CN112077243A - Wire feeding device of spring machine head - Google Patents
Wire feeding device of spring machine head Download PDFInfo
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- CN112077243A CN112077243A CN202011007824.3A CN202011007824A CN112077243A CN 112077243 A CN112077243 A CN 112077243A CN 202011007824 A CN202011007824 A CN 202011007824A CN 112077243 A CN112077243 A CN 112077243A
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- 238000003825 pressing Methods 0.000 claims abstract description 27
- 230000001681 protective effect Effects 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 30
- 239000010959 steel Substances 0.000 abstract description 30
- 230000005540 biological transmission Effects 0.000 abstract description 17
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
- B21F23/002—Feeding means specially adapted for handling various diameters of wire or rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
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Abstract
本发明涉及一种弹簧机头的送线装置,包括送线机构、导线机构和驱动机构;送线机构包括驱动轮和压轮;压轮后方设有活动轴承座;活动轴承座顶部设有弹簧;弹簧顶部设有弹簧压块和压板;导线机构包括导线轮固定板、导线轮和导线管;导线轮安装在导线轮固定板上;导线管设在导线机构一侧,并从压轮和驱动轮之间穿过;驱动机构包括驱动电机、压轮传动轴和驱动轮传动轴;驱动轮传动轴一端连接驱动轮,另一端与驱动电机连接;压轮传动轴一端连接压轮,另一端与驱动轮传动轴连接。本发明通过压轮连续压住驱动轮,使驱动轮上的钢线可以连续不断地送线,以提高钢线传送效率;压轮在弹簧机头工作时一直处于往下压的状态,保证钢线传送的稳定性。
The invention relates to a wire feeding device for a spring head, comprising a wire feeding mechanism, a wire mechanism and a driving mechanism; the wire feeding mechanism comprises a driving wheel and a pressing wheel; a movable bearing seat is arranged behind the pressing wheel; and a spring is arranged on the top of the movable bearing seat The top of the spring is provided with a spring pressure block and a pressure plate; the wire mechanism includes a wire wheel fixing plate, a wire wheel and a wire tube; the wire wheel is installed on the wire wheel fixing plate; The driving mechanism includes a driving motor, a pressure wheel transmission shaft and a driving wheel transmission shaft; one end of the driving wheel transmission shaft is connected with the driving wheel, and the other end is connected with the driving motor; one end of the pressure wheel transmission shaft is connected with the pressure wheel, and the other end is connected with the driving wheel. Drive wheel drive shaft connection. The invention continuously presses the driving wheel by the pressing wheel, so that the steel wire on the driving wheel can be continuously fed, so as to improve the transmission efficiency of the steel wire; The stability of wire transmission.
Description
技术领域technical field
本发明涉及一种弹簧机头的送线装置,属于弹簧机械技术领域。The invention relates to a wire feeding device for a spring head, belonging to the technical field of spring machinery.
背景技术Background technique
袋装弹簧是广泛用于生产床垫和沙发的弹簧垫芯,袋装弹簧具有多个弹簧,多个弹簧分别施压后填装入无纺布层中,再通过焊封机构将弹簧封在一个个独立的袋室内,形成一排或多排连续的袋装弹簧。一张床垫里,床沿的位置设置较粗的弹簧,而床垫的其他位置设置较细的弹簧,因此常常需要一台卷簧设备生产两种粗细不同的袋装弹簧。在先技术“申请号:2019203030083”公开了一种多线弹簧机头,其中的送线机构包括有固定安装于机架上的驱动轮,其特征在于:所述机架上安装有一个以上由升降机构带动的压轮,每个所述压轮对应一根钢线,所有钢线均通过导向轮机构进行导向,任一所述压轮与所述驱动轮配合将对应的钢线压紧进行输送;所述驱动轮外边缘设有两线槽用于放置所述钢线。Pocketed springs are widely used in the production of mattresses and sofas. The pocketed springs have multiple springs, which are filled into the non-woven fabric layer after being pressed separately, and then sealed in the non-woven fabric layer by a welding sealing mechanism. One or more rows of continuous pocket springs are formed in the independent pocket chambers. In a mattress, thicker springs are set at the edge of the bed, while thinner springs are set at other positions of the mattress, so a coil spring equipment is often required to produce two types of pocket springs with different thicknesses. The prior art "Application No.: 2019203030083" discloses a multi-wire spring handpiece, wherein the wire feeding mechanism includes a drive wheel fixedly installed on a frame, and is characterized in that: the frame is installed with more than one The pressure rollers driven by the lifting mechanism, each of the pressure rollers corresponds to a steel wire, all the steel wires are guided by the guide wheel mechanism, and any of the pressure rollers cooperates with the drive wheel to press the corresponding steel wire. Conveying; the outer edge of the drive wheel is provided with two wire grooves for placing the steel wire.
上述技术在传送钢线时,粗细不同的两根钢线用不同的线槽传送,当传送粗钢线时,粗钢线传送线槽所对应的压轮向下压,细钢线传送线槽对应的压轮往上升,粗钢线移动而细钢线不移动;反之亦然,当细钢线移动时,粗钢线不移动。因此上述技术实际上驱动轮只能连续不断地传送一种钢线,或间断地传送两种钢线;并且两组压轮需要长时间的反复升降动作,久而久之连杆的铰接点容易产生松动或磨损,难免造成压轮升降过程中出现晃动,从而影响送线稳定性的问题。In the above technology, when transferring steel wires, two steel wires with different thicknesses are transferred with different wire grooves. When the corresponding pressure roller rises, the thick steel wire moves but the thin steel wire does not move; and vice versa, when the thin steel wire moves, the thick steel wire does not move. Therefore, in fact, the above technology can only transmit one type of steel wire continuously, or two types of steel wire intermittently; and the two sets of pressure rollers need to repeat the lifting action for a long time, and the hinge point of the connecting rod is prone to loosening or Wear and tear will inevitably cause shaking during the lifting and lowering of the pressure roller, thus affecting the stability of the wire feeding.
为此,如何提供一种提高钢线传送效率,保证钢线传送稳定的弹簧机头送线装置是本发明的研究目的。Therefore, how to provide a wire feeding device for the spring head that can improve the transmission efficiency of the steel wire and ensure the stable transmission of the steel wire is the research purpose of the present invention.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供一种弹簧机头的送线装置,通过两组压轮同时连续地压住两组驱动轮,使得分别位于两组驱动轮上的不同粗细的钢线可以连续不断地送线,以提高钢线传送效率;并且通过弹簧的张力使两组压轮在弹簧机头工作时一直处于往下压的状态,保证了钢线传送的稳定性。In view of the above problems, the present invention provides a wire feeding device for a spring head, through which the two sets of driving wheels are simultaneously and continuously pressed by the two sets of pressing wheels, so that the steel wires of different thicknesses located on the two sets of driving wheels can be continuously wire feeding to improve the transmission efficiency of the steel wire; and through the tension of the spring, the two sets of pressure rollers are always in a downward pressure state when the spring head is working, which ensures the stability of the steel wire transmission.
为解决现有技术问题,本发明所采用的技术方案是:In order to solve the prior art problem, the technical scheme adopted in the present invention is:
一种弹簧机头的送线装置,包括送线机构、导线机构和驱动机构;所述的送线机构包括两组驱动轮和分别压住两组驱动轮的两组压轮;所述的压轮后方设有活动轴承座;所述的活动轴承座顶部设有弹簧;所述的弹簧顶部设有弹簧压块和压板;所述的导线机构设在所述的送线机构一侧;所述的导线机构包括导线轮固定板、导线轮和导线管;所述的导线轮固定安装在所述的导线轮固定板上;所述的导线管设在所述的导线机构靠近送线机构的一侧,并从所述的压轮和驱动轮之间穿过;所述的驱动机构设在所述的送线机构后方;所述的驱动机构包括两组驱动电机、两组压轮传动轴和两组驱动轮传动轴;所述的驱动轮传动轴一端连接所述的驱动轮,另一端通过皮带和皮带轮与所述的驱动电机连接;所述的压轮传动轴一端连接所述的压轮,另一端通过齿轮与所述的驱动轮传动轴连接。A wire feeding device for a spring head includes a wire feeding mechanism, a wire mechanism and a driving mechanism; the wire feeding mechanism comprises two groups of driving wheels and two groups of pressing wheels respectively pressing the two groups of driving wheels; A movable bearing seat is arranged behind the wheel; a spring is arranged on the top of the movable bearing seat; a spring pressing block and a pressing plate are arranged on the top of the spring; the wire mechanism is arranged on one side of the wire feeding mechanism; the The wire mechanism includes a wire wheel fixing plate, a wire wheel and a wire tube; the wire wheel is fixedly installed on the wire wheel fixing plate; the wire tube is arranged on a side of the wire mechanism close to the wire feeding mechanism. side, and pass through between the pressing wheel and the driving wheel; the driving mechanism is arranged behind the wire feeding mechanism; the driving mechanism includes two sets of driving motors, two sets of driving shafts for the pressing wheel and Two sets of drive wheel drive shafts; one end of the drive wheel drive shaft is connected to the drive wheel, and the other end is connected to the drive motor through a belt and a pulley; one end of the pinch wheel drive shaft is connected to the pinch wheel , and the other end is connected with the drive shaft of the drive wheel through gears.
进一步的,所述的压轮和所述的驱动轮均采用高强度不锈钢材料制成。Further, the pressing wheel and the driving wheel are made of high-strength stainless steel.
进一步的,所述的两组驱动轮外边沿上分别设有一条线槽I和线槽II;所述的线槽I的内径尺寸不等于所述的线槽II的内径尺寸。Further, a wire groove I and a wire groove II are respectively provided on the outer edges of the two groups of driving wheels; the inner diameter of the wire groove I is not equal to the inner diameter of the wire groove II.
进一步的,所述的导线管设置两组,其中间位置设有导线管固定座;所述的导线管位于所述的压轮和驱动轮之间位置为断开状态。Further, there are two sets of the wire tubes, and a wire tube fixing seat is arranged in the middle position; the position of the wire tube between the pressing wheel and the driving wheel is in a disconnected state.
进一步的,所述的齿轮外包围设有齿轮防护罩。Further, a gear protective cover is provided on the outer periphery of the gear.
本发明的有益效果是:1、两组压轮可以同时连续地压住两组驱动轮,使得分别位于两组驱动轮上的不同粗细的钢线可以连续不断地送线,有效提高钢线传送效率;2、通过弹簧的张力使两组压轮在弹簧机头工作时一直处于往下压的状态,保证了钢线传送的稳定性。The beneficial effects of the present invention are: 1. The two groups of pressure rollers can simultaneously and continuously press the two groups of driving wheels, so that the steel wires of different thicknesses located on the two groups of driving wheels can be continuously fed, effectively improving the transmission of the steel wires. Efficiency; 2. Through the tension of the spring, the two sets of pressure rollers are always in a downward pressure state when the spring head is working, which ensures the stability of the steel wire transmission.
附图说明Description of drawings
图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本发明拿开齿轮防护罩后的结构示意图。FIG. 2 is a schematic structural diagram of the present invention after the gear protective cover is removed.
图3是本发明的主视图。Fig. 3 is a front view of the present invention.
图4是本发明的左视图。Figure 4 is a left side view of the present invention.
图5是本发明的局部结构图。FIG. 5 is a partial structural diagram of the present invention.
图6是本发明导线管的安装示意图。Figure 6 is a schematic view of the installation of the conduit of the present invention.
图7是本发明驱动轮的结构示意图。FIG. 7 is a schematic view of the structure of the driving wheel of the present invention.
其中:送线机构1、导线机构2、驱动机构3、驱动轮11、压轮12、活动轴承座13、弹簧14、弹簧压块15、压板16、导线轮固定板21、导线轮22、导线管23、导线管固定座24、驱动电机31、压轮传动轴32、驱动轮传动轴33、皮带34、皮带轮35、齿轮36、齿轮防护罩37、线槽I111、线槽II112。Among them:
具体实施方式Detailed ways
为了使本领域技术人员更加理解本发明的技术方案,下面结合附图1-7对本发明做进一步的分析。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention is further analyzed below with reference to accompanying drawings 1-7.
如图1-7所示,一种弹簧机头的送线装置,包括送线机构1、导线机构2和驱动机构3;送线机构1包括两组驱动轮11和分别压住两组驱动轮11的两组压轮12;压轮12后方设有活动轴承座13;活动轴承座13顶部设有弹簧14;弹簧14顶部设有弹簧压块15和压板16,通过弹簧14和活动轴承座13给压轮12持续施加向下的压力,使得压轮12一直压着驱动轮11,确保钢线一直被压在驱动轮11上的线槽内;导线机构2设在送线机构1一侧;导线机构2包括导线轮固定板21、导线轮22和导线管23;导线轮22固定安装在导线轮固定板21上;导线管23设在导线机构2靠近送线机构1的一侧,并从压轮12和驱动轮11之间穿过;驱动机构3设在送线机构1后方;驱动机构3包括两组驱动电机31、两组压轮传动轴32和两组驱动轮传动轴33;驱动轮传动轴33一端连接驱动轮11,另一端通过皮带34和皮带轮35与驱动电机31连接;压轮传动轴32一端连接压轮12,另一端通过齿轮36与驱动轮传动轴33连接,使得压轮12和驱动轮11同步转动,保证钢线传送稳定。As shown in Figures 1-7, a wire feeding device for a spring head includes a
本实施例中,优选地,压轮12和驱动轮11均采用高强度不锈钢材料制成。In this embodiment, preferably, both the
本实施例中,优选地,两组驱动轮11外边沿上分别设有一条线槽I111和线槽II112(如图7所示);线槽I111的内径尺寸不等于线槽II112的内径尺寸,用于传送两种不同粗细的钢线。In this embodiment, preferably, a wire groove I111 and a wire groove II112 are respectively set on the outer edges of the two groups of driving wheels 11 (as shown in FIG. 7 ); the inner diameter of the wire groove I111 is not equal to the inner diameter of the wire groove II112, For conveying two different thicknesses of steel wire.
本实施例中,优选地,导线管23设置两组,其中间位置设有导线管固定座24;导线管23位于压轮12和驱动轮11之间位置为断开状态(如图6所示)。In this embodiment, preferably, two sets of
本实施例中,优选地,齿轮36外包围设有齿轮防护罩37。In this embodiment, preferably, a
本发明使用时,两根不同粗细的钢线穿过导线轮22后进入导线管23始端;其中一根经过第一组压轮12和驱动轮11牵引后进入导线管23中端,另一根直接进入导线管23中端;然后直接进入导线管23中端的一根经过第二组压轮12和驱动轮11牵引后进入卷簧机头;由第一组压轮12和驱动轮11牵引的一根钢线,则直接进入卷簧机头,实现同时连续传送两根粗细不同的钢线进入同一个卷簧机头的效果,有效地提高了钢线的传送效率;并且通过弹簧14的张力使两组压轮12在弹簧机头工作时一直处于往下压的状态,保证了钢线传送的稳定性。When the present invention is used, two steel wires with different thicknesses pass through the
以上对本申请所提供的技术方案进行了详细介绍,本文中应用了实施例对本申请的原理及实施方式进行了阐述,以上实施例的说明只用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The technical solutions provided by the present application have been introduced in detail above, and the principles and implementations of the present application have been described in this paper by using examples. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present application; , for those of ordinary skill in the art, according to the idea of the application, there will be changes in the specific embodiments and application scope. To sum up, the content of this specification should not be construed as a limitation to the application.
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114762883A (en) * | 2021-01-15 | 2022-07-19 | 泰兴市凯力特弹簧有限公司 | Bending forming device for spring processing |
CN114762883B (en) * | 2021-01-15 | 2024-04-02 | 佛山市锐义弹簧精密制造有限公司 | Bending forming device for spring processing |
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