CN209886461U - Antidetonation connecting piece fixing base forming device - Google Patents
Antidetonation connecting piece fixing base forming device Download PDFInfo
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- CN209886461U CN209886461U CN201920550317.0U CN201920550317U CN209886461U CN 209886461 U CN209886461 U CN 209886461U CN 201920550317 U CN201920550317 U CN 201920550317U CN 209886461 U CN209886461 U CN 209886461U
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- 238000005452 bending Methods 0.000 abstract description 7
- 238000012797 qualification Methods 0.000 abstract description 3
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- 238000003825 pressing Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004080 punching Methods 0.000 description 5
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Abstract
Description
技术领域technical field
本实用新型涉及一种成型装置,具体涉及一种抗震连接件固定座成型装置。The utility model relates to a forming device, in particular to a forming device for a fixed seat of an anti-vibration connecting piece.
背景技术Background technique
抗震支架由加固吊杆、抗震连接件及抗震斜撑组件组成;抗震支架能较大程度上减轻建筑物中机电管线及设备抵御地震所带来的破坏,防止次生灾害,避免人员伤亡,减少经济损失。The anti-seismic bracket is composed of reinforced booms, anti-seismic connectors and anti-seismic diagonal bracing components; the anti-seismic bracket can greatly reduce the damage caused by the electrical and mechanical pipelines and equipment in the building to resist earthquakes, prevent secondary disasters, avoid casualties, reduce Economic losses.
固定座为抗震连接件所不可获取的部件,其中所述抗震连接件整体结构如图1所示,固定座主要用于安装在钢构上,所述固定座整体结构如图2 所示,并是使得抗震连接件中的转轴安装在固定座上,在传统的制造工艺中,固定件一般是采用冲压成型,首先进行下料,然后进行冲孔,最后进行冲压折弯成型,但是在冲压折弯时,在折弯处常常会出现裂纹,同时固定座的表面质量不好,在表面上会出现较多的划痕,甚至还会出现不合格的产品。The fixed seat is a component that cannot be obtained by the seismic connector, wherein the overall structure of the seismic connector is shown in Figure 1, and the fixed seat is mainly used to install on the steel structure. The overall structure of the fixed seat is shown in Figure 2, and It is to install the shaft in the anti-vibration connector on the fixed seat. In the traditional manufacturing process, the fixed part is generally formed by stamping, first blanking, then punching, and finally stamping and bending. When bending, cracks often appear at the bend, and the surface quality of the fixing seat is not good, and there will be more scratches on the surface, and even unqualified products will appear.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中对固定座进行折弯处理时,固定座的表面容易出现划痕,导致固定座表面质量不好的缺点,提供一种抗震连接件固定座成型装置,该成型装置主要用于固定座板料的折弯成型,能够保证成型顺利,固定座的表面不会产生划痕,能够对固定座起到有效的保护,减少次品的出现,提高产品的合格率。The purpose of the utility model is to overcome the shortcomings of the prior art that when the fixing seat is bent, the surface of the fixing seat is prone to scratches, resulting in poor surface quality of the fixing seat, and provides an anti-vibration connecting piece fixing seat forming device. The forming device is mainly used for the bending and forming of the sheet metal of the fixed seat, which can ensure smooth forming and no scratches on the surface of the fixed seat, which can effectively protect the fixed seat, reduce the occurrence of defective products, and improve the qualification of products. Rate.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:
一种抗震连接件固定座成型装置,其特征在于:包括上模座、设置在上模座上且能够在上模座上移动的上模、与上模相连的驱动装置A、下模座、与下模座两侧分别通过转轴铰接的成型推板,所述成型推板连接连驱动装置B,在驱动装置B的驱动下,所述成型推板能够绕着所述转轴转动,下模座及成型推板形成下模,所述成型推板端部设有弧形槽,所述成型推板上设有导向辊,所述导向辊能够在成型推板上转动,在弧型槽内设有能够转动的转辊,所述上模侧边设有圆槽,在圆槽内设有能够转动的压辊,所述下模底部位于压辊之间设有若干支撑辊,所述支撑辊能够转动;所述下模座上设有凹槽,所述凹槽内安装有固定块,所述凹槽内配合有能够在凹槽内移动的垫块,所述垫块上设有支脚,所述支脚穿过下模座,所述支脚上套设有弹簧,该弹簧一端与垫块连接,另一端与所述凹槽底部连接,所述弹簧处于舒展状态时,垫块上顶面高出成型推板的端部;所述垫块上设有定位挡块。An anti-vibration connector fixing seat forming device is characterized in that: it comprises an upper mold seat, an upper mold arranged on the upper mold seat and capable of moving on the upper mold seat, a driving device A connected with the upper mold, a lower mold seat, The forming push plate is hinged with the two sides of the lower die base through the rotating shaft, the forming push plate is connected to the drive device B, and driven by the drive device B, the forming push plate can rotate around the rotating shaft, and the lower die base can rotate around the rotating shaft. and the forming push plate to form a lower mold, the end of the forming push plate is provided with an arc groove, the forming push plate is provided with a guide roller, the guide roller can rotate on the forming push plate, and the arc groove is provided with a guide roller. There is a rotating roller that can be rotated, a circular groove is arranged on the side of the upper die, and a rotatable pressing roller is arranged in the circular groove. can be rotated; the lower die base is provided with a groove, a fixed block is installed in the groove, a cushion block that can move in the groove is fitted in the groove, and a support foot is arranged on the cushion block, The support feet pass through the lower die base, and a spring is sleeved on the support feet. One end of the spring is connected with the cushion block, and the other end is connected with the bottom of the groove. When the spring is in a stretched state, the top surface of the cushion block is high. the end of the forming push plate; the cushion block is provided with a positioning block.
在其中一个成型推板端部连接有定位挡板,所述定位挡板呈L型。A positioning baffle is connected to the end of one of the forming push plates, and the positioning baffle is L-shaped.
所述驱动装置B为液压驱动装置,所述液压驱动装置包括液压缸,所述液压缸活动端与成型推板铰接固定端与下模座铰接。The driving device B is a hydraulic driving device, and the hydraulic driving device includes a hydraulic cylinder, and the movable end of the hydraulic cylinder is hinged with the hinged fixed end of the forming push plate and the lower die base.
所述驱动装置B为连接在成型推板及上模上的连接组件,所述连接组件包括支撑座、连接杆、左套筒、右套筒及传力杆,所述支撑座安装在下模座的延长端上,所述连接杆安装在支撑座上且能够转动,所述左、右套筒分别套装在连接杆的两端,左、右套筒均能够在连接杆上移动,左套筒端部设有滚轮,所述成型推板背面设支撑凸起,相邻的支撑凸起之间形成滚轮槽,支撑凸起上设有滑槽,所述滚轮能够在滚轮槽中滑动,所述滚轮上设有能够在所述滑槽内移动的导向杆,所述传力杆一端与上模连接,一端与右套筒铰接。The driving device B is a connecting assembly connected to the forming push plate and the upper die. The connecting assembly includes a support seat, a connecting rod, a left sleeve, a right sleeve and a force transmission rod. The support seat is installed on the lower mold seat. On the extension end of the connecting rod, the connecting rod is installed on the support base and can be rotated, the left and right sleeves are respectively sleeved on the two ends of the connecting rod, the left and right sleeves can move on the connecting rod, and the left sleeve can be moved on the connecting rod. The end is provided with a roller, the back of the forming push plate is provided with a support protrusion, a roller groove is formed between the adjacent support protrusions, and the support protrusion is provided with a chute, the roller can slide in the roller groove, the The roller is provided with a guide rod that can move in the chute, one end of the force transmission rod is connected with the upper die, and one end is hinged with the right sleeve.
所述传力杆呈L型。The dowel rod is L-shaped.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1.本实用新型用于固定座板材进行成形,在对下料后的固定座板材成型时,通过设置的导向辊、转辊、压辊及支撑辊的共同协作之下能够保证固定座表面不受损伤,能够有效的保证固定座的表面质量,降低固定座的次品数量。1. The utility model is used for forming the plate of the fixed seat. When forming the plate of the fixed seat after blanking, it can ensure that the surface of the fixed seat is not damaged by the cooperation of the set guide rollers, turning rollers, pressing rollers and support rollers. Damaged, it can effectively ensure the surface quality of the fixed seat and reduce the number of defective products of the fixed seat.
2.本实用新型将快速冲压改成慢速冲压,在进行慢速冲压的过程中,能够避免固定座板材突然受力,该力不能迅速传导开导致冲压部位产生细小的裂纹,本实用新型能够进一步保证固定座的质量。2. The utility model changes the fast punching into slow punching. During the process of slow punching, it can avoid the sudden force on the plate of the fixed seat, and the force cannot be quickly transmitted and causes tiny cracks in the punching part. To further ensure the quality of the fixed seat.
3.本实用新型在进行成型时,能够对固定座进行准确的定位,能够保证固定座的质量。3. The utility model can accurately position the fixed seat during molding, and can ensure the quality of the fixed seat.
4.本实用新型通过设置的连接组件进行传力,上模下压时,设置在下模座上的成型推板对固定座板材进行同步成型,上模座单位时间内下降的高度与成型推板单位时间转动的量成比例关系,能够有效的保证固定座成型的质量。4. The utility model transmits the force through the provided connecting components. When the upper die is pressed down, the forming push plate arranged on the lower die seat performs synchronous molding on the fixed seat plate. The amount of rotation per unit time is proportional, which can effectively ensure the quality of the forming of the fixed seat.
附图说明Description of drawings
图1为抗震连接件整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the seismic connector.
图2为成型后固定座的整体结构示意图。FIG. 2 is a schematic diagram of the overall structure of the fixed seat after molding.
图3为本实用新型实施例1的结构示意图。FIG. 3 is a schematic structural diagram of Embodiment 1 of the present invention.
图4为本实用新型实施例2中连接组件的连接关系示意图。FIG. 4 is a schematic diagram of the connection relationship of the connection components in
图5为本实用新型实施例3中第一连接组件的连接关系示意图。FIG. 5 is a schematic diagram of the connection relationship of the first connection component in
附图标记:1固定座,2上模座,3上模,4驱动装置A,5下模座,6成型推板,7驱动装置B,8转辊,9导向辊,10压辊,11支撑辊,12定位挡板,13支撑座,14连接杆,15左套筒,16右套筒,17传力杆,18滚轮,19支撑凸起,20滑槽,21导向杆,22支撑座A,23连接杆A,24支撑杆A,25受力杆A,26凹槽,27固定块,28垫块,29支脚,30弹簧,31定位挡块。Reference numerals: 1 fixed seat, 2 upper mold seat, 3 upper mold, 4 driving device A, 5 lower mold seat, 6 forming push plate, 7 driving device B, 8 rotating roller, 9 guiding roller, 10 pressing roller, 11 Support roller, 12 positioning baffle, 13 support seat, 14 connecting rod, 15 left sleeve, 16 right sleeve, 17 dowel rod, 18 roller, 19 support protrusion, 20 chute, 21 guide rod, 22 support seat A, 23 connecting rod A, 24 supporting rod A, 25 force rod A, 26 groove, 27 fixing block, 28 pad, 29 foot, 30 spring, 31 positioning block.
具体实施方式Detailed ways
下面结合实施例对本实用新型作进一步的描述,所描述的实施例仅仅是本实用新型一部分实施例,并不是全部的实施例。基于本实用新型中的实施例,本领域的普通技术人员在没有做出创造性劳动前提下所获得的其他所用实施例,都属于本实用新型的保护范围。The present invention will be further described below with reference to the embodiments. The described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, other used embodiments obtained by those of ordinary skill in the art without creative work all belong to the protection scope of the present invention.
实施例1Example 1
本实施例包括上模座2、设置在上模座2上且能够在上模座2上移动的上模3、与上模3相连的驱动装置A4、下模座5、与下模座5两侧分别通过转轴铰接的成型推板6,所述成型推板6连接有驱动装置B7,在驱动装置B7的驱动下,所述成型推板6能够绕着所述转轴转动,下模座5及成型推板6形成下模,所述成型推板6端部设有弧形槽,在弧型槽内设有能够转动的转辊8,所述成型推板6上设有导向辊9,所述导向辊9能够在成型推板6上转动,所述上模3侧边设有圆槽,在圆槽内设有能够转动的压辊10,所述下模底部位于压辊10之间设有若干支撑辊11,所述支撑辊11能够转动。This embodiment includes an
其中,需要说明的是,转辊8及导向辊9的表面处于同一平面上,压辊10及支撑辊11的表面也处于同一平面上。It should be noted that the surfaces of the rotating
这样,在对固定座1板材进行折弯成型时,只需要将下料后的固定座1板材放置在下模座5及成型推板6形成的下模上,即将固定座1放置在转辊8上,驱动装置A4驱动上模3下降,使得固定座1的上下表面分别与压辊10及转辊8进行接触,上模3继续下压,对固定座1进行折弯,此时,驱动装置B7的驱动下,成型推板6能够绕着所述转轴转动对固定座1的侧面进行挤压,此时固定座1将会在上模3及成型推板6的作用下进行慢速成型,在成型的过程中,由于上模3将固定座1进行下压,成型推板6进行支撑的同时对固定座1进行挤压成型,导向辊9将会受到固定座1表面的摩擦力进行转动,同时,压辊10也将会进行转动,下模在持续下降的过程中,转辊8也将会进行转动,避免将固定座1的表面擦伤,同时对固定座1起到支撑的作用;而支撑辊11主要起到支撑的作用,防止固定座1的底面变形,同时保证固定座1侧边的成型;在实际的成型中,将传统中的快速冲压成型改成慢速成型,通过下模、成型推板6、导向辊9、压辊10等的共同协作,在成型时将滑动摩擦变成滚动摩擦,能够有效的避免固定座1的上、下表面受损,能够有效的提高固定座1的整体质量,同时,在成型的过程中,固定座1将会缓慢发生形变,最后成型,这样能够使得固定座1缓慢受力,具有较长的时间将受力进行传导分散,进而保证固定座1在成型时的质量,避免固定座1折弯处产生细小的裂纹,进而进一步保证固定座1的质量,提高固定座1的合格率。In this way, when bending and forming the plate of the fixed seat 1, it is only necessary to place the blanked plate of the fixed seat 1 on the lower mold formed by the lower mold seat 5 and the forming
进一步优化,在其中一个成型推板6端部连接有定位挡板12,所述定位挡板12呈L型。Further optimization, a
这样,能够将下料后的固定座1板材进行精确的定位,便于固定座1的成型,以提高固定座1的质量。In this way, the blanked plate of the fixing seat 1 can be precisely positioned, which facilitates the forming of the fixing seat 1 and improves the quality of the fixing seat 1 .
需要说明的是,所述的定位挡板12可以有两个,且分别设置在成型推板6的端部。It should be noted that, there may be two positioning baffles 12 , and they are respectively disposed at the ends of the forming
其中,所述驱动装置B7为液压驱动装置,所述液压驱动装置包括液压缸,所述液压缸活动端与成型推板6铰接固定端与下模座5铰接。The driving device B7 is a hydraulic driving device, and the hydraulic driving device includes a hydraulic cylinder. The movable end of the hydraulic cylinder is hinged with the forming
其中,所述驱动装置A4为液压驱动装置。Wherein, the driving device A4 is a hydraulic driving device.
这样,通过液压装置来驱动上模3及成型推板6,使得上模3及成型推板6在移动的时候更加的平稳,同时达到固定座1慢速成型的目的,保证固定座1的质量。In this way, the
实施例2Example 2
本实施例与实施例1基本相同,其不同之处在于,所述驱动装置B7为连接在成型推板6及上模3上的连接组件,所述连接组件包括支撑座13、连接杆14、左套筒15、右套筒16及传力杆17,所述支撑座13安装在下模座5的延长端上,所述连接杆14安装在支撑座13上且能够转动,所述左、右套筒分别套装在连接杆14的两端,左、右套筒均能够在连接杆14上移动,左套筒15端部设有滚轮18,所述成型推板6背面设支撑凸起19,相邻的支撑凸起19之间形成滚轮槽,支撑凸起19上设有滑槽20,所述滚轮18能够在滚轮槽中滑动,所述滚轮18上设有能够在所述滑槽20内移动的导向杆21,所述传力杆17一端与上模3连接,一端与右套筒16铰接。This embodiment is basically the same as Embodiment 1, except that the driving device B7 is a connecting assembly connected to the forming
其中,需要说明的是,所述导向杆21为将滚轮18固定在左套筒15上的转轴。Among them, it should be noted that the
这样,在对固定座1进行成型时,能够使得上模下降时成型推板6同步移动,上模单位时间下降的高度与成型推板6单位时间转动的量成比例关系,这样保证了上模3下降到位时,固定座1也将成型到位,在实际中,由于左套筒15及右套筒16套接在连接杆14上且能够在连接杆14上移动,连接杆14安装在支撑座13上且能够转动,这样其组成一个杠杆系统,上模3下降时,在传力杆17的作用下,右套筒16将会在连接杆14上移动,并使得连接杆14右端下降,左端上翘,使得左套筒15上的滚轮18在滚轮,槽中进行移动,使得滚轮18上设置的导向杆21将会在滑槽20中进行移动,进而使得成型推板6进行转动,对固定座1进行辅助成型。In this way, when the fixing seat 1 is formed, the forming
其中,所述传力杆17呈L型。Wherein, the
其中,需要说明的是,为了更好的驱动成型推板6移动,所述连接组件应设有多个。Among them, it should be noted that, in order to better drive the movement of the forming
实施例3Example 3
本实施例与实施例1基本相同,其不同之处在于,所述驱动装置B7为连接在成型推板6及下模上的第一连接组件,所述第一连接组件包括支撑座A22、连接杆A23、支撑杆A24及受力杆A25,所述连接杆A23通过一转轴安装在支撑座A22上,连接杆A23能够绕着该转轴转动,支撑杆A24一端与连接杆A23铰接,一端与成型推板6进行铰接,所述受力杆A25呈L型,且一端与上模3固定连接,一端与所述连接杆A23铰接。This embodiment is basically the same as Embodiment 1, the difference lies in that the driving device B7 is a first connecting component connected to the forming
这样设置,能够使得上模3移动时,通过较为简单的结构即可驱动成型推板6转动,结构更加简单,避免因部件过多而带来较多的装配误差,同时,实现成型推板6对固定座1进行辅助成型目的。In this way, when the
实施例4Example 4
本实施例是在实施例1的基础上进一步优化,在本实施例中,下模座5上设有凹槽26,所述凹槽26内安装有固定块27,所述凹槽26内配合有能够在凹槽26内移动的垫块28,所述垫块28上设有支脚29,所述支脚29穿过下模座5,所述支脚29上套设有弹簧30,该弹簧30一端与垫块28连接,另一端与所述凹槽26底部连接,所述弹簧30处于舒展状态时,垫块28上顶面高出成型推板6的端部。This embodiment is further optimized on the basis of Embodiment 1. In this embodiment, the lower die base 5 is provided with a
这样,上模3下压时能够对固定座1起到缓冲的目的,直至垫块28压在固定块27上为止,使得成型推板6、垫块28表面形成所述下模,而成型推板6旋转后能够与垫块28的侧壁进行贴合,保证固定座1顺利成型,且固定座1成型结束后,在弹簧30的作用下,垫块28将固定座1进行顶出,使得固定座1高出成型推板6,工人在进行取件的时候更加方便;同时,成型推板6与垫块28进行贴合后,固定座1在折弯处的过渡圆弧更小,固定件1形状更好,质量更佳;更重要的是,在弹簧30的作用下,垫块28的上顶面将会高出成型推板6的端部,这样将固定座1板材放置在垫块28上,垫块28能够起到支撑的作用,且在定位挡板12的作用下,实现对固定座1的定位。In this way, when the
进一步优化,所述垫块28上设有定位挡块31。Further optimization, the
这样,通过设置的定位挡块31及定位挡板12能够实现对固定座1的精确定位,在定位时,使得固定座1的端面与定位挡块31进行接触,固定座1的侧面与定位挡板12相接触,从而实现对固定座1的精准定位,保证成型后固定座1的质量。In this way, the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116944317A (en) * | 2023-09-18 | 2023-10-27 | 兴化市富邦机械有限公司 | Hardware stamping device |
| CN118403947A (en) * | 2024-07-02 | 2024-07-30 | 杭州萧山恒发线路设备有限公司 | Compression molding device and molding method for totally-enclosed corrosion-resistant anti-interference cable bridge |
| CN118417379A (en) * | 2024-07-02 | 2024-08-02 | 安徽常力达电气有限公司 | Bending equipment for processing box-type substation shell |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116944317A (en) * | 2023-09-18 | 2023-10-27 | 兴化市富邦机械有限公司 | Hardware stamping device |
| CN116944317B (en) * | 2023-09-18 | 2023-12-26 | 兴化市富邦机械有限公司 | Hardware stamping device |
| CN118403947A (en) * | 2024-07-02 | 2024-07-30 | 杭州萧山恒发线路设备有限公司 | Compression molding device and molding method for totally-enclosed corrosion-resistant anti-interference cable bridge |
| CN118417379A (en) * | 2024-07-02 | 2024-08-02 | 安徽常力达电气有限公司 | Bending equipment for processing box-type substation shell |
| CN118417379B (en) * | 2024-07-02 | 2024-09-06 | 安徽常力达电气有限公司 | Bending equipment for processing box-type substation shell |
| CN118403947B (en) * | 2024-07-02 | 2024-09-13 | 杭州萧山恒发线路设备有限公司 | Compression molding device and molding method for totally-enclosed corrosion-resistant anti-interference cable bridge |
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