CN115816085B - Automatic slitting equipment for photovoltaic solder strips - Google Patents

Automatic slitting equipment for photovoltaic solder strips Download PDF

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Publication number
CN115816085B
CN115816085B CN202211539336.6A CN202211539336A CN115816085B CN 115816085 B CN115816085 B CN 115816085B CN 202211539336 A CN202211539336 A CN 202211539336A CN 115816085 B CN115816085 B CN 115816085B
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CN
China
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vertical plate
photovoltaic solder
wire
photovoltaic
solder strip
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CN202211539336.6A
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CN115816085A (en
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周毓荣
黄锦聪
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Daheng New Energy Technology Fujian Co ltd
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Daheng New Energy Technology Fujian Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention relates to the technical field of photovoltaic solder strip production, in particular to an automatic slitting device for a photovoltaic solder strip, which comprises a cutting machine table, wherein the cutting machine table is provided with a feed inlet, a discharge outlet and a slitting machine, and also comprises a flattening mechanism, a limiting mechanism and a cleaning mechanism, the cleaning mechanism comprises a reciprocating telescopic mechanism and two cleaning brushes, the limiting mechanism comprises a bidirectional adjusting mechanism and a plurality of H-shaped grooved wheels, the flattening mechanism comprises two roll shafts, the upper edge of each H-shaped grooved wheel is a movable ring, the two H-shaped grooved wheels of the device are used for limiting two side edges of the photovoltaic solder strip, the two H-shaped grooved wheels can oppositely displace through the bidirectional adjusting mechanism, so that the two side edges of the photovoltaic solder strip are abutted against, the flattening mechanism of the device flattens the photovoltaic solder strip before entering the slitting machine by utilizing the opposite rotation of the two roll shafts, the wrinkles on the surface of the photovoltaic solder strip are eliminated, and the surface of a final product is smooth.

Description

Automatic slitting equipment for photovoltaic solder strips
Technical Field
The invention relates to the technical field of photovoltaic solder strip production, in particular to automatic slitting equipment for photovoltaic solder strips.
Background
The photovoltaic solder strip is also called tinned copper strip or tin-coated copper strip, the split ribbon and the interconnection strip are applied to connection between the photovoltaic module battery pieces, the important effect of conductive electricity collection is exerted, the solder strip is an important raw material in the photovoltaic module welding process, the quality of the solder strip directly influences the collection efficiency of the photovoltaic module current, the effect on the power of the photovoltaic module is great, the photovoltaic solder strip raw material needs to be cut into strips after the photovoltaic solder strip is produced in a traditional factory so as to be used later, the photovoltaic solder strip after being unreeled is directly cut by the traditional cutting device, the position of the photovoltaic solder strip is slightly shifted due to external force or mechanical vibration in the transmission process from the unreeled photovoltaic solder strip to the cutting device, the shift amount is invisible to naked eyes, but the produced strip width is obviously different after the cutting, so that the size of a final product is not up to standard, the photovoltaic solder strip is greatly reduced due to the fact that the photovoltaic solder strip is not processed when being rolled after the photovoltaic solder strip is produced, the quality of the final product after the cutting is cut is greatly reduced after the rolling, and the automatic cutting device is provided for solving the problem.
Disclosure of Invention
Based on the above, it is necessary to provide an automatic slitting device for photovoltaic solder strips, aiming at the problems in the prior art.
In order to solve the problems in the prior art, the invention adopts the following technical scheme: the utility model provides a photovoltaic solder strip automatic cutting equipment, including being the cutting machine platform that the level set up, the cutting machine bench is equipped with feed inlet and discharge gate in proper order along the direction of delivery of photovoltaic solder strip, be equipped with the slitting machine on the cutting machine bench, still including locating flattening mechanism on the cutting machine bench, stop gear, flattening mechanism and slitting machine distribute in proper order along the straight line direction of feed inlet to discharge gate, cleaning mechanism includes reciprocal telescopic machanism and two cleaning brushes that distribute from top to bottom, reciprocal telescopic machanism is used for driving two cleaning brush synchronous and carries out reciprocal lateral displacement, this carries out the brush dust to upper and lower both sides of photovoltaic solder strip, stop gear includes two-way adjustment mechanism and a plurality of H type grooved pulley that are used for carrying out spacing to two sides of photovoltaic solder strip, a plurality of H type grooved pulley evenly distributed is two sets of, two-way adjustment mechanism is used for adjusting the horizontal distance between two sets of H type grooved pulleys, flattening mechanism includes two roller shafts that distribute from top to bottom, two roller shafts can synchronous looks rotation drive photovoltaic solder strip flattening and advance into slitting machine, every H type grooved pulley is the equal to H type grooved pulley, every H type grooved pulley is equal to the upper and lower part is suitable for the flat ring, and each flat down the slitting machine is suitable for the equal thickness of two flat ring, wherein, equal flexible flat ring and the equal flexible flat ring is suitable for the flexible flat down.
Further, the shaping has a riser and No. two risers that are parallel to each other on the cutting machine platform, and the length direction of riser and No. two risers is all unanimous with the direction of delivery of photovoltaic solder strip, and reciprocal telescopic machanism includes:
the rotary table is rotationally arranged at the side of the first vertical plate, the axial direction of the rotary table is parallel to the length direction of the first vertical plate, and a supporting rod which is eccentric to the rotary table and is axially parallel to the rotary table is formed at one side of the rotary table;
the sliding rod is transversely arranged between the first vertical plate and the second vertical plate, two ends of the sliding rod horizontally penetrate out of the first vertical plate and the second vertical plate respectively, and two ends of the sliding rod are connected with the first vertical plate and the second vertical plate in a sliding manner through a linear bearing respectively;
the transmission sleeve is fixedly arranged at the end part of the sliding rod penetrating through the first vertical plate, a strip-shaped through groove which is vertical and used for the supporting rod to slide up and down is formed in the transmission sleeve, and the upper end and the lower end of the strip-shaped through groove are arc-shaped;
wherein, two cleaning brushes are fixedly arranged in the middle of the sliding rod.
Further, the bidirectional regulating mechanism is a bidirectional screw rod sliding table transversely arranged between the first vertical plate and the second vertical plate, each group of H-shaped grooved wheels are uniformly arranged on the moving end corresponding to the bidirectional screw rod sliding table along the transmission direction of the photovoltaic welding strip, and a first motor for driving the bidirectional screw rod sliding table is arranged on the side of the second vertical plate.
Further, each of the H-sheaves includes:
the lower end of the fixed upright rod is fixedly connected with the moving end corresponding to the bidirectional screw rod sliding table;
the rotating column is coaxially arranged at the upper half part of the fixed vertical rod in a rotating way, the diameter of the lower half section of the rotating column is larger than that of the upper half section, and the outer wall of the end part of the upper half section of the rotating column is in a thread shape;
the rotating sleeve is rotationally arranged on the end part of the upper half section of the rotating column;
the first spring is sleeved on the upper half section of the rotary column and is positioned below the rotary sleeve;
the upper half section of corresponding column is located to every expansion ring coaxial cover, and the upper and lower both ends of every spring all are inconsistent with the bottom of corresponding commentaries on classics cover and the top of expansion ring respectively, and the external diameter of every expansion ring all is not less than the external diameter of column lower half section.
Further, each roll shaft is transversely arranged between the first vertical plate and the second vertical plate, two ends of the roll shaft positioned below are respectively connected with the first vertical plate and the second vertical plate in a rotating mode, one outwards-facing side of the first vertical plate and the second vertical plate is respectively provided with a distance adjusting mechanism, each distance adjusting mechanism comprises a sliding block which is pressed down by means of elasticity and can slide up and down, a bearing coaxial with the roll shaft is embedded in each sliding block, two ends of the roll shaft positioned above are respectively arranged in the two bearings, and one end of the roll shaft positioned below penetrates through the first vertical plate;
further, every roll adjustment mechanism all still includes fixed block, no. two springs and bolt, two fixed blocks are fixed respectively to be located on the lateral wall of No. one riser and No. two riser outwards one side, a vertical spout has all been seted up to the middle section of every fixed block, in vertical spout was all slided to locate to every sliding block, the column logical groove that is linked together with corresponding vertical spout has all been seted up to the upper segment of every fixed block, every No. two spring all activity is located in the column logical inslot that corresponds, every bolt all is down screwed into column logical inslot, the upper and lower both ends of every No. two springs all are inconsistent with the lower extreme of corresponding bolt and the top of sliding block respectively.
Further, a fixing seat is fixedly arranged on one side, close to the first vertical plate, of the slitting machine, two gears which are vertically distributed and meshed with each other are rotationally arranged on the fixing seat, the axial direction of each gear is parallel to the axial direction of the roller shaft, a horizontal second motor is fixedly arranged on the side of the fixing seat, an output shaft of the second motor is connected with one of the gears through the second gear, a first synchronizing wheel is coaxially connected to each gear, a second synchronizing wheel is coaxially connected to one end, close to the first vertical plate, of each roller shaft, a first synchronizing wheel and a second synchronizing wheel are connected through a first synchronizing belt, a first synchronizing wheel and a second synchronizing wheel are connected to each other through a second synchronizing belt, a second bevel gear is coaxially connected to the side wall of the first vertical plate, a third synchronizing wheel is coaxially connected to the side wall of the first vertical plate, a fourth synchronizing wheel is coaxially connected to one end, penetrating through the first vertical plate, of the third synchronizing wheel is coaxially connected to the fourth synchronizing wheel, and the fourth synchronizing wheel is connected to the fourth synchronizing wheel through the third synchronizing belt.
The fixing seat is also fixedly provided with a tensioner for keeping the first synchronous belt always tight.
In the technical scheme, a mounting frame is further arranged between the slitting machine and the roll shaft, two wire sucking devices are sequentially arranged on the mounting frame at intervals along the vertical direction, a wire guiding bevel is arranged on one side, close to the slitting machine, of each wire sucking device, the wire sucking devices positioned below are obliquely arranged, during operation, welding strips in conveying are positioned at the center positions of the two wire sucking devices, and an electric displacement mechanism for controlling the distance between the two wire sucking devices is arranged on the mounting frame;
each wire suction device comprises:
a collecting hopper communicated with the yarn sucking device;
a current collecting cover hinged with one side of the yarn absorber away from the slitting machine, wherein one side of the current collecting cover is provided with an air inlet pipeline communicated with the inside of the current collecting cover;
the cutting table top, one side of the collecting cover, which is close to the inclined opening of the guide wire, is provided with a cutting blade and an air inlet grille, and the air groove of the air inlet grille is obliquely arranged;
the front-arranged reserved groove is arranged between the guide wire bevel and the cutting table top.
The top of the collecting hopper is hinged with an electric push rod, and a telescopic shaft of the electric push rod is hinged with the top of the collecting cover.
In this technical scheme, electronic displacement mechanism includes that two sets of electric rack modules that set up in the mounting bracket both sides respectively, and every group electric rack module all includes drive gear, installs the auto-lock motor on the mounting bracket, two guide rails that the interval set up and two respectively with two guide rail sliding fit's installation piece, two installation pieces respectively with two silk ware one side fixed connection of inhaling, still be fixed with the drive rack on two installation pieces, drive gear is located between two drive racks, and two drive racks all with drive gear engagement, drive gear cover is established on auto-lock motor's main shaft.
Compared with the prior art, the invention has the following beneficial effects: compared with the traditional photovoltaic solder strip slitting device, the device has the following advantages:
the two groups of H-shaped grooved wheels of the device are used for limiting two side edges of the photovoltaic welding strip, and the two groups of H-shaped grooved wheels can move oppositely through a bidirectional adjusting mechanism so as to abut against the two side edges of the photovoltaic welding strip, so that the photovoltaic welding strip is subjected to position normalization before passing through a splitting machine;
secondly, the flattening mechanism of the device flattens the photovoltaic solder strip before entering the splitting machine by utilizing opposite rotation of the two roll shafts, so that wrinkles on the surface of the photovoltaic solder strip are eliminated, and the surface of a final product is smooth;
thirdly, the cleaning mechanism of this device is set up to flattening mechanism, because photovoltaic solder strip is tinned copper strips or tinned copper strips, the surface is easy to adsorb the dust, if directly send the photovoltaic solder strip that has the dust to flattening mechanism and flatten, the dust can impression at the surface in photovoltaic solder strip to make the surface in photovoltaic solder strip uneven, and then reduce the quality of final product, with this goes on the deashing through clean mechanism to getting into the upper and lower face in photovoltaic solder strip before flattening mechanism.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment;
fig. 2 is a schematic perspective view of a second embodiment;
FIG. 3 is a front view of the first embodiment;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;
FIG. 5 is an enlarged partial schematic view of the portion A1 of FIG. 4;
FIG. 6 is an enlarged partial schematic view designated by A2 in FIG. 4;
FIG. 7 is a schematic perspective view of all mechanisms on the cutting machine according to the first embodiment;
FIG. 8 is an enlarged partial schematic view designated by A3 in FIG. 7;
FIG. 9 is an enlarged partial schematic view designated by A4 in FIG. 7;
FIG. 10 is an enlarged partial schematic view designated by A5 in FIG. 7;
FIG. 11 is a top view of the distance adjustment mechanism of the first embodiment;
FIG. 12 is a cross-sectional view taken along line B-B of FIG. 11;
fig. 13 is a plan view of an H-shaped sheave of the first embodiment;
FIG. 14 is a cross-sectional view taken along line C-C of FIG. 13;
fig. 15 is a schematic structural view of a second embodiment;
FIG. 16 is a schematic view of the operation of the aspirator in an open position;
FIG. 17 is a schematic view of the structure of the wire aspirator;
fig. 18 is a schematic structural view of the electric displacement mechanism.
The reference numerals in the figures are: 1. a cutting machine; 2. a feed inlet; 3. a discharge port; 4. a slitting machine; 5. a cleaning brush; 6. a roll shaft; 7. a movable ring; 8. a first vertical plate; 9. a second vertical plate; 10. a turntable; 11. a support rod; 12. a slide bar; 13. a linear bearing; 14. a transmission sleeve; 15. a strip-shaped through groove; 16. a bidirectional screw rod sliding table; 17. a motor I; 18. fixing the vertical rod; 19. a spin column; 20. a rotating sleeve; 21. a first spring; 22. a sliding block; 23. a bearing; 24. a fixed block; 25. a second spring; 26. a bolt; 27. a vertical chute; 28. a columnar through groove; 29. a fixing seat; 30. a first gear; 31. a motor II; 32. a second gear; 33. a first synchronous wheel; 34. a second synchronous wheel; 35. a synchronous belt I; 36. a synchronous belt II; 37. a first umbrella tooth; 38. second umbrella teeth; 39. a third synchronizing wheel; 40. a fourth synchronizing wheel; 41. a third synchronous belt; 42. a tensioner; 43. an H-shaped grooved pulley; 50. a mounting frame; 51. a wire aspirator; 52. a guide wire bevel; 53. an electric displacement mechanism; 54. a collecting hopper; 55. a manifold cover; 56. an air inlet pipeline; 57. an air inlet grille; 58. a pre-reserved groove is arranged in front; 60. an electric push rod; 70. an electric rack module; 71. a drive gear; 72. a self-locking motor; 73. a guide rail; 74. a mounting block; 75. and driving the rack.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Example 1
Referring to the automatic slitting equipment of photovoltaic solder strip that fig. 1 to 14 show, including being the cutting machine platform 1 that the level set up, cutting machine platform 1 is equipped with feed inlet 2 and discharge gate 3 in proper order along the direction of delivery of photovoltaic solder strip, be equipped with slitting machine 4 on the cutting machine platform 1, still including the mechanism that flattens on locating cutting machine platform 1, stop gear and clean mechanism, stop gear, flattening mechanism and slitting machine 4 distribute along the straight line direction of feed inlet 2 to discharge gate 3 in proper order, clean mechanism includes reciprocating telescopic machanism and two cleaning brush 5 that distribute from top to bottom, reciprocating telescopic machanism is used for driving two cleaning brush 5 synchronous and carries out reciprocating lateral displacement, thereby brush dust to two upper and lower both sides of photovoltaic solder strip, stop gear includes bidirectional adjustment mechanism and a plurality of are used for carrying out spacing H type sheave 43 to two sides of photovoltaic solder strip, a plurality of H type sheave 43 evenly distributes and is two sets of, bidirectional adjustment mechanism is used for adjusting the horizontal distance between two sets of H type sheave 43, clean mechanism includes two roller 6 that distribute from top to bottom, two roller 6 can synchronous rotation with the photovoltaic strip that flatten and the equal flexible ring 7 can not roll down, wherein, equal thickness of the equal flexible ring 7 is gone into with the flat flexible flat ring of each slitting machine is driven by the equal flexible ring, and the equal flexible flat ring 7 is used for driving down the slitting machine.
The shaping has a riser 8 and No. two riser 9 that are parallel to each other on cutting machine platform 1, and the length direction of riser 8 and No. two riser 9 is all unanimous with the direction of delivery of photovoltaic solder strip, and reciprocal telescopic machanism includes:
the rotary table 10 is rotationally arranged at the side of the first vertical plate 8, the axial direction of the rotary table 10 is parallel to the length direction of the first vertical plate 8, and a supporting rod 11 which is eccentric to the rotary table 10 and is axially parallel to one side of the rotary table 10 is formed;
the sliding rod 12 is transversely arranged between the first vertical plate 8 and the second vertical plate 9, two ends of the sliding rod 12 horizontally penetrate out of the first vertical plate 8 and the second vertical plate 9 respectively, and two ends of the sliding rod 12 are connected with the first vertical plate 8 and the second vertical plate 9 in a sliding manner through a linear bearing 13 respectively;
the transmission sleeve 14 is fixedly arranged at the end part of the sliding rod 12 penetrating through the first vertical plate 8, a strip-shaped through groove 15 which is vertical and used for the supporting rod 11 to slide up and down is arranged on the transmission sleeve 14, and the upper end and the lower end of the strip-shaped through groove 15 are arc-shaped;
wherein the two cleaning brushes 5 are fixedly arranged in the middle of the sliding rod 12.
The photovoltaic solder strip is stretched by a unreeling device (not shown in the figure), so that the transportation of the photovoltaic solder strip is realized, one stretched end of the photovoltaic solder strip is led into the feed inlet 2, and the photovoltaic solder strip is transported by the opposite rotation of the two roll shafts 6 in the flattening device;
when the turntable 10 rotates, the supporting rod 11 rotates and slides up and down in the strip-shaped through groove 15, and the transmission sleeve 14 connected with the end part of the sliding rod 12 drives the sliding rod 12 to slide horizontally in a reciprocating manner due to the movement of the supporting rod 11, so that the two cleaning brushes 5 arranged in the sliding rod 12 can swing reciprocally to brush dust on the upper surface and the lower surface of the photovoltaic solder strip.
The bidirectional adjusting mechanism is a bidirectional screw rod sliding table 16 transversely arranged between the first vertical plate 8 and the second vertical plate 9, each group of H-shaped grooved wheels 43 are uniformly arranged on the corresponding moving end of the bidirectional screw rod sliding table 16 along the transmission direction of the photovoltaic solder strip, and a first motor 17 for driving the bidirectional screw rod sliding table 16 is arranged beside the second vertical plate 9.
When the motor 17 is started, two moving ends in the two-way screw rod sliding table 16 can move oppositely or reversely, so that the distance between the two groups of H-shaped grooved wheels 43 is adjusted, the two groups of H-shaped grooved wheels 43 can limit photovoltaic solder strips with different widths, the photovoltaic solder strips are in a straight state before being cut by the slitting machine 4 through the limiting of the two groups of H-shaped grooved wheels 43, and the slitting machine 4 is prevented from cutting the photovoltaic solder strips unevenly.
Each of the H-shaped sheaves 43 includes:
the lower end of the fixed upright rod 18 is fixedly connected with the corresponding moving end of the bidirectional screw rod sliding table 16;
the rotating column 19 is coaxially and rotatably arranged at the upper half part of the fixed upright 18, the diameter of the lower half section of the rotating column 19 is larger than that of the upper half section, and the outer wall of the end part of the upper half section of the rotating column 19 is in a thread shape;
the rotating sleeve 20 is rotatably arranged on the end part of the upper half section of the rotating column 19;
the first spring 21 is sleeved on the upper half section of the rotary column 19, and the first spring 21 is positioned below the rotary sleeve 20;
wherein, the upper half section of corresponding column 19 is all located to the coaxial cover of every expansion ring 7, and the upper and lower both ends of every spring 21 all are inconsistent with the bottom of corresponding commentaries on classics cover 20 and the top of expansion ring 7 respectively, and the external diameter of every expansion ring 7 all is not less than the external diameter of column 19 lower half section.
After the photovoltaic solder strip passes through the cleaning mechanism, the bidirectional screw rod sliding table 16 is started, so that two groups of H-shaped grooved wheels 43 are close to each other, in the process, when the H-shaped grooved wheels 43 are not contacted with the photovoltaic solder strip, the movable ring 7 is abutted against the top surface of the lower half section of the rotary column 19 through downward elasticity of the first spring 21, once the H-shaped grooved wheels 43 are contacted with the photovoltaic solder strip, the side edge of the photovoltaic solder strip is inserted between the movable ring 7 and the lower half section of the rotary column 19, so that the movable ring 7 is separated from the lower half section of the rotary column 19, at the moment, the bottom surface of the side edge of the photovoltaic solder strip is attached to the top surface of the lower half section of the rotary column 19, the movable ring 7 is pressed downwards to the top surface of the side edge of the photovoltaic solder strip, and then the upper half section of the rotary column 19 in each H-shaped grooved wheel 43 is abutted against the corresponding side edge of the photovoltaic solder strip, and if the position of the photovoltaic solder strip is not right, the position of the photovoltaic solder strip is corrected through two rotary columns 19 respectively abutted against the two sides of the photovoltaic solder strip, and at the same time, the photovoltaic solder strip in transmission can drive each rotary column 19 to rotate;
the movable ring 7 in each of the H-shaped sheaves 43 and the lower half of the spin column 19 constitute the upper and lower sides of the H-shaped sheaves 43.
Each roll shaft 6 is transversely arranged between the first vertical plate 8 and the second vertical plate 9, two ends of the roll shaft 6 positioned below are respectively connected with the first vertical plate 8 and the second vertical plate 9 in a rotating mode, one outwards-facing side of the first vertical plate 8 and the second vertical plate 9 is respectively provided with a distance adjusting mechanism, each distance adjusting mechanism comprises a sliding block 22 which is pressed down by means of elasticity and can slide up and down, a bearing 23 coaxial with the roll shaft 6 is embedded in each sliding block 22, two ends of the roll shaft 6 positioned above are respectively arranged in the two bearings 23, and one end of the roll shaft 6 positioned below penetrates through the first vertical plate 8;
when the photovoltaic solder strip passes through the back can be extruded and conveying by two rotatory roller 6 in opposite directions between two roller 6, if the thickness of follow-up photovoltaic solder strip increases, the roller 6 position that lies in the below is unchangeable this moment, and the roller 6 that lies in the top can be taken the top by the photovoltaic solder strip of bodiness, makes the roller 6 that lies in the top can be upwards moved in rotatory through the slip of two sliding blocks 22 to change the distance between two roller 6, and then two roller 6 can be suitable for the photovoltaic solder strip of different thickness.
Each distance-adjusting mechanism further comprises a fixed block 24, a second spring 25 and bolts 26, the two fixed blocks 24 are respectively and fixedly arranged on the side walls of the first vertical plate 8 and the second vertical plate 9 on the outward side, a vertical sliding groove 27 is formed in the middle section of each fixed block 24, each sliding block 22 is slidably arranged in the corresponding vertical sliding groove 27, a columnar through groove 28 communicated with the corresponding vertical sliding groove 27 is formed in the upper section of each fixed block 24, each second spring 25 is movably arranged in the corresponding columnar through groove 28, each bolt 26 is downwards screwed into the corresponding columnar through groove 28, and the upper end and the lower end of each second spring 25 are respectively in contact with the lower end of the corresponding bolt 26 and the top of the sliding block 22.
When the roll shaft 6 positioned above is jacked upwards by the thickened photovoltaic solder strip, two ends of the roll shaft 6 positioned above can drive the corresponding sliding blocks 22 to slide upwards in the vertical sliding grooves 27 in the fixed blocks 24, the sliding blocks 22 can compress the corresponding second springs 25 upwards, each sliding block 22 has a downward pressing trend through the elasticity of the second springs 25, so that the roll shaft 6 positioned above can press the photovoltaic solder strip downwards, the compression stroke of the second springs 25 can be adjusted through the rotary bolts 26, the downward pressure of the sliding blocks 22 is increased, and the flattening effect of the photovoltaic solder strip is further improved.
The slitting machine 4 is close to a fixed fixing base 29 that is equipped with in one side of riser 8, the rotation is equipped with two and is a gear 30 that distributes from top to bottom and intermeshing on the fixing base 29, the axial of every gear 30 is parallel with the axial of roller 6, the side of fixing base 29 is fixed and is equipped with a No. two horizontally motor 31, no. two motor 31's output shaft passes through No. two gear 32 and one of them gear 30 transmission links to each other, all coaxial coupling has a synchronizing wheel 33 on every gear 30, all coaxial coupling has No. two synchronizing wheels 34 on the one end that is close to riser 8 of every roller 6, no. one synchronizing wheel 33 and No. two synchronizing wheels 34 that are located the top link to each other through a hold-in range 35 transmission, no. one synchronizing wheel 33 and No. two synchronizing wheels 34 that are located the below link to each other through No. two hold-in range 36 transmission, carousel 10 coaxial coupling has a bevel gear 37, rotate on the lateral wall of riser 8 and be equipped with No. two bevel gears 38 with same meshing with a bevel gear 37, no. two bevel gears 38 on No. two bevel gears 38 coaxial coupling has No. three synchronizing wheels 39, no. one end that is located the riser 6 and No. four synchronizing wheels 40 that pass through No. four synchronizing wheels 40 and are connected with No. 40 coaxially.
The slitting machine 4 is in the prior art, the slitting machine 4 is provided with an upper disc cutter and a lower disc cutter which can synchronously rotate in opposite directions, and the photovoltaic solder strip is cut into strips through the cooperation between the upper disc cutter and the lower disc cutter, wherein two first gears 30 are respectively coaxially connected with the upper disc cutter and the lower disc cutter;
when the second motor 31 is started, the two first gears 30 rotate in opposite directions through the transmission of the second gears 32, the upper disc cutter and the lower disc cutter rotate in opposite directions, meanwhile, the two roll shafts 6 can synchronously rotate in opposite directions through the transmission effect of the first synchronous belt 35 and the second synchronous belt 36, after the roll shafts 6 positioned below rotate, the second umbrella teeth 38 are driven to rotate through the transmission effect of the third synchronous belt 41, the first umbrella teeth 37 are driven to rotate after the second umbrella teeth 38 rotate, the turntable 10 is driven to rotate, and the sliding rod 12 is driven to slide in a reciprocating manner after the turntable 10 rotates, so that the slitting machine 4, the reciprocating telescopic mechanism and the flattening mechanism share a driving source.
The fixing base 29 is also fixedly provided with a tensioner 42 for keeping the synchronous belt No. 35 always tight.
Since the upper roller shaft 6 can be displaced upwards, the first synchronous belt 35 which is in transmission connection with the upper gear 30 and the roller shaft 6 is initially in a loose state, so that the upper roller shaft 6 can be displaced upwards without being limited by the first synchronous belt 35, and the originally loose first synchronous belt 35 needs to have a certain tensioning force to achieve the transmission effect, so that the tensioning force which can be changed along with the first synchronous belt 35 is given by the tensioner 42.
Working principle:
firstly, carrying out conveying of a photovoltaic welding strip, dragging one end of the photovoltaic welding strip to sequentially pass through a cleaning mechanism, a limiting mechanism and a flattening mechanism, then driving the photovoltaic welding strip to be conveyed through opposite rotation of two roller shafts 6 in the flattening mechanism, wherein one end of the photovoltaic welding strip is not subjected to position correction by the limiting mechanism, then a product cut firstly during primary operation of the device is not directly cut off, when the photovoltaic welding strip is conveyed, the subsequent photovoltaic welding strip firstly passes through the cleaning mechanism, dust attached to the upper surface and the lower surface of the photovoltaic welding strip is removed through reciprocating transverse displacement of two cleaning brushes 5, and because the subsequent photovoltaic welding strip also needs to pass through the flattening mechanism, if the photovoltaic welding strip with dust is directly conveyed to the flattening mechanism to be flattened, the dust is stamped on the surface of the photovoltaic welding strip, thereby make the surface of photovoltaic solder strip uneven, and then reduce the quality of end product, the photovoltaic solder strip after the deashing can be transmitted towards stop gear, start two-way lead screw slip table 16 before photovoltaic solder strip takes stop gear, make two sets of H type grooved wheels 43 be close to in opposite directions, with this both sides of contradict photovoltaic solder strip respectively through two sets of H type grooved wheels 43, correct the position of photovoltaic solder strip, make photovoltaic solder strip be straight state before being cut by strip separator 4, prevent strip separator 4 to the uneven condition of photovoltaic solder strip cutting to appear, the photovoltaic solder strip after stop gear can pass through flattening mechanism, drive photovoltaic solder strip and get into strip separator 4 when flattening through two roller 6 in the flattening mechanism, make strip separator 4 cut out the strip neat and smooth.
Example two
In the processing process of the silver brazing strip separating machine 4, a phenomenon that the welding strip wire floats in the air can occur when a row of silver brazing strips transported along the line are separated and cut, so that the welding strip wire (which is a strip continuous wire-shaped edge) is generated on the upper surface and the lower surface of the silver brazing strip, the welding strip wire on the upper surface and the lower surface of the silver brazing strip needs to be cleaned manually or otherwise can affect the environment, and the welding strip transportation is blocked due to the winding phenomenon of the welding strip wire and the welding strip after the separation.
In order to solve the disadvantages caused by the phenomenon of flying solder strip wire, in the technical scheme, referring to fig. 15 to 18, a mounting frame 50 is further arranged between the wire dividing machine 4 and the roller shaft 6, two wire absorbers 51 are sequentially arranged on the mounting frame 50 at intervals along the vertical direction, a wire guiding bevel 52 is arranged on one side of the wire absorbers 51 close to the wire dividing machine 4, the wire absorbers 51 positioned below are obliquely arranged, during operation, solder strips in conveying are positioned at the center positions of the two wire absorbers 51, and an electric displacement mechanism 53 for controlling the distance between the two wire absorbers 51 is arranged on the mounting frame 50; the purpose of the inclined arrangement of the lower wire aspirator 51 is to facilitate the movable space of the current collecting cover 55 on the lower wire aspirator 51, and the inclined arrangement of the wire aspirator 51 is more beneficial to collecting the welding strip wire material on the lower surface of the welding strip.
Each of the wire sucking devices 51 includes:
a collection hopper 54 communicating with the thread suction device 51; the method is used for carrying out centralized treatment on the welding strip wire material with the flying material phenomenon.
A collecting cover 55 hinged with one side of the wire absorber 51 far away from the slitting machine 4, wherein one side of the collecting cover 55 is provided with an air inlet pipeline 56 communicated with the inside of the collecting cover 55; the top of the cutting machine table 1 can be provided with a high-pressure air pump and a material collecting bag, the input end of the high-pressure air pump can be provided with a three-way pipe, the output end of the high-pressure air pump is communicated with the material collecting bag, the three-way pipe is respectively communicated with the air inlet pipelines 56 of the two wire sucking devices 51 through hoses, so that an air source is provided for the air inlet pipelines 56, and the material collecting bag is used for collecting cut wire materials in a concentrated mode.
The table top is cut off, one side of the collecting cover 55, which is close to the guide wire bevel 52, is provided with a cutting blade and an air inlet grille 57, and an air groove of the air inlet grille 57 is obliquely arranged; the air inlet grille 57 that the slope set up is, and the air supply passes through air inlet grille 57 and guides the silk material that floats to leading in reserving the recess 58, can't collect the problem to the silk material that floats that still produces in the production of slitter 4 when avoiding the cover that flows when closed.
A pre-reserved groove 58 is provided between the guidewire bevel 52 and the cutting table.
In the above technical solution, the distance between the two groups of wire absorbers 51 is adjusted by the electric displacement mechanism 53, so that the wire absorbers 51 can keep a certain distance with the welding strip in the conveying process, the electric push rod 60 enables the current collecting cover 55 to be in an open state in the wire absorbing process of the wire absorbers 51, so that the wire absorbers 51 collect floating wires into the wire absorbers 51, at intervals, more wires can be stored in the wire absorbers 51 and need to be cut off, at the moment, the electric push rod 60 works to enable the current collecting cover 55 to be in a closed state, at the moment, the current collecting cover 55 enables the cutting blade to be matched with the cutting table surface, so that the wires in the wire absorbers 51 are in a cut-off state, and the current collecting cover 55 is in a closed state so that the current collecting cover 55 and the wire absorbers 51 are in a relatively closed space, thereby being more beneficial to collect the cut wires into the material collecting bag.
An electric push rod 60 is hinged to the top of the collecting hopper 54, and a telescopic shaft of the electric push rod 60 is hinged to the top of the collecting cover 55. The electric push rod 60 is used to put the manifold cover 55 in an open state or a closed state.
In order to solve the problem that floating silk materials still generated in the production of the slitting machine 4 cannot be collected when the collecting cover 55 is closed, a front reserved groove 58 is formed in the technical scheme, suction force can be generated through the air inlet grille 57 still when the collecting cover 55 is closed to attract the floating silk materials to be located in the front reserved groove 58, and the silk materials in the front reserved groove 58 are sucked into the collecting hopper 54 when the collecting cover 55 is opened.
In this technical scheme, the electric displacement mechanism 53 includes two sets of electric rack modules 70 respectively disposed at two sides of the mounting rack 50, each set of electric rack modules 70 includes a driving gear 71, a self-locking motor 72 mounted on the mounting rack 50, two guide rails 73 disposed at intervals, and two mounting blocks 74 respectively slidably engaged with the two guide rails 73, the two mounting blocks 74 are fixedly connected with one sides of the two wire absorbers 51 respectively, driving racks 75 are further fixed on the two mounting blocks 74, the driving gear 71 is disposed between the two driving racks 75, and the two driving racks 75 are engaged with the driving gear 71, and the driving gear 71 is sleeved on the spindle of the self-locking motor 72. The self-locking motor 72 works to rotate the driving gear 71, so that the two driving racks 75 respectively drive the two mounting blocks 74 to be close to or far from each other, and the distance between the two wire absorbers 51 is adjusted.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (7)

1. The automatic slitting equipment for the photovoltaic welding strip comprises a cutting machine table (1) which is horizontally arranged, wherein the cutting machine table (1) is sequentially provided with a feed inlet (2) and a discharge outlet (3) along the conveying direction of the photovoltaic welding strip, the cutting machine table (1) is provided with a slitting machine (4), and the automatic slitting equipment is characterized by further comprising a flattening mechanism, a limiting mechanism and a cleaning mechanism which are arranged on the cutting machine table (1), wherein the cleaning mechanism, the limiting mechanism, the flattening mechanism and the slitting machine (4) are sequentially distributed along the straight line direction from the feed inlet (2) to the discharge outlet (3), the cleaning mechanism comprises a reciprocating telescopic mechanism and two cleaning brushes (5) which are distributed up and down, the reciprocating telescopic mechanism is used for driving the two cleaning brushes (5) to synchronously carry out reciprocating transverse displacement, so as to brush ash on the upper surface and the lower surface of the photovoltaic welding strip, the limiting mechanism comprises a bidirectional regulating mechanism and a plurality of H-shaped grooved wheels (43) which are used for limiting the two sides of the photovoltaic welding strip, the H-shaped grooved wheels (43) are uniformly distributed into two groups, the bidirectional regulating mechanism is used for regulating the horizontal direction between the two groups of the H-shaped grooved wheels (43), the roller shafts (43) comprise two upper and lower horizontal rollers (6) which are distributed up and down, the two parallel rollers (6) can be driven to enter the two parallel H-shaped grooved wheels (43) to the synchronous belt, the two parallel-shaped grooved wheels (7) can be synchronously driven by the synchronous belt, the two parallel rollers (4) and the two parallel to each H-shaped grooved rollers (43) can move up and the synchronous belt, each movable ring (7) is pressed down by elasticity and can slide up and down so as to be suitable for photovoltaic welding strips with different thicknesses;
a mounting frame (50) is further arranged between the slitting machine (4) and the roll shaft (6), two wire absorbers (51) which are arranged at intervals along the vertical direction are sequentially arranged on the mounting frame (50), a wire guide bevel (52) is arranged on one side, close to the slitting machine (4), of each wire absorber (51), the wire absorbers (51) positioned below are obliquely arranged, during operation, a welding belt in conveying is positioned at the center position of each wire absorber (51), and an electric displacement mechanism (53) for controlling the distance between the two wire absorbers (51) is arranged on the mounting frame (50);
each wire aspirator (51) comprises:
a collection hopper (54) communicated with the thread suction device (51);
a current collecting cover (55) hinged with one side of the wire absorber (51) far away from the slitting machine (4), and an air inlet pipeline (56) communicated with the inside of the current collecting cover (55) is arranged on one side of the current collecting cover;
a cutting table top and a flow collecting cover (55) are arranged on one side of the flow collecting cover, which is close to the guide wire bevel (52), and an air inlet grille (57) are arranged on the side of the flow collecting cover, and air grooves of the air inlet grille (57) are obliquely arranged;
a preposed reserved groove (58) arranged between the guide wire bevel (52) and the cutting table top;
an electric push rod (60) is hinged to the top of the collecting hopper (54), and a telescopic shaft of the electric push rod (60) is hinged to the top of the collecting cover (55);
the electric displacement mechanism (53) comprises two groups of electric rack modules (70) which are respectively arranged on two sides of the mounting frame (50), each group of electric rack modules (70) comprises a driving gear (71), a self-locking motor (72) which is arranged on the mounting frame (50), two guide rails (73) which are arranged at intervals and two mounting blocks (74) which are respectively in sliding fit with the two guide rails (73), the two mounting blocks (74) are respectively fixedly connected with one side of the two wire sucking devices (51), driving racks (75) are further fixed on the two mounting blocks (74), the driving gears (71) are positioned between the two driving racks (75), the two driving racks (75) are meshed with the driving gears (71), and the driving gears (71) are sleeved on a main shaft of the self-locking motor (72).
2. The automatic slitting equipment for photovoltaic solder strip according to claim 1, wherein a first vertical plate (8) and a second vertical plate (9) which are parallel to each other are formed on the cutting machine table (1), the length directions of the first vertical plate (8) and the second vertical plate (9) are consistent with the conveying direction of the photovoltaic solder strip, and the reciprocating telescopic mechanism comprises:
the rotary table (10) is rotationally arranged at the side of the first vertical plate (8), the axial direction of the rotary table (10) is parallel to the length direction of the first vertical plate (8), and a supporting rod (11) which is eccentric to the rotary table (10) and is axially parallel to one side of the rotary table (10) is formed;
the sliding rod (12) is transversely arranged between the first vertical plate (8) and the second vertical plate (9), two ends of the sliding rod (12) horizontally penetrate through the first vertical plate (8) and the second vertical plate (9) respectively, and two ends of the sliding rod (12) are connected with the first vertical plate (8) and the second vertical plate (9) in a sliding mode through a linear bearing (13) respectively;
the transmission sleeve (14) is fixedly arranged at the end part of the sliding rod (12) penetrating through the first vertical plate (8), a vertical strip-shaped through groove (15) for the supporting rod (11) to slide up and down is formed in the transmission sleeve (14), and the upper end and the lower end of the strip-shaped through groove (15) are arc-shaped;
wherein, two cleaning brushes (5) are fixedly arranged in the middle of the sliding rod (12).
3. The automatic slitting equipment for photovoltaic solder strips according to claim 2, wherein the bidirectional adjusting mechanism is a bidirectional screw sliding table (16) transversely arranged between the first vertical plate (8) and the second vertical plate (9), each group of H-shaped grooved wheels (43) are uniformly arranged on the corresponding moving end of the bidirectional screw sliding table (16) along the transmission direction of the photovoltaic solder strips, and a first motor (17) for driving the bidirectional screw sliding table (16) is arranged beside the second vertical plate (9).
4. A photovoltaic solder strip automatic slitting apparatus according to claim 3, characterized in that each H-shaped sheave (43) comprises:
the lower end of the fixed upright rod (18) is fixedly connected with the moving end corresponding to the bidirectional screw rod sliding table (16);
the rotating column (19) is coaxially arranged at the upper half part of the fixed upright (18) in a rotating way, the diameter of the lower half section of the rotating column (19) is larger than that of the upper half section, and the outer wall of the end part of the upper half section of the rotating column (19) is in a thread shape;
the rotating sleeve (20) is rotatably arranged on the end part of the upper half section of the rotating column (19);
the first spring (21) is sleeved on the upper half section of the rotary column (19), and the first spring (21) is positioned below the rotary sleeve (20);
wherein, every expansion ring (7) all locates the upper half section of corresponding column (19) with the coaxial cover, and the upper and lower both ends of every spring (21) all are inconsistent with the bottom of corresponding commentaries on classics cover (20) and the top of expansion ring (7) respectively, and the external diameter of every expansion ring (7) all is not less than the external diameter of column (19) lower half section.
5. The automatic slitting equipment for photovoltaic solder strip according to claim 2, wherein each roll shaft (6) is transversely arranged between a vertical plate (8) and a second vertical plate (9), two ends of the roll shaft (6) positioned below are respectively connected with the vertical plate (8) and the second vertical plate (9) in a rotating mode, one outward side of the vertical plate (8) and one outward side of the second vertical plate (9) are respectively provided with a distance adjusting mechanism, each distance adjusting mechanism comprises a sliding block (22) which is pressed down by means of elasticity and can slide up and down, a bearing (23) coaxial with the roll shaft (6) is embedded in each sliding block (22), two ends of the roll shaft (6) positioned above are respectively arranged in the two bearings (23), and one end of the roll shaft (6) positioned below penetrates through the vertical plate (8).
6. The automatic slitting equipment for photovoltaic solder strip according to claim 5, wherein each distance adjusting mechanism further comprises a fixed block (24), a second spring (25) and bolts (26), the two fixed blocks (24) are respectively and fixedly arranged on the side walls of the first vertical plate (8) and the second vertical plate (9) on the outward side, a vertical sliding groove (27) is formed in the middle section of each fixed block (24), each sliding block (22) is slidably arranged in the vertical sliding groove (27), a columnar through groove (28) communicated with the corresponding vertical sliding groove (27) is formed in the upper section of each fixed block (24), each second spring (25) is movably arranged in the corresponding columnar through groove (28), each bolt (26) is downwards screwed into the corresponding columnar through groove (28), and the upper end and the lower end of each second spring (25) are respectively in contact with the lower end of the corresponding bolt (26) and the top of the sliding block (22).
7. The automatic slitting device for photovoltaic solder strip according to claim 5, wherein a fixing seat (29) is fixedly arranged on one side, close to a first vertical plate (8), of the slitting machine (4), two first gears (30) which are vertically distributed and meshed with each other are rotationally arranged on the fixing seat (29), the axial direction of each first gear (30) is parallel to the axial direction of a roll shaft (6), a second horizontal motor (31) is fixedly arranged on the side of the fixing seat (29), an output shaft of the second motor (31) is in transmission connection with one of the first gears (30) through a second gear (32), a first synchronizing wheel (33) is coaxially connected to one end, close to the first vertical plate (8), of each roll shaft (6) is coaxially connected with a second synchronizing wheel (34), the first synchronizing wheel (33) and the second synchronizing wheel (34) which are positioned above are in transmission connection through a first synchronizing belt (35), the first synchronizing wheel (33) and the second synchronizing wheel (34) which are positioned below are in transmission connection with a second synchronizing wheel (38) through a second synchronizing belt (36), the first synchronizing wheel (38) and the second synchronizing wheel (37) which are coaxially connected with the first vertical plate (8), one end of the roll shaft (6) positioned below and penetrating through the first vertical plate (8) is also coaxially connected with a fourth synchronizing wheel (40), and the third synchronizing wheel (39) is in transmission connection with the fourth synchronizing wheel (40) through a third synchronizing belt (41);
the fixing seat (29) is also fixedly provided with a tensioner (42) for keeping the first synchronous belt (35) always tight.
CN202211539336.6A 2022-12-02 2022-12-02 Automatic slitting equipment for photovoltaic solder strips Active CN115816085B (en)

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CN116944567A (en) * 2023-09-20 2023-10-27 太仓巨仁光伏材料有限公司 Photovoltaic solder strip cutting machine

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CN107138957A (en) * 2017-04-28 2017-09-08 嘉善优联物流装备有限公司 A kind of cutter device of steel plate
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