CN112030572A - 一种专用机场环保阻燃物流带及其制备方法 - Google Patents
一种专用机场环保阻燃物流带及其制备方法 Download PDFInfo
- Publication number
- CN112030572A CN112030572A CN202010870033.7A CN202010870033A CN112030572A CN 112030572 A CN112030572 A CN 112030572A CN 202010870033 A CN202010870033 A CN 202010870033A CN 112030572 A CN112030572 A CN 112030572A
- Authority
- CN
- China
- Prior art keywords
- oven
- retardant
- temperature
- flame
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 74
- 239000003063 flame retardant Substances 0.000 title claims abstract description 74
- 238000002360 preparation method Methods 0.000 title abstract description 9
- 239000004744 fabric Substances 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000002002 slurry Substances 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims description 46
- 239000004800 polyvinyl chloride Substances 0.000 claims description 37
- 239000011248 coating agent Substances 0.000 claims description 36
- 238000000576 coating method Methods 0.000 claims description 36
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 36
- 239000007788 liquid Substances 0.000 claims description 20
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 16
- 229920000728 polyester Polymers 0.000 claims description 16
- 239000011347 resin Substances 0.000 claims description 14
- 229920005989 resin Polymers 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000002344 surface layer Substances 0.000 claims description 12
- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical compound [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 claims description 11
- 239000003381 stabilizer Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 9
- 239000004014 plasticizer Substances 0.000 claims description 9
- 238000004513 sizing Methods 0.000 claims description 9
- 238000007581 slurry coating method Methods 0.000 claims description 9
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 8
- 239000006229 carbon black Substances 0.000 claims description 8
- 230000037452 priming Effects 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 claims description 5
- SPAUYKHQVLTCOL-UHFFFAOYSA-N C1(=CC=CC=C1)OP(OC1=CC=CC=C1)(O)=O.C1(=CC=CC=C1)C Chemical compound C1(=CC=CC=C1)OP(OC1=CC=CC=C1)(O)=O.C1(=CC=CC=C1)C SPAUYKHQVLTCOL-UHFFFAOYSA-N 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 231100000252 nontoxic Toxicity 0.000 abstract description 5
- 230000003000 nontoxic effect Effects 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000010292 electrical insulation Methods 0.000 abstract description 3
- 230000006378 damage Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000010030 laminating Methods 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/18—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
- D06N3/183—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/04—Properties of the materials having electrical or magnetic properties
- D06N2209/043—Insulating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/06—Properties of the materials having thermal properties
- D06N2209/067—Flame resistant, fire resistant
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1685—Wear resistance
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/04—Belts
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Inorganic Chemistry (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
本发明所述的一种专用机场环保阻燃物流带及其制备方法，其选择环保原料，制成液态环保阻燃浆料，对聚酯织物芯用PVC打底料打底后，再在其面层和反面涂覆液态环保阻燃浆料，加热并熔融，使其渗透在聚酯织物芯中，得到耐磨阻燃的物流带。本发明所述的有益效果为：本发明所述的有益效果为：本发明采用无毒环保的原材料配置成环保阻燃浆料，其与专用物流布加工生产出适用于机场的环保阻燃物流带，具有阻燃、电绝缘性好，环保性高，耐磨性能强，制备工艺简单，制备过程环保。
Description
技术领域
本发明涉及输送带制造领域，具体是涉及一种专用机场环保阻燃物流带的制备方法。
背景技术
现实生活中，在很多场合均需要用到物流带，进行传输、安检等事务，而物流带经常接触如有拖轮的行李箱、背包、装物品的拎袋等，其尖锐的东西会损伤物流带；尤其在如机场这样需要高的安全标准的场合，行李扫描和易燃易爆品检测系统是非常重要的，物流带的安全性和可靠性更是至关重要，机场输送带由于经常接触行李箱、空运包装盒等物，还有X光扫描，输送带受损较快。传统的输送带存在强度低、阻燃性能不好、使用寿命短等问题，输送带的损坏会导致扫瞄过程的中断，因此需要一种在输送中既能阻燃、又表面抗耐磨的物流输送带，来确保物流输送，尤其是机场行李运输的安全性。
发明内容
为解决上述技术问题，本发明提供了一种专用机场环保阻燃物流带及其生产工艺，选择无毒环保的原料，制备阻燃性能好、强度高的耐磨输送带。
本发明所述的一种专用机场环保阻燃物流带，包括聚酯织物芯，所述聚酯织物芯上涂覆有PVC打底料，所述PVC打底料上涂覆有液态阻燃浆料，按重量计，所述液态阻燃浆料为：糊树脂80重量份、增塑剂65份、钙锌稳定剂5份、炭黑2份、阻燃剂20份。
优选的，按重量份计，所述PVC打底料为：邻苯二甲酸二异壬脂50份、磷酸甲苯二苯脂20份，钙锌稳定剂10份，氢氧化铝8.5份、三氧化二锑12.5份、PVC树脂粉72份。
优选的，所述阻燃剂包括重量份比为10份的氢氧化铝和10份的三氧化二锑。
根据上述的一种专用机场环保阻燃物流带的制备方法，其步骤为，
S1：配料：将按上述重量份计的糊树脂、增塑剂、钙锌稳定剂、炭黑、阻燃剂，在高速分散搅拌机中进行高速搅拌混合均匀30分钟，再在真空脱泡机中进行真空80分钟，制得液态阻燃浆料；
S2：将聚酯织物芯经生产线烘箱加热干燥，使用拉幅机定型所述聚酯织物芯，得到定型织物；
S3：将所述定型织物经涂覆机涂刀底涂PVC打底料，再进生产线烘箱烘干，把所述PVC打底料渗到定型织物的反面；
S4：将S3得到的定型织物经涂覆机涂刀，在所述定型织物上涂盖面层，将已配置好的所述液态阻燃浆料涂在定型织物上，然后进生产线烘箱加热、熔融、形成阻燃PVC面层；
S5：重复S3，对S4得到的定型织物的反面进行打底，再进生产线烘箱烘干，把所述PVC打底料渗到定型织物的正面；
S6：将S5得到的反面打底后的定型织物反面再涂液态阻燃浆料，然后进生产线烘箱加热、熔融，形成阻燃PVC底层，得到涂覆面层输送带；
S7：将S6得到的涂覆面层输送带再涂液态阻燃浆料，然后进入烘箱加热修面，制得成品；
S8：裁机分割、检验及包装。
优选的，S2中，拉幅机的张力为：前放卷120kg收卷160kg，所述生产线烘箱为依次设置的烘箱Ⅰ、烘箱Ⅱ、烘箱Ⅲ，温度为：烘箱Ⅰ为100℃，烘箱Ⅱ为150℃、烘箱Ⅲ为160℃，生产线车速15.0n/分钟。
优选的，S3中，所述涂覆机的车速为5.0n/分钟,温度为：烘箱Ⅰ为0℃，烘箱Ⅱ为100℃、烘箱Ⅲ为200℃，生产线车速1.5n/分钟。
优选的，S4中，所述阻燃浆料涂层的厚度小于或等于1.0mm，烘箱Ⅰ为150℃，烘箱Ⅱ为180℃、烘箱Ⅱ为190℃，生产线车速为5.0n/分钟。
优选的，S5中，生产线烘箱温度为：烘箱Ⅰ为10℃，烘箱Ⅱ为50℃、烘箱Ⅲ为190℃，烘箱运转车速为3.5n/分钟。
优选的，S6中，生产线烘箱温度为：烘箱Ⅰ为100℃，烘箱Ⅱ为120℃、烘箱Ⅲ为190℃，生产线车速为2.0n/分钟。
优选的，S7中，生产线烘箱温度为：烘箱Ⅰ为180℃，烘箱Ⅱ为95℃、烘箱Ⅲ为210℃，生产线车速为4.8n/分钟。。
本发明所述的有益效果为：本发明采用无毒环保的原材料配置成环保液态阻燃浆料，与耐磨性能好的物流布(即聚酯织物芯)，采用本申请所述的制备工艺制备环保阻燃物流带，具有阻燃、电绝缘性好，环保性高，耐磨性能强，其生产工艺简单，制备过程环保，有效降低对操作人员的伤害隐患。
具体实施方式
本发明所述的一种专用机场环保阻燃物流带，包括聚酯织物芯，所述聚酯织物芯上涂覆有PVC打底料，然后再涂覆有液态阻燃浆料，按重量计，所述液态阻燃浆料为：糊树脂80重量份、增塑剂65份、钙锌稳定剂5份、炭黑2份、阻燃剂20份，所述阻燃剂包括重量份比为10份的氢氧化铝和10份的三氧化二锑；所述PVC打底料为：邻苯二甲酸二异壬脂50份、磷酸甲苯二苯脂20份，钙锌稳定剂10份，氢氧化铝8.5份、三氧化二锑12.5份、PVC树脂粉72份。
上述的一种环保阻燃物流带的制备方法，其选用的生产线设备为PVC涂层机3.6M生产线，其生产步骤为：
S1：将按重量份计的糊树脂80份、增塑剂65份、钙锌稳定剂5份、炭黑2份、阻燃剂氢氧化铝和三氧化二锑10份，在高速分散搅拌机中进行高速搅拌混合均匀30分钟，再在真空脱泡机中进行真空80分钟，制得液态阻燃浆料；
S2：生产线的烘箱包括依次设置的烘箱Ⅰ、烘箱Ⅱ、烘箱Ⅲ，将聚酯织物芯经所述烘箱加热干燥，温度为：烘箱Ⅰ为100℃，烘箱Ⅱ为150℃、烘箱Ⅲ为160℃，使用拉幅机定型，拉幅机的张力为：前放卷120kg，收卷160kg，生产线采用慢车速15.0n/分钟，才能收缩到，得到定型织物；
S3：将所述定型织物经涂覆机涂刀底涂PVC打底料，再进烘箱烘干，所述涂覆机的车速为5.0n/分钟，慢速移动，温度为：烘箱Ⅰ为0℃，烘箱Ⅱ为100℃、烘箱Ⅲ为200℃，生产线车速1.5n/分钟，把所述PVC打底料渗到定型织物的反面，以增加定型织物的强度；
S4：将S3得到的定型织物经涂覆机涂刀，在所述定型织物上涂盖面层，将已配置好的所述液态阻燃浆料涂在定型织物上，然后进烘箱加热、熔融、形成阻燃PVC面层，所述阻燃浆料涂层的厚度小于或等于1.0mm，烘箱Ⅰ为150℃，烘箱Ⅱ为180℃、烘箱Ⅱ为190℃，织物在烘箱内的运转车速要慢，控制车速为5.0n/分钟；
S5：重复S3，对S4得到的定型织物的反面进行打底，再进烘箱烘干，生产线烘箱温度为：烘箱Ⅰ为10℃，烘箱Ⅱ为50℃、烘箱Ⅲ为190℃，生产线车速为3.5n/分钟，把所述PVC打底料渗到定型织物中；
S6：将S5得到的反面打底后的定型织物反面再涂液态阻燃浆料，然后进烘箱加热、熔融，烘箱温度为：烘箱Ⅰ为100℃，烘箱Ⅱ为120℃、烘箱Ⅲ为190℃，车速为2.0n/分钟，使浆料全部渗入定型织物中，形成阻燃PVC底层，得到涂覆面层输送带；
S7：将S6得到的涂覆面层输送带再涂液态阻燃浆料，然后进入烘箱加热修面，生产线烘箱温度为：烘箱Ⅰ为180℃，烘箱Ⅱ为95℃、烘箱Ⅲ为210℃，生产线车速为4.8n/分钟，制得成品；
S8：裁机分割、检验及包装。
在本实施例中，S1采用的糊树脂型号为PB1702，、增塑剂为UN488，炭黑为N330，相关配置液态阻燃浆料的原材料在搅拌均匀后在真空脱泡机中真空，可以把液体糊内的汽泡赶走；S6中的，反面打底后的定型织物刚进入烘箱，烘箱温度相比S4中的起始温度要低，生产流水线设备运转速度要更慢，方能使液态阻燃浆料更好的渗入织物中，增强织物的强度。本申请采用的生产线，在烘箱外设有两个平行的滑辊，其构成贴合轮装置，两个滑辊之间存在一定的空隙，S4和S6中的定型织物进入烘箱加热，熔融经中间辊轮贴合成型。
目前市场上采用的普通的PVC打底料为邻苯二甲酸二辛酯、钙锌、PVC糊树酯配制而成的混合物，其不具备阻燃和耐磨性能，且不环保；本发明的另一改进点在于对传统的普通打底料进行了改进，采用无毒环保的邻苯二甲酸二异壬脂(DINP)50份、磷酸甲苯二苯脂(DPK)20份，钙锌稳定剂(GZ)10份，氢氧化铝8.5份、三氧化二锑12.5份、PVC树脂粉72份,提前进行混合配置而成新的环保型PVC打底料，在加工中，通过涂覆机涂覆在聚酯织物芯上，并经过本申请采用的生产线设备，使其渗入聚酯织物芯中，使聚酯织物芯具备更加难燃、耐磨、高强的性能，且环保。
本发明中选用的原材料均为环保材料，如：阻燃物流带的主材料聚酯织物芯，采用合成纤维和天然纤维制成，是环保无毒的纤维织物，本申请中采用的聚酯织物芯，其在制作过程中，将原工艺中的经纱丝原15克改为25克，纬纱丝原由原8克修改为13克并增加一根0.3mm单丝，制成专用的阻燃物流布，其具有强度高、耐磨性好的特点；耐磨聚录乙烯(PVC)糊树脂，其是没有毒性的，树脂氧指数为40；增塑剂是一种无毒非邻苯环保型增塑剂，环保阻燃氢氧化物的指数为32，环保炭黑、稳定剂等添加材料均为环保型原材料，这些材料制成的阻燃物流带具有良好的难燃、环保、电绝缘性，制品的耐磨性能好，尤其适用于机场，可有效防止机场安检扫描过程中断，加速客流速度及安全性，符合美国FDA食品卫生标准。
以上所述仅为本发明的优选方案，并非作为对本发明的进一步限定，凡是利用本发明说明书内容所作的各种等效变化均在本发明的保护范围之内。
Claims (10)
1.一种专用机场环保阻燃物流带，其特征在于，包括聚酯织物芯，所述聚酯织物芯上涂覆有PVC打底料，PVC打底料上涂覆有液态阻燃浆料，按重量计，所述液态阻燃浆料为：糊树脂80重量份、增塑剂65份、钙锌稳定剂5份、炭黑2份、阻燃剂20份。
2.根据权利要求1所述的一种专用机场环保阻燃物流带，其特征在于，按重量份计，所述PVC打底料为：邻苯二甲酸二异壬脂50份、磷酸甲苯二苯脂20份，钙锌稳定剂10份，氢氧化铝8.5份、三氧化二锑12.5份、PVC树脂粉72份。
3.根据权利要求1所述的一种专用机场环保阻燃物流带，其特征在于，所述阻燃剂包括重量份比为10份的氢氧化铝和10份的三氧化二锑。
4.根据权利要求1-3任一项所述的一种专用机场环保阻燃物流带，其制备方法为，
S1：配料：将按上述重量份计的糊树脂、增塑剂、钙锌稳定剂、炭黑、阻燃剂，在高速分散搅拌机中进行高速搅拌混合均匀30分钟，再在真空脱泡机中进行真空80分钟，制得液态阻燃浆料；
S2：将聚酯织物芯经生产线烘箱加热干燥，使用拉幅机定型所述聚酯织物芯，得到定型织物；
S3：将所述定型织物经涂覆机涂刀底涂PVC打底料，再进生产线烘箱烘干，把所述PVC打底料渗到定型织物的反面；
S4：将S3得到的定型织物经涂覆机涂刀，在所述定型织物上涂盖面层，将已配置好的所述液态阻燃浆料涂在定型织物上，然后进生产线烘箱加热、熔融、形成阻燃PVC面层；
S5：重复S3，对S4得到的定型织物的反面进行打底，再进生产线烘箱烘干，把所述PVC打底料渗到定型织物的正面；
S6：将S5得到的反面打底后的定型织物反面再涂液态阻燃浆料，然后进生产线烘箱加热、熔融，形成阻燃PVC底层，得到涂覆面层输送带；
S7：将S6得到的涂覆面层输送带再涂液态阻燃浆料，然后进入烘箱加热修面，制得成品；
S8：裁机分割、检验及包装。
5.根据权利要求4所述的一种专用机场环保阻燃物流带的制备方法，其特征在于，S2中，拉幅机的张力为：前放卷120kg收卷160kg，所述生产线烘箱为依次设置的烘箱Ⅰ、烘箱Ⅱ、烘箱Ⅲ，温度为：烘箱Ⅰ为100℃，烘箱Ⅱ为150℃、烘箱Ⅲ为160℃，生产线车速15.0n/分钟。
6.根据权利要求4所述的一种专用机场环保阻燃物流带的制备方法，其特征在于，S3中，所述涂覆机的车速为5.0n/分钟,温度为：烘箱Ⅰ为0℃，烘箱Ⅱ为100℃、烘箱Ⅲ为200℃，生产线车速1.5n/分钟。
7.根据权利要求4所述的一种专用机场环保阻燃物流带的制备方法，其特征在于，S4中，所述阻燃浆料涂层的厚度小于或等于1.0mm，烘箱Ⅰ为150℃，烘箱Ⅱ为180℃、烘箱Ⅱ为190℃，生产线车速为5.0n/分钟。
8.根据权利要求4所述的一种专用机场环保阻燃物流带的制备方法，其特征在于，S5中，生产线烘箱温度为：烘箱Ⅰ为10℃，烘箱Ⅱ为50℃、烘箱Ⅲ为190℃，烘箱运转车速为3.5n/分钟。
9.根据权利要求4所述的一种专用机场环保阻燃物流带的制备方法，其特征在于，S6中，生产线烘箱温度为：烘箱Ⅰ为100℃，烘箱Ⅱ为120℃、烘箱Ⅲ为190℃，生产线车速为2.0n/分钟。
10.根据权利要求4所述的一种专用机场环保阻燃物流带的制备方法，其特征在于，S7中，生产线烘箱温度为：烘箱Ⅰ为180℃，烘箱Ⅱ为95℃、烘箱Ⅲ为210℃，生产线车速为4.8n/分钟。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010870033.7A CN112030572A (zh) | 2020-08-26 | 2020-08-26 | 一种专用机场环保阻燃物流带及其制备方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010870033.7A CN112030572A (zh) | 2020-08-26 | 2020-08-26 | 一种专用机场环保阻燃物流带及其制备方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112030572A true CN112030572A (zh) | 2020-12-04 |
Family
ID=73581509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010870033.7A Pending CN112030572A (zh) | 2020-08-26 | 2020-08-26 | 一种专用机场环保阻燃物流带及其制备方法 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112030572A (zh) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101338522A (zh) * | 2008-08-07 | 2009-01-07 | 河北路篷塑胶有限公司 | 铁路货车篷布用高强度涂覆布及其制作方法 |
| CN101736596A (zh) * | 2009-12-22 | 2010-06-16 | 上海永利带业股份有限公司 | 环保型聚氨酯弹性体输送带制作方法及其中的水性胶粘剂 |
| CN106003931A (zh) * | 2016-05-26 | 2016-10-12 | 浙江明士达新材料有限公司 | 一种长效抗污膜结构复合篷盖材料 |
| CN110117911A (zh) * | 2019-05-17 | 2019-08-13 | 宁波先锋新材料股份有限公司 | 一种涂层复合材料及其制备方法 |
| CN110820361A (zh) * | 2019-12-12 | 2020-02-21 | 思嘉环保材料科技（上海）有限公司 | 一种高透光率pvc涂层阻燃材料制造方法 |
| CN110965341A (zh) * | 2019-11-26 | 2020-04-07 | 林铭昭 | 一种纳米pvc阻燃防水、蓬布及其制备方法 |
-
2020
- 2020-08-26 CN CN202010870033.7A patent/CN112030572A/zh active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101338522A (zh) * | 2008-08-07 | 2009-01-07 | 河北路篷塑胶有限公司 | 铁路货车篷布用高强度涂覆布及其制作方法 |
| CN101736596A (zh) * | 2009-12-22 | 2010-06-16 | 上海永利带业股份有限公司 | 环保型聚氨酯弹性体输送带制作方法及其中的水性胶粘剂 |
| CN106003931A (zh) * | 2016-05-26 | 2016-10-12 | 浙江明士达新材料有限公司 | 一种长效抗污膜结构复合篷盖材料 |
| CN110117911A (zh) * | 2019-05-17 | 2019-08-13 | 宁波先锋新材料股份有限公司 | 一种涂层复合材料及其制备方法 |
| CN110965341A (zh) * | 2019-11-26 | 2020-04-07 | 林铭昭 | 一种纳米pvc阻燃防水、蓬布及其制备方法 |
| CN110820361A (zh) * | 2019-12-12 | 2020-02-21 | 思嘉环保材料科技（上海）有限公司 | 一种高透光率pvc涂层阻燃材料制造方法 |
Non-Patent Citations (1)
| Title |
|---|
| 白文科: "涂刮法全塑整芯阻燃输送带的研制", 《辽宁化工》 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4167503A (en) | Liquid colorant/additive carrier for use in compounding polymers | |
| CN101348590A (zh) | 一种矿用阻燃输送带覆盖胶专用料及其制作方法 | |
| CN114161797B (zh) | 一种消光涂布基膜及其制备方法 | |
| CN107200951B (zh) | 一种织物整芯管状阻燃输送带及其制造方法 | |
| EP0556410B1 (en) | Method of manufacturing seamless tube products | |
| CN104108564A (zh) | 一种煤矿用织物叠层阻燃输送带 | |
| CN112030572A (zh) | 一种专用机场环保阻燃物流带及其制备方法 | |
| CN104987586A (zh) | 阻燃集装袋 | |
| CN111002677B (zh) | 一种有色哑光阻燃聚酯薄膜及其制备方法 | |
| CN102942789B (zh) | 一种高耐磨聚醚酰亚胺复合材料及其制备方法 | |
| CN112812459A (zh) | 一种无锑阻燃聚氯乙烯电缆料及其制备方法和应用 | |
| CN114058144A (zh) | 聚乙烯醇缩丁醛改性材料及其制备方法与应用 | |
| CN104555249B (zh) | 一种耐高温液体硅橡胶输送带及其制备方法 | |
| CA1259000A (en) | Metal-coated non-metallic or semi-metallic filaments | |
| KR100884308B1 (ko) | 난연제를 포함하는 방수포 제조 방법 및 방수포 | |
| CN114474911B (zh) | 一种防滑塑料编织布及其制备方法 | |
| CN114874545A (zh) | 一种耐冲击集装袋及其制备工艺 | |
| CN114013846A (zh) | 一种药品用含内衬吨袋 | |
| CN106741971A (zh) | 民用飞机逃生滑梯用tpu复合材料 | |
| CN206187354U (zh) | 一种民用飞机逃生滑梯 | |
| CN112831121A (zh) | 一种用于军工防护的pvdc高阻隔共挤自粘膜及其制备方法 | |
| CN113276493A (zh) | 一种复合加强型拉丝气垫材料及其制备方法 | |
| CN113402812A (zh) | 一种防滑塑料编织袋的配方及制备方法 | |
| CN113529427A (zh) | 一种防滑纺织袋的配方及制备方法 | |
| CN114311769B (zh) | 吨袋的生产方法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201204 |
|
| RJ01 | Rejection of invention patent application after publication |