CN112029087A - Cardanol polyoxyethylene ether and preparation method and application thereof - Google Patents

Cardanol polyoxyethylene ether and preparation method and application thereof Download PDF

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CN112029087A
CN112029087A CN202010904241.4A CN202010904241A CN112029087A CN 112029087 A CN112029087 A CN 112029087A CN 202010904241 A CN202010904241 A CN 202010904241A CN 112029087 A CN112029087 A CN 112029087A
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polyoxyethylene ether
cardanol
cardanol polyoxyethylene
preparation
reaction
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王利民
巩宇
车飞
张蒙
杨彭
张景清
韩建伟
田禾
顾怡宁
赵鹏杰
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Shanghai Bronkow Chemical Co ltd
East China University of Science and Technology
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East China University of Science and Technology
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    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
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    • C08G65/2603Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen
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    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
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    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
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    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
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Abstract

The invention discloses cardanol polyoxyethylene ether, which has the following structure:

Description

Cardanol polyoxyethylene ether and preparation method and application thereof
Technical Field
The invention belongs to the technical field of surfactants, and particularly relates to cardanol polyoxyethylene ether with light color, low smell and strong foaming capacity, and a preparation method and application thereof.
Background
Cashew Nut Shell Liquid (CNSL) is a byproduct of cashew nut processing, the content of the cashew nut shell liquid is about 25% -30%, and the annual output is about 50 ten thousand tons. The main component of CNSL is cardanol, and the content is as high as 90%. The meta position of the phenolic hydroxyl group of cardanol is an unsaturated alkyl substituent containing 15 carbons, and the unique structure of cardanol enables the cardanol to be used for synthesizing a surfactant.
Figure BDA0002660830680000011
The cardanol polyoxyethylene ether is a nonionic surfactant and has important application in the aspects of pesticides, coal refining, washing, medicaments, pigment surface treatment, metal corrosion inhibition and the like. In recent years, the synthesis and application of cardanol polyoxyethylene ether are reported in succession.
In 2011, cardanol is used as a starting material for the pepper to be synthesized with ethylene oxide to obtain cardanol polyoxyethylene ether with different polymerization degrees, the emulsifying performance of the cardanol polyoxyethylene ether is researched, and the cardanol polyoxyethylene ether can be used as a pesticide emulsifier instead of TX-10 through tests (Shenyang: northeast university, 2011). In 2015, Xuxiamin et al studied the compounding of cardanol polyoxyethylene ether and fatty alcohol polyoxyethylene ether, and obtained a compound with good cleaning effect on metals (J. journal of chemical industry, 2015, 6, 35-36). In 2016, Wang group reported the surface activity of cardanol polyoxyethylene ether with 10 ethylene oxide adducts and the effect of different additives on its surface activity (j. daily chemical industry, 2017, 47(09), 492-.
As described above, in recent years, studies on cardanol polyoxyethylene ether have been lacking in the development and application of products having a high degree of polymerization, and studies on foamability have been lacking, and untreated cardanol polyoxyethylene ether is generally dark in color and has an unpleasant odor. Therefore, the development of a cardanol polyoxyethylene ether foaming agent with light color and low odor is particularly important.
Disclosure of Invention
The first purpose of the invention is to provide a novel cardanol polyoxyethylene ether with light color, low odor and strong foaming capacity.
The second purpose of the invention is to provide a preparation method of the cardanol polyoxyethylene ether.
The third purpose of the invention is to provide the application of the cardanol polyoxyethylene ether as a foaming agent.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the first aspect of the invention provides cardanol polyoxyethylene ether with low irritation and strong foaming capacity, which has the following structure:
Figure BDA0002660830680000021
m is the unsaturation degree of cardanol as a raw material and is 0-3, n is the average polymerization degree, wherein:
Figure BDA0002660830680000022
there is a well established theoretical achievement for the research on the cardanol component, and the carbon chain of the cardanol raw material provided by any one raw material supplier can meet the above m requirement and structural requirement, and the above requirement is illustrative and not restrictive. The theory about the information of the components of cashew nut shell oil and cardanol can refer to: ladmiral V, Jeannin R, Fernandes Lizarzu K, et al, aromatic biobased Polymer latex from cardanol [ J ]. European Polymer Journal,2017,93: 785-.
n is the average polymerization degree calculated from the average molecular weight, and the average molecular weight is calculated from the hydroxyl value, which is detailed in the calculation part of the molecular weight of cardanol polyoxyethylene ether.
The hydroxyl value range of the cardanol polyoxyethylene ether is 55-75.
The second aspect of the invention provides a preparation method of the cardanol polyoxyethylene ether, which comprises the following steps:
adding cardanol and an alkaline catalyst into a closed reaction kettle in a nitrogen atmosphere, and under the condition that the temperature is 100-110 ℃, introducing nitrogen to dehydrate for 5-60 min under the negative pressure of 0.08-0.1 MPa of vacuum degree, adding ethylene oxide at the temperature of 110-120 ℃ to start reaction, continuously increasing the temperature in the reaction kettle after adding the ethylene oxide, controlling the reaction temperature to be 150-170 ℃ through condensed water, controlling the pressure in the reaction kettle to be 0.1-0.2 MPa in the feeding process, continuing the reaction until the pressure in the reaction kettle does not decrease after the feeding is finished, degassing for 1-60 min under the negative pressure of 0.1MPa after the reaction is finished, adding 30% hydrogen peroxide at 50-80 deg.C, stirring at 60-75 deg.C for 5-20 min, adding glacial acetic acid for neutralization, and cooling to room temperature, adding the ester compound, and uniformly stirring to obtain the cardanol polyoxyethylene ether.
The mass ratio of the cardanol to the ethylene oxide is 1 (1.5-5), and preferably 1 (2.2-3.5).
The mass ratio of the alkaline catalyst to the cardanol is (0.005-0.02): 1, preferably (0.01-0.0125): 1.
The mass ratio of the ester compound to the cardanol is (0.01-0.03): 1, and preferably (0.015-0.02): 1.
The alkaline catalyst is potassium hydroxide or sodium hydroxide.
The adding amount of the hydrogen peroxide is 0.003-0.005 of the total mass of the cardanol polyoxyethylene ether obtained by the reaction.
The ester compound is phenoxyethyl ester.
The mass ratio of the glacial acetic acid to the cardanol is (0.005-0.02): 1, and preferably (0.009-0.02): 1.
The third aspect of the invention provides a use of the cardanol polyoxyethylene ether as a foaming agent.
The invention provides a laundry detergent containing the cardanol polyoxyethylene ether in a fourth aspect.
Due to the adoption of the technical scheme, the invention has the following advantages and beneficial effects:
the cardanol polyoxyethylene ether provided by the invention can be used as a foaming agent, and compared with the traditional foaming agent, the cardanol polyoxyethylene ether foaming agent has the advantages of good foam stability, light color, low odor and simplicity in preparation. The cardanol polyoxyethylene ether provided by the invention is light in color and low in smell, and lays a foundation for popularization of cardanol polyoxyethylene ether surfactants.
Detailed Description
In order to more clearly illustrate the invention, the invention is further described below in connection with preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the invention.
The hydroxyl value is an important index for the qualification of various synthesized polyether products in industry, the molecular weight of the polyether products can be obtained by measuring the hydroxyl value, and the average polymerization degree n of the polyether is further calculated.
Theoretical hydroxyl number (56100 × starting functionality)/molecular weight of polyether
The basic parameters of cardanol used in the examples of the present invention are shown in table 1:
TABLE 1
Figure BDA0002660830680000031
Figure BDA0002660830680000041
Example 1
The preparation method of the cardanol polyoxyethylene ether comprises the following steps:
putting 234.64g cardanol into a closed reaction kettle, adding 2.94g potassium hydroxide catalyst, replacing air in the reaction kettle with nitrogen for 3 times, heating to 100-110 ℃, keeping the temperature, introducing nitrogen to dehydrate for 30min under the negative pressure of 0.08MPa of vacuum degree, starting adding ethylene oxide under the condition of 112.4 ℃, controlling the pressure in the reaction kettle to be 0.1-0.2 MPa in the feeding process, controlling the reaction temperature to be 150-170 ℃, finishing feeding after 765g ethylene oxide is added, continuing to react until the pressure in the reaction kettle does not decrease, degassing for 10min under the negative pressure of 0.1MPa, adding 3g hydrogen peroxide with the concentration of 30% (adding 30% hydrogen peroxide according to 0.003 of the theoretical yield of the obtained cardanol polyoxyethylene ether) when the temperature is reduced to 75 ℃, stirring for 15min under the condition of 60-75 ℃, adding 3g glacial acetic acid for neutralization, cooling to room temperature, adding 4.5g phenoxyethyl ester, and stirring uniformly, obtaining the cardanol polyoxyethylene ether.
The structure of the cardanol polyoxyethylene ether prepared in this example is as follows:
Figure BDA0002660830680000042
m is the unsaturation degree of the cardanol as the raw material, and is 0-3,
Figure BDA0002660830680000043
the starting functionality was 1.2 and the polyether molecular weight was 1143.32.
And (3) measuring the hydroxyl value of cardanol polyoxyethylene ether: 58.88, and the average degree of polymerization n calculated from the hydroxyl value was 19.12.
Example 2
The preparation method of the cardanol polyoxyethylene ether comprises the following steps:
197g of cardanol is put into a closed reaction kettle, 2.31g of potassium hydroxide catalyst is added, air in the reaction kettle is replaced by nitrogen for 3 times, the temperature is raised to 100-110 ℃, the temperature is kept, dehydration is carried out for 30min under the negative pressure of 0.1MPa of vacuum degree, ethylene oxide is started to be added under the condition of 120 ℃, the pressure in the reaction kettle is controlled to be 0.1-0.2 MPa in the feeding process, the reaction temperature is controlled to be 150-170 ℃, after 574g of ethylene oxide is added, the reaction is continued until the pressure in the reaction kettle is not reduced, degassing is carried out for 10min under the negative pressure of 0.1MPa, when the temperature is reduced to 65 ℃, 2g of hydrogen peroxide with the concentration of 30% (adding 30% of hydrogen peroxide according to 0.005 of the theoretical yield of cardanol polyoxyethylene ether of the product), stirring is carried out for 15min at the temperature of 60-75 ℃, 2g of glacial acetic acid is added for neutralization, 3.1g of phenoxyethyl ester is added after the temperature is reduced to the room temperature, obtaining the cardanol polyoxyethylene ether.
The structure of the cardanol polyoxyethylene ether prepared in this example is as follows:
Figure BDA0002660830680000051
m is the unsaturation degree of the cardanol as the raw material, and is 0-3,
Figure BDA0002660830680000052
the starting functionality was 1.2 and the polyether molecular weight was 946.57.
Obtaining the hydroxyl value of cardanol polyoxyethylene ether: 71.12, and the degree of polymerization was 14.65 calculated from the hydroxyl value.
Example 3
The preparation method of the cardanol polyoxyethylene ether comprises the following steps:
putting 213g cardanol into a closed reaction kettle, adding 2.12g sodium hydroxide catalyst, replacing air in the reaction kettle with nitrogen for three times, heating to 100-110 ℃, keeping the temperature, dehydrating for 30min under the negative pressure of 0.1MPa of vacuum degree, starting to add ethylene oxide under the condition of 120 ℃, controlling the pressure in the reaction kettle to be between 0.1 and 0.2MPa in the feeding process, controlling the reaction temperature to be between 150 and 170 ℃, finishing feeding after 527g of ethylene oxide is added, continuing to react until the pressure in the reaction kettle does not decrease, degassing for 10min under the negative pressure of 0.1MPa, adding 3.7g hydrogen peroxide with the concentration of 30% (adding 30% hydrogen peroxide according to 0.005 of the theoretical yield of cardanol polyoxyethylene ether) when the temperature decreases to 80 ℃, stirring for 15min at the temperature of 60-75 ℃, adding 2g glacial acetic acid for neutralization, adding 3.7g phenoxyethyl ester when the temperature decreases to room temperature, and uniformly stirring, obtaining the cardanol polyoxyethylene ether.
The structure of the cardanol polyoxyethylene ether prepared in this example is as follows:
Figure BDA0002660830680000061
m is the unsaturation degree of the cardanol as the raw material, and is 0-3,
Figure BDA0002660830680000062
the functionality of the starting material was 1.2 and the molecular weight of the polyether was 976.93
The obtained cardanol polyoxyethylene ether is measured to have a hydroxyl value as follows: 68.91, degree of polymerization calculated from hydroxyl number 15.34.
And (3) performance measurement: preparing 1% concentration water solution from cardanol polyoxyethylene ether prepared in examples 1-3, placing the water solution in a test tube with a plug in the same specification, uniformly and forcefully oscillating for 30 times, and measuring the height h of the foam after 30 seconds1After 5min, determining the foam height h again2The higher the h, the better the foamability, h2/h1The greater the foam stability the better. The results are shown in table 2:
TABLE 2
Sample (I) Example 1 Example 2 Example 3 Comparative example 1 Comparative example 2
Height h of foam1/mm(t=30s) 115 121 95 92 82
The mass ratio of ethylene oxide to cardanol in comparative example 1 is 9:1, the mass ratio of ethylene oxide to cardanol in comparative example 2 is 10:1, the reaction temperature is 130-150 ℃, the pressure is 0-0.1 Mpa, and the rest is the same as that of example 1, and as can be seen from the foam height data in table 2, the foaming performance of the cardanol polyoxyethylene ether prepared in examples 1-3 is better than that of comparative examples 1 and 2.
Other sample 1 and other sample 2 are iso-tridecanol nonionic surfactants with better foaming property (other sample 1 is specially iso-tridecanol polyether 1396, other sample 2 is specially iso-tridecanol block polyether 1393), and other sample 3 is AES ionic surfactant (sodium lauryl tetradecanol polyoxyethylene ether sulfate). Foam height test method the results are shown in table 3, as measured according to the method described above:
TABLE 3
Figure BDA0002660830680000071
Irritation test: weighing 0.5g of zein, preparing 100ml of a sample solution to be detected with the concentration of 2%, placing the weighed zein in a prepared sample diluting solution, stirring for 2 hours, filtering out the sample solution, weighing the mass of the zein dissolved by the sample solution, calculating the mass difference of the zein before and after dissolution, wherein the larger the numerical value is, the stronger the irritation is. The results are shown in Table 4:
TABLE 4
Sample (I) Example 1 Example 2 Example 3 Other samples 1 Other samples 2 Other samples 3
Irritation per gram 0.0705 0.0438 0.0533 0.0718 0.1094 >0.5
The data in tables 3 and 4 show that: the foaming property of cardanol polyoxyethylene ether in examples 1, 2 and 3 is better than that of other samples 1 and 2 which are nonionic surfactants. As an ionic surfactant, the foamability of the other sample 3 is better than that of the cardanol polyoxyethylene ether in examples 1-3, and the foam stability is better than that of examples 1 and 3. However, it can be seen from the irritation test that the irritation of the other sample 3 is much higher than that of examples 1 to 3 and other samples 1 and 2, and the irritation comparison test of examples 1 to 3 with other samples 1 and 2 shows that the irritation of cardanol polyoxyethylene ether in examples 1 to 3 is lower than that of the other samples 1 and 2 which are both nonionic surfactants.
The experiments preliminarily prove that the cardanol polyoxyethylene ether with good foamability and foam stability and low irritation can be prepared by the method.
Example 4
The formula of a laundry detergent using cardanol polyoxyethylene ether prepared in example 1 as a foaming agent is shown in table 5:
TABLE 5
Components The amount of components added/%)
AES 5~10
Alkyl glycosides 5~15
Cardanol polyoxyethylene ether 5~10
Methylisothiazolinone 0.1~0.5
Chelating agent (glutamic acid diacetic acid tetrasodium) 0.5~1
Alkaline protease 0.5~1
H2O To 100 of
A preparation method of a laundry detergent taking cardanol polyoxyethylene ether prepared in example 1 as a foaming agent comprises the following steps:
mixing and dissolving surfactant raw materials AES, alkyl glycoside and cardanol polyoxyethylene ether in water according to the proportion at 25 ℃, stirring the mixed solution for 1h under the water bath heating condition of 40-50 ℃, adding a chelating agent, alkaline protease and methylisothiazolinone into the stirred solution respectively, and storing the obtained laundry detergent sample at room temperature.
The basic properties of the laundry detergent are as follows:
the detergency test is implemented according to the national standard method GB/T13174-2008:
preparing the prepared liquid laundry detergent into 1000ml of 2% solution by using 250mg/kg of hard water, placing the standard dirty cloth and the diluted liquid laundry detergent in a decontamination tester for washing for 20min at the temperature of 30 ℃, taking out the dirty cloth, rinsing, airing, calculating the whiteness difference of the dirty cloth before and after washing, and obtaining the whiteness difference value before and after washing shown in the table, wherein the preparation method of the standard liquid laundry detergent is detailed in GBT13174-2008.
TABLE 6
Item Example 4 Standard laundry detergent
Poor whiteness before and after cleaning of carbon black stained cloth 9.66 7.25
Poor whiteness before and after cleaning of protein dirty cloth 14.45 3.91
Poor whiteness before and after cleaning of sebum stained cloth 8.03 5.40
From the data, the laundry detergent prepared from the cardanol polyoxyethylene ether prepared by the method has better performance.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The cardanol polyoxyethylene ether is characterized by having the following structure:
Figure FDA0002660830670000011
m is the unsaturation degree of cardanol as a raw material and is 0-3, n is the average polymerization degree, wherein:
Figure FDA0002660830670000012
2. the cardanol polyoxyethylene ether according to claim 1, wherein the hydroxyl value of the cardanol polyoxyethylene ether is in the range of 55-75.
3. The preparation method of cardanol polyoxyethylene ether according to claim 1 or 2, characterized by comprising the following steps:
adding cardanol and an alkaline catalyst into a closed reaction kettle in a nitrogen atmosphere, and under the condition that the temperature is 100-110 ℃, introducing nitrogen to dehydrate for 5-60 min under the negative pressure of 0.08-0.1 MPa of vacuum degree, adding ethylene oxide at the temperature of 110-120 ℃ to start reaction, continuously increasing the temperature in the reaction kettle after adding the ethylene oxide, controlling the reaction temperature to be 150-170 ℃ through condensed water, controlling the pressure in the reaction kettle to be 0.1-0.2 MPa in the feeding process, continuing the reaction until the pressure in the reaction kettle does not decrease after the feeding is finished, degassing for 1-60 min under the negative pressure of 0.1MPa after the reaction is finished, adding 30% hydrogen peroxide at 50-80 deg.C, stirring at 60-75 deg.C for 5-20 min, adding glacial acetic acid for neutralization, and cooling to room temperature, adding the ester compound, and uniformly stirring to obtain the cardanol polyoxyethylene ether.
4. The preparation method of cardanol polyoxyethylene ether according to claim 3, characterized in that the mass ratio of cardanol to ethylene oxide is 1 (1.5-5).
5. The preparation method of cardanol polyoxyethylene ether according to claim 3, wherein the mass ratio of the alkali catalyst to cardanol is (0.005-0.02): 1.
6. The preparation method of cardanol polyoxyethylene ether according to claim 3, characterized in that the mass ratio of the ester compound to cardanol is (0.01-0.03): 1.
7. The preparation method of cardanol polyoxyethylene ether according to claim 3, wherein said alkaline catalyst is potassium hydroxide or sodium hydroxide.
8. The preparation method of cardanol polyoxyethylene ether according to claim 3, wherein the amount of hydrogen peroxide added is 0.003-0.005 of the total mass of cardanol polyoxyethylene ether obtained by reaction;
the ester compound is phenoxyethyl ester;
the mass ratio of the glacial acetic acid to the cardanol is (0.005-0.02): 1.
9. Use of cardanol polyoxyethylene ether prepared by the method of any one of claims 3-8 as a foaming agent.
10. A laundry detergent characterized by containing the cardanol polyoxyethylene ether prepared by the method of any one of claims 3 to 8.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113087894A (en) * 2021-04-01 2021-07-09 上海邦高化学有限公司 Cardanol polyoxyethylene ether, preparation method and application thereof
CN114656627A (en) * 2022-03-11 2022-06-24 华东理工大学 Rosin amine polyoxyethylene ether and preparation method and application thereof

Citations (3)

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CN113087894B (en) * 2021-04-01 2022-10-21 上海邦高化学有限公司 Cardanol polyoxyethylene ether, preparation method and application thereof
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Application publication date: 20201204