
FIG. 4 is a top view of an industrial sponge preparation and processing apparatus provided in accordance with the present invention;
FIG. 5 is a top view of the base table, the shifting mechanism, the elastic supporting table and the positioning side clamping mechanism;
FIG. 6 is a perspective view of the two sub-cutter unit mechanisms and the rotary turret mounting structure;
FIG. 7 is an enlarged partial schematic view at A of FIG. 6;
fig. 8 is a bottom view of the mounting arrangement of the two sub-cutter unit mechanisms to the rotary cutter head.
In the figure: 1. a base table; 2. a transposition moving mechanism; 21. a drive motor; 22. a drive shaft; 221. a drive gear; 23. a sliding platform; 231. a rack; 232. avoiding the position frame; 3. an elastic bearing platform; 31. a support platform; 32. a guide post; 33. a return spring; 4. a positioning side clamp mechanism; 41. a fixing plate; 42. a side clamping cylinder; 43. a side clamping plate; 431. a guide bar; 5. a lifting feed mechanism; 51. a guide frame; 52. a lifting cylinder; 53. a lifting plate; 6. a tool rest switching mechanism; 61. a rotating shaft; 62. rotating the tool rest; 63. switching the air cylinder; 7. a cutter group separating mechanism; 71. a blade mounting frame; 711. a slide rail; 7111. avoiding holes; 712. a top rod; 72. a slitting cutter assembly; 721. a tool apron; 722. a locking pin; 723. and (4) cutting the blade.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for the purpose of providing those skilled in the art with a more complete, accurate and thorough understanding of the concept and technical solution of the present invention, and to facilitate the implementation thereof, but not to limit the present invention.
Referring to the attached drawings 1-8, the processing technology for preparing the industrial sponge specifically comprises the following steps:
s1, placing a sponge: placing the cubic sponge block to be cut on a bearing platform 31;
s2, positioning of the side clamp: the four side walls of the placed sponge block are laterally clamped by the four positioning side clamping mechanisms 4, so that the sponge block is positioned and placed in the middle;
s3, sponge slitting: the positioning side clamping mechanisms 4 on the two transverse sides are reserved for laterally clamping the sponge block, and the lifting feed mechanism 5 drives the slitting knife group mechanism 7 for longitudinal slitting to longitudinally slit the sponge block;
s4, shifting and switching: the sponge block which is longitudinally cut is driven to move to a position to be transversely cut by the transposition moving mechanism 2, and a sub-cutting knife group mechanism 7 for transversely cutting is driven to switch to a state of a position to be worked by the switching knife rest mechanism 6;
s5, sponge transverse cutting: retreating the positioning side clamping mechanisms 4 at the two transverse sides to laterally clamp the sponge blocks, retaining the positioning side clamping mechanisms 4 at the two longitudinal sides to laterally clamp the longitudinally cut sponge blocks, and driving a slitting knife group mechanism 7 for transverse cutting to further transversely cut the longitudinally cut sponge blocks through a lifting feed mechanism 5 so as to obtain a plurality of sponge blocks with required sizes;
the industrial sponge preparation and processing technology adopting the steps S1-S5 further specifically relates to an industrial sponge preparation and processing device in the process of preparing and processing the industrial sponge, and the device comprises a base table 1, a transposition moving mechanism 2, an elastic supporting table 3, a positioning side clamping mechanism 4, a lifting feed mechanism 5, a switching knife rest mechanism 6 and a cutting knife group separating mechanism 7;
the elastic supporting platform 3 comprises a supporting platform 31 positioned in the avoiding frame 232, four guide posts 32 which are uniformly distributed in a rectangular shape and vertically welded on the bottom end surface of the sliding platform 23, and four reset springs 33 which are sleeved on the four guide posts 32 in a one-to-one correspondence manner, the supporting platform 31 and the four guide posts 32 are vertically arranged in a sliding manner, and two ends of the reset springs 33 are welded between the sliding platform 23 and the supporting platform 31;
the elastic supporting platform 3 is provided in cooperation with the cutting blade group mechanism 7, and when the sponge placing operation of step S1 is performed, the sponge block of the cube to be cut is placed on the supporting platform 31, so that the sponge block is located between the four positioning side clamping mechanisms 4.
Four positioning side clamping mechanisms 4 are fixedly mounted on the upper end face of the sliding platform 23, the four positioning side clamping mechanisms 4 are arranged corresponding to four sidelines of the rectangular avoiding frame 232 one by one, and the two positioning side clamping mechanisms 4 corresponding to the sidelines are arranged in mirror symmetry; the positioning side clamping mechanism 4 comprises a fixing plate 41 fixedly installed on the upper end face of the sliding platform 23 in a welding mode, a side clamping cylinder 42 fixed on the side wall of the fixing plate 41 through a bolt, and a side clamping plate 43 fixedly installed at the output end of the side clamping cylinder 42, wherein the side clamping plate 43 is located on one side close to the avoiding frame 232, and guide rods 431 which are distributed on two sides of the side clamping cylinder 42 and horizontally slide with the fixing plate 41 are arranged on the side clamping plate 43. It should be noted that the sizes of the sponge blocks to be cut are different, so that the side clamping stroke of the side clamping cylinder 42 can be regulated within the stroke range, and after the side clamping is completed, the sponge blocks can be clamped tightly by the side clamps without generating obvious side clamping deformation.
The four positioning side clamping mechanisms 4 have double functions, one is that the four side clamping cylinders 42 are synchronously started in the process of executing the side clamping positioning in the step S2, so that the sponge block is clamped among the four side clamping plates 43 and positioned and centered, and the alignment cutting with the cutting knife group mechanism 7 is conveniently realized; the second is to retain the clasps of the positioning side clamping mechanisms 4 on the two transverse sides in the process of executing the step S3 sponge longitudinal cutting and retain the clasps of the positioning side clamping mechanisms 4 on the two longitudinal sides in the process of executing the step S5 sponge transverse cutting.
The lifting feed mechanism 5 is fixedly arranged on the upper end surface of the base table 1, the lifting feed mechanism 5 comprises two lifting plates 53 which can be synchronously lifted and are L-shaped, and the two lifting plates 53 are arranged in a mirror symmetry manner; the lifting feed mechanism 5 further comprises two guide frames 51 fixedly welded and installed on the upper end face of the base table 1 and two lifting cylinders 52 fixedly installed on the upper end face of the base table 1 through bolts, the two lifting cylinders 52 are arranged close to the two guide frames 51 in a one-to-one correspondence manner, the two lifting plates 53 are arranged on the two guide frames 51 in a one-to-one correspondence manner, and the two lifting plates 53 are fixedly connected with the top output ends of the two lifting cylinders 52 in a one-to-one correspondence manner.
The end surfaces of two waist line positions of an isosceles triangle of the rotating tool rest 62 are respectively provided with a sub-cutter set mechanism 7, wherein one sub-cutter set mechanism 7 and the other sub-cutter set mechanism 7 are arranged in a staggered way at an included angle of ninety degrees relative to the mirror image of the surface where the high line of the isosceles triangle of the rotating tool rest 62 is located; the slitting cutter set mechanism 7 comprises a rectangular blade mounting frame 71 which is locked and fixed on the rotating tool rest 62 through bolts, sliding rails 711 are correspondingly arranged at two parallel frame edges on the blade mounting frame 71, two ejector rods 712 are vertically arranged at two frame edge positions between the two sliding rails 711 on the blade mounting frame 71 correspondingly, the four ejector rods 712 are distributed in a rectangular shape, and a plurality of slitting cutter assemblies 72 are uniformly distributed between the two sliding rails 711 along the direction of the sliding rails 711; the number of the slitting tool assemblies 72 is determined according to the number of the sponge blocks to be cut, and when the device is debugged, the slitting tool assemblies 72 with corresponding number can be assembled as required, and the slitting tool assemblies 72 are distributed at equal intervals.
The slitting tool assembly 72 comprises a tool apron 721 slidably arranged between two sliding rails 711, a rectangular avoiding hole 7111 extending along the guiding direction of the sliding rails 711 is formed in the outer side wall of each sliding rail 711, locking pins 722 are in threaded connection with two sides of the tool apron 721, the locking pins 722 penetrate through the avoiding holes 7111, a slitting blade 723 is fixedly mounted on the tool apron 721 through bolts in a locking mode, and the ejector rod 712 extends forwards relative to the cutting edge of the slitting blade 723. The tool apron 721 is slidably disposed above the two slide rails 711 for quick assembly, disassembly, and distance adjustment, and can be locked and fixed by the locking pins 722 disposed on both sides after adjustment.
After the positioning of the side clamp of the step S2 is completed, the sponge block to be cut is positioned right below the slitting knife group mechanism 7 for longitudinal cutting (at this time, the slitting knife group mechanism 7 for longitudinal cutting is in a horizontal state), at this time, the sponge longitudinal cutting operation of the step S3 can be performed to longitudinally cut the sponge block to be cut, specifically, the positioning side clamp mechanisms 4 on the two transverse sides are retained to laterally clamp the sponge block, the two lifting cylinders 52 are synchronously started to synchronously drive the two lifting plates 53 to vertically slide downwards along the two guide frames 51, so as to drive the whole switching knife rest mechanism 6 to descend along with the sponge block, and then the slitting knife group mechanism 7 for longitudinal cutting is driven to synchronously descend along with the sponge block, in the descending process, the ejector rod 712 protruding relative to the slitting knife 723 is in contact with the table top of the supporting table 31 in advance, so that the supporting table 31 slides downwards, meanwhile, the slitting blade 723 completes longitudinal slitting of the sponge block, in the slitting process, the positioning side clamping mechanisms 4 on the two transverse sides laterally clamp the sponge block to enable the sponge block not to descend synchronously with the supporting platform 31, then the cutting edge of the slitting blade 723 cannot touch the table top of the supporting platform 31, after the longitudinal slitting is completed, the slitting knife group mechanism 7 rises to the initial height position, and the supporting platform 31 also rises to the initial position under the elastic force of the return spring 33.
The switching tool rest mechanism 6 comprises a rotating shaft 61 horizontally and rotatably arranged between the two lifting plates 53, a rotating tool rest 62 fixed on the rotating shaft 61 and two switching cylinders 63 for pushing and pulling the rotating tool rest 62, the rotating tool rest 62 is in an isosceles triangle shape, the rotating shaft 61 penetrates through the middle point of the bottom edge of the isosceles triangle of the rotating tool rest 62, the two switching cylinders 63 are correspondingly hinged on the inner sides of the two lifting plates 53 one by one, and the output ends of the two switching cylinders 63 are correspondingly hinged with the two side walls of the rotating tool rest 62;
after the longitudinal slitting is finished, the switching of the slitting knife group mechanism 7 needs to be finished through the switching knife rest mechanism 6, specifically, when the shifting switching operation of the step S4 is executed, the two switching cylinders 63 are synchronously started to pull the rotating knife rest 62 to rotate for a certain angle, so that after the rotation is finished, the slitting knife group mechanism 7 for transverse cutting is in a horizontal state, namely, in a state of a waiting working position;
the transposition moving mechanism 2 is arranged on the base table 1, the transposition moving mechanism 2 comprises a sliding platform 23 which is horizontally arranged on the base table 1 in a sliding mode, the sliding direction of the sliding platform 23 is vertical to the axial direction of the rotating shaft 61, and a rectangular avoiding frame 232 is arranged on the sliding platform 23; the transposition moving mechanism 2 further comprises a driving motor 21 and a driving shaft 22, the driving motor 21 is fixedly installed on the side wall of the base table 1 through bolts, the driving shaft 22 is fixedly connected with an output shaft of the driving motor 21 and horizontally and rotatably installed on the base table 1, two racks 231 are arranged on the bottom end face of the sliding platform 23, and two driving gears 221 which are meshed with the two racks 231 in a one-to-one correspondence mode are arranged on the driving shaft 22.
Need remove the sponge piece that has accomplished the rip cutting to be used for the crosscut setting under the branch cutter unit mechanism 7 through transposition moving mechanism 2 after accomplishing vertical cutting, it is concrete, when carrying out step S4 aversion switching operation, drive the drive shaft 22 through starting driving motor 21 and rotate, thereby it drives sliding platform 23 horizontal sliding on base platform 1 to drive two racks 231 through two drive gear 221 synchronization drive, then drive the sponge piece that has accomplished the rip cutting and move to be used for the crosscut setting under the branch cutter unit mechanism 7, wait for carrying out the crosscut operation on next step.
After the shifting switching of the step S4 is completed, the sponge transverse cutting operation of the step S5 can be executed, the sponge transverse cutting action execution process of the step S5 is basically the same as the sponge longitudinal cutting action execution process of the step S3, which is not described herein, when the sponge transverse cutting operation of the step S5 is executed, the positioning side clamping mechanisms 4 on the two transverse sides are retracted to laterally clamp the sponge blocks, the positioning side clamping mechanisms 4 on the two longitudinal sides are reserved to laterally clamp the longitudinally cut sponge blocks, and the cutting knife group mechanism 7 for transverse cutting is driven by the lifting knife feed mechanism 5 to further transversely cut the longitudinally cut sponge blocks, so that a plurality of sponge blocks with required sizes are obtained.
Those skilled in the art will appreciate that variations may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and will not be described in detail herein. Such variations do not affect the essence of the present invention and are not described herein.
The above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; it will be understood by those skilled in the art that various changes and modifications may be made, or equivalents may be modified, without departing from the spirit of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.
Claims (5)
1. A preparation and processing technology of industrial sponge is characterized in that: the processing technology specifically comprises the following steps:
s1, placing a sponge: placing a cubic sponge block to be cut on a bearing platform (31);
s2, positioning of the side clamp: the four side walls of the placed sponge block are laterally clamped through the four positioning side clamping mechanisms (4), so that the sponge block is positioned and placed in the middle;
s3, sponge slitting: the positioning side clamping mechanisms (4) on the two transverse sides are reserved for laterally clamping the sponge block, and a slitting cutter set mechanism (7) for longitudinal slitting is driven by a lifting feed mechanism (5) to longitudinally slit the sponge block;
s4, shifting and switching: the sponge block which is longitudinally cut is driven to move to a position to be transversely cut through the transposition moving mechanism (2), and a cutter group separating mechanism (7) for transversely cutting is driven to switch to a state of a position to be worked through a cutter frame switching mechanism (6);
s5, sponge transverse cutting: retreating the positioning side clamping mechanisms (4) on the two transverse sides to laterally clamp the sponge blocks, reserving the positioning side clamping mechanisms (4) on the two longitudinal sides to laterally clamp the longitudinally cut sponge blocks, and driving a slitting knife group mechanism (7) for transverse cutting to further transversely cut the longitudinally cut sponge blocks through a lifting feed mechanism (5) so as to obtain a plurality of sponge blocks with required sizes;
the industrial sponge preparation and processing technology adopting the steps S1-S5 further specifically relates to an industrial sponge preparation and processing device in the process of preparing and processing the industrial sponge, which comprises a base table (1), a transposition moving mechanism (2), an elastic supporting table (3), a positioning side clamping mechanism (4), a lifting feed mechanism (5), a switching knife rest mechanism (6) and a cutting knife grouping mechanism (7); wherein;
the transposition mobile mechanism (2) is arranged on the base table (1), the transposition mobile mechanism (2) comprises a sliding platform (23) which is horizontally arranged on the base table (1) in a sliding manner, and a rectangular avoiding frame (232) is arranged on the sliding platform (23);
the elastic supporting platform (3) comprises a supporting platform (31) positioned in the avoiding frame (232), four guide posts (32) which are uniformly distributed in a rectangular shape and vertically fixed on the bottom end face of the sliding platform (23), and four reset springs (33) which are sleeved on the four guide posts (32) in a one-to-one correspondence manner, the supporting platform (31) and the four guide posts (32) are vertically arranged in a sliding manner, and two ends of each reset spring (33) are connected between the sliding platform (23) and the supporting platform (31);
the upper end face of the sliding platform (23) is fixedly provided with four positioning side clamping mechanisms (4), the four positioning side clamping mechanisms (4) are arranged corresponding to four sidelines of the rectangular avoiding frame (232) one by one, and the two positioning side clamping mechanisms (4) at opposite sideline positions are arranged in a mirror symmetry mode;
the lifting feed mechanism (5) is fixedly arranged on the upper end surface of the base table (1), the lifting feed mechanism (5) comprises two L-shaped lifting plates (53) which can be lifted synchronously, and the two lifting plates (53) are arranged in mirror symmetry;
the switching tool rest mechanism (6) comprises a rotating shaft (61) horizontally and rotatably installed between the two lifting plates (53), a rotating tool rest (62) fixed on the rotating shaft (61) and two switching cylinders (63) used for pushing and pulling the rotating tool rest (62), the rotating tool rest (62) is in an isosceles triangle shape, the rotating shaft (61) penetrates through the middle point of the bottom edge of the isosceles triangle of the rotating tool rest (62), the two switching cylinders (63) are correspondingly hinged to the inner sides of the two lifting plates (53) one by one, and the output ends of the two switching cylinders (63) are correspondingly hinged to the two side walls of the rotating tool rest (62); the sliding direction of the sliding platform (23) is vertical to the axial direction of the rotating shaft (61);
the end faces of two waist line positions of an isosceles triangle of the rotating tool rest (62) are respectively provided with the branch cutter group mechanisms (7), and the mirror image of the surface where the isosceles triangle altitude of the rotating tool rest (62) is located of one of the branch cutter group mechanisms (7) and the other branch cutter group mechanism (7) is staggered with a ninety-degree included angle;
divide cutter unit mechanism (7) including fixing blade installing frame (71) that is the rectangle form on rotating tool rest (62), wherein two parallel frame limit position on blade installing frame (71) correspond and are provided with slide rail (711), on blade installing frame (71) two frame limit position between slide rail (711) all corresponds perpendicularly and is provided with two ejector pins (712), four ejector pin (712) are the rectangle and distribute, two follow between slide rail (711) direction evenly distributed has a plurality of cutter subassemblies of cutting (72).
2. The industrial sponge preparation and processing technology as claimed in claim 1, wherein the industrial sponge preparation and processing technology comprises the following steps: transposition moving mechanism (2) still include driving motor (21) and drive shaft (22), driving motor (21) fixed mounting be in on the lateral wall of base platform (1), drive shaft (22) with output shaft fixed connection and the horizontal rotation of driving motor (21) are installed on base platform (1), be equipped with two rack (231) on the bottom surface of sliding platform (23), be equipped with two and two on drive shaft (22) rack (231) one-to-one meshing's drive gear (221).
3. The industrial sponge preparation and processing technology as claimed in claim 1, wherein the industrial sponge preparation and processing technology comprises the following steps: location side presss from both sides mechanism (4) including fixed mounting fixed plate (41) on sliding platform (23) up end, fix side on fixed plate (41) lateral wall presss from both sides cylinder (42) and fixed mounting side clamp plate (43) of cylinder (42) output, side clamp plate (43) are located and are close to keep away one side of position frame (232), be provided with on side clamp plate (43) and distribute and be in side clamp cylinder (42) both sides and with guide arm (431) that fixed plate (41) horizontal slip set up.
4. The industrial sponge preparation and processing technology as claimed in claim 2, characterized in that: lifting feed mechanism (5) still includes two fixed mounting and is in leading truck (51) and two vertical fixed mounting on base platform (1) up end are in lift cylinder (52), two on base platform (1) up end lift cylinder (52) one-to-one is close to two leading truck (51) sets up, two lifter plate (53) one-to-one slides and sets up two on leading truck (51), and two lifter plate (53) one-to-one and two the top output end fixed connection of lift cylinder (52).
5. The industrial sponge preparation and processing technology as claimed in claim 1, wherein the industrial sponge preparation and processing technology comprises the following steps: cut cutter subassembly (72) including slide setting two blade holder (721) between slide rail (711) be equipped with on the lateral wall of slide rail (711) along the long rectangular shape of its direction extension keep away position hole (7111) the equal threaded connection in both sides of blade holder (721) has fitting pin (722), fitting pin (722) are followed wear out in keeping away position hole (7111), fixed mounting has slitting blade (723) on blade holder (721), ejector pin (712) are relative the blade position of slitting blade (723) stretches out forward.
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| CN202010947519.6A CN112092028B (en) | 2020-09-10 | 2020-09-10 | Preparation and processing technology of industrial sponge |
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| CN202010947519.6A CN112092028B (en) | 2020-09-10 | 2020-09-10 | Preparation and processing technology of industrial sponge |
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| CN111546550A (en) * | 2020-05-14 | 2020-08-18 | 江怡 | Automatic processing system and method for preparing industrial sound-absorbing sponge |
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| CN112092028A (en) | 2020-12-18 |
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Effective date of registration: 20210628 Address after: 224100 No. 86 Huanghai West Road, Dafeng District, Yancheng City, Jiangsu Province Applicant after: YANCHENG HENGFENG SPONGE Co.,Ltd. Address before: 6220, building 2, Liansheng village, Nanyuan street, Yuhang District, Hangzhou City, Zhejiang Province Applicant before: Hangzhou Lejie New Material Technology Co.,Ltd. |
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Application publication date: 20201218 Assignee: Jiangsu Hengmao New Material Technology Co.,Ltd. Assignor: YANCHENG HENGFENG SPONGE CO.,LTD. Contract record no.: X2023980052148 Denomination of invention: An Industrial Sponge Preparation and Processing Technology Granted publication date: 20210723 License type: Common License Record date: 20231215 |
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Assignee: Jiangsu Hengmao New Material Technology Co.,Ltd. Assignor: YANCHENG HENGFENG SPONGE CO.,LTD. Contract record no.: X2023980052148 Date of cancellation: 20240425 |
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