CN112045409A - Production method based on forklift type AGV - Google Patents
Production method based on forklift type AGV Download PDFInfo
- Publication number
- CN112045409A CN112045409A CN202010891302.8A CN202010891302A CN112045409A CN 112045409 A CN112045409 A CN 112045409A CN 202010891302 A CN202010891302 A CN 202010891302A CN 112045409 A CN112045409 A CN 112045409A
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- CN
- China
- Prior art keywords
- station
- stations
- forklift
- operators
- agv
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 45
- 230000032258 transport Effects 0.000 claims abstract description 10
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a forklift-based AGV production method, which comprises the following steps: firstly, a procedure a is set; secondly, b stations are arranged in each process; thirdly, if each station needs c operators, each procedure is provided with c operators and d is less than or equal to b-1; fourthly, in any procedure, b stations all have products to be processed, wherein d stations have an operator to process, b-d stations are in a waiting state, after the operator at one station finishes processing, a forklift AGV transports the products at the station to the next procedure and transports the products at the previous procedure to the station, and when the forklift AGV transports, the operator moves to the station in the waiting state in the procedure to process. By the mode, the waiting time of an operator in the conveying process of the forklift AGV can be eliminated, the efficiency of the operator is improved, and the production capacity is improved.
Description
Technical Field
The invention relates to the field of production lines, in particular to a forklift-based AGV production method.
Background
When forklift type AGV was applied to the production line equipment, AGV need move the product to C station back from the B station, transfer the product of A station to the B station again, and in this period of time, the equipment workman of B station is in wait state completely, causes a large amount of personnel waste man-hour.
Disclosure of Invention
The invention mainly solves the technical problem of providing a forklift-type AGV-based production method, readjusting production layout and production strategies, and eliminating waste of labor hour.
In order to solve the technical problems, the invention adopts a technical scheme that: the method for producing the AGV based on the forklift comprises the following steps: firstly, an adjustment procedure, namely setting a procedure a; secondly, adjusting the station layout, and setting b stations in each process; thirdly, allocating operators, if each station needs c operators, allocating c x d operators to each process, wherein d is less than or equal to b-1, and at least one station of each process is in a waiting state; fourthly, production processes are formulated, in any process, b stations are all provided with products to be processed, d stations are provided with operators to process, b-d stations are in a waiting state, after the operators at one station complete processing, a forklift AGV transports the station products to the next process and transports the products of the previous process to the station, and when the forklift AGV transports, the operators move to the stations in the waiting state in the process to process.
Further, b stations in each process carry out completely same processing work.
The invention has the beneficial effects that: the method can eliminate the waiting time of an operator in the transportation of the fork truck type AGV, improve the efficiency of the operator and improve the production capacity.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to more readily understand the advantages and features of the present invention, and to clearly and unequivocally define the scope of the present invention.
The embodiment of the invention comprises the following steps:
a forklift type AGV applies a mode of N +1 (station) + N (operator) in an assembly production line. The method specifically comprises the following steps:
1. adjusting the existing procedures, and setting 6 procedures;
2. the layout of the existing stations is changed, 18 stations are arranged, and each procedure has 3 stations which are completely the same in assembly work.
And 1 operator can complete the operation of 1 station, and then in 3 stations of any one of the 6 working procedures, the optimized production mode of 3 stations +2 operators is formed according to the operation of 2 operators, wherein the number of the stations is 18 and the number of the operators is 12.
In this mode, 3 stations all have the product to treat the equipment in an arbitrary process, and wherein only 2 stations have the operative employee to assemble, leave 1 and wait for the station, treat that the operative employee of one of them station finishes the car equipment after, fork truck AGV comes to move this station product to next process and transport last process product to this station, and this operative employee need not to wait simultaneously, can assemble the operation to the station that waits for of this process. And so on.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (3)
1. A forklift-based AGV production method is characterized by comprising the following steps: firstly, an adjustment procedure, namely setting a procedure a; secondly, adjusting the station layout, and setting b stations in each process; thirdly, allocating operators, if each station needs c operators, allocating c x d operators to each process, wherein d is less than or equal to b-1, and at least one station of each process is in a waiting state; fourthly, production processes are formulated, in any process, b stations are all provided with products to be processed, d stations are provided with operators to process, b-d stations are in a waiting state, after the operators at one station complete processing, a forklift AGV transports the station products to the next process and transports the products of the previous process to the station, and when the forklift AGV transports, the operators move to the stations in the waiting state in the process to process.
2. The forklift-based AGV production method according to claim 1, wherein: and b stations in each procedure carry out completely same processing work.
3. The forklift-based AGV production method according to claim 1, wherein: d = b-1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010891302.8A CN112045409A (en) | 2020-08-30 | 2020-08-30 | Production method based on forklift type AGV |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010891302.8A CN112045409A (en) | 2020-08-30 | 2020-08-30 | Production method based on forklift type AGV |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112045409A true CN112045409A (en) | 2020-12-08 |
Family
ID=73607534
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010891302.8A Pending CN112045409A (en) | 2020-08-30 | 2020-08-30 | Production method based on forklift type AGV |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112045409A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203831078U (en) * | 2014-04-24 | 2014-09-17 | 广东卓亚电气实业有限公司 | Layout of automatic production line of dense bus ducts |
| CN105855997A (en) * | 2016-05-06 | 2016-08-17 | 重庆威诺克智能装备股份有限公司 | Flexible production line control system and method |
| CN111443664A (en) * | 2020-03-10 | 2020-07-24 | 山东魔方新能源科技有限公司 | Method for realizing automatic material calling of AGV (automatic guided vehicle) scheduling system through MES (manufacturing execution system) on production line |
-
2020
- 2020-08-30 CN CN202010891302.8A patent/CN112045409A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203831078U (en) * | 2014-04-24 | 2014-09-17 | 广东卓亚电气实业有限公司 | Layout of automatic production line of dense bus ducts |
| CN105855997A (en) * | 2016-05-06 | 2016-08-17 | 重庆威诺克智能装备股份有限公司 | Flexible production line control system and method |
| CN111443664A (en) * | 2020-03-10 | 2020-07-24 | 山东魔方新能源科技有限公司 | Method for realizing automatic material calling of AGV (automatic guided vehicle) scheduling system through MES (manufacturing execution system) on production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201208 |