Disclosure of Invention
The invention mainly aims to provide equipment for pasting a sponge strip of an air conditioner inner core and a control method thereof, which aim to solve the problem that the pasting surface of the sponge strip and the air conditioner inner core is easy to cause virtual pasting in the related technology and improve the convenience of manual manufacturing.
In order to achieve the above object, according to a first aspect of the present invention, there is provided an apparatus for mounting a sponge bar for an air conditioning core, comprising: the air conditioner inner core structure comprises a base, a positioning frame, a core body positioning seat, a strip pasting positioning seat and a rolling mechanism, wherein the core body positioning seat is fixed at a first position of the base, the strip pasting positioning seat is fixed at a second position of the base and is arranged at intervals on two sides of the core body positioning seat respectively, the positioning frame is fixed at a third position of the base and is used for pressing the top of the air conditioner inner core after the bottom of the air conditioner inner core is embedded into the core body positioning seat, a rolling opening is formed in the interval area between the core body positioning seat and the strip pasting positioning seat on the base, and the rolling mechanism is arranged at the rolling opening and is guided to stretch so as to form reciprocating rolling in a sponge strip pasting area on two sides of the core body positioning seat.
In a possible preferred embodiment, the rolling mechanism comprises: the track seat, the guide rail frame, the piece of rolling, wherein the track seat corresponds the setting respectively and is in roll extrusion mouth department, the piece of rolling sets up guide rail frame top, the guide rail frame with the track seat connects to join in marriage and connects, in order to drive the piece of rolling discrepancy the roll extrusion mouth, and core positioning seat both sides position region forms reciprocal rolling.
In a possible preferred embodiment, the rolling mechanism further comprises: and the handle frame is fixedly connected with the guide rail frame and extends outwards, wherein the rolling opening is in a notch shape, so that the handle frame can pass through the notch to push the guide rail frame to drive the rolling part to lift.
In a possible preferred embodiment, the rolling mechanism further comprises: and the limiting frame is connected to the tail end of the bottom of the guide rail frame so as to form a block with the rail seat when the guide rail frame moves to the limit position.
In a possible preferred embodiment, the rolling mechanism further comprises: and the lifting piece is arranged at the top of the rolling piece and is far away from the rolling head of the rolling piece, wherein the lifting piece is also provided with a holding groove so as to lift the sponge strip to enable the sponge strip to be inclined with the rolling head of the rolling piece.
In a possible preferred embodiment, the rolling heads of the rolling elements are rollers.
In a possible preferred embodiment, positioning walls are arranged on two sides of the core positioning seat at intervals so as to define a positioning groove in the middle of the core positioning seat, two ends of the positioning groove are in a through shape, and the width of the through opening at least accommodates the sponge strip to enter the positioning groove.
In a possible preferred embodiment, the strip-sticking positioning seat is provided with a guide groove, the length of the guide groove is respectively matched with the length of the strip-sticking area on the air-conditioning inner core, and the guide groove and the positioning groove are positioned in the same straight line position.
In a possible preferred embodiment, the spacer comprises: the support wall, the clamping unit supports the regulating part, wherein the support wall is fixed base third position department, the clamping unit sets up support wall top, support the regulating part setting in the antetheca department of support wall to form the support to inserting the air conditioner inner core back in the core positioning seat, wherein the clamping unit includes: the clamping device comprises a clamping head, a locking mechanism and a clamping handle, wherein the control end of the locking mechanism is in transmission connection with the clamping handle, and the clamping head is in transmission connection with the locking end of the locking mechanism.
In order to achieve the above object, according to a second aspect of the present invention, there is provided a method for controlling an apparatus for attaching a sponge strip to an air conditioning core, the method comprising: s1 the sponge strip is placed on the core body positioning seat and the adhesive strip positioning seat with the adhesive surface facing outwards to form positioning; s2 inserting the bottom of the air-conditioning inner core into the core positioning seat to form positioning and mounting with part of the sponge strips; s3, pressing the top of the air-conditioning inner core by the positioning frame to make the bottom of the air-conditioning inner core and part of the sponge strips compacted and tightly attached; and S4, the rolling mechanism stretches out and draws back on two sides of the core body positioning seat, lifts up the sponge strip on the backing strip positioning seat, and rolls back and forth to enable the sponge strip to cling to two sides of the air conditioner inner core.
It can be seen that through the apparatus for mounting a sponge strip of an air-conditioning core and the control method thereof provided by the present invention, the rolling mechanism adopts a telescopic rolling structure, so that the sponge strip can be repeatedly compacted to enable the binding surface of the sponge strip and the air-conditioning inner core to be more compact, the problem that the binding surface of the sponge strip and the air-conditioning inner core is easy to cause virtual binding is solved, in addition, because the rolling mechanism is of the telescopic structure, therefore, in cooperation with the manual lifting and pulling operation of the handle, the lifting/pulling force can be more efficiently converted into the rolling force, and in addition, the inertia of the rolling mechanism body, can more efficient carry out the compaction to the sponge strip, thereby improved manual operation's convenience, the characteristics of spacing structure of cooperation in addition need not worry during the operation that the stroke crosses the limit problem, stretch to can accomplish the nothing of sponge strip when spacing and roll, ensured product assembly quality's uniformity and stability.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in combination with the prior art as the case may be. Furthermore, the embodiments and features of the embodiments of the present invention may be combined with each other without conflict. One or more of the illustrated components may be required or unnecessary, and the relative positions of the illustrated components may be adjusted according to actual needs.
The requirement of the mounting process of the sponge strip 6 of the air-conditioning inner core 7 includes that the sponge strip 6 is mounted on two sides and the bottom of the air-conditioning inner core 7, namely, the sponge strip 6 is tightly attached to the outer side walls of the two sides and the bottom of the air-conditioning inner core 7 in a U shape, namely, a mounting area, wherein the mounting area is a narrow edge-attaching area in the scheme and is similar to the width of the sponge strip 6, so that the mounting accuracy requirement is high.
In order to meet the above mounting process requirement, referring to fig. 1 to 6, in a first aspect of the present invention, there is provided an apparatus for mounting an air conditioner core sponge strip, comprising: the air conditioner core body structure comprises a base 1, a positioning frame 2, a core body positioning seat 3, a strip pasting positioning seat 4 and a rolling mechanism 5, wherein the core body positioning seat 3 is fixed at the first position of the base 1, the strip pasting positioning seat 4 is fixed at the second position of the base 1 to be respectively arranged at intervals on two sides of the core body positioning seat 3, the positioning frame 2 is fixed at the third position of the base 1 to press the top of the air conditioner core 7 after the bottom of the air conditioner core 7 is embedded into the core body positioning seat 3, wherein the rolling mechanism 5 is arranged on the base 1 and located at the interval area between the core body positioning seat 3 and the strip pasting positioning seat 4 and provided with a rolling opening 10, and the rolling mechanism 5 is arranged at the rolling opening 10 and guided to stretch so as to form reciprocating rolling in the sponge strip pasting area on two sides of the core body positioning seat 3.
In order to locate the position of the air conditioner inner core 7 on the mounting equipment and mount the mounting area at the bottom of the air conditioner inner core 7 while locating the air conditioner inner core 7, locating walls 31 are arranged on two sides of the core locating seat 3 at intervals so as to define a locating groove 32 in the middle of the core locating seat 3, two ends of the locating groove 32 are in a through shape, the width of a through opening 33 of the locating groove at least accommodates the sponge strip 6 to enter the locating groove 32, wherein the locating groove 32 can be in a shape similar to the shape of the side wall at the bottom of the air conditioner inner core 7 in the embodiment so as to hold the air conditioner inner core 7, so that the air conditioner inner core 7 is inevitably contacted with the sponge strip 6 in the locating groove 32, and therefore the mounting area at the bottom of the air conditioner inner core 7 is ensured to be necessarily attached to the sponge strip 6.
Wherein, in order to ensure the attaching quality of the attaching area at the bottom of the air conditioner inner core 7 and the sponge strip 6, in a preferred embodiment, the positioning frame 2 comprises: the air conditioner inner core positioning seat comprises a support wall 21, a clamping unit 22 and a supporting and adjusting part 23, wherein the support wall 21 is fixed at the third position of the base 1, the clamping unit 22 is arranged at the top of the support wall 21, the supporting and adjusting part 23 is arranged at the front wall of the support wall 21 to support the back of an air conditioner inner core 7 inserted into the core positioning seat 3 and prevent the air conditioner inner core 7 from being inclined to form positioning, and the clamping unit 22 comprises: the air conditioner inner core 7 comprises a clamping head 221, a locking mechanism 222 and a clamping handle 223, wherein the control end of the locking mechanism 222 is in transmission connection with the clamping handle 223, the clamping head 221 is in transmission connection with the locking end of the locking mechanism 222, and therefore pressure can be applied to the top of the air conditioner inner core 7 through the clamping unit 22, so that the air conditioner inner core can be fully attached to the sponge strip 6 at the bottom, and the problem of virtual attachment is solved.
In addition, in this embodiment, in order to better position and hold the sponge strip 6, the strip positioning seat 4 is provided with a guiding groove 41 to hold two ends of the sponge strip 6, and in addition, since the two side mounting areas and the bottom mounting area of the air conditioning core 7 are in a straight line position, the guiding groove 41 and the positioning groove 32 are preferably set to be in a same straight line position state, and when it is worth mentioning, the length of the guiding groove 41 is respectively adapted to the length of the strip mounting area on the air conditioning core 7, which can be adjusted according to the size of the mounting area of the air conditioning core 7, this embodiment is not limited, but the left side of the air conditioning core 7 is longer than the right side in this embodiment, so the guiding groove 41 in the strip positioning seat 4 on the left side is longer than the right side, thereby forming an anti-fool effect, and facilitating a worker to position the sponge strip 6 before mounting.
In addition, the side notches of the guide groove 41 are basically the same in size as the through opening 33 and are in the same straight line position, so that the subsequent rolling mechanism 5 can lift and roll the sponge strip 6 to be embedded into the through opening 33 to prepare for the mounting of the mounting area of the air-conditioning core 7.
Wherein in a preferred embodiment, the rolling mechanism 5 comprises: track seat 51, guide rail frame 52, roll piece 53, wherein track seat 51 corresponds the setting respectively and is in roll extrusion mouth 10 department, roll extrusion piece 53 sets up the guide rail frame 52 top, guide rail frame 52 with track seat 51 connects to join in marriage, so that this guide rail frame 52 forms track telescopic machanism to can go up and down/stretch out and draw back along this roll extrusion mouth 10 guide, in order to drive this roll piece 53 to come in and go out roll extrusion mouth 10, and in the regional reciprocal roll extrusion that forms in core body positioning seat 3 both sides position.
It should be noted that the top of the rail frame 52 is not limited to the end of the rail frame 52, as shown in fig. 5, in this embodiment, in order to adapt the length of the mounting areas on both sides of the air conditioning core 7 and the length of the corresponding sponge strip 6, the rolling part 53 can adjust the position of the top area of the rail frame 52 up and down, thereby forming the adaptation, and the problem of exceeding the limit can not occur.
On the other hand, it should be noted that the through hole 33 at the two ends of the positioning slot 32 is in a communication state with the rolling opening 10, so that the rolling member 53 can be directly transited from the communication position to roll the bending area of the mounting area of the air conditioning core 7, and since the air conditioning core 7 is pressed by the positioning frame 2 at this time, the sponge strip 6 at the bottom of the air conditioning core 7 will be compacted without wrinkles or arching, and therefore, the bending area can eliminate the problems of virtual mounting gaps and the like possibly generated by the sponge strip 6 being bonded to the bending area through rolling by the rolling member 53, so as to ensure the quality of the mounting process.
It is worth mentioning that, because the sponge strip 6 has the characteristic of soft expansion, if it can not be properly compressed during rolling, it may not be able to achieve the effect of rolling and compacting, so under this embodiment, the rolling opening 10 can be tightly attached to the two sides of the core body positioning seat 3, so that the rolling piece 53 can be sufficiently close to the two sides of the air conditioner inner core 7 inserted into the core body positioning seat 3, thereby improving the compacting effect of rolling the sponge strip 6. In another preferred embodiment, the rolling head of the rolling member 53 is a roller, so as to reduce the friction force when rolling the sponge strip 6 and avoid crushing the sponge strip 6.
In a further preferred embodiment, the rolling mechanism 5 further comprises: a lifting member 54, which is arranged on the top of the rolling member 53 and is in a shape of rolling head far away from the rolling member 53, as shown in fig. 3-5, wherein the lifting member 54 is further provided with a stagnation-receiving groove 541, so that the lifting member 54 is formed into a claw shape to hold the sponge strip 6 in a position to prevent the sponge strip 6 from being deviated, so as to lift the sponge strip 6 from the strip-positioning seat 4 and make it inclined with the rolling head of the rolling member 53, as shown by angle a in fig. 3, thereby preventing the sponge strip 6 from contacting the mounting area of the air-conditioning core 7 before being rolled by the rolling head, and more importantly, maintaining the inclined shape is beneficial to keep the bonding surface pressure of the inclined part of the sponge strip 6 in a flat state all the time, so as to avoid the problem of arching caused by the wrinkles of the bonding surface of the sponge strip 6, when the rail frame 52 is continuously lifted, on the one hand, the lifting piece 54 can be promoted to further raise the height of the sponge strip 6, but at the same time, the flattened pasting surface of the lower part of the sponge strip 6 can be rolled and compacted at the rolling head, thereby ensuring the quality and reliability of the sponge strip 6 pasting process.
It should be further understood that the apparatus for mounting the sponge bar of the air-conditioning core in the above embodiment can control the rolling mechanism 5 to perform the rolling mounting process through the automatic lifting device of the prior art, such as an air pressure/hydraulic lifter, so as to achieve the mechanized mounting, and thereby the lifting device of the prior art is provided on the guide rail frame 52 to achieve the effect of mechanical force control lifting.
However, in another possible preferred embodiment, as shown in fig. 2 to 6, if the rolling mechanism 5 is operated by human power to perform the rolling mounting process, the convenience and labor saving performance of the human power operation must be considered, so in this embodiment, the rolling mechanism 5 further includes: the handle frame 55 is fixedly connected with the guide rail frame 52 and extends outwards, wherein the rolling opening 10 is in a notch shape, so that the handle frame 55 can pass through the notch, and the guide rail frame 52 is pushed and lifted to drive the rolling piece 53 to lift.
Wherein in order to avoid an over-limit during the raising of the rolling mechanism 5 and to also form a foolproof operation, in a preferred embodiment, the rolling mechanism 5 further comprises: and the limiting frame 56 is connected to the bottom end of the guide rail frame 52 so as to form a block with the rail seat 51 when the guide rail frame 52 moves to a limiting position, wherein the limiting position can be set to a position rolled to the tail end of the sponge strip 6, so that when a worker operates, after the worker pulls to the limiting position each time, the rolling mounting operation in compliance can be completed, a foolproof effect is formed, and the safety and the stability of the operation are ensured.
In a second aspect of the present invention, a method for controlling the apparatus for attaching the sponge bar to the air conditioning core is further provided, referring to fig. 7, the method includes: s1 the sponge strip 6 is placed on the core body positioning seat 3 and the welt positioning seat 4 with the adhesive surface facing outwards to form positioning; s2 the bottom of the air-conditioning inner core 7 is inserted into the core positioning seat 3 to form positioning and mounting with part of the sponge strip 6; s3 the top of the air-conditioning inner core 7 is pressed by the positioning frame 2, so that the bottom of the air-conditioning inner core 7 is compacted and tightly attached to part of the sponge strips 6; s4 rolling mechanism 5 stretches out and draws back on two sides of core body positioning seat 3 to lift up sponge strip 6 on backing strip positioning seat 4, and rolls back and forth to make sponge strip 6 cling to two sides of air conditioner inner core 7.
In summary, through the air conditioner inner core sponge strip mounting equipment and the control method thereof provided by the invention, the rolling mechanism 5 adopts a telescopic rolling structure, so that the sponge strip 6 can be repeatedly compacted to enable the binding surface of the sponge strip 6 and the air-conditioning inner core 7 to be more compact, the problem that the binding surface of the sponge strip 6 and the air-conditioning inner core 7 is easy to cause virtual sticking is solved, in addition, because the rolling mechanism 5 is of the telescopic structure, therefore, in cooperation with the manual lifting and pulling operation of the handle, the lifting/pulling force can be more efficiently converted into the rolling force, and in addition, the inertia of the rolling mechanism 5 body, can more efficient carry out the compaction to sponge strip 6, thereby improved manual operation's convenience, the characteristics of spacing 56 structures of cooperation in addition need not worry during the operation that the stroke crosses the limit problem, stretch to accomplish the hourglass of sponge strip 6 when spacing and roll, ensured product assembly quality's uniformity and stability.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof, and any modification, equivalent replacement, or improvement made within the spirit and principle of the invention should be included in the protection scope of the invention.
It will be appreciated by those skilled in the art that, in addition to implementing the system, apparatus and various modules thereof provided by the present invention in the form of pure computer readable program code, the same procedures may be implemented entirely by logically programming method steps such that the system, apparatus and various modules thereof provided by the present invention are implemented in the form of logic gates, switches, application specific integrated circuits, programmable logic controllers, embedded microcontrollers and the like. Therefore, the system, the device and the modules thereof provided by the present invention can be considered as a hardware component, and the modules included in the system, the device and the modules thereof for implementing various programs can also be considered as structures in the hardware component; modules for performing various functions may also be considered to be both software programs for performing the methods and structures within hardware components.
In addition, all or part of the steps of the method according to the above embodiments may be implemented by a program instructing related hardware, where the program is stored in a storage medium and includes several instructions to enable a single chip, a chip, or a processor (processor) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
In addition, any combination of various different implementation manners of the embodiments of the present invention is also possible, and the embodiments of the present invention should be considered as disclosed in the embodiments of the present invention as long as the combination does not depart from the spirit of the embodiments of the present invention.