CN101245213A - Heavy corrosion protection coating for ocean steel construction - Google Patents
Heavy corrosion protection coating for ocean steel construction Download PDFInfo
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- CN101245213A CN101245213A CNA2007100540137A CN200710054013A CN101245213A CN 101245213 A CN101245213 A CN 101245213A CN A2007100540137 A CNA2007100540137 A CN A2007100540137A CN 200710054013 A CN200710054013 A CN 200710054013A CN 101245213 A CN101245213 A CN 101245213A
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Abstract
The invention relates to a heavy-duty coating used in ocean steel structure, which adopts three-component combination; wherein, A component consists of epoxy resin, a plasticizer, a flatting agent and a defoamer; B component is an epoxy curing agent; C component consists of wear-resistant pigment, alkaline water absorbent, antirust pigment and anti-cracking pigment; the weight percentage of each component are that: A component: 60 to 100 parts of epoxy resin, 10 to 30 parts of plasticizer, 0.1 to 1 part of flatting agent, and 0.1 to 1part of defoamer; B component: epoxy curing agent; C component: 60 to 100 parts of wear-resistant agent, 30 to 50 parts of alkaline water absorbent, 2 to 10 parts of antirust pigment and 2 to 10 parts of anti-cracking pigment. Before coating, A component and B component are mixed evenly according to certain proportion, and C component is added according to proportion; the mixture is mixed evenly; the proportion of the three components can be adjusted within certain scope according to the difference of construction environment temperature, and the proportion of A, B, and C components is 100: 20: 200 when temperature is 25 DEG C. The heavy-duty coating used in ocean steel structure has good adhesion, abrasion resistance, and corrosion resistance.
Description
Technical field
The present invention relates to the protective system technical field, a kind of heavy-duty coating that is used for ocean steel construction.
Background technology
There is the heavy-duty coating of similar applications to have three kinds with the present invention in the known technology at present: polyester glass-flake coating, spray polyurea coating and clinkery epoxy powder coating.
According to foreign literature, wherein the polyester glass-flake coating has been used for offshore drilling platform.Vibrin is the radical polymerization of being undertaken by initiator, and polymerization velocity is fast, and follows heat release, and therefore, the polyester glass-flake coating generally uses the application of two-component spraying machine.Coatingsurface can stop curing because of the oxygen in the ingress of air, and therefore, coating surface must be used the paraffin starvation, otherwise coating surface is difficult to drying.The curable polyester process has substantial contraction, can disperse string stress effectively though add glass flake, can not thoroughly eliminate stress.In a word, the polyester glass-flake coating requires high to preparation of construction, complicated operation.
About spray polyurea coating, because isocyanic ester and amine are swift in response, therefore must use special-purpose bi-component spray automatic doubler surface glouer, this specific equipment is very expensive.The spray polyurea coating systems of Huntsman International LLC's invention, Chinese patent publication number: CN01816689.X according to the content of being put down in writing in the patent document, though it has reduced isocyanic ester and amine speed of response as can be known, but still needs the bi-component spray automatic doubler surface glouer.Equally, because isocyanic ester and amine are swift in response, coating is poor to the base material wetting property, causes poor adhesive force.
The patent No. is: CN99124013.8, the content of putting down in writing in CN200610049566.9 two patent documents as can be known, its disclosed clinkery epoxy powder coating need be in the paint line application of special use, generally need in the spraying coated article to be heated to 250 ℃ with Medium frequency induction, therefore, the most suitable uniform specification of clinkery epoxy powder coating, the tubing that batch is big, and other application is subjected to certain restriction, as be not suitable for the thin-walled steel plate, and can not coating, be not suitable for short run, many kinds.
Summary of the invention
In order to overcome the defective that exists in the above-mentioned technology, the object of the present invention is to provide a kind of heavy-duty coating that is used for ocean steel construction, make protective system on coating performance, compare with polyester glass-flake coating, spray polyurea coating and clinkery epoxy powder coating, antiseptic property is suitable, and is more excellent aspect sticking power, hardness; Overcome the drawback of this three kinds of coating application equipment requirements height, complex procedures; Coating of the present invention does not contain organic solvent, and the coating cost is low; Adopt knife-coat application, one time thickness can reach 500 microns, and the application expense is low.
For achieving the above object, the present invention adopts technical scheme as described below:
The described heavy-duty coating that is used for ocean steel construction is the combinations of three components, and the A component is made up of Resins, epoxy, softening agent, flow agent and defoamer; The B component is an epoxy hardener; The C component is made up of wear-resisting pigment, alkaline water-retaining agent, rust-stabilising pigment and anti-cracking pigment; Wherein Resins, epoxy is a kind of or wherein multiple combination among E-44, E-51, the E-54; Softening agent is a kind of or wherein multiple combination in Uniflex DBS, Tritolyl Phosphate, dibutyl phthalate, the dioctyl phthalate (DOP); Flow agent is a kind of among EFKA-3777, EFKA-2722, the DEGO-415; Defoamer is that moral is modest 6800, the one or more combination among BYK066N, the BYK-A530; Epoxy hardener is the class in ring grease amine curing agent, mannich base class solidifying agent, the aliphatic polyamine class solidifying agent; Wear-resisting pigment is powder emery, quartz sand, corundum, float one or several combinations in pearl, the schist; Water-retaining agent is the one or more combination in ultra-fine calcium lime powder, cement, anhydrous plaster powder, the montmorillonite powder; Rust-stabilising pigment is a kind of in iron oxide red, the iron mica; Anti-cracking pigment is a kind of in mica powder, ceramic fibre, the asbestos powder.
A, B, C component composition constitute, by mass percentage:
A component: Resins, epoxy 60~100
Softening agent 10~30
Flow agent 0.1~1
Defoamer 0.1~1
B component epoxy hardener
C component: wear-resisting pigment 60~100
Alkalescence water-retaining agent 30~50
Rust-stabilising pigment 2~10
Anti-cracking pigment 2~10
Before the application, after earlier A, B component being mixed in proportion, add the C component in proportion, stir evenly.The proportioning of three kinds of components according to the difference of construction environment temperature, can be adjusted in certain scope, and in the time of 25 ℃, A, B, C component ratio are 100: 20: 200.
Owing to adopted technical scheme as mentioned above, the present invention has following superiority:
1, the starting material of coating employing of the present invention are conventional market and sell material;
2, execution of coating of the present invention is without any need for special equipment or production line;
3, coating blade coating of the present invention is 500 microns together, saving of work and time;
4, the present invention is a solventless coatings, does not produce pollution in production and the construction process, and compliance with environmental protection requirements helps the safety of working-yard and application workman's labour protection;
5, the film performance excellence of coating of the present invention is as good sticking power and wear resistance, superior corrosion resistance.
Embodiment:
Embodiment one:
A, B, C component composition constitute, by mass percentage:
A component: modified epoxy 80, softening agent 15, flow agent 0.1, defoamer 0.3;
B component: epoxy hardener T31 solidifying agent (mannich base class solidifying agent)
C component: wear-resisting pigment 90, alkaline water-retaining agent 50, rust-stabilising pigment 3, anti-cracking pigment 8
Embodiment two:
A, B, C component composition constitute, by mass percentage:
A component: modified epoxy 60, softening agent 10, flow agent 0.2, defoamer 0.2;
B component: epoxy hardener
C component: wear-resisting pigment 60, alkaline water-retaining agent 40, rust-stabilising pigment 5, anti-cracking pigment 6
Embodiment three:
A, B, C component composition constitute, by mass percentage:
A component: modified epoxy 90, softening agent 18, flow agent 0.3, defoamer 0.5;
B component: epoxy hardener
C component: wear-resisting pigment 75, alkaline water-retaining agent 30, rust-stabilising pigment 8, anti-cracking pigment 5
Make A, B, three kinds of components of C according to the material rate batching, A, B, C component are produced model by 100: 20: 200 mixed, measure coating performance.
Using method is, with base material with sandblast or Shot Blasting to the Sa2.5 level, in proportion A, B, C component are mixed, the blade coating application, one thickness can reach 500 microns.
The heavy-duty coating that is used for ocean steel construction that adopts aforementioned proportion to produce, it has performance index as described below:
Table 1 performance index
Project | Index |
Solid content, % | 100 |
Sticking power, MPa | ≥8 |
Hardness, H | 6 |
Wear resistance (500g/1000r), g | ≤0.055 |
Anti-sulfuric acid (25%, 180 day) | Paint film does not have foaming, nothing comes off, do not have and get rusty, and allows light discolouration |
Anti-sodium hydroxide (25%, 180 day) | The no change of filming |
Salt water resistance (3%, 180 day) | The no change of filming |
Form of construction work | Blade coating |
Table 2 paint film property table
Claims (1)
1. heavy-duty coating that is used for ocean steel construction, it is characterized in that: it adopts the combination of three components, the A component is made up of Resins, epoxy, softening agent, flow agent and defoamer, and wherein Resins, epoxy is a kind of or wherein multiple combination among E-44, E-51, the E-54; Softening agent is a kind of or wherein multiple combination in Uniflex DBS, Tritolyl Phosphate, dibutyl phthalate, the dioctyl phthalate (DOP); Flow agent is a kind of among EFKA-3777, EFKA-2722, the DEGO-415; Defoamer is that moral is modest 6800, the one or more combination among BYK066N, the BYK-A530; The B component is an epoxy hardener, and epoxy hardener is the class in ring grease amine curing agent, mannich base class solidifying agent, the aliphatic polyamine class solidifying agent; The C component is made up of wear-resisting pigment, alkaline water-retaining agent, rust-stabilising pigment and anti-cracking pigment; Wear-resisting pigment is powder emery, quartz sand, corundum, float one or several combinations in pearl, the schist; Water-retaining agent is the one or more combination in ultra-fine calcium lime powder, cement, anhydrous plaster powder, the montmorillonite powder; Rust-stabilising pigment is a kind of in iron oxide red, the iron mica; Anti-cracking pigment is a kind of in mica powder, ceramic fibre, the asbestos powder; A, B, C component composition constitute, by mass percentage:
A component: Resins, epoxy 60~100
Softening agent 10~30
Flow agent 0.1~1
Defoamer 0.1~1
B component epoxy hardener
C component: wear-resisting pigment 60~100
Alkalescence water-retaining agent 30~50
Rust-stabilising pigment 2~10
Anti-cracking pigment 2~10
Before the application, after earlier A, B component being mixed in proportion, add the C component in proportion, stir evenly, the proportioning of three kinds of components according to the difference of construction environment temperature, can be adjusted in certain scope, and in the time of 25 ℃, A, B, C component ratio are 100: 20: 200.
Priority Applications (1)
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CNA2007100540137A CN101245213A (en) | 2007-02-15 | 2007-02-15 | Heavy corrosion protection coating for ocean steel construction |
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CNA2007100540137A CN101245213A (en) | 2007-02-15 | 2007-02-15 | Heavy corrosion protection coating for ocean steel construction |
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CN101245213A true CN101245213A (en) | 2008-08-20 |
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CNA2007100540137A Pending CN101245213A (en) | 2007-02-15 | 2007-02-15 | Heavy corrosion protection coating for ocean steel construction |
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Cited By (14)
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CN101481576B (en) * | 2008-12-19 | 2010-12-22 | 洛阳七维防腐工程材料有限公司 | Ultra-thick film solvent-free thermal spraying quick-drying heavy-duty anti-corrosive paint and preparation thereof |
CN102108238A (en) * | 2011-01-14 | 2011-06-29 | 上海大学 | Method for preparing anticorrosive paint for surface of ocean oil well pipe and coating treatment method of anticorrosive paint on pipe surface |
CN101531858B (en) * | 2009-04-17 | 2011-09-28 | 洛阳七维防腐工程材料有限公司 | Ocean engineering concrete anti-corrosive paint |
CN101654584B (en) * | 2009-09-23 | 2011-11-23 | 江苏工业学院 | Low-solvent ocean nanometer anticorrosion coating and preparation method thereof |
CN102352171A (en) * | 2011-09-16 | 2012-02-15 | 中华制漆(深圳)有限公司 | Novel environment-friendly coating with superhigh marine environment corrosion resistance and preparation method and application thereof |
CN101942258B (en) * | 2009-07-08 | 2012-05-30 | 中国石油天然气集团公司 | Solvent-free epoxy paint for steel roasted elbow and preparation method thereof |
WO2012103574A1 (en) * | 2011-02-03 | 2012-08-09 | Axolotl International (Asia) Pty Ltd | Substrate coating with a cementitious formulation |
CN102888168A (en) * | 2012-09-15 | 2013-01-23 | 安徽省怀远县尚冠模具科技有限公司 | Epoxy oil-resistant metal antirust paint and preparation method thereof |
CN104293182A (en) * | 2014-09-16 | 2015-01-21 | 天长市银狐漆业有限公司 | Anti-skid abrasion-resistance deck paint and preparation method thereof |
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WO2016004609A1 (en) * | 2014-07-10 | 2016-01-14 | 姚红丽 | Wear-resistant coating agent for textile equipment |
CN106318126A (en) * | 2016-08-31 | 2017-01-11 | 安徽纽亚达科技有限责任公司 | Mica iron oxide coating and preparation method thereof |
CN106915924A (en) * | 2017-03-24 | 2017-07-04 | 深圳军龙新材料研究开发实业有限公司 | A kind of novel intelligent breathes water-repellent paint and preparation method |
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CN101481576B (en) * | 2008-12-19 | 2010-12-22 | 洛阳七维防腐工程材料有限公司 | Ultra-thick film solvent-free thermal spraying quick-drying heavy-duty anti-corrosive paint and preparation thereof |
CN101531858B (en) * | 2009-04-17 | 2011-09-28 | 洛阳七维防腐工程材料有限公司 | Ocean engineering concrete anti-corrosive paint |
CN101942258B (en) * | 2009-07-08 | 2012-05-30 | 中国石油天然气集团公司 | Solvent-free epoxy paint for steel roasted elbow and preparation method thereof |
CN101654584B (en) * | 2009-09-23 | 2011-11-23 | 江苏工业学院 | Low-solvent ocean nanometer anticorrosion coating and preparation method thereof |
CN102108238B (en) * | 2011-01-14 | 2013-10-16 | 上海大学 | Method for preparing anticorrosive paint for surface of ocean oil well pipe and coating treatment method of anticorrosive paint on pipe surface |
CN102108238A (en) * | 2011-01-14 | 2011-06-29 | 上海大学 | Method for preparing anticorrosive paint for surface of ocean oil well pipe and coating treatment method of anticorrosive paint on pipe surface |
WO2012103574A1 (en) * | 2011-02-03 | 2012-08-09 | Axolotl International (Asia) Pty Ltd | Substrate coating with a cementitious formulation |
CN102352171A (en) * | 2011-09-16 | 2012-02-15 | 中华制漆(深圳)有限公司 | Novel environment-friendly coating with superhigh marine environment corrosion resistance and preparation method and application thereof |
CN102352171B (en) * | 2011-09-16 | 2014-04-09 | 中华制漆(深圳)有限公司 | Novel environment-friendly coating with superhigh marine environment corrosion resistance and preparation method and application thereof |
CN102888168A (en) * | 2012-09-15 | 2013-01-23 | 安徽省怀远县尚冠模具科技有限公司 | Epoxy oil-resistant metal antirust paint and preparation method thereof |
CN102888168B (en) * | 2012-09-15 | 2016-03-23 | 安徽省怀远县尚冠模具科技有限公司 | A kind of Epoxy oil-resistant metal antirust paint and preparation method thereof |
WO2016004609A1 (en) * | 2014-07-10 | 2016-01-14 | 姚红丽 | Wear-resistant coating agent for textile equipment |
CN104293182A (en) * | 2014-09-16 | 2015-01-21 | 天长市银狐漆业有限公司 | Anti-skid abrasion-resistance deck paint and preparation method thereof |
CN104559484A (en) * | 2015-01-05 | 2015-04-29 | 王红玉 | Coating for external wall of building |
CN106318126A (en) * | 2016-08-31 | 2017-01-11 | 安徽纽亚达科技有限责任公司 | Mica iron oxide coating and preparation method thereof |
CN106915924A (en) * | 2017-03-24 | 2017-07-04 | 深圳军龙新材料研究开发实业有限公司 | A kind of novel intelligent breathes water-repellent paint and preparation method |
CN106915924B (en) * | 2017-03-24 | 2019-09-20 | 深圳军龙新材料研究开发实业有限公司 | A kind of intelligent breathing water-repellent paint and preparation method |
CN114233728A (en) * | 2021-12-24 | 2022-03-25 | 漳州市金闽新五金制品有限公司 | Dining table and production process thereof |
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Open date: 20080820 |