CN112059934A - Super-leveling sand paper compound adhesive and preparation method thereof - Google Patents

Super-leveling sand paper compound adhesive and preparation method thereof Download PDF

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Publication number
CN112059934A
CN112059934A CN202010893651.3A CN202010893651A CN112059934A CN 112059934 A CN112059934 A CN 112059934A CN 202010893651 A CN202010893651 A CN 202010893651A CN 112059934 A CN112059934 A CN 112059934A
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China
Prior art keywords
super
sand paper
parts
compound adhesive
component
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Pending
Application number
CN202010893651.3A
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Chinese (zh)
Inventor
孙培
孙红斌
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DONGGUAN GOLDEN SUN ABRASIVES CO LTD
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DONGGUAN GOLDEN SUN ABRASIVES CO LTD
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Priority to CN202010893651.3A priority Critical patent/CN112059934A/en
Publication of CN112059934A publication Critical patent/CN112059934A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/001Manufacture of flexible abrasive materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • B24D3/285Reaction products obtained from aldehydes or ketones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/34Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
    • B24D3/342Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
    • B24D3/344Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent the bonding agent being organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J183/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
    • C09J183/10Block or graft copolymers containing polysiloxane sequences
    • C09J183/12Block or graft copolymers containing polysiloxane sequences containing polyether sequences
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate

Abstract

The invention discloses a super-leveling sand paper compound adhesive and a preparation method thereof, wherein the super-leveling sand paper compound adhesive is prepared by mixing A, B, C, D four components in a weight ratio of 100: 1-40: 10-40: 0.3 to 3; the component A is 100 parts of aqueous adhesive; the component B is 1-40 parts of solvent; the component C is 10-40 parts of filler; the component D comprises 0.2-2 parts of polyether modified organic silicon and 0.1-1 part of hyperdispersant. Compared with the existing abrasive paper compound adhesive, the abrasive paper compound adhesive prepared by the invention greatly improves the flowing and leveling performance of the compound adhesive, reduces the waste caused by the compound adhesive staying on the grinding material, thereby reducing the problems of poor sharpness and large roughness fluctuation caused by the adhesive adhering on the sand point, and obviously improving the grinding efficiency and roughness of the abrasive paper.

Description

Super-leveling sand paper compound adhesive and preparation method thereof
Technical Field
The invention relates to the technical field of coated abrasive product compound glue, in particular to super-leveling abrasive paper compound glue and a preparation method thereof.
Background
The sand paper is a common polishing tool in the coated abrasive industry, and has low price and convenient use. The common production flow of sandpaper is: base paper → primer coating → sand planting → predrying → laminating → drying → rewetting → finished product. The base glue and the compound glue are generally prepared by adding auxiliary materials such as filler and the like into synthetic resin. The abrasive paper using the method as the compound adhesive has poor leveling performance, the compound adhesive is easy to remain on an abrasive, the sharpness and roughness of the abrasive paper are seriously affected during use, the grinding efficiency is low when the metal or paint surface is polished, and scratches are easily caused, so that further improvement is needed.
CN110938399A relates to the technical field of grinding tools, in particular to a high-toughness phenolic resin binder for sand paper and a preparation method and an application method thereof. The high-toughness phenolic resin binder for the sand paper is prepared by mixing A, B, C and D, wherein the A component comprises phenolic resin, polyurethane and a multifunctional amine auxiliary agent, the B component is water, the C component comprises a silane coupling agent, a penetrating agent, a defoaming agent and a leveling agent, and the D component is a filler. Compared with the sand paper adhesive in the prior art, the high-toughness phenolic resin adhesive for sand paper only adopts water as a solvent and does not add any organic solvent, so that no organic solvent volatilizes in the curing process, and the pollution to the environment is reduced to the greatest extent. The preparation method has the characteristics of simple process, low production cost and suitability for large-scale production. The adhesive is made into sand paper for polishing, and the grinding test result shows that compared with the existing adhesive, the prepared sand paper has better flexibility and higher grinding efficiency. However, polyurethane has a poor leveling effect and is easily sticky, so that the polyurethane is difficult to be flatly laid on sandpaper and is easily left on abrasives, and the grinding amount and the roughness of the sandpaper are affected.
CN103692366A discloses a super-hydrophobic anti-blocking abrasive paper compound adhesive, which comprises four components of A, B, C and D; the component A consists of an adhesive and a solvent; the component B consists of a filler and a solvent; the third component consists of a slipping agent and a solvent; the component D consists of pigment and hydrophobic promoter. A preparation method of a super-hydrophobic anti-blocking sand paper compound adhesive comprises the steps of respectively preparing an adhesive and a filler according to the adhesive in a component A and the filler in a component B, respectively preparing the adhesive of the component A, the filler of the component B, a slipping agent of a component C and a solvent according to a weight ratio, respectively preparing a pigment of the component D and a hydrophobic accelerant according to a weight ratio, and finally mixing the four components according to the proportions of the component A, the component B, the component C and the component D and uniformly stirring. The invention improves the hydrophobic property of the sand paper, and leads the sand paper to have the characteristics of static resistance, blockage resistance and long service life. However, the addition of the slipping agent in the compound adhesive can reduce the strength of the compound adhesive and influence the sharpness of the abrasive paper, and the formula is only suitable for an oily compound adhesive system and is not suitable for aqueous compound adhesives.
Disclosure of Invention
Aiming at the existing defects, the invention provides the super-leveling sand paper compound adhesive and the preparation method thereof.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the super-leveling sand paper compound adhesive is prepared by mixing A, B, C, D four components in a weight ratio of 100: 1-40: 10-40: 0.3 to 3; the component A is 100 parts of aqueous adhesive; the component B is 1-40 parts of solvent; the component C is 10-40 parts of filler; the component D comprises 0.2-2 parts of polyether modified organic silicon and 0.1-1 part of hyperdispersant.
In the technical scheme, the water-based adhesive is one or more of phenolic resin, amino resin, epoxy resin or acrylic resin. The water-based adhesive disclosed by the invention is more environment-friendly in laminating and high in resin strength.
In the technical scheme, the filler is one or more of calcium carbonate, talcum powder, wollastonite and cryolite.
In the technical scheme, the other fillers are one or more of calcium carbonate powder, talcum powder, wollastonite powder, aluminum hydroxide and kaolin.
In the technical scheme, the solvent is water and ethanol, and the weight ratio of the solvent to the solvent is 1: 0.5-2 parts by weight.
In the technical scheme, the polyether modified organic silicon is one or more of polyether modified polydimethylsiloxane or polymethyl alkyl and polyethylene glycol ether copolymer. The addition of the polyether modified organic silicon can reduce the surface tension of the adhesive and increase the wettability of the surface of the abrasive.
In the technical scheme, the hyperdispersant is one or more of polybasic carboxylic acid ammonium salt, acrylic acid ammonium salt and polybasic acid ester polymer. The hyper-dispersant can reduce the viscosity of the system, so that the compound rubber has better fluidity, and the filler is promoted to be better dispersed in the system, so that the compound rubber has better stability.
A preparation method of super-leveling sand paper compound adhesive comprises the following steps: weighing 100 parts of water-based adhesive, adding the water-based adhesive into a reaction kettle, adding 1-40 parts of solvent under a stirring state, continuously stirring for 3-5 min at normal temperature, adding 10-40 parts of filler under stirring, continuously stirring for 20-60 min at normal temperature, adding 0.2-2 parts of polyether modified organic silicon and 0.1-1 part of hyper-dispersant, and stirring for 5-10 min to obtain the hyper-leveling abrasive paper compound adhesive.
In the technical scheme, the stirring speed is 300-1000 rpm/min.
The invention has the beneficial effects that: compared with the existing sand paper compound adhesive, the flow and leveling performance of the compound adhesive are greatly improved, the waste caused by the compound adhesive staying on the grinding material is reduced, the problems of poor sharpness and large roughness fluctuation caused by the adhesive adhering to the sand point are reduced, and the grinding efficiency and roughness of the sand paper are obviously improved.
Drawings
FIG. 1 is a photomicrograph of a sandpaper A obtained in comparative example 1 of the present invention.
FIG. 2 is a photomicrograph of sandpaper B obtained in example 1 of the present invention.
Detailed Description
For the purpose of facilitating an understanding of the present invention, the present invention will now be described by way of examples. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
Comparative example 1:
latex paper with the gram weight of 120 g/m2 is used as a base material, epoxy resin is used as primer, brown corundum is used as an abrasive, the diameter of the abrasive is 58 mu m, and the sand planting mode is electrostatic sand planting.
The compound glue is traditional aqueous compound glue, 10 kg of phenolic resin is weighed and added into a batching barrel, 1 kg of water and ethanol are added under uniform stirring in a proportion of 1: 1, adding 2 kg of heavy calcium carbonate into the mixed solvent, and continuously stirring for 40min to obtain the super leveling sand paper compound adhesive.
The sand paper A is obtained through primer coating → sand planting → predrying → coating glue → main drying → curing → rewetting.
Example 1
Latex paper with the gram weight of 120 g/m2 is used as a base material, epoxy resin is used as primer, brown corundum is used as an abrasive, the diameter of the abrasive is 58 mu m, and the sand planting mode is electrostatic sand planting.
The compound adhesive is super leveling sand paper compound adhesive, 10 kg of phenolic resin is weighed and added into a batching barrel, 1 kg of water and ethanol are added under uniform stirring in a proportion of 1: 1, adding 2 kg of heavy calcium carbonate into the mixed solvent, continuously stirring for 40min, uniformly stirring, adding 100 g of polyether modified polydimethylsiloxane and 50 g of ammonium acrylate hyper-dispersant, and continuously stirring for 10 min to obtain the hyper-leveling sand paper compound adhesive.
The sand paper B is obtained through primer coating → sand planting → predrying → coating glue → main drying → curing → rewetting.
Example 2:
latex paper with the gram weight of 120 g/m2 is used as a base material, epoxy resin is used as primer, brown corundum is used as an abrasive, the diameter of the abrasive is 58 mu m, and the sand planting mode is electrostatic sand planting.
The compound adhesive is super leveling sand paper compound adhesive, 10 kg of phenolic resin is weighed and added into a batching barrel, 20 kg of water and ethanol are added under uniform stirring, and the proportion is 1: and adding 1 kg of heavy calcium carbonate into the 0.5 mixed solvent, continuously stirring for 40min, uniformly stirring, adding 20 g of polyether modified polydimethylsiloxane and 10 g of ammonium acrylate hyper-dispersant, and continuously stirring for 10 min to obtain the hyper-leveling sand paper compound adhesive.
The sand paper C is obtained through primer coating → sand planting → predrying → coating glue → main drying → curing → rewetting.
Example 3:
latex paper with the gram weight of 120 g/m2 is used as a base material, epoxy resin is used as primer, brown corundum is used as an abrasive, the diameter of the abrasive is 58 mu m, and the sand planting mode is electrostatic sand planting.
The compound adhesive is super leveling sand paper compound adhesive, 10 kg of phenolic resin is weighed and added into a batching barrel, 40 kg of water and ethanol are added under uniform stirring, and the proportion is 1: 2, adding 4 kg of heavy calcium carbonate into the mixed solvent, continuously stirring for 40min, uniformly stirring, adding 200 g of polyether modified polydimethylsiloxane and 100 g of ammonium acrylate hyper-dispersant, and continuously stirring for 10 min to obtain the hyper-leveling sand paper compound adhesive.
The sand paper D is obtained through primer coating → sand planting → predrying → coating glue → main drying → curing → rewetting.
Experimental result data.
Table one roughness test of water-resistant sandpaper a and B.
The test method comprises the following steps: cutting the sand paper into a wafer with the diameter of 1 inch, polishing the acrylic plate by a handheld pneumatic polisher for 1 min each time, and measuring the roughness by using an E-35B type roughness meter of HANDYSURF company.
Sand paper Ra Rz Rzmax
Comparative example 1 Sand paper A 1.14 6.22 9.92
Example 1 Sand paper B 0.91 5.92 7.37
Example 2 Sand paper C 1.03 6.13 8.87
Example 3 Sand paper D 0.87 5.66 7.01
Table one.
Table two comparative grinding reports for sandpaper a and B.
The test method comprises the following steps: the tester was ground with SS175 II-W sandpaper gauze, and the stainless steel rods were polished for 30 min each time.
Sand paper Grinding time Amount of grinding
Comparative example 1 Sand paper A 30 min 5.1 g
Example 1 Sand paper B 30 min 6.3 g
Example 2 Sand paper C 30 min 5.7 g
Example 3 Sand paper D 30 min 6.6 g
And (7) a second table.
Shown in fig. 1 and 2, are micrographs of sandpaper a and sandpaper B.
As can be seen from the table I, the abrasive paper B, C, D prepared by adopting the super-leveling abrasive paper compound adhesive has lower roughness of the polished workpiece surface than the abrasive paper A prepared by the traditional compound adhesive, particularly Rzmax is obviously lower than that of the abrasive paper A, and the condition of large roughness fluctuation caused by the adhesive being polished to the workpiece surface is reduced.
As can be seen from the second table, the sandpaper A produced by the method provided by the invention has larger grinding amount and higher grinding efficiency in the same time compared with the sandpaper B, C, D. The invention can expose more abrasive tips, thereby having better sharpness and grinding efficiency.
As can be seen from FIG. 1, the surface of the sand paper B manufactured by the super leveling sand paper compound adhesive is smoother and more uniform, and the adhesive is rarely left on the grinding material.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (9)

1. The utility model provides a super levelling abrasive paper laminating which characterized in that: the paint is prepared by mixing A, B, C, D four components, wherein the weight ratio of each component is 100: 1-40: 10-40: 0.3 to 3; the component A is 100 parts of aqueous adhesive; the component B is 1-40 parts of solvent; the component C is 10-40 parts of filler; the component D comprises 0.2-2 parts of polyether modified organic silicon and 0.1-1 part of hyperdispersant.
2. The super-leveling sand paper compound adhesive according to claim 1, characterized in that: the water-based adhesive is one or more of phenolic resin, amino resin, epoxy resin or acrylic resin.
3. The super-leveling sand paper compound adhesive according to claim 1, characterized in that: the filler is one or more of calcium carbonate, talcum powder, wollastonite and cryolite.
4. The super-leveling sand paper compound adhesive according to claim 1, characterized in that: the other fillers are one or more of calcium carbonate powder, talcum powder, wollastonite powder, aluminum hydroxide and kaolin.
5. The super-leveling sand paper compound adhesive according to claim 1, characterized in that: the solvent is water and ethanol, and the weight ratio of the solvent to the solvent is 1: 0.5-2 parts by weight.
6. The super-leveling sand paper compound adhesive according to claim 1, characterized in that: the polyether modified organic silicon is one or more of polyether modified polydimethylsiloxane or polymethyl alkyl and polyethylene glycol ether copolymer.
7. The super-leveling sand paper compound according to claim 1 or 6, characterized in that: the hyper-dispersant is one or more of polybasic carboxylic acid ammonium salt, acrylic acid ammonium salt and polybasic acid ester polymer.
8. The preparation method of the super-leveling sand paper compound adhesive is characterized by comprising the following steps: weighing 100 parts of water-based adhesive, adding the water-based adhesive into a reaction kettle, adding 1-40 parts of solvent under a stirring state, continuously stirring for 3-5 min at normal temperature, adding 10-40 parts of filler under stirring, continuously stirring for 20-60 min at normal temperature, adding 0.2-2 parts of polyether modified organic silicon and 0.1-1 part of hyper-dispersant, and stirring for 5-10 min to obtain the hyper-leveling abrasive paper compound adhesive.
9. The preparation method of the super-leveling sand paper compound adhesive according to claim 8, characterized by comprising the following steps: the stirring speed is 300-1000 rpm/min.
CN202010893651.3A 2020-08-31 2020-08-31 Super-leveling sand paper compound adhesive and preparation method thereof Pending CN112059934A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117325090A (en) * 2023-11-22 2024-01-02 东莞金太阳研磨股份有限公司 Preparation process and application of high-strength stacked abrasive cloth
CN117325090B (en) * 2023-11-22 2024-04-30 东莞金太阳研磨股份有限公司 Preparation process and application of high-strength stacked abrasive cloth

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117325090A (en) * 2023-11-22 2024-01-02 东莞金太阳研磨股份有限公司 Preparation process and application of high-strength stacked abrasive cloth
CN117325090B (en) * 2023-11-22 2024-04-30 东莞金太阳研磨股份有限公司 Preparation process and application of high-strength stacked abrasive cloth

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