CN112046870A - Big data-based self-adaptive inflatable parcel system - Google Patents
Big data-based self-adaptive inflatable parcel system Download PDFInfo
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- CN112046870A CN112046870A CN202010931328.0A CN202010931328A CN112046870A CN 112046870 A CN112046870 A CN 112046870A CN 202010931328 A CN202010931328 A CN 202010931328A CN 112046870 A CN112046870 A CN 112046870A
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- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000004458 analytical method Methods 0.000 claims abstract description 5
- 238000007405 data analysis Methods 0.000 claims abstract description 5
- 238000004891 communication Methods 0.000 claims description 12
- 230000003044 adaptive effect Effects 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 230000001960 triggered effect Effects 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 2
- 230000001502 supplementing effect Effects 0.000 claims description 2
- 239000000945 filler Substances 0.000 abstract description 14
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000012856 packing Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 239000013502 plastic waste Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/02—Machines characterised by incorporation of means for making the containers or receptacles
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Abstract
The self-adaptive inflation parcel system based on big data carries out data statistics and analysis on articles frequently damaged in the transportation process, obtains information such as breakage rate, materials and precision degree of the articles, divides different articles into different easily-damaged grades, and accordingly realizes that the system carries out different-degree standardized protection on different articles through big data analysis. In the process of pushing the express box from the rear end to the front end of the operation table, the system scans the bar code or two-dimensional code information outside the express box and accesses the server to acquire the article information corresponding to the current bar code or two-dimensional code information and the inflation protection level and the optimal air pressure information corresponding to the current article. After the express box is pushed to the front end from the rear end of the operation table, the system inflates the air bag in the express box, and when the air pressure in the air bag reaches the optimal air pressure, the air bag stops inflating and prompts the user. With this, carry out self-adaptation atmospheric pressure adjustment to different article in the express delivery box, under the prerequisite of effectively protecting article, through the efficiency of automatic operation lift system collaborative work of aerifing, reduce the use and the waste of filler simultaneously.
Description
Technical Field
The invention relates to the technical field of express delivery, in particular to a self-adaptive inflatable parcel system based on big data.
Background
As the first express country in the world, the express business volume is continuously 6 years in the first world. Along with the high-speed development of express delivery industry, the use amount of express delivery packing materials also increases synchronously. According to estimation, the paper waste consumed by the express industry in China each year exceeds 900 ten thousand tons, the plastic waste is about 180 ten thousand tons, the paper waste is in a rapid growth trend, and the influence on the environment cannot be ignored. The express green package standardization work is enhanced, the problem of express package pollution is properly solved, and the express packaging pollution strengthening method has become the internal requirements of industry transformation upgrading and sustainable development.
In the past, eight departments such as the market supervision bureau jointly issue guidance opinions about strengthening express green package standardization work, and the like, surround three major goals of express package greening, reduction and recyclability, make comprehensive deployment on express green package standardization work in China in the last three years, strive for 2022 years, and comprehensively establish a strict and restrictive express green package standard system.
The packaging of express industry in China mainly focuses on seven categories of express waybills, woven bags, plastic bags, envelopes, packing cases (corrugated boxes), adhesive tapes and internal buffers (fillers). Among them, the tape, plastic bag and plastic filler have the most prominent problems and the most serious pollution.
In order to prevent damage to mailed items during transport, people are essentially filled with a full filling in the package, such as: plastic foam, bubble pillow, bubble bag or bubble column.
The use of too much filler causes the following problems.
Problem 1: when the volume difference between express delivery box and article is bigger, need a large amount of fillers to fill, and use more fillers on the existing market to comprise nondegradable material, people generally choose to abandon parcel and the filler in the parcel after having torn the parcel open, have caused a large amount of white pollutions from this, simultaneously, have increased the cost of transportation and packing with more fillers.
Problem 2: packaging by manually adding or winding filler is inefficient.
Problem 3: the courier is difficult to carry out more accurate control to the filler that adds according to own experience, and filler adds too much and can cause a large amount of wastes, and the filler adds too little and can not be fine again protects the article of mailing.
Disclosure of Invention
Aiming at the defects in the prior art, the invention is realized by adopting the following technical scheme: the big data-based self-adaptive inflation packaging system designed according to the purpose performs data statistics and analysis on articles frequently damaged in the transportation process, acquires information such as damage rate, material and precision degree of the articles, divides different articles into different easily-damaged grades, namely, each article corresponds to an inflation protection grade and an optimal air pressure, and accordingly, the system performs different-degree standardized protection on different articles through big data analysis.
In the process of pushing the express box from the rear end to the front end of the operation table, the system scans the bar code or two-dimensional code information outside the express box and accesses the server to acquire the article information corresponding to the current bar code or two-dimensional code information and the inflation protection level and the optimal air pressure information corresponding to the current article. After pushing away the express delivery box along the spout at operation panel top from the rear end of operation panel to the front end, the system aerifys the gasbag in the express delivery box, and when atmospheric pressure in the gasbag reached optimum atmospheric pressure, stop to aerify and carry out the suggestion. With this, carry out self-adaptation atmospheric pressure adjustment to different article in the express delivery box, under the prerequisite of effectively protecting article, through the efficiency of automatic operation lift system collaborative work of aerifing, reduce the use and the waste of filler simultaneously.
The big data based adaptive inflating and wrapping system comprises: the air pressure sensor comprises an operation table, a supporting arm, a supporting cross arm, a display screen, a first illuminating lamp, a first wrapping information scanning unit, a prompting lamp, a buzzer, a second illuminating lamp, a second wrapping information scanning unit, an inflation needle, a trigger switch, a network cable interface, a first air duct, an air pressure sensor, a second air duct, an electromagnetic air valve, an air pressure tank, an air pump, a microprocessor, a wireless communication unit, a driving unit, a server, an express box, an air bag and an air faucet.
Setting the express boxes from small to large into a plurality of specifications; air nozzles on the express boxes of different specifications and sizes are located at the same height.
The air bag is tightly attached to and fixed on the inner walls of the left, right, front and rear parts and the upper and lower bottom surfaces in the express box, one side of the express box is provided with an inflation hole, and an air tap of the air bag is fixed on the inflation hole.
The left side and the right side of the top of the operating platform are provided with a plurality of steps; the step height of the operating platform is gradually reduced from the leftmost side to the position close to the middle; the step height of the operating platform is gradually reduced from the rightmost side to the position close to the middle; the steps on the left side and the steps on the right side of the top of the operating platform are symmetrical, namely the lengths, the widths and the heights of the steps at the corresponding positions on the left side and the right side of the operating platform are the same.
The multiple pairs of steps on the left side and the right side of the top of the operating platform form multiple sliding chutes with different widths. The steps with the same height on the left side and the right side of the operation platform form a sliding chute, and the width of the sliding chute is the same as that of the express box; the steps of the left side and the right side of the operation platform with different heights form sliding chutes with different widths, and the sliding chutes with different widths correspond to the express boxes with different widths respectively. Put the express delivery box in the spout of operation panel back push-and-pull express delivery box and make the express delivery box remove along the spout direction to this aerifys hole on making the express delivery box and aerifys needle on the support arm accurately fixed together.
The bottom of the operating platform is provided with a plurality of screw holes, and the operating platform is fixed on the desktop through screws.
And a supporting arm is fixed at the front end of the middle position of the top of the operating platform, and the top end of the supporting arm is fixed with one end of a supporting cross arm. The top of the supporting cross arm is fixed with a display screen, a prompt lamp and a buzzer, and the bottom of the supporting cross arm is fixed with a first illuminating lamp and a first wrapping information scanning unit.
Preferably, the display screen is located the position that supports the xarm top and be close to the rear end, and bee calling organ and warning light are located the left side or the right side that are close to the display screen, and first light is located the position that supports the xarm bottom and be close to the rear end.
The supporting arm is of a hollow structure, a second illuminating lamp, a second wrapping information scanning unit, an inflation needle and a trigger switch are fixed on the rear side of the supporting arm from top to bottom; a network cable interface is fixed at the bottom end of the front side of the supporting arm.
Preferably, the trigger switch is fixed at the rear side of the support arm close to the lower side of the inflation needle or at the bottom end of the rear side of the support arm.
The top end of the first air duct passes through the lower end of the support arm and is connected with the inflating needle, and the bottom end of the first air duct is connected with the left end of the second air duct; the air pressure sensor is fixed at the lower end of the first air duct; the right end of the second air duct is connected with an air pressure tank or an air pump, and the electromagnetic air valve is positioned on the second air duct.
One path for inflating the balloon: the air pressure tank- > the second air duct- > the electromagnetic valve- > the second air duct- > the first air duct- > the air pressure sensor- > the first air duct- > the inflation needle.
Another path for inflating a balloon: air pump- > second air duct- > electromagnetism pneumatic valve- > second air duct- > first air duct- > baroceptor- > first air duct- > inflation needle.
The first wrapping information scanning unit, the second wrapping information scanning unit, the air pressure sensor and the trigger switch are used as input equipment and are connected with the microprocessor; the wireless communication unit is used as input and output equipment and is connected with the microprocessor; the microprocessor is connected with the driving unit; the first illuminating lamp, the second illuminating lamp, the display screen, the electromagnetic air valve, the air compressor, the air pump, the buzzer and the prompting lamp are connected with the driving unit as output equipment.
A first parcel information scanning unit and a second parcel information scanning unit: the first package information scanning unit and the second package information scanning unit are one or a combination of a camera and a code scanner.
The first wrapping information scanning unit and the second wrapping information scanning unit are used for scanning bar codes or two-dimensional codes on the outer side of the express box.
An air pressure sensor: the system is used for detecting the air pressure in the air bag in real time in the process of inflating the air bag in the express box.
Triggering a switch: for generating a trigger signal; when the express box is pushed to the front end of the operation table along the sliding groove, the trigger switch is triggered, and the system carries out inflation operation on the air bag in the express box.
The trigger switch is one or a combination of a mechanical key switch and an infrared pair tube switch.
The wireless communication unit: the mobile phone is used for carrying out wireless communication with a mobile phone, a tablet and a computer; the wireless communication unit is a Bluetooth module or a WiFi module.
A drive unit: the air pump is used for driving the first illuminating lamp, the second illuminating lamp, the display screen, the electromagnetic air valve, the air compressor, the air pump, the buzzer and the prompting lamp.
First light and second light: used for illuminating and supplementing light to the package.
A display screen: the system is used for displaying the information of the current article, the air pressure in the current air bag, the inflation protection level corresponding to the current article and the most suitable air pressure data information; the article information includes: item name, volume, weight and susceptibility to damage rating.
An electromagnetic gas valve: the opening and closing of the second air duct are controlled by the opening and closing of the electromagnetic air valve, so that the air pressure tank or the air pump is controlled to inflate the air bag.
An air compressor: for compressing air into an air pressure tank.
An air pump: for forcing air into the bladder.
Air pressure tank: for storing high pressure air and pressing the stored high pressure air into the air bag.
A buzzer: prompting is performed by continuous or intermittent sounding.
A prompt lamp: the prompt is made by flashing or constantly lighting.
The microprocessor: and (6) carrying out data processing.
A server: storing and reading a bar code, a two-dimensional code, an article information table and an article name, a volume, a weight, a material, a precision degree, a fragile grade, an inflation protection grade and an optimal air pressure table; after receiving the bar code or the two-dimensional code information sent by the microprocessor, the server firstly reads the data information corresponding to the current bar code or the two-dimensional code information from the database so as to acquire the article information in the current express box, wherein the article information comprises: item name, volume, weight and susceptibility to damage rating; then reading the name of the article, volume, weight, material, precision, damage-prone grade, inflation protection grade and optimum air pressure table from the database so as to obtain the inflation protection grade and optimum air pressure corresponding to the current article; and then, sending the inflation protection level and the optimal air pressure data information corresponding to the current article to the microprocessor.
A network cable interface: and the network cable inlet of the wired network is used for data communication.
And (5) operating the process.
Step S11: firstly, data statistics and analysis are carried out on articles which are frequently damaged in the transportation process, information such as damage rate, material and precision degree of the articles is obtained, different articles are classified into different damage-prone grades, and standardized protection of different articles is carried out on different articles through a big data analysis realization system.
Step S12: establishing an article name-volume-weight-material-precision-fragile grade-inflation protection grade-optimum air pressure table, and then storing the table in a database of a server.
Step S13: and putting the object to be mailed into an express box with a proper size.
Step S14: push away the express delivery box along the spout at operation panel top from the rear end of operation panel to the front end. In the process of pushing the express box from the rear end to the front end of the operation table, the microprocessor firstly scans the bar code or the two-dimensional code on the outer side of the express box through the first package information scanning unit or the second package information scanning unit, and then sends the bar code or the two-dimensional code information obtained through scanning to the server.
Step S15: after the server receives the bar code or the two-dimensional code information sent by the microprocessor, the server firstly reads the data information corresponding to the current bar code or the two-dimensional code information from the database so as to obtain the article information in the current express box, wherein the article information comprises: item name, volume, weight and susceptibility to damage rating. Then, the server reads the name of the article, the volume, the weight, the material, the precision, the damage-prone grade, the inflation protection grade and the optimal air pressure table from the database so as to obtain the inflation protection grade and the optimal air pressure corresponding to the current article. And then, the server sends the inflation protection level and the optimal air pressure data information corresponding to the current article to the microprocessor.
Step S16: after the microprocessor receives the inflation protection grade and the optimal air pressure data information sent by the server, the microprocessor controls the display screen to display the inflation protection grade and the optimal air pressure data information corresponding to the current article through the driving unit, meanwhile, the microprocessor stores the inflation protection grade and the optimal air pressure data information corresponding to the current article in a cache, and then waits for the inflation operation to be executed.
Step S17: after pushing away the express delivery box to the front end along the spout at operation panel top from the rear end of operation panel, the air cock on inflating needle and the express delivery box on the support arm is fixed together, and trigger switch on the support arm is triggered simultaneously. After the microprocessor receives the trigger signal generated by the trigger switch, the microprocessor firstly reads the inflation protection grade and the optimal air pressure data information corresponding to the current article stored in the cache, and then performs inflation operation on the air bag in the express box. In the process of inflating the air bag in the express box, the display screen displays the air pressure in the current air bag in real time.
Step S18: and (3) inflating: the microprocessor opens the electromagnetic air valve through the driving unit at first, and then the microprocessor controls the air pump to work through the driving unit so as to inflate the air bag in the express box. When the air pump inflates the air bag, the microprocessor collects the air pressure in the air bag in real time through the air pressure sensor, when the air pressure in the air bag reaches the optimal air pressure, the microprocessor controls the air pump to stop working through the driving unit, the electromagnetic air valve is closed, the buzzer makes a sound at the same time, the indicator lamp flickers, and the display screen displays the prompt for ending the inflation operation.
Or, the inflation operation: the microprocessor opens the electromagnetic air valve through the drive unit so that the air pressure tank inflates the air bag, the microprocessor collects the air pressure in the current air bag in real time through the air pressure sensor in the process of inflating the air bag through the air pressure tank, when the air pressure in the air bag reaches the optimal air pressure, the microprocessor closes the electromagnetic air valve through the drive unit at the moment, the buzzer sounds at the same time, the indicating lamp flickers, and the display screen displays the prompt of the end of inflation operation.
Step S19: after the operation of aerifing is ended, draw the front end to the rear end of operation panel with the express delivery box along the spout at operation panel top, make the air cock separation on inflating needle and the express delivery box on the support arm to this completion operation.
Drawings
Figure 1 is an assembly schematic diagram of an express delivery box and an air bag.
Fig. 2 is a schematic view of the overall structure of the present invention.
FIG. 3 is a logic diagram of the present invention.
FIG. 4 is a flowchart of the process of the present invention.
In fig. 2, 1 is an operation table, 2 is a support arm, 3 is a support cross arm, 4 is a display screen, 5 is a first illuminating lamp, 6 is a first wrapping information scanning unit, 7 is a prompting lamp, 8 is a buzzer, 9 is a second illuminating lamp, 10 is a second wrapping information scanning unit, 11 is an inflation needle, 12 is a trigger switch, 13 is a network cable interface, 14 is a first air duct, 15 is an air pressure sensor, 16 is a second air duct, 17 is an electromagnetic air valve, and 18 is an air pressure tank.
Detailed Description
The invention is further illustrated with reference to the accompanying drawings and specific examples.
A first embodiment.
As shown in fig. 2, in order to improve the compatibility of the operation platform 1 with the express boxes of different specifications, a plurality of express boxes of different specifications are arranged. Different size's article can be put into to the express delivery box of different specification sizes.
1, steps with the same height on the left side and the right side of an operation platform form a sliding chute, and the width of the sliding chute is the same as that of the express box; 1 the step of the different heights in operation panel left and right sides constitutes the spout of different widths, and the spout of different widths corresponds with the express delivery box of different widths respectively. For example: set up five express delivery boxes of different specification sizes, can put into article of different volume sizes to the express delivery box of different specification sizes. To the express delivery box of different specification sizes, have its spout that corresponds the width on 1 operation panel. Put the spout of 1 operation panel with the express delivery box back can conveniently push and pull the express delivery box and make the express delivery box remove along the spout direction to this makes the air cock on the express delivery box and the 11 inflating needles on the 2 support arms fixed together accurately, very big promotion the accuracy nature and the efficiency of inflating the operation.
For example: the express box with the minimum specification size slides along the spout that the width is minimum, and the express box with the maximum specification size slides along the spout that the width is maximum.
A second embodiment.
As shown in fig. 2-4.
Firstly, carrying out data statistics and analysis on articles frequently damaged in the transportation process, acquiring information such as damage rate, material and precision of the articles, and dividing different articles into different easily-damaged grades, namely, each article corresponds to an inflation protection grade and an optimal air pressure, so that different articles are subjected to different-degree standardized protection through a big data analysis realization system.
Then, establishing an article name, volume, weight, material, precision degree, easy damage level, inflation protection level and optimal air pressure table, and protecting the article to different degrees according to the easy damage degree of the article.
For example: the inflation protection grade is divided into four stages, namely a first stage, a second stage, a third stage and a fourth stage by combining the inflation efficiency and the cost, and the inflation pressure corresponding to the first stage to the fourth stage is gradually increased from small to small.
If the mailed articles are common clothes or books, the common clothes or books are protected at a lower level because the clothes or books are not easy to be damaged in the transportation process. If the weight of the clothes or the books is relatively small, the clothes or the books are protected by inflation for the first level, and if the weight of the clothes or the books is relatively large, the clothes or the books are protected by inflation for the second level.
If the mailed item is a fragile item or a delicate instrument, such as a glass or cell phone, a higher level of protection is provided for the fragile item or the delicate instrument, since damage can easily occur during transportation. If the weight of the fragile object or the precision instrument is smaller, the third-level air inflation protection is carried out on the fragile object or the precision instrument, and if the weight of the fragile object or the precision instrument is larger, the fourth-level air inflation protection is carried out on the fragile object or the precision instrument.
Furthermore, each article is more finely divided, namely each article corresponds to an inflation protection grade and an optimal air pressure, so that different articles can be protected by the system to different degrees.
For the article which is not recorded in the article name-volume-weight-material-precision degree-fragile grade-inflation protection grade-optimum air pressure table, the server matches the article name-volume-weight-material-precision degree-fragile grade-inflation protection grade-optimum air pressure table according to the material and precision degree of the article to obtain the fragile grade, inflation protection grade and optimum air pressure of the article with the closest parameters, and then the article is added into the article name-volume-weight-material-precision degree-fragile grade-inflation protection grade-optimum air pressure table.
A third embodiment.
Referring to fig. 1-4, the specific operation flow of the present invention is as follows.
Firstly, articles to be mailed are placed into an express box with a proper size.
Then, push express delivery box along the spout at 1 operation panel top from the rear end of 1 operation panel to the front end. In the process of pushing the express box from the rear end to the front end of the operation table 1, the microprocessor firstly scans the bar code or the two-dimensional code on the outer side of the express box through the first wrapping information scanning unit 6 or the second wrapping information scanning unit 10, and then sends the bar code or the two-dimensional code information obtained through scanning to the server.
After the server receives the bar code or the two-dimensional code information sent by the microprocessor, the server firstly reads the data information corresponding to the current bar code or the two-dimensional code information from the database so as to obtain the article information in the current express box, wherein the article information comprises: item name, volume, weight and susceptibility to damage rating. Then, the server reads the name of the article, the volume, the weight, the material, the precision, the damage-prone grade, the inflation protection grade and the optimal air pressure table from the database so as to obtain the inflation protection grade and the optimal air pressure corresponding to the current article. And then, the server sends the inflation protection level and the optimal air pressure data information corresponding to the current article to the microprocessor.
After the microprocessor receives the inflation protection level and the optimal air pressure data information sent by the server, the microprocessor controls the display screen 4 to display the inflation protection level and the optimal air pressure data information corresponding to the current article through the driving unit, meanwhile, the microprocessor stores the inflation protection level and the optimal air pressure data information corresponding to the current article in a cache, and then waits for the inflation operation to be executed.
After the express delivery box is pushed to the front end from the rear end of the operation platform 1 along the sliding groove at the top of the operation platform 1, the 11 inflating needle on the 2 supporting arm and the air nozzle on the express delivery box are fixed together, and meanwhile, the 12 trigger switch on the 2 supporting arm is triggered. After the microprocessor receives a trigger signal generated by the trigger switch 12, the microprocessor firstly reads the inflation protection grade and the optimal air pressure data information corresponding to the current article stored in the cache, and then performs inflation operation on the air bag in the express box. In the process of inflating the air bag in the express box, the 4-display screen displays the air pressure in the current air bag in real time.
First mode of inflation operation: the microprocessor opens 17 the electromagnetic air valve through the driving unit to conduct 16 the second air duct, and then the microprocessor controls the air pump to work through the driving unit so as to inflate the air bag in the express box. In the process of inflating the air bag by the air pump, the microprocessor acquires the air pressure in the air bag in real time through the 15 air pressure sensors on the 14 first air guide tubes, when the air pressure in the air bag reaches the optimal air pressure, the microprocessor controls the air pump to stop working through the driving unit at the moment, the 17 electromagnetic air valve is closed to close the 16 second air guide tubes, meanwhile, the 8 buzzer sounds, the indicator lamp flickers, and the 4 display screen displays the prompt of the end of inflation operation.
Another way of the inflation operation: the microprocessor opens 17 electromagnetic air valves through the drive unit to enable 16 second air guide tubes to be conducted, so that 18 air pressure tanks inflate the air bag, in the process of inflating the air bag through 18 air pressure tanks, the microprocessor collects the current air pressure in the air bag in real time through 15 air pressure sensors, when the air pressure in the air bag reaches the optimal air pressure, the microprocessor closes 17 electromagnetic air valves through the drive unit to enable 16 second air guide tubes to be closed, meanwhile, the 8 buzzer sounds, the indicator lamp flickers, and the 4 display screen displays the prompt of the end of inflation operation. With this, carry out self-adaptation atmospheric pressure adjustment to different article in the express delivery box, under the prerequisite of effectively protecting article, through the efficiency of automatic operation lift system collaborative work of aerifing, reduce the use and the waste of filler simultaneously.
After the operation of aerifing is ended, draw the front end to the rear end of express delivery box from 1 operation panel along the spout at 1 operation panel top, make 11 on the 2 support arms aerify the needle and the air cock separation on the express delivery box to this operation of accomplishing.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention; all equivalent changes and modifications made according to the present invention are covered by the scope of the claims of the present invention.
Claims (4)
1. A big data-based adaptive inflatable parcel system, comprising: the device comprises an operation table, a supporting arm, a supporting cross arm, a display screen, a first illuminating lamp, a first wrapping information scanning unit, a prompting lamp, a buzzer, a second illuminating lamp, a second wrapping information scanning unit, an inflation needle, a trigger switch, a network cable interface, a first air duct, an air pressure sensor, a second air duct, an electromagnetic air valve, an air pressure tank, an air pump, a microprocessor, a wireless communication unit, a driving unit, a server, an express box, an air bag and an air nozzle;
setting the express boxes from small to large into a plurality of specifications; air nozzles on express boxes of different specifications and sizes are positioned at the same height;
the air bag is formed by a plurality of air columns, the air bag is tightly attached and fixed on the inner walls of the left, right, front and back parts and the upper and lower bottom surfaces in the express box, one side of the express box is provided with an inflation hole, and an air tap of the air bag is fixed on the inflation hole;
the left side and the right side of the top of the operating platform are provided with a plurality of steps; the step height of the operating platform is gradually reduced from the leftmost side to the position close to the middle; the step height of the operating platform is gradually reduced from the rightmost side to the position close to the middle; the steps on the left side and the steps on the right side of the top of the operating platform are mutually symmetrical, namely the lengths, the widths and the heights of the steps at the corresponding positions on the left side and the right side of the operating platform are the same;
a plurality of sliding chutes with different widths are formed by a plurality of pairs of steps on the left side and the right side of the top of the operating platform; the steps with the same height on the left side and the right side of the operation platform form a sliding chute, and the width of the sliding chute is the same as that of the express box; the steps with different heights on the left side and the right side of the operating platform form sliding chutes with different widths, and the sliding chutes with different widths respectively correspond to the express boxes with different widths; after the express box is placed in a chute of the operation platform, the express box is pushed and pulled to move along the chute, so that an inflation hole in the express box is fixed with an inflation needle on the support arm;
the bottom of the operating platform is provided with a plurality of screw holes, and the operating platform is fixed on the desktop through screws;
a supporting arm is fixed at the front end of the middle position of the top of the operating platform, and the top end of the supporting arm is fixed with one end of a supporting cross arm; a display screen, a prompt lamp and a buzzer are fixed at the top of the supporting cross arm, and a first illuminating lamp and a first wrapping information scanning unit are fixed at the bottom of the supporting cross arm;
preferably, the display screen is positioned at the position, close to the rear end, of the top of the supporting cross arm, the buzzer and the prompting lamp are positioned at the left side or the right side, close to the display screen, and the first illuminating lamp is positioned at the position, close to the rear end, of the bottom of the supporting cross arm;
the supporting arm is of a hollow structure, a second illuminating lamp, a second wrapping information scanning unit, an inflation needle and a trigger switch are fixed on the rear side of the supporting arm from top to bottom; a network cable interface is fixed at the bottom end of the front side of the supporting arm;
preferably, the trigger switch is fixed at the rear side of the support arm close to the lower side of the inflation needle or at the bottom end of the rear side of the support arm;
the top end of the first air duct passes through the lower end of the support arm and is connected with the inflating needle, and the bottom end of the first air duct is connected with the left end of the second air duct; the air pressure sensor is fixed at the lower end of the first air duct; the right end of the second air duct is connected with an air pressure tank or an air pump, and the electromagnetic air valve is positioned on the second air duct;
one path for inflating the balloon: the air pressure tank- > the second air duct- > the electromagnetic air valve- > the second air duct- > the first air duct- > the air pressure sensor- > the first air duct- > the inflation needle;
another path for inflating a balloon: the air pump- > the second air duct- > the electromagnetic air valve- > the second air duct- > the first air duct- > the air pressure sensor- > the first air duct- > the inflation needle;
the first wrapping information scanning unit, the second wrapping information scanning unit, the air pressure sensor and the trigger switch are used as input equipment and are connected with the microprocessor; the wireless communication unit is used as input and output equipment and is connected with the microprocessor; the microprocessor is connected with the driving unit; the first illuminating lamp, the second illuminating lamp, the display screen, the electromagnetic air valve, the air compressor, the air pump, the buzzer and the prompting lamp are used as output equipment and are connected with the driving unit;
the first package information scanning unit and the second package information scanning unit are used for scanning bar codes or two-dimensional codes on the outer side of the express box;
an air pressure sensor: the system is used for detecting the air pressure in the air bag in real time in the process of inflating the air bag in the express box;
triggering a switch: for generating a trigger signal; when the express box is pushed to the front end of the operation table along the sliding groove, the trigger switch is triggered, and the system carries out inflation operation on an air bag in the express box;
the wireless communication unit: the mobile phone is used for carrying out wireless communication with a mobile phone, a tablet and a computer; the wireless communication unit is a Bluetooth module or a WiFi module;
a drive unit: the air pump is used for driving the first illuminating lamp, the second illuminating lamp, the display screen, the electromagnetic air valve, the air compressor, the air pump, the buzzer and the prompting lamp;
first light and second light: the device is used for illuminating and supplementing light for the package;
a display screen: the system is used for displaying the information of the current article, the air pressure in the current air bag, the inflation protection level corresponding to the current article and the most suitable air pressure data information;
the article information includes: item name, volume, weight and susceptibility to damage rating;
an electromagnetic gas valve: the opening and closing of the electromagnetic air valve are used for controlling the conduction and the closing of the second air duct, so that an air pressure tank or an air pump is controlled to inflate the air bag;
an air compressor: for compressing air into an air pressure tank;
an air pump: for pressing air into the bladder;
air pressure tank: the air bag is used for storing high-pressure air and pressing the stored high-pressure air into the air bag;
a buzzer: prompting through continuous or intermittent sounding;
a prompt lamp: prompting by flashing or normally lighting;
the microprocessor: carrying out data processing;
a server: storing and reading a bar code, a two-dimensional code, an article information table and an article name, a volume, a weight, a material, a precision degree, a fragile grade, an inflation protection grade and an optimal air pressure table; after receiving the bar code or two-dimensional code information sent by the microprocessor, the server firstly reads data information corresponding to the current bar code or two-dimensional code information from the database so as to obtain the article information in the current express box; then reading the name of the article, volume, weight, material, precision, damage-prone grade, inflation protection grade and optimum air pressure table from the database so as to obtain the inflation protection grade and optimum air pressure corresponding to the current article; then, sending the inflation protection level and the optimal air pressure data information corresponding to the current article to a microprocessor;
a network cable interface: a network cable inlet of the wired network for data communication;
the self-adaptive inflatable packaging system based on big data performs data statistics and analysis on articles frequently damaged in the transportation process to obtain the damage rate, material and precision degree information of the articles, and further divides different articles into different easily damaged grades, so that the standardized protection of different articles by the system in different degrees is realized through big data analysis; in the process of pushing the express box from the rear end to the front end of the operation table, the microprocessor firstly scans bar code or two-dimensional code information on the outer side of the express box through the first package information scanning unit or the second package information scanning unit, and then accesses the server to obtain object information corresponding to the current bar code or two-dimensional code information and inflation protection level and optimal air pressure information corresponding to the current object; after the express box is pushed to the front end from the rear end of the operation table, the inflating needle on the supporting arm and the air nozzle on the express box are fixed together, and meanwhile, the trigger switch on the supporting arm is triggered; after the microprocessor receives a trigger signal generated by the trigger switch, the microprocessor firstly opens the electromagnetic air valve through the driving unit, and then the microprocessor controls the air pump to work through the driving unit so as to inflate the air bag in the express box; when the air pump inflates the air bag, the microprocessor collects the air pressure in the air bag in real time through the air pressure sensor, when the air pressure in the air bag reaches the optimal air pressure, the microprocessor controls the air pump to stop working through the driving unit, the electromagnetic air valve is closed, the buzzer makes a sound at the same time, the indicator lamp flickers, and the display screen displays the prompt for ending the inflation operation.
2. The big-data based adaptive inflatable parcel system as in claim 1, wherein the first and second parcel information scanning units: the first package information scanning unit and the second package information scanning unit are one or a combination of a camera and a code scanner.
3. The big-data based adaptive inflatable parcel system as claimed in claim 1, wherein: the trigger switch is one or a combination of a mechanical key switch and an infrared geminate transistor switch.
4. The big-data based adaptive inflatable parcel system as claimed in claim 1, wherein: for the article which is not recorded in the article name-volume-weight-material-precision degree-fragile grade-inflation protection grade-optimum air pressure table, the server matches the article name-volume-weight-material-precision degree-fragile grade-inflation protection grade-optimum air pressure table according to the material and precision degree of the article to obtain the fragile grade, inflation protection grade and optimum air pressure of the article with the closest parameters, and then the article is added into the article name-volume-weight-material-precision degree-fragile grade-inflation protection grade-optimum air pressure table.
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| CN112046870B (en) | 2024-05-24 |
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