CN112025147B - Multi-station automatic welding device - Google Patents
Multi-station automatic welding device Download PDFInfo
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- CN112025147B CN112025147B CN202010951373.2A CN202010951373A CN112025147B CN 112025147 B CN112025147 B CN 112025147B CN 202010951373 A CN202010951373 A CN 202010951373A CN 112025147 B CN112025147 B CN 112025147B
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- rotating ring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a multi-station automatic welding device, which comprises a fixed base, a rotating ring, a plurality of protection frames, a mechanical arm and a workpiece feeding mechanism, wherein the rotating ring is rotatably connected with the fixed base, the rotating ring is positioned above the fixed base, the protection frames are respectively and fixedly connected with the rotating ring, the protection frames are uniformly arranged on the rotating ring in a surrounding way around the central axis of the rotating ring, the rotating ring rotates once at intervals, each time the rotating ring rotates once, a first air cylinder is started once, so that a workpiece positioned at the lowest part of the feeding frame can fall into the protection frame at the lower part from the feeding frame, the mechanical arm welds the welding part and the workpiece through a welding head, the welding part and the workpiece are fixed together, and the workpiece is automatically fed through the workpiece feeding mechanism, the working efficiency of the welding device is improved, and the problem of low working efficiency of the welding device is solved.
Description
Technical Field
The invention relates to the technical field of welding, in particular to a multi-station automatic welding device.
Background
Most of the existing welding devices need to dismount a welding part again after welding the welding part, and then the welding part is manually remounted, so that the working efficiency is greatly reduced.
Disclosure of Invention
The invention aims to provide a multi-station automatic welding device and aims to solve the problem of low working efficiency of the welding device.
In order to achieve the purpose, the invention provides a multi-station automatic welding device which comprises a fixed base, a rotating ring, a plurality of protection frames, a mechanical arm and a workpiece feeding mechanism, wherein the rotating ring is rotationally connected with the fixed base, the rotating ring is positioned above the fixed base, the protection frames are respectively and fixedly connected with the rotating ring, the protection frames are uniformly arranged on the rotating ring in a surrounding manner around the central axis of the rotating ring, the mechanical arm is fixedly arranged above the fixed base, and the mechanical arm is provided with a welding head;
the workpiece feeding mechanism comprises a feeding frame, an upper baffle, a lower baffle, a connecting support and a first air cylinder, the feeding frame is fixedly connected with the fixed base, the feeding frame is located above the protection frame, the upper baffle is arranged on the feeding frame in a penetrating mode, the lower baffle is arranged on the feeding frame in a penetrating mode, the upper baffle and the lower baffle are arranged at intervals, the upper baffle is located above the lower baffle, the first air cylinder is fixedly connected with the feeding frame, the first air cylinder is located on the outer side face of the feeding frame, the connecting support is fixedly connected with the output end of the first air cylinder, the connecting support is arranged outside the feeding frame, and two ends of the connecting support are fixedly connected with the upper baffle and the lower baffle respectively.
The multi-station automatic welding device further comprises a welding piece feeding mechanism, the welding piece feeding mechanism and the workpiece feeding mechanism are arranged at intervals, the welding piece feeding mechanism is identical to the workpiece feeding mechanism in internal structure, and a feeding frame of the welding piece feeding mechanism is perpendicular to the protection frame.
The multi-station automatic welding device further comprises a guide plate, the guide plate is fixedly connected with the feeding frame of the welding part feeding mechanism, and the guide plate is located at the bottom of the feeding frame of the welding part feeding mechanism.
The multi-station automatic welding device further comprises a support frame, a second cylinder and a supporting plate, the support frame is fixedly connected with a feeding frame of the welding part feeding mechanism, the second cylinder is connected with the support frame in a sliding mode, and the supporting plate is fixedly connected with an output end of the second cylinder.
The welding part feeding mechanisms are symmetrically arranged along the central axis of the rotating ring, and the mechanical hands are symmetrically arranged along the central axis of the rotating ring.
The fixed base is provided with a circular boss, the rotating ring is provided with an annular groove matched with the circular boss, and the circular boss is located inside the annular groove.
The invention has the beneficial effects that: the workpiece feeding mechanism is used for loading workpieces, the lower baffle is located inside the feeding frame to block the workpieces, so that the workpieces are prevented from falling out of the feeding frame, the first air cylinder drives the upper baffle to move towards the inside of the feeding frame, meanwhile, the lower baffle moves towards the outside of the feeding frame, the upper baffle separates the bottommost workpiece from the workpiece above the workpiece, the workpiece above is blocked by the upper baffle and cannot fall off, the bottommost workpiece slides into the protective frame below along the feeding frame, the rotating ring rotates to rotate the empty protective frame to the position below the feeding frame to load the protective frame, when the protective frame after loading rotates to the manipulator, the manipulator welds the welding parts and the workpieces through the welding head, so that the welding parts and the workpieces are fixed together, the rotating ring rotates once at intervals, and the first air cylinder can be started once when the rotating ring rotates once, so that a workpiece positioned at the lowest part of the feeding frame can fall into the protective frame below the feeding frame from the feeding frame, the workpiece is automatically fed, the working efficiency of the welding device is improved, and the problem of low working efficiency of the welding device is solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural view of the multi-station automatic welding device of the present invention.
Fig. 2 is a top view of the multi-station automated welding apparatus of the present invention.
Fig. 3 is a cross-sectional view a-a of fig. 2 of the present invention.
Fig. 4 is a cross-sectional view of B-B of fig. 2 in accordance with the present invention.
Fig. 5 is a cross-sectional view of C-C of fig. 2 of the present invention.
Fig. 6 is a cross-sectional view of D-D of fig. 4 in accordance with the present invention.
Fig. 7 is a cross-sectional view of E-E of fig. 5 in accordance with the present invention.
1-a fixed base, 11-a circular boss, 111-a mounting cavity, 12-a containing groove, 2-a rotating ring, 21-an annular groove, 22-a containing cavity, 3-a protective frame, 4-a mechanical arm, 41-a welding head, 5-a workpiece feeding mechanism, 51-a feeding frame, 52-an upper baffle plate, 53-a lower baffle plate, 54-a connecting bracket, 55-a first cylinder, 6-a welding part feeding mechanism, 61-a guide plate, 7-a support frame, 8-a second cylinder, 9-a supporting plate, 10-a third cylinder, 110-an electromagnetic block, 120-a discharging assembly, 121-a bottom supporting block, 122-a pressure spring and 123-a magnetic sheet.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative and intended to explain the present invention and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 7, the present invention provides a technical solution: a multi-station automatic welding device comprises a fixed base 1, a rotating ring 2, a plurality of protection frames 3, a mechanical arm 4 and a workpiece feeding mechanism 5, wherein the rotating ring 2 is rotatably connected with the fixed base 1, the rotating ring 2 is positioned above the fixed base 1, the protection frames 3 are respectively and fixedly connected with the rotating ring 2, the protection frames 3 are uniformly arranged on the rotating ring 2 in a surrounding manner around the central axis of the rotating ring 2, the mechanical arm 4 is fixedly arranged above the fixed base 1, and the mechanical arm 4 is provided with a welding head 41;
the workpiece feeding mechanism 5 comprises a feeding rack 51, an upper baffle 52, a lower baffle 53, a connecting bracket 54 and a first air cylinder 55, the feeding frame 51 is fixedly connected with the fixed base 1, the feeding frame 51 is positioned above the protection frame 3, the upper baffle plate 52 is arranged on the feeding frame 51 in a penetrating way, the lower baffle plate 53 is arranged on the feeding frame 51 in a penetrating way, the upper baffle plate 52 and the lower baffle plate 53 are arranged at intervals, the upper baffle plate 52 is positioned above the lower baffle plate 53, the first air cylinder 55 is fixedly connected with the feeding frame 51, the first cylinder 55 is positioned on the outer side surface of the feeding frame 51, the connecting bracket 54 is fixedly connected with the output end of the first cylinder 55, the connecting bracket 54 is arranged outside the feeding frame 51, and two ends of the connecting bracket 54 are respectively fixedly connected with the upper blocking piece 52 and the lower blocking piece 53.
In this embodiment, a driving motor is installed inside the fixing base 1, an output end of the driving motor is fixedly connected to the rotating ring 2, the driving motor drives the rotating ring 2 to rotate, a distance between the upper blocking piece 52 and the lower blocking piece 53 is a thickness of one workpiece, the connecting bracket 54 is fixedly connected to an output end of the first air cylinder 55, the first air cylinder 55 drives the connecting bracket 54 to move relative to the feeding frame 51, two ends of the connecting bracket 54 are respectively fixedly connected to the upper blocking piece 52 and the lower blocking piece 53, so as to drive the upper blocking piece 52 and the lower blocking piece 53 to move relative to the feeding frame 51, the upper blocking piece 52 and the lower blocking piece 53 are both disposed on the feeding frame 51 in a penetrating manner, and when the first air cylinder 55 makes a telescopic motion, the upper blocking piece 52 and the lower blocking piece 53 are driven to move back and forth, so that the lower baffle 53 is positioned outside the feeding frame 51 when the upper baffle 52 is positioned inside the feeding frame 51, and the lower baffle 53 is positioned inside the feeding frame 51 when the upper baffle 52 is positioned outside the feeding frame 51; a worker puts a plurality of workpieces into the feeding mechanism, the lower baffle plate 53 is positioned inside the feeding frame 51 to block the workpieces, so as to prevent the workpieces from falling out of the feeding frame 51, the first air cylinder 55 drives the upper baffle plate 52 to move towards the inside of the feeding frame 51, meanwhile, the lower baffle plate 53 moves towards the outside of the feeding frame 51, the bottommost workpiece is separated from the workpiece above by the upper baffle plate 52, so that the upper workpiece is blocked by the upper baffle plate 52 and cannot fall off, the bottommost workpiece slides along the feeding frame 51 to the lower protective frame 3, the rotating ring 2 rotates to rotate the empty protective frame 3 to the lower part of the feeding frame 51 to charge the protective frame 3, and when the charged protective frame 3 rotates to the manipulator 4, the manipulator 4 welds the workpieces through the welding head 41, therefore, the rotating ring 2 is fixed together with a welding part and a workpiece, and rotates once at intervals, and the first air cylinder 55 is started once when the rotating ring 2 rotates once, so that the workpiece positioned at the lowest part of the feeding frame 51 can fall into the protective frame 3 below from the feeding frame 51, the workpiece is automatically fed, the working efficiency of the welding device is improved, and the problem of low working efficiency of the welding device is solved.
Furthermore, the multi-station automatic welding device further comprises a welding part feeding mechanism 6, the welding part feeding mechanism 6 and the workpiece feeding mechanism 5 are arranged at intervals, the welding part feeding mechanism 6 and the workpiece feeding mechanism 5 are identical in internal structure, and a feeding frame of the welding part feeding mechanism 6 and the protection frame 3 are arranged perpendicularly.
In the present embodiment, the internal structure of the welding part feeding mechanism 6 is the same as that of the workpiece feeding mechanism 5, the welding part feeding mechanism 6 feeds the welding parts in the same manner, and when the welding parts slip from the feeding rack of the welding part feeding mechanism 6 to be attached to the workpiece located in the shield rack 3, the manipulator 4 moves to the attachment of the welding parts and the workpiece and welds the welding parts and the workpiece through the welding head 41.
Further, the multi-station automatic welding device further comprises a guide plate 61, the guide plate 61 is fixedly connected with the feeding frame of the welding part feeding mechanism 6, and the guide plate 61 is located at the bottom of the feeding frame 51 of the welding part feeding mechanism 6.
In the present embodiment, the guide plate 61 guides the welding material so that the welding material can better slide onto the workpiece located in the protection frame 3.
Further, the multi-station automatic welding device further comprises a support frame 7, a second air cylinder 8 and a supporting plate 9, the support frame 7 is fixedly connected with a feeding frame of the welding part feeding mechanism 6, the second air cylinder 8 is slidably connected with the support frame 7, and the supporting plate 9 is fixedly connected with an output end of the second air cylinder 8.
In this embodiment, a ball screw is installed inside the support frame 7, the second cylinder 8 is fixedly connected to an output end of the ball screw, the second cylinder 8 is driven by the ball screw to slide relative to the support frame 7, the abutting plate 9 is fixedly connected to an output end of the second cylinder 8, the position of the second cylinder 8 is adjusted to enable the abutting plate 9 to be located at the welding part, and the output end of the second cylinder 8 is controlled to extend, so that the abutting plate 9 abuts against the welding part, and the welding part is fixed on the workpiece, so that the manipulator 4 can weld the welding part and the workpiece.
Further, the number of the workpiece feeding mechanisms 5, the number of the welding part feeding mechanisms 6 and the number of the mechanical hands 4 are two, the workpiece feeding mechanisms 5 are symmetrically arranged along the central axis of the rotating ring 2, the welding part feeding mechanisms 6 are symmetrically arranged along the central axis of the rotating ring 2, and the mechanical hands 4 are symmetrically arranged along the central axis of the rotating ring 2.
In the present embodiment, the two workpiece feeding mechanisms 5, the two weldment feeding mechanisms 6, and the two manipulators 4 can operate simultaneously, thereby improving the welding efficiency of the welding apparatus.
Further, the fixed base 1 is provided with a circular boss 11, the rotating ring 2 is provided with an annular groove 21 matched with the circular boss 11, and the circular boss 11 is positioned inside the annular groove 21.
In the present embodiment, the circular boss 11 is located inside the annular groove 21 so as to position the rotating ring 2, and the rotating ring 2 is rotatable with respect to the circular boss 11.
Further, the multi-station automatic welding device further comprises a third cylinder 10, an electromagnetic block 110 and a discharging assembly 120, the circular boss 11 has an installation cavity 111, the third cylinder 10 is fixedly installed inside the installation cavity 111, the electromagnetic block 110 is fixedly connected with an output end of the third cylinder 10, the rotating ring 2 has a plurality of accommodating cavities 22, any one of the protection frames 3 is correspondingly provided with one of the accommodating cavities 22, the discharging assembly 120 is arranged inside any one of the accommodating cavities 22, the discharging assembly 120 comprises a bottom supporting block 121, a pressure spring 122 and a magnetic sheet 123, one end of the pressure spring 122 is fixedly connected with the rotating ring 2, the other end of the pressure spring 122 is fixedly connected with the bottom supporting block 121, the pressure spring 122 is located inside the accommodating cavity 22, and the bottom supporting block 121 is slidably connected with the rotating ring 2, one end of the bottom supporting block 121 close to the pressure spring 122 is located inside the accommodating cavity 22, the magnetic sheet 123 is fixedly connected with the bottom supporting block 121, and the magnetic sheet 123 is located on one side of the bottom supporting block 121 close to the electromagnetic block 110.
In this embodiment, the bottom support block 121 is located at the bottom of the protection frame 3 to support a workpiece, after the workpiece and a welded component are welded, the welded protection frame 3 rotates to the electromagnetic block 110, the electromagnetic block 110 is electrified to have magnetism, the output end of the third cylinder 10 extends to enable the electromagnetic block 110 to be attached to the magnetic sheet 123, the electromagnetic block 110 and the magnetic sheet 123 are attracted to each other due to a magnetic force, the output end of the third cylinder 10 contracts to drive the bottom support block 121 to move in a direction close to the third cylinder 10, and due to the absence of the support function of the bottom support block 121, the welded workpiece falls out of the bottom of the protection frame 3, so that the welding device can automatically discharge, and the work efficiency of the welding device is improved. After the workpiece after the welding is finished falls off from the protection frame 3, the electromagnetic block 110 is powered off, the electromagnetic block 110 loses magnetism, and the magnetic sheet 123 returns to the original position under the action of restoring force of the pressure spring 122 so as to conveniently support the next workpiece.
Further, the fixing base 1 has a receiving groove 12, and the receiving groove 12 is located at the bottom of the electromagnet block 110.
In the present embodiment, the welded workpieces fall from the protection frame 3 into the receiving groove 12, so that the workpieces can be collected conveniently for uniform processing.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. The multi-station automatic welding device is characterized by comprising a fixed base, a rotating ring, a plurality of protection frames, a mechanical arm and a workpiece feeding mechanism, wherein the rotating ring is rotatably connected with the fixed base and positioned above the fixed base;
the workpiece feeding mechanism comprises a feeding frame, an upper baffle, a lower baffle, a connecting support and a first air cylinder, the feeding frame is fixedly connected with the fixed base, the feeding frame is positioned above the protective frame, the upper baffle is arranged on the feeding frame in a penetrating manner, the lower baffle is arranged on the feeding frame in a penetrating manner, the upper baffle and the lower baffle are arranged at intervals, the upper baffle is positioned above the lower baffle, the first air cylinder is fixedly connected with the feeding frame, the first air cylinder is positioned on the outer side surface of the feeding frame, the connecting support is fixedly connected with the output end of the first air cylinder, the connecting support is arranged outside the feeding frame, and two ends of the connecting support are respectively and fixedly connected with the upper baffle and the lower baffle;
the fixed base is provided with a circular boss, the rotating ring is provided with an annular groove matched with the circular boss, and the circular boss is positioned inside the annular groove;
the multi-station automatic welding device further comprises a third air cylinder, an electromagnetic block and a discharging assembly, the circular boss is provided with an installation cavity, the third air cylinder is fixedly installed inside the installation cavity, the electromagnetic block is fixedly connected with the output end of the third air cylinder, the rotating ring is provided with a plurality of containing cavities, any one protection frame is correspondingly provided with one containing cavity, the discharging assembly is arranged inside any one containing cavity, the discharging assembly comprises a bottom supporting block, a pressure spring and a magnetic sheet, one end of the pressure spring is fixedly connected with the rotating ring, the other end of the pressure spring is fixedly connected with the bottom supporting block, the pressure spring is located inside the containing cavity, the bottom supporting block is slidably connected with the rotating ring, one end, close to the pressure spring, of the bottom supporting block is located inside the containing cavity, and the magnetic sheet is fixedly connected with the bottom supporting block, the magnetic sheet is positioned on one side of the bottom supporting block close to the electromagnetic block.
2. A multi-station automatic welding device according to claim 1, further comprising a welding part feeding mechanism, wherein the welding part feeding mechanism and the workpiece feeding mechanism are arranged at a distance, the welding part feeding mechanism and the workpiece feeding mechanism have the same internal structure, and the feeding frame of the welding part feeding mechanism is arranged perpendicular to the protection frame.
3. A multi-station automatic welding device as claimed in claim 2, further comprising a guiding plate fixedly connected to the feeding frame of the weldment feeding mechanism, the guiding plate being located at the bottom of the feeding frame of the weldment feeding mechanism.
4. A multi-station automatic welding device according to claim 3, further comprising a support frame, a second cylinder and a support plate, wherein the support frame is fixedly connected with a feeding frame of the welding part feeding mechanism, the second cylinder is slidably connected with the support frame, and the support plate is fixedly connected with an output end of the second cylinder.
5. The multi-station automatic welding device according to claim 4, wherein the number of the workpiece feeding mechanisms, the number of the weldment feeding mechanisms and the number of the manipulators are two, two of the workpiece feeding mechanisms are symmetrically arranged along the central axis of the rotating ring, two of the weldment feeding mechanisms are symmetrically arranged along the central axis of the rotating ring, and two of the manipulators are symmetrically arranged along the central axis of the rotating ring.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010951373.2A CN112025147B (en) | 2020-09-11 | 2020-09-11 | Multi-station automatic welding device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010951373.2A CN112025147B (en) | 2020-09-11 | 2020-09-11 | Multi-station automatic welding device |
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| CN112025147A CN112025147A (en) | 2020-12-04 |
| CN112025147B true CN112025147B (en) | 2022-06-10 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113681214A (en) * | 2021-08-27 | 2021-11-23 | 深圳市朗奥洁净科技股份有限公司 | Multi-station welding machine |
| CN117773436B (en) * | 2024-02-23 | 2024-06-25 | 山东豪迈精密机械有限公司 | Automatic assembly welding device |
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| CN110238571A (en) * | 2019-06-26 | 2019-09-17 | 中山市康瑞智能化科技有限公司 | A kind of welding feed mechanism and welder |
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| CN111014913A (en) * | 2019-12-26 | 2020-04-17 | 宁波新州焊接设备有限公司 | Automatic welding device |
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| CN202070847U (en) * | 2011-05-20 | 2011-12-14 | 浙江正泰电器股份有限公司 | Multiple-station turntable type automatic welding equipment |
| CN203805309U (en) * | 2014-01-13 | 2014-09-03 | 佘长庆 | Multi-station automatic rotary thermoform machine system |
| CN208961344U (en) * | 2018-09-19 | 2019-06-11 | 合肥华微机械制造有限公司 | A kind of ten station turnplate formula automatic welding machines |
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