CN112068613A - Pressure grouting intelligent control equipment - Google Patents
Pressure grouting intelligent control equipment Download PDFInfo
- Publication number
- CN112068613A CN112068613A CN202010977473.2A CN202010977473A CN112068613A CN 112068613 A CN112068613 A CN 112068613A CN 202010977473 A CN202010977473 A CN 202010977473A CN 112068613 A CN112068613 A CN 112068613A
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- CN
- China
- Prior art keywords
- grouting
- pressure
- microcontroller
- intelligent control
- pipe
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D16/00—Control of fluid pressure
- G05D16/20—Control of fluid pressure characterised by the use of electric means
- G05D16/2006—Control of fluid pressure characterised by the use of electric means with direct action of electric energy on controlling means
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/12—Consolidating by placing solidifying or pore-filling substances in the soil
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Automation & Control Theory (AREA)
- Life Sciences & Earth Sciences (AREA)
- Structural Engineering (AREA)
- Soil Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Agronomy & Crop Science (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
The invention discloses pressure grouting intelligent control equipment which comprises a residual material placing pipe, an electromagnetic blanking valve, a signal receiver and a conduction controller, wherein a grouting pressure pump is installed above the residual material placing pipe, a pressure sensor is arranged above the electromagnetic blanking valve, the signal receiver is connected above an alarm, a microcontroller is installed below the signal receiver, a pressure regulator is installed below the microcontroller, an information storage card is communicated below the pressure regulator, the conduction controller is installed above the information storage card, a grouting box is installed below the conduction controller, a slurry sensor is installed below the grouting box, and a liquid crystal control panel is installed above the microcontroller. Has the advantages that: can pressurize the grouting process for grouting speed has improved grouting efficiency, can effectively detect the grout volume simultaneously, can not produce when ensureing to be in milk and spill over, reduced manufacturing cost.
Description
Technical Field
The invention relates to the technical field of grouting equipment, in particular to pressure grouting intelligent control equipment.
Background
Grouting is the process of pouring some solidified materials, such as cement, lime or other chemical materials, into the ground rock and soil within a certain range under the foundation to fill cracks and pores in the rock and soil, prevent the leakage of the foundation and improve the integrity, strength and rigidity of the rock and soil. In water-retaining buildings such as gates, dams, dikes and the like, a foundation impervious curtain is constructed by a grouting method, which is a main foundation treatment measure of hydraulic buildings. The grouting is that slurry with fluidity and gelling property is pressed into the stratum or the gap of the building according to a certain proportion requirement to be cemented and hardened into a whole through drilling (or embedding pipes), thereby achieving the engineering purposes of seepage prevention, consolidation and reinforcement. Grouting can be divided into curtain grouting, consolidation grouting, backfill grouting, contact grouting, joint grouting, reinforcement grouting, crack grouting and the like according to the functions of the grouting; the grouting material can be classified into cement grouting, clay grouting, asphalt grouting, chemical material grouting, and the like. The grouting material is a special material for seepage-proofing and leak-stopping or reinforcing stratum. There are both solid particulate materials and chemical materials. The former includes cement, clay and asphalt; the latter are water glasses, lignins, acrylamides, acrylates, amino resins, epoxy resins, methacrylates, polyurethanes, and the like. The grouting material has low viscosity and good fluidity, and can be smoothly poured into gaps and cavities of stratums or structures through grouting equipment; after the solidification, the cement has good impermeability and durability, can fill gaps, and plays a role in seepage control, leakage stoppage and consolidation.
At present, grouting equipment used in China is mostly controlled manually, and the control mode cannot accurately control grouting amount, so that a large amount of slurry is easy to overflow, and a large amount of waste is caused.
Disclosure of Invention
The present invention is directed to solving the above problems by providing a pressure grouting intelligent control apparatus.
The invention realizes the purpose through the following technical scheme:
pressure grouting intelligent control equipment comprises a residual material placing pipe, an electromagnetic blanking valve, a signal receiver and a conducting controller, wherein the residual material placing pipe is provided with a grouting pressure pump above, the grouting pipe is arranged above the grouting pressure pump, the electromagnetic blanking valve is arranged above the grouting pipe, a pressure sensor is arranged above the electromagnetic blanking valve, a slurry placing chamber is arranged above the pressure sensor, an alarm is arranged above the slurry placing chamber, the signal receiver is connected above the alarm, the microcontroller is arranged below the signal receiver, the pressure regulator is arranged below the microcontroller, an information storage card is communicated below the pressure regulator, the conducting controller is arranged above the information storage card, a grouting box is arranged below the conducting controller, and a slurry sensor is arranged below the grouting box, and a liquid crystal control panel is arranged above the microcontroller.
In the structure, the slurry placing chamber is used for placing slurry for grouting, the electromagnetic blanking valve controls the opening and closing of the slurry placing chamber, the slurry enters the lower part of the grouting box along the grouting pipe, the grouting pressurization pump pressurizes slurry, the pressure sensor senses pressure during grouting, and transmits a signal to the microcontroller, which transmits a signal to the pressure regulator, the pressure regulator automatically regulates the pressure of the grouting pressurizing pump to ensure that the grouting pressure is moderate, the information storage card stores the working information of the equipment, the communication controller controls the grouting boxes, the slurry sensor senses the height of slurry in the grouting box, and if the height of the slurry is too high, the slurry transmits a signal to the alarm, and the alarm gives an alarm sound to remind a user of paying attention.
In order to further improve the service function of the pressure grouting intelligent control equipment, the excess material placing pipe is connected with the grouting pressurizing pump through a pipeline, the grouting pipe is connected with the electromagnetic discharging valve through a bolt, and the excess material placing pipe is welded with the electromagnetic discharging valve.
In order to further improve the use function of the intelligent pressure grouting control equipment, the pressure sensor is connected with the grouting pipe through a lead, the alarm is connected with the slurry sensor through a lead, and the signal receiver is connected with the microcontroller through a lead.
In order to further improve the use function of the intelligent control equipment for pressure grouting, the microcontroller is connected with the pressure regulator through a lead, and the information storage card is connected with the microcontroller through a lead.
In order to further improve the service function of the pressure grouting intelligent control equipment, the three grouting boxes are connected with the conduction controller through leads.
In order to further improve the use function of the pressure grouting intelligent control equipment, the slurry containing chamber is formed by pressing alloy steel, and the surface of the slurry containing chamber is subjected to plastic spraying treatment.
In order to further improve the use function of the intelligent pressure grouting control device, the conduction controller is connected with the microcontroller through a lead.
In order to further improve the use function of the intelligent pressure grouting control device, the slurry sensor is connected with the grouting box in an embedded mode.
The invention has the beneficial effects that: can pressurize the grouting process for grouting speed has improved grouting efficiency, can effectively detect the grout volume simultaneously, can not produce when ensureing to be in milk and spill over, reduced manufacturing cost.
Drawings
FIG. 1 is a front view of the intelligent control apparatus for pressure grouting according to the present invention;
FIG. 2 is a view of a grouting tank of the intelligent control device for pressure grouting according to the present invention;
fig. 3 is a liquid crystal control panel diagram of the intelligent control device for pressure grouting of the invention.
The reference numerals are explained below:
1. a remainder holding pipe; 2. a grouting pressure pump; 3. a grouting pipe; 4. an electromagnetic blanking valve; 5. a pressure sensor; 6. a slurry holding chamber; 7. an alarm; 8. a signal receiver; 9. a microcontroller; 10. a pressure regulator; 11. an information storage card; 12. a conduction controller; 13. grouting box; 14. a slurry sensor; 15. and a liquid crystal control panel.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1-3, the pressure grouting intelligent control device comprises a residue placing pipe 1, an electromagnetic blanking valve 4, a signal receiver 8 and a conduction controller 12, a grouting pressure pump 2 is installed above the residue placing pipe 1, a grouting pipe 3 is installed above the grouting pressure pump 2, the electromagnetic blanking valve 4 is installed above the grouting pipe 3, a pressure sensor 5 is arranged above the electromagnetic blanking valve 4, a slurry placing chamber 6 is installed above the pressure sensor 5, an alarm 7 is installed above the slurry placing chamber 6, the signal receiver 8 is connected above the alarm 7, a microcontroller 9 is installed below the signal receiver 8, a pressure regulator 10 is installed below the microcontroller 9, an information storage card 11 is communicated below the pressure regulator 10, the conduction controller 12 is installed above the information storage card 11, and a grouting box 13 is installed below the conduction controller 12, a slurry sensor 14 is arranged below the grouting box 13, and a liquid crystal control panel 15 is arranged above the microcontroller 9.
In the structure, slurry for grouting is placed in the slurry placing chamber 6, the electromagnetic blanking valve 4 controls the slurry placing chamber 6 to be opened and closed, the slurry enters the lower portion of the grouting box 13 along the grouting pipe 3, the grouting pressure pump 2 pressurizes the slurry, the pressure sensor 5 senses the pressure during grouting and transmits signals to the microcontroller 9, the microcontroller 9 transmits the signals to the pressure regulator 10, the pressure regulator 10 automatically regulates the pressure of the grouting pressure pump 2 to ensure that the grouting pressure is moderate, the information storage card 11 stores the working information of the equipment, the conduction controller 12 controls the space between the grouting boxes 13, the slurry sensor 14 senses the height of the slurry in the grouting boxes 13, if the height of the slurry is too high, the signals are transmitted to the alarm 7, and the alarm 7 gives an alarm to remind users of paying attention.
In order to further improve the use function of the pressure grouting intelligent control equipment, the excess material placing pipe 1 is connected with the grouting pressure pump 2 through a pipeline, the grouting pipe 3 is connected with the electromagnetic blanking valve 4 through a bolt, the excess material placing pipe 1 is welded with the electromagnetic blanking valve 4, the pressure sensor 5 is connected with the grouting pipe 3 through a lead, the alarm 7 is connected with the slurry sensor 14 through a lead, the signal receiver 8 is connected with the microcontroller 9 through a lead, the microcontroller 9 is connected with the pressure regulator 10 through a lead, the information storage card 11 is connected with the microcontroller 9 through a lead, the grouting boxes 13 are connected with the conduction controller 12 through a lead, the number of the grouting boxes 13 is three, the slurry placing chamber 6 is formed by pressing alloy steel, the surface is subjected to plastic spraying treatment, the conduction controller 12 is connected with the microcontroller 9 through a lead, and the slurry sensor 14 is connected with the grouting boxes 13 in an embedding manner.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. Pressure grout intelligent control equipment, its characterized in that: comprises a residual material placing pipe (1), an electromagnetic discharging valve (4), a signal receiver (8) and a conduction controller (12), wherein a grouting pressure pump (2) is installed above the residual material placing pipe (1), a grouting pipe (3) is installed above the grouting pressure pump (2), the electromagnetic discharging valve (4) is installed above the grouting pipe (3), a pressure sensor (5) is arranged above the electromagnetic discharging valve (4), a slurry placing chamber (6) is installed above the pressure sensor (5), an alarm (7) is installed above the slurry placing chamber (6), the signal receiver (8) is connected above the alarm (7), a microcontroller (9) is installed below the signal receiver (8), a pressure regulator (10) is installed below the microcontroller (9), and an information storage card (11) is communicated below the pressure regulator (10), install information storage card (11) top conduction controller (12), grout box (13) is installed to conduction controller (12) below, grout inductor (14) are installed to grout box (13) below, liquid crystal control panel (15) are installed to microcontroller (9) top.
2. The intelligent control device for pressure grouting according to claim 1, wherein: the pipe is placed to clout (1) with grout force (forcing) pump (2) pass through the pipe connection, slip casting pipe (3) with electromagnetism unloading valve (4) pass through bolted connection, the clout place the pipe (1) with electromagnetism unloading valve (4) welding.
3. The intelligent control device for pressure grouting according to claim 1, wherein: the pressure sensor (5) is connected with the grouting pipe (3) through a lead, the alarm (7) is connected with the slurry sensor (14) through a lead, and the signal receiver (8) is connected with the microcontroller (9) through a lead.
4. The intelligent control device for pressure grouting according to claim 1, wherein: the microcontroller (9) is connected with the pressure regulator (10) through a lead, and the information storage card (11) is connected with the microcontroller (9) through a lead.
5. The intelligent control device for pressure grouting according to claim 1, wherein: the grouting boxes (13) are connected with the conduction controller (12) through leads, and the number of the grouting boxes (13) is three.
6. The intelligent control device for pressure grouting according to claim 1, wherein: the slurry placing chamber (6) is formed by pressing alloy steel, and the surface of the slurry placing chamber is subjected to plastic spraying treatment.
7. The intelligent control device for pressure grouting according to claim 1, wherein: the conduction controller (12) is connected with the microcontroller (9) through a lead.
8. The intelligent control device for pressure grouting according to claim 1, wherein: the grout sensor (14) is connected with the grout box (13) in a jogged mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010977473.2A CN112068613A (en) | 2020-09-17 | 2020-09-17 | Pressure grouting intelligent control equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010977473.2A CN112068613A (en) | 2020-09-17 | 2020-09-17 | Pressure grouting intelligent control equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112068613A true CN112068613A (en) | 2020-12-11 |
Family
ID=73680582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010977473.2A Withdrawn CN112068613A (en) | 2020-09-17 | 2020-09-17 | Pressure grouting intelligent control equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112068613A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113359887A (en) * | 2021-06-11 | 2021-09-07 | 华能澜沧江水电股份有限公司 | Ultrahigh-pressure grouting pressure control device and control method |
-
2020
- 2020-09-17 CN CN202010977473.2A patent/CN112068613A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113359887A (en) * | 2021-06-11 | 2021-09-07 | 华能澜沧江水电股份有限公司 | Ultrahigh-pressure grouting pressure control device and control method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20201211 |