CN112059451A - Robot hot plate welding method - Google Patents
Robot hot plate welding method Download PDFInfo
- Publication number
- CN112059451A CN112059451A CN202010759028.9A CN202010759028A CN112059451A CN 112059451 A CN112059451 A CN 112059451A CN 202010759028 A CN202010759028 A CN 202010759028A CN 112059451 A CN112059451 A CN 112059451A
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- China
- Prior art keywords
- robot
- hot plate
- plate welding
- welding method
- welded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a robot hot plate welding method, which comprises the following steps: the robot is provided with at least two arms, and the two arms respectively grab a material A and a material B; secondly, the robot respectively pastes the surfaces to be welded in the material A and the material B to the two sides of the heating plate for heating; thirdly, when the materials A and B are heated to reach the welding temperature, the robot quickly removes the materials A and B from the heating plate; and fourthly, the robot enables the surfaces of the material A and the material B which need to be welded to be close to and fit and compact, and the surfaces are placed and cooled, so that the material A and the material B are welded together. The robot hot plate welding method can improve the production efficiency by 10 percent, achieve flexible production, is suitable for welding various products, and can reduce the labor cost by the automatic feeding and discharging of the robot. Meanwhile, compared with the traditional hot plate welding machine, the equipment failure rate is reduced by 10%.
Description
Technical Field
The invention relates to a robot hot plate welding method.
Background
The existing robot welding has the following problems: 1. the hot plate welding machine table is large in size and large in space occupancy rate; 2. after the hot plate welding machine platform changes the product type, the machine platform cannot be suitable, and the workload of modification is large; 3. the hot plate welding machine table cannot realize flexible production and is only suitable for single products. 4. The failure rate of a hot plate welding machine table is high; 5. the hot plate welding machine table cannot automatically feed and discharge materials.
Disclosure of Invention
In order to solve the above technical problems, an object of the present invention is to provide a robot hot plate welding method.
The invention is realized by the following technical scheme:
a robot hot plate welding method comprises the following steps:
the robot is provided with at least two arms, and the two arms respectively grab a material A and a material B;
secondly, the robot respectively pastes the surfaces to be welded in the material A and the material B to the two sides of the heating plate for heating;
thirdly, when the materials A and B are heated to reach the welding temperature, the robot quickly removes the materials A and B from the heating plate;
and fourthly, the robot enables the surfaces of the material A and the material B which need to be welded to be close to and fit and compact, and the surfaces are placed and cooled, so that the material A and the material B are welded together.
Preferably, the robot can automatically perform horizontal or horizontal welding according to the product requirements.
Preferably, the material A and the material B are the same product or different products.
Preferably, the robot has detachable jaws.
Preferably, the robot is fitted with at least two jaws of different sizes.
The invention has the following beneficial effects: the robot hot plate welding method can improve the production efficiency by 10 percent, achieve flexible production, is suitable for welding various products, and can reduce the labor cost by the automatic feeding and discharging of the robot. Meanwhile, compared with the traditional hot plate welding machine, the equipment failure rate is reduced by 10%.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a flow chart of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
Referring to the attached figure 1 of the specification, a robot hot plate welding method is characterized by comprising the following steps:
the robot is provided with at least two arms, and the two arms respectively grab a material A and a material B;
secondly, the robot respectively pastes the surfaces to be welded in the material A and the material B to the two sides of the heating plate for heating;
thirdly, when the materials A and B are heated to reach the welding temperature, the robot quickly removes the materials A and B from the heating plate;
and fourthly, the robot enables the surfaces of the material A and the material B which need to be welded to be close to and fit and compact, and the surfaces are placed and cooled, so that the material A and the material B are welded together.
Wherein, the robot can carry out horizontal or horizontal welding automatically according to the product needs. The material A and the material B are the same product or different products. The robot has a detachable jaw. The robot is provided with at least two clamping jaws with different sizes.
When a traditional hot plate welding machine is to be welded, a material needs to be put into a welding machine die in advance, then the material is heated by pressing close to the hot plate through a cylinder or a servo driving die, and the two materials are welded by the driving die after the heating. When using a welding machine station, the production personnel must place the product inside the mould, an operation which involves a certain risk. At present, a plurality of welding machines adopt a single-arm manipulator to carry out feeding and discharging, and although the production of any direct feeding can be avoided, the cost of the whole equipment is increased by adding one manipulator. When the double-arm robot is adopted to weld the hot plate, the double-arm robot directly takes materials by two arms, and the efficiency is higher.
The traditional hot plate welding machine platform is driven by adopting a cylinder, servo and hydraulic pressure and is divided into horizontal hot plate welding and horizontal hot plate welding. And selecting transverse welding or horizontal welding according to the product type. When the double-arm robot is used for welding, the robot can automatically perform transverse or horizontal welding according to the requirements of products.
3. Because a set of mould is normally fixed to a traditional hot plate welding machine, only single product welding can be met during production. The double-arm robot can meet production requirements more flexibly, flexible production can be achieved, and welding of various products can be carried out simultaneously.
The traditional hot plate welding machine is large in size, is always troublesome to maintain when in failure, and is high in failure rate after being used for a certain period, so that the production efficiency is reduced. After the double-arm robot is adopted for welding, the whole workstation is simple, equipment fault points are reduced, the double-arm robot is mature in technology, and the fault is difficult to occur as long as the double-arm robot is well maintained.
When a welding product is going to be off-line, the hot plate welding machine table is also modified, so that the machine table can meet the welding requirement of the next product. However, the workload of the welding machine is large, and the mold needs to be replaced again. When the double-arm robot is used for welding, only the program needs to be rewritten, and the equipment is not required to be modified. The jaws need to be modified if necessary. Compare traditional welding machine platform, when the product renewal, the double-arm robot can be faster to come into use.
While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. A robot hot plate welding method is characterized by comprising the following steps:
the robot is provided with at least two arms, and the two arms respectively grab a material A and a material B;
secondly, the robot respectively pastes the surfaces to be welded in the material A and the material B to the two sides of the heating plate for heating;
thirdly, when the materials A and B are heated to reach the welding temperature, the robot quickly removes the materials A and B from the heating plate;
and fourthly, the robot enables the surfaces of the material A and the material B which need to be welded to be close to and fit and compact, and the surfaces are placed and cooled, so that the material A and the material B are welded together.
2. A robot hot plate welding method as claimed in claim 1, wherein the robot can automatically perform horizontal or horizontal welding according to product needs.
3. A robot hot plate welding method as claimed in claim 1 or 2, characterized in that the material a and the material B are the same product or different products.
4. A robotic hot plate welding method as claimed in claim 1 or 2, characterized in that the robot has detachable jaws.
5. A robotic hot plate welding method as claimed in claim 4 wherein said robot is fitted with at least two jaws of different sizes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010759028.9A CN112059451A (en) | 2020-07-31 | 2020-07-31 | Robot hot plate welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010759028.9A CN112059451A (en) | 2020-07-31 | 2020-07-31 | Robot hot plate welding method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112059451A true CN112059451A (en) | 2020-12-11 |
Family
ID=73657736
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010759028.9A Pending CN112059451A (en) | 2020-07-31 | 2020-07-31 | Robot hot plate welding method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112059451A (en) |
-
2020
- 2020-07-31 CN CN202010759028.9A patent/CN112059451A/en active Pending
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