CN112058973B - Rib expanding device - Google Patents

Rib expanding device Download PDF

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Publication number
CN112058973B
CN112058973B CN202010683100.4A CN202010683100A CN112058973B CN 112058973 B CN112058973 B CN 112058973B CN 202010683100 A CN202010683100 A CN 202010683100A CN 112058973 B CN112058973 B CN 112058973B
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CN
China
Prior art keywords
mold
die
hole
locus
outer die
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Active
Application number
CN202010683100.4A
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Chinese (zh)
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CN112058973A (en
Inventor
牛月刚
肖虹
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Hangzhou Newgerun Engineering Technology Co ltd
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Hangzhou Newgerun Engineering Technology Co ltd
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Priority to CN202010683100.4A priority Critical patent/CN112058973B/en
Publication of CN112058973A publication Critical patent/CN112058973A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/02Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • B21D37/12Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/18Lubricating, e.g. lubricating tool and workpiece simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/027Combined feeding and ejecting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/105Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/06Stripping-off devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/18Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like

Abstract

The rib expanding device is vertical and comprises an inner die mechanism, the inner die mechanism comprises a first table, a second table and a first inner die, the first inner die is located between the first table and the second table, the first inner die can slide inwards or outwards relative to the first table and the second table, and an inner die guide rail plate is arranged between the first table and the first inner die and between the second table and the first inner die. The rib expansion device is vertical, and the axis of the barrel is vertical to the ground when the rib expansion device processes the barrel. The arrangement of the inner die guide rail plate can effectively reduce friction in the inward or outward sliding process of the first inner die and reduce abrasion of the inner die.

Description

Rib expanding device
Technical Field
The invention relates to the technical field of barrel making equipment, in particular to a rib expanding device.
Background
The conventional barrel manufacturing process generally comprises a flanging process, a hemming process, a rib expanding process, a can sealing process and the like. The rib expanding process is to expand the inner surface of the barrel to form the outer edge with the rib expanding device.
The traditional rib expanding device is horizontal, and in the outward expansion process of the rib expanding mould of the horizontal rib expanding device, the gravity direction is parallel to the movement surface of the mould, and the mould cannot generate larger friction force with other supporting parts due to gravity. However, in the research, it is found that when the mold of the vertical rib expanding device expands the ribs on the barrel, the mold is extruded by the track mold, and in the sliding process, the gravity direction is vertical to the moving surface of the mold, so that larger sliding friction exists.
Disclosure of Invention
The invention aims to provide a rib expanding device capable of reducing friction.
In order to achieve the above object, the present invention provides the following technical solutions.
In a first aspect, a rib expanding device is vertical, the rib expanding device comprises an inner die mechanism, the inner die mechanism comprises an inner die set, the inner die set comprises a first table, a second table and a first inner die, the first inner die is located between the first table and the second table, the first inner die can slide inwards or outwards relative to the first table and the second table, and an inner die guide rail plate is arranged between the first table and the first inner die and between the second table and the first inner die. The rib expansion device is vertical, and the axis of the barrel is vertical to the ground when the rib expansion device processes the barrel. Therefore, the arrangement of the inner die guide rail plate can effectively reduce friction in the inward or outward sliding process of the first inner die and reduce abrasion of the inner die.
With reference to the first aspect, in a first possible implementation manner of the first aspect, the rib expanding device includes an outer mold mechanism, the outer mold mechanism includes an outer mold group, the outer mold group includes an outer mold upper layer and an outer mold lower layer, the outer mold is located between the outer mold upper layer and the outer mold lower layer, the outer mold can slide inwards or outwards along the outer mold upper layer, the outer mold lower layer, and an outer mold guide rail plate is disposed between the outer mold upper layer and the outer mold and between the outer mold lower layer and the outer mold. In the embodiment, the arrangement of the outer die guide rail plate can effectively reduce friction in the inward or outward sliding process of the outer die and reduce abrasion of the outer die.
With reference to the first embodiment of the first aspect, in a second possible embodiment of the first aspect, the internal mold mechanism includes a third table, a second internal mold located between the second table and the third table, the second internal mold being slidable inward or outward with respect to the second table, the second internal mold being provided with an internal mold guide rail plate between the second table and the second internal mold and between the third table and the second internal mold; the first inner mold may be mated with the outer mold. In this embodiment, the same rib expanding device is provided with a first inner die capable of being matched with an outer die and a second inner die capable of expanding ribs independently, and two rib expanding modes are provided simultaneously, so that functions of the original two rib expanding devices are achieved, the structure is compact, and the investment is low.
With reference to the first embodiment of the first aspect, in a third possible embodiment of the first aspect, the material of the outer mold guide plate is tetrafluoroethylene; the inner mold guide rail plate is made of tetrafluoroethylene. The outer die guide rail plate and the inner die guide rail plate are made of tetrafluoroethylene, so that the wear resistance is improved.
With reference to the third implementation manner of the first aspect, in a fourth possible embodiment of the first aspect, graphite powder is added between the inner mold rail plate and the first inner mold or the second inner mold, and graphite powder is added between the outer mold rail plate and the outer mold. In the embodiment, graphite powder is added to play a role in self lubrication, and meanwhile, when the first inner die or the outer die is worn, the graphite powder can play a role in filling a wear gap, so that the distance between the first inner die and the inner die guide rail plate or between the outer die and the outer die guide rail plate is reduced, and the sliding stability of the first inner die and the outer die is facilitated.
With reference to the second example of the first aspect, in a fifth implementation manner of the first aspect, the inner mold mechanism includes an inner trace mold including a first locus, a second locus, a third locus, and a fourth locus, the inner trace mold extending from the first locus to the second locus in an expanded manner, the inner trace mold extending from the third locus to the fourth locus in a contracted manner, defining the first locus to the second locus portion as a first segment, defining the third locus to the fourth locus portion as a second segment, the first inner mold sliding outward when the first segment contacts the first inner mold and the contact portion moves in the first segment expanding direction, the first inner mold cooperating with the outer mold when the second segment contacts the second inner mold and the contact portion moves in the second segment expanding direction; the outer die mechanism comprises an outer track die, the outer track die comprises a working section and a non-working section, the working section extends in a diameter-reducing mode from an intersection point of the working section and the non-working section, and when the working section is contacted with the outer die and the contact part moves along the diameter-reducing direction of the working section, the outer die slides inwards. In this embodiment, the first section and the second section of the inner track mold can respectively drive the first inner mold and the second inner mold to slide outwards, and the switching of the first inner mold and the second inner mold only needs to adjust the position of the inner track mold, so that the switching of the rib expansion patterns is convenient.
With reference to the fifth embodiment of the first aspect, in a sixth implementation manner of the first aspect, the rib expanding device includes a frame, the inner mold mechanism includes an inner mold supporting sleeve and a screw-nut assembly, the inner mold supporting sleeve is fixed on the frame, a sleeve hole is formed in the inner mold supporting sleeve, the screw-nut assembly is at least partially located in the sleeve hole, the screw-nut assembly includes a screw rod, a screw-nut and a limiting body, the screw-nut is connected with the inner track mold, the limiting body is fixed on the screw-nut, a side hole is formed in the inner mold supporting sleeve, the side hole is in a strip shape, the length direction of the side hole is parallel to the axial direction of the sleeve hole, the side hole is communicated with the sleeve hole, and the limiting body at least partially penetrates into the side hole. In the embodiment, the internal mold mechanism adopts screw-nut transmission, so that the motion stability is better, the stroke control precision is higher, and the influence from the external environment is less; meanwhile, the screw-nut component is at least partially positioned in the trepanning of the inner mould supporting sleeve, so that dust and the like can be prevented from accumulating in the screw-nut component to reduce the transmission performance of the screw-nut component; in addition, through offer the side opening and fix the spacing body in the screw-nut in the inner die supporter, carry out spacing to the operation of screw-nut subassembly by the spacing body.
With reference to any one of the first to sixth embodiments of the first aspect, in a seventh implementation manner of the first aspect, one of the upper and lower outer mold layers is provided with an outer mold action hole and includes an outer mold fixing post, the outer mold fixing post is located outside with respect to the outer mold action hole, the outer mold action hole is in a strip shape, the outer mold includes an outer mold return post, the outer mold return post passes through the outer mold action hole, and the outer mold return post is connected with the outer mold fixing post by an outer mold return spring; the first bench is provided with a first action hole of the inner die, the first bench comprises a first fixing column of the inner die, the first fixing column of the inner die is relatively inward of the first action hole of the inner die, the first action hole of the inner die is long-strip-shaped, the first inner die comprises a first return column of the inner die, the first return column of the inner die penetrates through the first action hole of the inner die, and the first return column of the inner die is connected with the first fixing column of the inner die through a first return spring of the inner die. In this embodiment, the return of the outer die and the first inner die is achieved by providing the outer die return spring and the inner die first return spring.
With reference to any one of the first to sixth embodiments of the first aspect, in an eighth implementation manner of the first aspect, the outer mold mechanism includes an outer mold motor, an outer mold reduction gearbox, an outer mold transmission mechanism, and an outer track mold, the outer mold motor is connected to the outer mold reduction gearbox, the outer mold reduction gearbox is connected to the outer mold transmission mechanism, and the outer mold transmission mechanism is connected to the outer track mold; the internal mold mechanism comprises an internal mold motor, an internal mold reduction gearbox, a screw nut assembly and an internal track mold, wherein the internal mold motor is connected with the internal mold reduction gearbox, the internal mold reduction gearbox is connected with the screw nut assembly, and the screw nut assembly is connected with the internal track mold. In the embodiment, the inner die mechanism and the outer die mechanism are controlled by independent power, and when the assembly precision of the rib expanding device is insufficient, the precision adjustment can be realized by adjusting the relevant settings of the inner die mechanism.
Drawings
Fig. 1 is a schematic view of an embodiment of the tendon device of the present invention.
Fig. 2 is a schematic view of a lifting mechanism of the rib expanding device shown in fig. 1.
Fig. 3 is another view of the jacking mechanism shown in fig. 2.
Fig. 4 is a partial schematic view of the jacking mechanism shown in fig. 2.
Fig. 5 is a schematic view of a jacking plate of the jacking mechanism shown in fig. 2.
Fig. 6 is a schematic view of a tendon module of the tendon device of fig. 1.
Fig. 7 is a schematic view of an outer track die of the tendon module of fig. 6.
Fig. 8 is a schematic view of a portion of the rib-expanding module shown in fig. 6.
FIG. 9 is a schematic view of a portion of an inner mold mechanism of the tendon module of FIG. 6.
Fig. 10 is a partial schematic view of the tendon expansion device of fig. 6.
Fig. 11 is a schematic view of an inner track die of the tendon expansion device of fig. 6.
Fig. 12 is a partial schematic view of a conveyor of the tendon expansion device of fig. 1.
Fig. 13 is a schematic view of a gripper arm of the conveyor of fig. 12.
Fig. 14 is a schematic view of a reciprocating mechanism of the conveyor of fig. 12.
Fig. 15 is a schematic view of the synchronized bearing housing of the reciprocating mechanism of fig. 14.
Fig. 16 is another view of the synchronized bearing housing of fig. 15.
Fig. 17 is a schematic view of a gripper arm opening and closing mechanism of the conveyor shown in fig. 12.
FIG. 18 is a schematic diagram of a prior art arm lock opening and closing method according to the present invention.
Fig. 19 is a schematic view of one of the strips mentioned in the present invention.
Detailed Description
Specific embodiments will now be described in detail with reference to the accompanying drawings.
Fig. 1 illustrates a bar expansion device 10 for processing barrels, particularly iron barrels, which are referred to herein as ferrous barrels such as steel barrels. The rib expanding device 10 is vertical and comprises a frame 20, a jacking mechanism 30, a rib expanding module 40 and a conveying device 50. The rib expanding device 10 is vertical. The rib expanding module 40 is located above the jacking mechanism 30. The rib expansion device is vertical, and the axis of the barrel is vertical to the ground when the rib expansion device processes the barrel. Herein, inner means to be biased toward the center of the bead-expanding device 10, and outer means to be remote from the center of the bead-expanding device 10.
The frame 20 includes a lower frame 21, an upper frame 22, and a strut 23, the strut 23 being located between the lower frame 21 and the upper frame 22, the strut 23 connecting the lower frame 21 and the upper frame 22.
Fig. 2 and 3 are schematic views of a jacking mechanism 30, wherein the jacking mechanism 30 includes a jacking motor 31, a speed reducer 32, a transmission box 33, a synchronous pulley 34, a tensioning pulley 35, a synchronous belt 36, a lifting assembly 37, and a fixing member 38. The timing pulley 34 and the tension pulley 35 are disposed in the transmission case 33. The jack-up motor 31 is connected with a speed reducer 32, the speed reducer 32 is connected with a synchronous pulley 34, and the power of the jack-up motor 31 is transmitted to the synchronous pulley 34 through the speed reducer 32. The timing belt 36 bypasses the tension pulley 35 and the timing pulley 34, and the timing pulley 34 is engaged with the timing belt 36. The transmission case 33 includes a guide 331. The tensioning wheel 35 can enable the synchronous pulley 34 to be better meshed with the synchronous belt 36, and the transmission ratio is more accurate.
The fixing member 38 includes engaging teeth engaged with the timing belt 34, the timing belt 34 is located between the fixing member 38 and the lifting assembly 37, the fixing member 38 compresses the timing belt 36, the fixing member 38 is fixed to the lifting assembly 37, and the fixing member 38 fixes the timing belt 36 to the lifting assembly 37. By providing the engagement teeth on the fixing member 38, the fixing member 38 presses the timing belt 34, and the timing belt 34 can be more firmly fixed to the lifting assembly 37.
In this way, the jacking motor 31 provides power, the synchronous pulley 34 drives the synchronous belt 36 to enable the lifting assembly 37 to lift, and the jacking height of the jacking mechanism 30 can be adjusted by adjusting and controlling the rotation of the jacking motor 31. Meanwhile, the jacking mechanism 30 can have a high lifting speed, and the machining efficiency is improved.
The lifting assembly 37 includes a slide bar 371, a lifting plate 372, and a lifting limit assembly 373. The slide bar 371 includes a guide groove 374, and the guide groove 374 mates with the guide 331. The guide portion 331 is matched with the guide groove 374, so that the lifting motion of the sliding rod 371 is more stable, and the jacking of the jacking mechanism 30 is also more stable.
As shown in fig. 4, the jacking and limiting assembly 373 includes a limiting plate 375, a screw 376, an annular plate 377, and a spring 378. The limiting plate 375 is a limiting plate 372, and the limiting plate 375 is detachably contacted with the lifting plate 372. It should be noted that the separable type contact means that the jacking plate is subjected to a pre-tightening force, and is in contact with the limiting plate when no external force is applied, but the jacking plate and the limiting plate are separable when a certain amount of force is applied to the jacking plate, and the contact formed due to the pre-tightening force is called as the separable type contact. If the jacking plate 372 is rigidly fixed, when the rib expanding module 40 processes the barrel, the barrel body may be slightly inclined to cause the impact between the barrel body and the jacking plate 372, and meanwhile, the conveying error of the conveying mechanism of the assembly line also causes the impact, so that the jacking plate 372 and the limiting plate 375 are detachably contacted, the jacking plate 372 has a certain buffer, and the impact or the impact degree caused to the jacking plate 372 can be effectively reduced.
The jacking plate 372 comprises a main plate 396, a boss 397 and an annular wall 395, wherein the boss 397 is arranged on the outer side of the main plate 396, the boss 397 and the limiting plate 375 are arranged on the same side of the main plate 396, and the height of the boss 397 is larger than that of the limiting plate 375. The boss 397 is greater than the limiting plate 375 in height, so that the barrel can be effectively prevented from colliding with the limiting plate 375 when transported to the rib expanding device 10. The axis of the tub is perpendicular to the jacking plate 372.
As shown in fig. 5, the jacking plate 372 is provided with a groove 398, a magnetic body is arranged in the groove 398, and the grooves 398 are arranged in an arc shape. The diameter of the arc formed by the center of each groove 398 is consistent with the diameter range of the iron barrel curled edge, and it should be noted that the diameter range of the iron barrel curled edge is formed by the fact that the iron barrel is processed by the curling procedure, the diameters of the curled edges formed by the curling procedure are inconsistent, a diameter range is formed, and the fact that the diameter of the arc is consistent with the diameter range of the iron barrel means that the diameter of the arc falls into the diameter range of the curled edge. The slot 398 may open at the boss 397. The jacking speed of climbing mechanism 30 is faster, and sudden stop when climbing mechanism 30 with the bucket lifting to the settlement position, the ladle body can exist the risk of jumping away from jacking plate 372, and setting up in the setting of groove 398 and setting up of the magnetic body in the groove 398 can make the iron ladle lift in-process attract the iron ladle, reduces the iron ladle and breaks away from the risk of jacking plate 372. In addition, when the rib expansion module 40 expands the iron drum, the iron drum can be outwards protruded due to the fact that the drum body can be outwards protruded, at the moment, the rib expansion module 40 and the drum body can be temporarily separated from the jacking plate 372, at the moment, the magnetic body does not need to damage any structure for fixing the drum body, and the iron drum is not deformed due to the fact that larger force is generated between the drum body and the jacking mechanism 30, so that the iron drum is attracted by the magnetic body, and the iron drum has a considerable advantage. And the arc-shaped diameter formed by the centers of the grooves 398 is consistent with the diameter of the iron barrel, so that the magnetic body has better attraction effect on the iron barrel.
The annular wall 395 extends from the surface of the jacking plate 372 to a position away from the surface of the jacking plate 372, the jacking plate 372 is provided with a through hole, the annular wall 395 surrounds the through hole, and the inner diameter of the annular wall 395 is larger than the aperture of the through hole. The limiting plate 375 is provided with a screw hole, the inner wall of the screw hole is provided with internal threads, and the screw 376 passes through the through hole to be matched with the internal threads on the inner wall of the screw hole. Screw 376 includes threaded column 393, head 394, and annular piece 377, spring 378 cover are located threaded column 393, and the internal diameter of spring 378 is greater than the aperture of through-hole, and the external diameter of spring 378 is not greater than the internal diameter of annular wall 395. One end of the spring 378 abuts against the lift plate 372, and the other end abuts against the annular piece 377. Through setting up spring 378 and buffering jacking board 372, have advantages such as buffer structure is simple, life-span is longer, simultaneously, fixes with screw 376, and buffering inefficacy easy maintenance. The jacking plate 372 is provided with the annular wall 395, so that the spring 378 can be limited in the expansion process of the spring 378, the stability of the spring 378 is enhanced, and the play amplitude of the spring 378 in the expansion process is reduced.
The inner diameter of the ring 377 is larger than the large diameter of the threaded post 393 and smaller than the maximum outer diameter of the head 394. The maximum outer diameter of the head 394 refers to the distance of the center of the head from the point of the outermost periphery of the head. The ring-shaped sheet 377 is separated from the screw 376, the screw 376 is not required to be customized, and the ring-shaped sheet 377 can be a gasket with enough strength.
Of course, in other embodiments, the screw 376 may be integrally provided with the ring segment 377.
Fig. 6 is a schematic view of an expanding rib module 40, which includes an outer mold mechanism 41 and an inner mold mechanism 42.
The outer mold mechanism 41 comprises an outer mold motor 411, an outer mold reduction box 412, an outer mold transmission mechanism 413, an outer mold support column 414, an outer mold assembly 415 and an outer track mold 416.
The outer die motor 411 is connected with an outer die reduction gearbox 412, the outer die reduction gearbox 412 is connected with an outer die transmission mechanism 413, and the outer die transmission mechanism 413 is connected with an outer track die.
Outer trace die 416 is hollow, and outer trace die 416 is located outside of outer die set 415.
As shown in fig. 7, the outer trace die 416 includes a working segment 461 and a non-working segment 462, and the working segment 461 extends in a reduced diameter from the intersection of the non-working segment 462.
The outer mold set 415 includes an outer mold upper layer 451, an outer mold lower layer 452, and an outer mold 453. The outer mold 453 is positioned between the outer mold upper layer 451, the outer mold lower layer 452, and the outer mold 453 is slidable inwardly or outwardly along the outer mold upper layer 451, the outer mold lower layer 452.
When the working section 461 is in contact with the outer mold 453 and the contact portion moves in the reducing direction of the working section 461, the outer mold 453 slides inward.
The outer mold support column 414 is secured to the frame 20 at one end and to the outer mold upper layer 451 at the other end.
As shown in fig. 8, the outer mold upper layer 451 is provided with an outer mold action hole 455 and the outer mold upper layer 451 includes an outer mold fixing post 457, or the outer mold lower layer 452 is provided with an outer mold action hole 455 and the outer mold lower layer 452 includes an outer mold fixing post 457, the former of fig. 8 being an example. The outer mold fixing post 457 is located outwardly of the outer mold moving hole 455, and the outer mold moving hole 455 is elongated.
The outer mold 453 includes an outer mold return post 456, the outer mold return post 456 passing through the outer mold action hole 455. The outer die return post 456 is connected with the outer die fixing post 457 through an outer die return spring 458, namely one end of the outer die return spring 458 is connected with the outer die return post 456, and the other end of the outer die return spring 458 is connected with the outer die fixing post 457. When the outer mold 453 slides inward, the outer mold return post 453 moves inward in the outer mold action hole 455, the outer mold return spring 458 stretches, and when the working section 461 is no longer in contact with the outer mold 453, the outer mold 453 is driven to slide outward and return due to the tension of the outer mold return spring 458 by the outer mold return post 456.
An outer mold guide rail plate 454 is arranged between the outer mold upper layer 451 and the outer mold 453 and between the outer mold lower layer 452 and the outer mold 453, and the outer mold guide rail plate 454 is made of polytetrafluoroethylene, so that the outer mold guide rail plate 454 is more wear-resistant. And a little graphite powder is added between the outer mold guide rail plate 454 and the outer mold 453, the graphite powder can have an oil-free lubrication effect on the movement of the outer mold 453, after the outer mold 453 and the outer mold guide rail plate 454 are worn by friction, the worn part is made up, the gap between the outer mold guide rail plate 454 and the outer mold 453 is reduced, and the reduction of the sliding stability of the outer mold 453 caused by the increase of the gap and the influence on the machining precision are prevented.
The inner mold mechanism 42 includes an inner mold motor 421, an inner mold reduction gear 422, a feed screw nut assembly 423, an inner mold support sleeve 424, an inner mold set 425, and an inner track mold 426.
The inner mold motor 421 is connected with the inner mold reduction gearbox 422, the inner mold reduction gearbox 422 is connected with the lead screw nut assembly 423, and the lead screw nut assembly 423 is connected with the inner track mold 426. The motion of the inner track die 426 is transmitted by the screw-nut assembly 423, so that the motion stability is better, the stroke control precision is higher, and the influence from the external environment is less.
Specifically, as shown in fig. 9, the lead screw nut assembly 423 includes a lead screw 472, a lead screw nut 473, and a stopper 474, the lead screw is connected to the inner die reduction gearbox 422, the lead screw nut is connected to the inner die 426, and the stopper 474 is fixed to the lead screw nut 473.
One end of the inner mold supporting sleeve 424 is fixed on the frame 20, the other end is fixed on the inner mold module 425, the inner mold supporting sleeve 424 is provided with a sleeve hole 471 and a side hole 475, the side hole 475 is long-strip-shaped, the length direction of the side hole 475 is parallel to the axial direction of the sleeve hole 471, and the side hole 475 is communicated with the sleeve hole 471. The lead screw nut assembly 423 is at least partially disposed in the sleeve hole 471, so that dust is prevented from being accumulated in the lead screw nut assembly 423 to reduce the transmission performance of the lead screw nut assembly 423. The stop body 474 at least partially penetrates the side aperture 475. Thus, by opening the side hole 475 in the inner die support sleeve 424 and fixing the stopper 474 to the lead screw nut 473, the operation of the lead screw nut assembly 423 can be limited by the stopper 474.
As shown in fig. 10, the inner mold set 425 includes a first stage 431, a second stage 432, a third stage 433, a first inner mold 434, and a second inner mold 435, the first inner mold 434 being located between the first stage 431 and the second stage 432, and the second inner mold being located between the second stage 432 and the third stage 433. The first inner mold 434 may slide inward or outward relative to the first stage 431 and the second stage 432, and the second inner mold 435 may slide inward or outward relative to the second stage 432 and the third stage 433.
As shown in fig. 11, the inner trace die 426 includes a first locus 441, a second locus 442, a third locus 443, and a fourth locus 444. The inner track die 426 extends in an expanded manner from the first locus 441 to the second locus 442; the inner track die 426 extends in a reduced diameter manner from the third locus 443 to the fourth locus 444. The first locus 441 to the second locus 442 are defined as a first segment, and the third locus 443 to the fourth locus 444 are defined as a second segment. When the first section contacts the first inner mold 434 and the contact portion moves in the first section expanding direction, the first inner mold 434 slides outward, the first inner mold 434 mates with the outer mold 453, and the outer mold 453 in this embodiment can slide inward, so that the sliding distance of the first inner mold 434 can be reduced, and the production efficiency can be improved. The second inner die 435 slides outward when the second section contacts the second inner die 435 and the contact portion moves in the direction of expanding the second section. The first section and the second section of the inner track die 426 can respectively drive the first inner die 434 and the second inner die 435 to slide outwards, and the switching of the first inner die 434 and the second inner die 435 only needs to adjust the position of the inner track die 435, so that the switching of the rib expansion patterns is convenient.
The first stage 431 is provided with a first action hole of the inner mold, and the first stage 431 comprises a first fixing column of the inner mold. The first fixing column of the inner mold is located inward relative to the first action hole of the inner mold, the first action hole of the inner mold is long-strip-shaped, and the first fixing column of the inner mold is fixed with the first table 431.
The first inner mold 434 includes an inner mold first return post that passes through the inner mold first action hole. The first return post of the inner die is connected with the first fixed post of the inner die through a first return spring of the inner die, namely one end of the first return spring of the inner die is connected with the first return post of the inner die, and the other end of the first return spring of the inner die is connected with the first fixed post of the inner die. When the first inner mold 434 slides outwards, the first return post of the inner mold moves inwards in the first action hole of the inner mold, the first return spring of the inner mold stretches, and when the first section is not contacted with the first inner mold 434 any more, the first return post of the inner mold is driven by the tensile force of the first return spring of the inner mold to slide inwards to return. Since the return structure here is similar to the associated return structure of the outer mould, reference is made to fig. 8.
The return structure of the second inner mold 435 is similar to that of the first inner mold 434, except that the related return structures of the second inner mold 435 are disposed on the third table 433 and the second inner mold 435, and the names are changed, for example, the spring in the return structure of the first inner mold 434 is called an inner mold first return spring 430, the spring in the return structure of the second inner mold 435 is called a second return spring, and other names also correspond to this. The return structure of the second inner mold 435 is not described.
The inner mold guide rail plates 436 are provided between the first stage 431 and the first inner mold 434, between the second stage 432 and the second inner mold 435, and between the third stage 433 and the second inner mold 435, so that abrasion of the first inner mold 434 and the second inner mold 435 can be reduced. The inner mold guide plate 436 is made of polytetrafluoroethylene, so that the inner mold guide plate 436 is more wear-resistant. The graphite powder is added between the inner mold guide rail plate 436 and the first inner mold 434 or the second inner mold 435, the graphite powder can perform oil-free lubrication on the movement of the first inner mold 434 and the second inner mold 435, after the first inner mold 434, the second inner mold 435 and the inner mold guide rail plate 436 are worn by friction, the worn part is compensated, the gap between the inner mold guide rail plate 436 and the first inner mold 434 or the second inner mold 435 is reduced, the sliding stability of the first inner mold 434 and the second inner mold 435 is facilitated, and the sliding stability of the first inner mold 434 or the second inner mold 435 is prevented from being reduced due to the enlarged gap, and the processing precision is prevented from being influenced.
The inner mold mechanism 42 and the outer mold mechanism 41 are controlled by independent power, so that when the assembly precision of the rib expanding device 10 is insufficient, the precision adjustment can be realized by adjusting the relevant settings of the inner mold mechanism 42; in addition, the inner mold mechanism 42 and the outer mold mechanism 41 are controlled by independent power, so that the matching switching of the inner track mold 426 and the first inner mold 434 and the second inner mold 435 can be further facilitated.
The processing mode of the bulge ribs of the barrel is two, one bulge rib is jointly acted by the inner die and the outer die, and the other bulge rib is formed by the inner die. The rib expanding module 40 is provided with the first inner die 434, the second inner die 435 and the outer die 453 simultaneously, the first section and the second section of the inner track die can respectively drive the first inner die 434 and the second inner die 435 to slide outwards, two rib expanding modes of matching the first inner die 434 with the outer die 453 and expanding ribs independently of the second inner die 435 are realized, the functions of two rib expanding devices are realized, the structure is compact, and the investment is reduced.
Fig. 12 is a partial schematic view of the delivery device 50, and because both sides of the delivery device 50 are symmetrical, only one side is described herein. The conveying device 50 includes a transfer beam 51, a gripper arm 54, a gripper arm opening and closing mechanism 53, and a reciprocating mechanism 52. The clamp arms 54 are fixed to the transfer beam 51 at equal intervals.
As shown in fig. 13, the arm 54 includes an upper arm 541, a lower arm 542, a connecting column 543, and a fixing portion 544, the connecting column 543 is fixedly connected to the upper arm 541 and the lower arm 542, the connecting column 543 is fixedly connected to the fixing portion 544, and the fixing portion 544 is fixedly connected to the transfer beam 51. The upper clamping arm 541 is coaxial with the lower clamping arm 542, and it should be noted that coaxial refers to the fact that the axis corresponding to the arc of the upper clamping arm 541 is coaxial with the axis corresponding to the arc of the lower clamping arm 542, and has a better clamping effect on the barrels to be conveyed.
As shown in fig. 14, the reciprocation mechanism 52 includes a reciprocation power unit 521, a reciprocation synchronous pulley 522, a reciprocation synchronous belt 523, a synchronous bearing housing 524, and a reciprocation shaft 525, the reciprocation power unit 521 drives the reciprocation synchronous pulley 522 to rotate, the reciprocation synchronous belt 523 meshes with the reciprocation synchronous pulley 522, the synchronous bearing housing 524 meshes with the reciprocation synchronous belt 523, and the synchronous bearing housing 524 is connected with the reciprocation shaft 525. The reciprocating power device 521 drives the reciprocating shaft 525 to reciprocate along the length direction of the reciprocating shaft 525.
The reciprocating shaft 525 and the transfer beam 51 are relatively fixed, and therefore, when the reciprocating shaft reciprocates, the transfer beam 51 reciprocates together with the reciprocating shaft 525. The synchronous bearing seat 524 is meshed with the reciprocating synchronous belt 523, and the reciprocating synchronous belt 522 drives the reciprocating synchronous belt 523 to drive the synchronous bearing seat 524, so that the conveying device 50 can have more accurate transmission ratio when in reciprocating motion, and the conveying device can be used for conveying the barrel to a specific processing position more accurately, thereby being beneficial to improving the processing precision.
As shown in fig. 15 and 16, the synchronizing bearing seat 524 includes a bearing seat 526 and an engagement portion 527. The engagement portion 527 is fixed to the bearing housing 526, the bearing housing 526 and the engagement portion 527 form a belt hole 528, the reciprocating synchronous belt 523 traverses the belt hole 528, the engagement portion 527 includes engagement teeth 5271, the engagement teeth 5271 engage with the reciprocating synchronous belt 523, and the engagement teeth 5271 protrude toward the bearing housing 526, so that both surfaces of the reciprocating synchronous belt 523 are not required to be engagement surfaces, and the processing cost of the reciprocating synchronous belt 523 is reduced. The distance d between the bearing seat 526 and the top of the engagement tooth 5271 is smaller than the depth H of the engagement tooth 5271, so that the reciprocating synchronous belt 523 can be prevented from being separated from the engagement tooth 5271, and better transmission performance is achieved.
The bearing housing 526 includes a hugger 5241, a first mount 5242, a second mount 5243, and a groove 5244, and the groove 5244 connects the first mount 5242 and the second mount 5243. The first mounting seat 5242 is provided with a first bearing mounting hole, the second bearing seat is provided with a second bearing mounting hole, the first bearing mounting hole is coaxial with the second bearing mounting hole, and the first bearing mounting hole and the second bearing mounting hole are both provided with bearings. The bearing seat 526 is provided with a seat groove 5248, the hugger 5241 is located in the seat groove 5248, and the width of the seat groove 5248 is consistent with the width of the hugger 5241, it should be noted that "consistent" herein means that the hugger 5241 can be just placed in the seat groove 5248 without obvious gaps, and is not completely consistent in mathematical terms. In this way, the displacement of the hugger 5241 can be consistent with the displacement of the bearing seat, thereby being convenient for controlling the transmission precision. The hug device 5241 is provided with a hug hole, a notch 5245 and a threaded hole. The screw hole sets up hugs closely screw 5247, hugs closely screw 5247 the size of adjustable breach 5245. The hug hole is coaxial with the first bearing mounting hole and the second bearing mounting hole. The hug device 5241 has a string passing through the center of the hug hole and being larger than the apertures of the first bearing mounting hole and the second bearing mounting hole, and it should be noted that the string here refers to a line segment formed by two points on the outer periphery of the cross section of the hug device perpendicular to the axis of the reciprocating shaft. The reciprocating shaft 525 passes through a bearing and a hugger 5241, the hugger screw 5247 is screwed, and the hugger 5241 is fixed to the reciprocating shaft 525. The bearing housing 526 includes a hugger 5241 such that the bearing housing 526 can support the rotation of the reciprocating shaft 525 and can reciprocate along the length direction of the reciprocating shaft 525 with the reciprocating shaft 525. The enclasping device 5241 can enable the enclasping device 5241 and the reciprocating shaft 525 to have good fixing effect by adjusting enclasping force through enclasping screws 5247.
As shown in fig. 17, the arm opening and closing mechanism 53 includes an opening and closing power device 531, a V-shaped lever 532, a lever 533, a pulling assembly 534, and an eccentric mechanism 535, and the V-shaped lever 532 includes a top end 5321, a first end 5322, and a second end 5323. The tip 5321 defines a reciprocating shaft bore through which the reciprocating shaft 525 passes. The first end 5322 is fixed to the transfer beam 51, and the second end 5323 has a rod hole through which the rod 533 passes. The pulling assembly 534 comprises a pulling rod 5341, the pulling assembly 534 is provided with an assembly hole, the rod 533 passes through the assembly hole, and the pulling assembly 534 can slide along the length direction of the rod relative to the rod. The lever 5341 is connected to an eccentric mechanism 535. The opening and closing power mechanism 531 is directly or indirectly connected to the eccentric mechanism 535. Therefore, the opening and closing power device 531 indirectly drives the second end 5323 to move, so that the V-shaped rod 532 rotates to integrally open the transfer beam 51, the opening and closing power device 531 does not need to reciprocate along with the transfer beam 51, and compared with the conveying device in which each clamping arm is provided with a separate power device and the power device moves along with the transfer beam, the conveying device is more energy-saving. In an embodiment, the eccentric wheel mechanism 535 and the lifting component 533 transmit the power of the opening and closing power device to the V-shaped rod, so that the opening and closing of the clamp arm are more stable, and the impact on the barrel caused in the opening and closing process of the clamp arm is reduced.
The conveying mechanism 50 can convey the barrel to the jacking plate 372, the jacking mechanism 30 jacks the barrel to a specific position, the rib expanding module 40 processes the barrel, then the jacking mechanism 30 descends to enable the barrel position to descend simultaneously, and the conveying mechanism 50 conveys the processed barrel away from the rib expanding device 10.
It should be noted that: the expressions concerning "first", "second", "third", and the like in the above embodiments are for naming only, and do not include any sequential limitation; second, similar expressions such as "reciprocation" in "reciprocation timing belt" are merely for naming or distinguishing, and do not include any limitation unless the context and technique itself is understood to be limiting; the strip shape referred to herein is a pattern as shown in fig. 12, and includes a longitudinal direction 91, where two ends of the longitudinal direction 91 may be regular shapes such as flat heads, rounded heads, or irregular shapes, and fig. 19 shows a shape with rounded ends.

Claims (9)

1. The rib expanding device is characterized by comprising a frame, an outer mold mechanism, an inner mold mechanism and a conveying device, wherein the inner mold mechanism, the outer mold mechanism and the conveying device are all arranged on the frame, the inner mold mechanism comprises an inner mold group, the inner mold group comprises a first table, a second table and a first inner mold, the first inner mold is positioned between the first table and the second table, the first inner mold can slide inwards or outwards relative to the first table and the second table, an inner mold guide rail plate is arranged between the first table and the first inner mold, and between the second table and the first inner mold, the conveying device comprises a transfer beam, a clamping arm opening and closing mechanism and a reciprocating mechanism, the clamping arm is equidistantly fixed on the transfer beam, the reciprocating mechanism comprises a reciprocating power device and a reciprocating shaft, the reciprocating shaft and the reciprocating power device drives the reciprocating power device to reciprocate along the length direction of the reciprocating shaft; the clamping arm opening and closing mechanism comprises opening and closing power equipment, a V-shaped rod, a rod piece, a lifting assembly and an eccentric wheel mechanism, wherein the V-shaped rod comprises a top, a first end and a second end, a reciprocating shaft hole is formed in the top, and the reciprocating shaft penetrates through the reciprocating shaft hole; the first end is fixed with the transfer beam, the second end is provided with a rod hole, the rod passes through the rod hole, the lifting assembly comprises a pull rod, the lifting assembly is provided with an assembly hole, the rod passes through the assembly hole, the pull rod is connected with the eccentric wheel mechanism, and the opening and closing power equipment is directly or indirectly connected with the eccentric wheel mechanism.
2. The rib expanding device according to claim 1, wherein the outer die mechanism comprises an outer die set, the outer die set comprises an outer die upper layer, an outer die lower layer and an outer die, the outer die is located between the outer die upper layer and the outer die lower layer, the outer die can slide inwards or outwards along the outer die upper layer, the outer die lower layer, and outer die guide rail plates are arranged between the outer die upper layer and the outer die and between the outer die lower layer and the outer die.
3. The rib expanding device according to claim 2, wherein the internal mold mechanism comprises a third table and a second internal mold, the second internal mold is positioned between the second table and the third table, the second internal mold can slide inwards or outwards relative to the second table and the third table, and an internal mold guide rail plate is arranged between the second table and the second internal mold and between the third table and the second internal mold; the first inner mold may be mated with the outer mold.
4. A rib expanding device according to claim 3, wherein the material of the outer mould rail plate is tetrafluoroethylene; the inner mold guide rail plate is made of tetrafluoroethylene.
5. The rib expanding device of claim 4, wherein graphite powder is added between the inner mold guide rail plate and the first inner mold or the second inner mold, and graphite powder is added between the outer mold guide rail plate and the outer mold.
6. The bead expansion device according to claim 3, wherein the inner die mechanism includes an inner trace die including a first locus, a second locus, a third locus, a fourth locus, the inner trace die extending in an expanded manner from the first locus to the second locus, the inner trace die extending in a reduced manner from the third locus to the fourth locus, defining the first locus to the second locus portion as a first segment, defining the third locus to the fourth locus portion as a second segment, the first inner die sliding outwardly when the first segment is in contact with the first inner die and the contact portion moves in the first segment expanding direction, the first inner die cooperating with the outer die, the second inner die sliding outwardly when the second segment is in contact with the second inner die and the contact portion moves in the second segment expanding direction;
the outer die mechanism comprises an outer track die, the outer track die comprises a working section and a non-working section, the working section extends in a diameter-reducing mode from an intersection point of the working section and the non-working section, and when the working section is contacted with the outer die and the contact part moves along the diameter-reducing direction of the working section, the outer die slides inwards.
7. The rib expanding device according to claim 6, wherein the inner mold mechanism comprises an inner mold supporting sleeve and a screw nut assembly, the inner mold supporting sleeve is fixed on the frame, the inner mold supporting sleeve is provided with a sleeve hole, the screw nut assembly is at least partially positioned in the sleeve hole, the screw nut assembly comprises a screw rod, a screw nut and a limiting body, the screw nut is connected with the inner track mold, the limiting body is fixed on the screw nut, the inner mold supporting sleeve is provided with a side hole, the side hole is in a strip shape, the length direction of the side hole is parallel to the axial direction of the sleeve hole, the side hole is communicated with the sleeve hole, and the limiting body at least partially penetrates into the side hole.
8. The rib expanding device according to any one of claims 2 to 7, wherein one of the upper and lower layers of the outer mold is provided with an outer mold action hole and comprises an outer mold fixing post, the outer mold fixing post is arranged outside relative to the outer mold action hole, the outer mold action hole is in a strip shape, the outer mold comprises an outer mold return post, the outer mold return post passes through the outer mold action hole, and the outer mold return post is connected with the outer mold fixing post through an outer mold return spring; the first bench is provided with a first action hole of the inner die, the first bench comprises a first fixing column of the inner die, the first fixing column of the inner die is relatively inward of the first action hole of the inner die, the first action hole of the inner die is long-strip-shaped, the first inner die comprises a first return column of the inner die, the first return column of the inner die penetrates through the first action hole of the inner die, and the first return column of the inner die is connected with the first fixing column of the inner die through a first return spring of the inner die.
9. The rib expanding device according to any one of claims 2 to 7, wherein the outer die mechanism comprises an outer die motor, an outer die reduction gearbox, an outer die transmission mechanism and an outer track die, the outer die motor is connected with the outer die reduction gearbox, the outer die reduction gearbox is connected with the outer die transmission mechanism, and the outer die transmission mechanism is connected with the outer track die; the internal mold mechanism comprises an internal mold motor, an internal mold reduction gearbox, a screw nut assembly and an internal track mold, wherein the internal mold motor is connected with the internal mold reduction gearbox, the internal mold reduction gearbox is connected with the screw nut assembly, and the screw nut assembly is connected with the internal track mold.
CN202010683100.4A 2020-07-15 2020-07-15 Rib expanding device Active CN112058973B (en)

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