CN112058326A - A device for assisted femtosecond laser micro-nano fabrication to realize long-distance high-speed droplet transport - Google Patents
A device for assisted femtosecond laser micro-nano fabrication to realize long-distance high-speed droplet transport Download PDFInfo
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Abstract
一种辅助飞秒激光微纳制造实现长距高速液滴运输的装置,包括水平载物台,水平载物台的底部连接有防震底座,水平载物台的上面连接有电印刷进给侧板,电印刷进给侧板和水平载物台之间连接有筋板,电印刷进给侧板上设置有等间距布置的梯形滑道以及在靠近一侧的高精度刻度板;梯形滑道上设置有微量进样器搭载平台;微量进样器搭载平台上固定有微量进样器;微量进样器正下方是固定在水平载物台上的可旋转柔性液压夹具;本发明能够有效辅助飞秒激光微纳加工技术调控材料表面浸润性、高效高质量制备稳定且可重构的“双梯度”浸润性表面,可实现长距离高速液滴运输。
A device for assisting femtosecond laser micro-nano manufacturing to realize long-distance high-speed droplet transportation, comprising a horizontal stage, the bottom of the horizontal stage is connected with a shock-proof base, and the top of the horizontal stage is connected with an electric printing feed side plate , a rib plate is connected between the electric printing feeding side plate and the horizontal stage, and the electric printing feeding side plate is provided with a trapezoidal slideway arranged at equal intervals and a high-precision scale plate on one side; the trapezoidal slideway is provided with There is a micro-injector carrying platform; the micro-injector is fixed on the micro-injector carrying platform; just below the micro-injector is a rotatable flexible hydraulic clamp fixed on a horizontal stage; the invention can effectively assist the femtosecond Laser micro-nano processing technology can control the surface wettability of materials, and prepare stable and reconfigurable "dual gradient" wettable surfaces with high efficiency and high quality, which can realize long-distance high-speed droplet transport.
Description
技术领域technical field
本发明涉及材料表面浸润性调控技术领域,具体涉及到一种辅助飞秒激光微纳制造实现长距高速液滴运输的装置。The invention relates to the technical field of material surface wettability regulation, in particular to a device for assisting femtosecond laser micro-nano manufacturing to realize long-distance high-speed droplet transportation.
背景技术Background technique
随着对超疏水等极端浸润性表面的研究,各种极端浸润性表面被应用于液滴操控,如无损液滴转移、液滴运输等,其中液滴运输一般是在梯度浸润性表面的作用下,不需借助外力辅助而实现液滴的自发、定向移动,在细胞工程、防微生物腐蚀、微流控以及冷凝换热等领域有着重大的应用价值。With the research on extremely wettable surfaces such as superhydrophobicity, various extremely wettable surfaces have been applied to droplet manipulation, such as non-destructive droplet transfer, droplet transport, etc., where droplet transport is generally the effect of gradient wettability surfaces It can realize the spontaneous and directional movement of droplets without the assistance of external forces, and has great application value in the fields of cell engineering, anti-microbial corrosion, microfluidics and condensation heat transfer.
通常地,自驱动梯度浸润性表面主要通过构建表面化学组成梯度或构建表面微观结构梯度的方法来实现,如不同浓度梯度的化学修饰和基于飞秒激光微纳制造构建梯度微结构等。一方面这些传统方法存在工艺复杂、效率低、耐用性和稳定性差、循环利用率低等缺点和不足,另一方面通过形貌或化学成分的调控实现的表面浸润梯度是通过打破非对称接触线并克服沿特定方向液滴移动的阻力来实现的,虽然在一定程度上具有可操控液滴运输距离和液滴运输速度的优势,但是也仅限于长距离低速液滴运输或者短距离高速液滴运输,也就是说,高速液滴运输需要一个更大的浸润梯度,这反过来限制了液滴运输的距离,相应地,一个长的运输距离需要小的浸润梯度,从而限制了其运输速度,长距离运输和高速运输成为一对矛盾体;此外,基于微观形貌或化学成分调控实现的梯度浸润性表面是不能被简单地重构液滴运输路径的,一定程度上限制了其应用前景和应用范围,同时限制了其转向实际应用的进程。Generally, self-driven gradient wettability surfaces are mainly achieved by constructing surface chemical composition gradients or constructing surface microstructure gradients, such as chemical modification of different concentration gradients and construction of gradient microstructures based on femtosecond laser micro-nano fabrication. On the one hand, these traditional methods have shortcomings and deficiencies such as complex process, low efficiency, poor durability and stability, and low recycling rate. It is achieved by overcoming the resistance of droplet movement in a specific direction. Although it has the advantage of controlling droplet transport distance and droplet transport speed to a certain extent, it is limited to long-distance low-speed droplet transport or short-distance high-speed droplet transport. Transport, that is, high-speed droplet transport requires a larger wetting gradient, which in turn limits the distance that droplets can be transported, and correspondingly, a long transport distance requires a small wetting gradient, which limits its transport speed, Long-distance transport and high-speed transport have become a pair of contradictions; in addition, the gradient wettability surface based on the control of microscopic morphology or chemical composition cannot be simply reconstructed by the droplet transport path, which limits its application prospects to a certain extent. The scope of application, while limiting its transition to practical applications.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术的缺点,本发明的目的在于提供一种辅助飞秒激光微纳制造实现长距高速液滴运输的装置,能够有效辅助飞秒激光微纳加工技术调控材料表面浸润性、高效高质量制备稳定且可重构的梯度浸润性表面,同时实现长距离高速液滴运输。In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a device for assisting femtosecond laser micro-nano manufacturing to realize long-distance high-speed droplet transportation, which can effectively assist femtosecond laser micro-nano processing technology to control the surface wettability of materials, Efficient and high-quality preparation of stable and reconfigurable gradient wettability surfaces while enabling high-speed droplet transport over long distances.
为了达到上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种辅助飞秒激光微纳制造实现长距高速液滴运输的装置,包括水平载物台2,水平载物台2的底部连接有防震底座1,水平载物台2的上面连接有电印刷进给侧板4,电印刷进给侧板4和水平载物台2之间连接有筋板3,电印刷进给侧板4上设置有等间距布置的梯形滑道6以及在靠近一侧的高精度刻度板8;梯形滑道6上设置有微量进样器搭载平台9;微量进样器搭载平台9上固定有微量进样器7;微量进样器7正下方是固定在水平载物台2上的可旋转柔性液压夹具5。A device for assisting femtosecond laser micro-nano manufacturing to realize long-distance high-speed droplet transportation, comprising a
所述的可旋转柔性液压夹具5的轴身方向与电印刷进给侧板4呈平行布置,其整体搭载在夹具底座10上,夹具底座10上设置有沿夹具底座10中心面呈对称分布有水平进给导轨11,水平进给导轨11上设置有水平进给平台12;水平进给平台12右端连接微量差速器21的输出端,微量差速器21的输出端与水平进给连接杆22一端连接;水平进给连接杆22另一端连接有可调微量水平进给装置23;The axial direction of the rotatable flexible
所述的水平进给平台12上连接有夹具延伸台13,夹具延伸台13呈左右对称式结构,其左右侧面连接有可调微量进给装置固定架14;可调微量进给装置固定架14的外侧连接有可调微量进给装置15,内侧固定有锁紧装置16;锁紧装置16另一端与液压进给装置18连接;液压进给装置18的输出轴与柔性夹具头17连接;The
所述的可调微量进给装置15的两端设置有可调微量进给装置内旋钮19和可调微量进给装置外旋钮20,可调微量进给装置内旋钮19通过带动液压进给装置18使柔性夹具头17实现夹紧样品的动作,可调微量进给装置外旋钮20是用来调节柔性夹具头17的不同角度方位。The two ends of the adjustable
所述的防震底座1采用工业用高级橡胶材质制造。The shock-proof base 1 is made of industrial high-grade rubber material.
所述的筋板3以水平载物台2中心面为中轴线呈现对称布置,同时筋板3与电印刷进给侧板4的交界处设置有半径为10mm的圆角。The
所述的微量进样器7是量程为100μL的液相微量进样装置,其轴身方向平行于梯形滑道6。The micro-injector 7 is a liquid-phase micro-injection device with a measuring range of 100 μL, the axis of which is parallel to the
所述的高精度刻度板8是量程为200mm、精度为微米级的量具,其读数直接对应的是不同高度液滴的数值,能够转换成相应的韦伯数。The high-
所述的微量差速器21是一个微量高精度变速器,用于调控水平进给平台12的进给速度。The
所述的可调微量进给装置15、锁紧装置16、柔性夹具头17、液压进给装置18均以夹具延伸台13的中心面为中轴线在其左右侧面呈对称布置。The
所述的可旋转柔性液压夹具5能够实现-90°~90°范围内的旋转以及垂直于梯形滑道6方向上的移动。The rotatable flexible
使用一种辅助飞秒激光微纳制造实现长距高速液滴运输的装置的液滴运输工艺,包括以下步骤:A droplet transport process using a device for assisted femtosecond laser micro-nano fabrication to achieve long-distance high-speed droplet transport, including the following steps:
Ⅰ)通过飞秒激光采用改变扫描间距的弧形扫描方式在样品基底上制备梯度周期性微结构;1) Prepare gradient periodic microstructures on sample substrates by femtosecond laser using arc scanning mode with changing scanning spacing;
Ⅱ)在梯度周期性微结构上通过化学气相沉积SiO2纳米颗粒和低表面能物质PFOTS制备第一重梯度浸润性表面;Ⅱ) Preparation of the first heavily gradient wettability surface by chemical vapor deposition of SiO2 nanoparticles and low surface energy species PFOTS on the gradient periodic microstructure;
Ⅲ)在第一重梯度浸润性表面上通过一种辅助飞秒激光微纳制造实现长距高速液滴运输的装置制备第二重“梯度”表面,即电荷密度梯度表面,由此获得了双梯度浸润性表面单体;III) On the first heavily gradient wettability surface, a second “gradient” surface, i.e., a charge density gradient surface, was prepared by a device assisted by femtosecond laser micro-nano fabrication for long-distance high-speed droplet transport, thereby obtaining a double-layered “gradient” surface. Gradient wettability surface monomers;
Ⅵ)在大面积的样品基底上通过调控双梯度浸润性表面单体的阵列间距,同时重复步骤Ⅰ)-步骤Ⅲ)实现长距离高速液滴运输表面的制备,液滴在具有双梯度浸润性表面上由于浸润性梯度和电荷密度梯度的双重作用下实现高速运输的需求,双梯度浸润性表面和未处理区域的交替阵列排布实现了长距离运输,最终实现了长距离高速液滴运输的需求。Ⅵ) On a large-area sample substrate, by adjusting the array spacing of the surface monomers with double gradient wettability, and repeating steps I)-step III) to realize the preparation of long-distance high-speed droplet transport surface, the droplets have double gradient wettability on the surface. Due to the need for high-speed transport on the surface due to the dual effects of wettability gradient and charge density gradient, the alternate array arrangement of the double-gradient wettability surface and the untreated area realizes long-distance transport, and finally achieves long-distance high-speed droplet transport. need.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明装置能够制备“双梯度”表面,第一重梯度浸润性表面是通过采用改变扫描间距的弧形扫描方式的飞秒激光微纳制造结合低表面能化学修饰的工艺过程直接赋予的浸润性梯度;第二重“梯度”表面是基于本发明装置实现的电荷密度梯度赋予的,电荷密度梯度表面是采用以不同韦伯数的水滴冲击样品基底形成,一方面以不同韦伯数的水滴冲击获得第一重梯度浸润性表面的样品基底形成的电荷密度梯度表面,提高了液滴运输过程中的自驱动速度,另一方面由于电印刷技术所形成的电荷量与韦伯数成正相关,所以可以实现电荷密度梯度的精确调控,进而实现对液滴自驱动速度的精确调控。The device of the present invention can prepare a "dual gradient" surface, and the first heavy gradient wettability surface is directly endowed with wettability through the process of femtosecond laser micro-nano fabrication combined with low surface energy chemical modification using an arc scanning method with changing scanning spacing. Gradient; the second "gradient" surface is given based on the charge density gradient realized by the device of the present invention, and the charge density gradient surface is formed by impacting the sample substrate with water droplets with different Weber numbers. The charge density gradient surface formed by the sample substrate with a heavy gradient wettability surface improves the self-driving speed during droplet transport. The precise control of the density gradient, thereby realizing the precise control of the self-driving speed of the droplet.
由于电荷密度梯度表面在一定厚度区域内仅是对角线上方区域形成电荷密度区域,下方仍旧呈现电中性,因此,可以通过导电率较大的金属等材料对电荷密度梯度表面进行接触时效处理,从而实现电荷密度梯度表面的重构,可以实现不同运输路径、运输速度和运输距离的重构。Since the charge density gradient surface only forms a charge density area in the area above the diagonal in a certain thickness area, and the lower part is still electrically neutral, therefore, the charge density gradient surface can be treated by contact aging treatment with materials such as metals with high conductivity , so as to realize the reconstruction of the charge density gradient surface, which can realize the reconstruction of different transport paths, transport speeds and transport distances.
通过在大面积基底上以适当的间距重复制备具有双梯度特征的周期性阵列,可以完成长距离特定路径高速液滴运输的实现。本发明同时实现了液滴长距离和高速运输,同时具有路径可选择性和可重构性的优点。By repeatedly fabricating periodic arrays with dual gradient features on a large-area substrate with appropriate spacing, the realization of high-speed droplet transport over long-distance specific paths can be accomplished. The invention simultaneously realizes long-distance and high-speed transportation of droplets, and has the advantages of path selectivity and reconfigurability.
附图说明Description of drawings
图1为本发明的侧视图。Figure 1 is a side view of the present invention.
图2为本发明的三维示意图。FIG. 2 is a three-dimensional schematic diagram of the present invention.
图3为本发明可旋转柔性液压夹具的三维示意图。FIG. 3 is a three-dimensional schematic diagram of the rotatable flexible hydraulic clamp of the present invention.
图4为使用本发明装置的长距高速液滴运输工艺示意图。4 is a schematic diagram of a long-distance high-speed droplet transport process using the device of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的技术方案进行详细地说明。The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings.
如图1和图2所示,一种辅助飞秒激光微纳制造实现长距高速液滴运输的装置,包括水平载物台2,水平载物台2的底部通过螺纹连接的方式均布有4个防震底座1,防震底座1采用工业用高级橡胶材质制造,可以有效减少甚至防止因振动而引起的实验误差;水平载物台2的上面以焊接的方式连接有电印刷进给侧板4,电印刷进给侧板4和水平载物台2之间连接有筋板3,所述的筋板3以水平载物台2中心面为中轴线呈现对称布置,同时筋板3与电印刷进给侧板4的交界处设置有半径为10mm的圆角,用以减少甚至防止应力集中的产生,以提高结构强度和稳定性;电印刷进给侧板4上设置有等间距布置的梯形滑道6以及在靠近左侧位置处是利用激光刻蚀制备的高精度刻度板8;梯形滑道6上以内嵌的方式设置有微量进样器搭载平台9;微量进样器搭载平台9通过磁吸附的方式固定有微量进样器7;所述的微量进样器7是量程为100μL的液相微量进样装置,其轴身方向平行于梯形滑道6;所述的高精度刻度板8是量程为200mm、精度为微米级的量具,其读数直接对应的是不同高度液滴的数值,可以转换成相应的韦伯数;微量进样器7正下方是通过螺栓连接固定在水平载物台2上的可旋转柔性液压夹具5。As shown in Figures 1 and 2, a device for assisted femtosecond laser micro-nano manufacturing to realize long-distance high-speed droplet transportation includes a
如图3所示,所述的可旋转柔性液压夹具5的轴身方向与电印刷进给侧板4呈平行布置,其整体搭载在夹具底座10上,夹具底座10上设置有沿夹具底座10中心面呈对称分布有水平进给导轨11;水平进给导轨11上以内嵌的方式设置有水平进给平台12;水平进给平台12右端面通过螺纹连接微量差速器21的输出端;所述微量差速器21是一个微量高精度变速器,可以调控水平进给平台12的进给速度,微量差速器21的输出端通过万向接轴与水平进给连接杆22一端连接;水平进给连接杆22另一端通过螺纹连接有可调微量水平进给装置23;所述的水平进给平台12上是通过螺栓连接有夹具延伸台13;夹具延伸台13呈左右对称式结构,其左右侧面通过螺纹连接有可调微量进给装置固定架14;可调微量进给装置固定架14的外侧通过螺纹连接有可调微量进给装置15,内侧同样以螺纹连接的方式固定有锁紧装置16;锁紧装置16另一端与液压进给装置18连接;液压进给装置18的输出轴通过螺纹连接的方式与柔性夹具头17连接;所述可调微量进给装置15、锁紧装置16、柔性夹具头17、液压进给装置18均以夹具延伸台13的中心面为中轴线在其左右侧面呈对称布置;所述可调微量进给装置15的两端设置有可调微量进给装置内旋钮19和可调微量进给装置外旋钮20,可调微量进给装置内旋钮19通过带动液压进给装置18使柔性夹具头17实现夹紧样品的动作,可调微量进给装置外旋钮20是用来调节柔性夹具头17的不同角度方位。As shown in FIG. 3 , the axial direction of the rotatable flexible
如4所示,使用一种辅助飞秒激光微纳制造实现长距高速液滴运输的装置的液滴运输工艺,包括以下步骤:As shown in 4, the droplet transport process using a device for assisted femtosecond laser micro-nano fabrication to realize long-distance high-speed droplet transport includes the following steps:
Ⅰ)通过飞秒激光采用改变扫描间距的弧形扫描方式在样品基底(如硅等)上制备梯度周期性微结构;1) Prepare gradient periodic microstructures on sample substrates (such as silicon, etc.) by femtosecond laser using arc scanning with changing scanning spacing;
Ⅱ)在梯度周期性微结构上通过化学气相沉积SiO2纳米颗粒和低表面能物质PFOTS制备第一重梯度浸润性表面;Ⅱ) Preparation of the first heavily gradient wettability surface by chemical vapor deposition of SiO2 nanoparticles and low surface energy species PFOTS on the gradient periodic microstructure;
Ⅲ)在第一重梯度浸润性表面上通过一种辅助飞秒激光微纳制造实现长距高速液滴运输的装置制备第二重“梯度”表面,即电荷密度梯度表面,由此获得了双梯度浸润性表面单体;III) On the first heavily gradient wettability surface, a second “gradient” surface, i.e., a charge density gradient surface, was prepared by a device assisted by femtosecond laser micro-nano fabrication for long-distance high-speed droplet transport, thereby obtaining a double-layered “gradient” surface. Gradient wettability surface monomers;
Ⅵ)在大面积的样品基底上通过调控双梯度浸润性表面单体的阵列间距,同时重复步骤Ⅰ)-步骤Ⅲ)实现长距离高速液滴运输表面的制备,液滴在具有双梯度浸润性表面上由于浸润性梯度和电荷密度梯度的双重作用下实现高速运输的需求,双梯度浸润性表面和未处理区域的交替阵列排布实现了长距离运输,最终实现了长距离高速液滴运输的需求。Ⅵ) On a large-area sample substrate, by adjusting the array spacing of the surface monomers with double gradient wettability, and repeating steps I)-step III) to realize the preparation of long-distance high-speed droplet transport surface, the droplets have double gradient wettability on the surface. Due to the need for high-speed transport on the surface due to the dual effects of wettability gradient and charge density gradient, the alternate array arrangement of the double-gradient wettability surface and the untreated area realizes long-distance transport, and finally achieves long-distance high-speed droplet transport. need.
本发明装置的工作原理为:The working principle of the device of the present invention is:
首先利用飞秒激光以不同扫描间距的弧形扫描方式结合SiO2纳米颗粒以及PFOTS低表面能化学修饰使样品基底获得具有第一重梯度浸润性表面,同时利用丙酮、无水乙醇、去离子水各进行10min的超声波浴结合氮气干燥以清洗样品表面杂质;然后,将清洗完且具有第一重梯度浸润性表面的样品基底置于固定在水平载物台2的柔性夹具头17上,通过调节夹具延伸台13两侧的可调微量进给装置内旋钮19以带动液压进给装置18,使液压进给装置18带动夹具头17缓慢向中间靠拢直至将样品基底夹紧,此时利用水平仪测试一下样品基底是否处于同一平面内,并进行细微的调整,以保证后续加工制备过程中的均一性;将微量进样器7中注入足量的去离子水并将其吸附固定在微量进样器搭载平台9上,调整微量进样器7的轴身方向与梯形滑道6平行,以保证液滴下落过程中准确电印刷,到此完成电印刷制备电荷密度梯度表面的预处理工作;Firstly, femtosecond laser was used to combine SiO2 nanoparticles and PFOTS low surface energy chemical modification in arc scanning mode with different scanning distances to obtain the surface of the sample substrate with the first gradient wettability. At the same time, acetone, absolute ethanol, deionized water were used Ultrasonic bath combined with nitrogen drying for 10min each to clean the sample surface impurities; then, the cleaned sample substrate with the first heavy gradient wettability surface was placed on the
之后,调节可调微量水平进给装置23使水平进给连接杆22完成伸缩动作,在水平进给连接杆22的带动下使得预先设定好差速比的微量差速器21进行水平方向的微进给,从而带动水平进给平台12沿水平方向进行微进给调整,直至需要处理的样品基底位置与微量进样器7轴线在同一条直线为止,此时调整微量进样器搭载平台9至实验规划的韦伯数位置(本发明中不同韦伯数的位置对应的即为不同高度数值,数值从10mm-200mm之间按所需增量逐渐增加),同时调整可调微量进给装置外旋钮20使柔性夹具头17旋转至所需的角度方位(试验中一般默认从0°开始,以8°-10°/次的增量逐渐增加),完成上述动作后缓慢推动微量进样器7的推杆,使液滴以8-10μL的体积进行释放,直至液滴完全撞击到位于柔性夹具头17上的样品基底,到目前为止,完成一个电荷写入动作。Afterwards, the adjustable micro
接下来,按照上述增量原则通过调整可调微量水平进给装置23和微量进样器搭载平台9完成样品基底上不同位置的电荷写入工序,直至完成实验预设的所有工艺参数,至此基于电印刷装置的第二重“梯度”表面——电荷密度梯度表面的制备完成,即具有双梯度的浸润性表面的单体制备完成。Next, according to the above incremental principle, the charge writing process at different positions on the sample substrate is completed by adjusting the adjustable
最后,将上述操作流程应用于大面积基底,通过设置合适的间距制备出双梯度浸润性表面单体和未处理区域交替的阵列周期性结构以实现长距离高速液滴运输的需求。Finally, the above operation process was applied to a large-area substrate, and an array periodic structure with alternating dual gradient wettability surface monomers and untreated areas was prepared by setting the appropriate spacing to meet the requirements of long-distance high-speed droplet transport.
本发明有效地解决了利用梯度浸润性表面来实现液滴运输中长距离和高速的矛盾问题,在实现液滴长距离高速运输的同时可以灵活方便地通过导电率较大的金属等材料对双梯度浸润性表面基底进行接触时效处理来实现液滴运输路径、液滴运输距离以及液滴运输速度的重构;此外,通过本发明制备的梯度浸润性表面在耐用性、耐机械综合力学性能、稳定性等方面均得到大幅提升。The invention effectively solves the contradictory problem of using the gradient wettability surface to realize the long-distance and high-speed transportation of droplets. While realizing the long-distance and high-speed transportation of the droplets, the invention can flexibly and conveniently pass the metal and other materials with high conductivity to the double The gradient wettable surface substrate is subjected to contact aging treatment to realize the reconstruction of droplet transport path, droplet transport distance and droplet transport speed; in addition, the gradient wettability surface prepared by the present invention has the advantages of durability, mechanical resistance, comprehensive mechanical properties, Stability and other aspects have been greatly improved.
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