CN112002614A - Electromagnetic coil assembly production and manufacturing system - Google Patents

Abstract

The invention discloses a production and manufacturing system of an electromagnetic coil assembly, which comprises a rack and a horizontal table board on the rack, wherein a discharge guide rail frame and a discharge box are arranged at the left end of the rack, a stepping conveying mechanism is arranged on the horizontal table board, twelve stations which are composed of a twenty-sixth station and a thirty-seventh station are sequentially arranged on the stepping conveying mechanism along a straight line, and each station from the twenty-sixth station to the thirty-fifth station is provided with a feeding double-number combined manipulator and a double-number intelligent positioning micro manipulator; the double intelligent positioning micro manipulators at the thirtieth station and the thirty-seventh station are oppositely arranged; and the thirty-sixth station and the thirty-seventh station are correspondingly provided with an intelligent positioning micro manipulator and a double-head intelligent soldering mechanism. The electromagnetic coil assembly production and manufacturing system solves the problems that the existing equipment cannot be automatically assembled, the existing automatic welding equipment cannot be compatible with the production of 9 pad method electro-hydraulic magnetic cup electromagnetic coil assemblies, and the production efficiency, the production cost and the welding quality are low.

Description

Electromagnetic coil assembly production and manufacturing system

Technical Field

The invention belongs to the technical field of welding equipment, and particularly relates to a production and manufacturing system of an electromagnetic coil assembly.

Background

The low-voltage circuit breaker electromagnetic coil assembly is a key part which is used in a molded case circuit breaker, has the functions of short circuit and overload protection and plays the role of connecting and disconnecting a circuit. Particularly, the electromagnetic coil assembly for electricity utilization, power distribution and power transmission in the aerospace industry is formed by surrounding a T-shaped electro-hydraulic magnetic cup 280 as shown in fig. 1a and fig. 1b, installing an insulating gasket 281, a coil 282, an upper insulating gasket 284, an upper insulating gasket 285 and a yoke 283 from bottom to top, and fixedly connecting the yoke 283 and the T-shaped electro-hydraulic magnetic cup 280 through a triangular welding seam in a soldering manner, wherein the working principle is that when a circuit of a breaker is normally in a closing state, a large end (a pole shoe) of the T-shaped electro-hydraulic magnetic cup 280 is separated from an armature on the yoke 283, overload current and short-circuit current pass through the coil 282 after a circuit of the breaker is overloaded and short-circuited, an electromagnet in the T-shaped electro-hydraulic magnetic cup 280 in the coil 282 generates upward electromagnetic force under the action of current to push the electromagnet to move upwards, and upward electromagnetic attraction force is increased when the short circuit or the overload current is increased, the conductive liquid and the spring in the T-shaped electro-hydraulic magnetic cup 280 generate a damping delay effect on the strong and fast upward-rushing electromagnet, so that the electromagnet slowly rushes to the large end (pole shoe), the electromagnetic attraction force is maximum, the armature on the magnet yoke 283 is attracted with the large end (pole shoe), the rear end of the armature rotates along the upper end face of the magnet yoke 4 (the armature is pulled by a tension spring on the magnet yoke 4), the white stem on the mechanism is pushed up by the rear end of the armature, the three-buckle mechanism acts, the electromagnetic coil component pushes the moving and static contacts to be separated, meanwhile, the electromagnetic attraction force disappears when the electromagnetic coil component is powered off, the armature on the magnet yoke 283 recovers to be separated, and the conductive liquid and the spring push the electromagnet in the T-shaped electro-hydraulic. The electromagnetic coil component has the characteristics of strong anti-interference, high voltage resistance, long time delay, time delay and instantaneous reliability improvement, more recycling times, long service life and strong stability in electricity utilization in the aerospace industry, airports and the like; however, the following problems exist in the existing electromagnetic coil component production and manufacturing system and manufacturing method;

1. the existing manufacturing method of the electro-hydraulic magnetic cup electromagnetic coil assembly comprises tin spot welding, tin wire linear dragging welding, tin wire arc dragging welding and automatic rotary welding, wherein the formation time of a triangular arc welding seam in the spot welding, the linear dragging welding and the arc dragging welding is long, the efficiency is low, the appearance reject ratio is high, and the waste of the welding tin wire is large; automatic rotatory welding rate of heating is fast, but the oil cup easily produces overheated, and the product cooling time is long to lead to automatic weld half automatic efficiency to improve limitedly, welds to splash and causes the product outward appearance bad greatly, explodes the tin volume and causes the tin silk loss big greatly, and yoke 283 easily produces the warpage and causes electric liquid magnetism cup solenoid coil unit to install at the base jamming, has increased the rework process including the product, production efficiency is low, with high costs.

2. Except the deflection of the electromagnetic coil assembly of the electro-hydraulic magnetic cup 280 caused by manual and semi-automatic welding modes, the electromagnetic coil assembly of the electro-hydraulic magnetic cup is assembled by fixing an insulating gasket 281, an insulating gasket 284 and an upper insulating gasket 285 with one thickness, and the problems of 27 +/-0.26 welding height size, 11 +/-0.14 width and 0.5 parallelism dimension qualification rate improved to 98 percent but 2 percent of disqualification rate are solved through automatic assembly and automatic welding; in different current specifications, leakage and air switch products, the insulating gasket 281, the insulating gasket 284 and the upper insulating gasket 285 have four thicknesses and are combined by 9 gasket methods, and meanwhile, the existing equipment does not have the function of automatically detecting the mounted parts. The prior art leads to automatic assembly and automatic welding equipment can not be compatible with the production of 9 pad-method electro-hydraulic magnetic cup electromagnetic coil assemblies, the application range of the automatic assembly and the welding equipment is greatly limited, and poor plastic case circuit breakers caused by less-installed, neglected-installed and mis-installed thickness insulating gaskets can not be stopped all the time.

3. The existing soldering defects mainly include that the melting quantity of a tin wire conveyed to a soldering iron head in a fixed length mode cannot be intelligently measured, the effective quantity and the tin feeding position between the electro-hydraulic magnetic cup 280 and a magnet yoke 283 on a pond cannot be effectively controlled, welding spatter cannot be controlled, and soldering is unstable and unreliable or fails.

4. The existing multi-station stepping conveying mechanism is generally 1.5m to 2m in length, the multi-station stepping conveying mechanism with the stroke exceeding 2m is easy to shake, a multi-station stepping conveying mechanism with the stroke exceeding 3m is easy to deviate and skew in station tools, the stepping conveying mechanism is easy to lift products when lifting the products, the products are separated from a positioning clamp and a track, the stepping conveying mechanism is easy to be blocked, and the equipment failure rate is high. According to the search, no multi-station stepping conveying (lifting) mechanism with the stroke of more than 3m exists at present (the design of the stepping conveying mechanism is 4.5m-6 m).

Disclosure of Invention

The invention aims to provide a production and manufacturing system of an electromagnetic coil assembly, which solves the problems that the existing equipment cannot be automatically assembled, the existing automatic welding equipment cannot be compatible with the production of 9 pad-method electro-hydraulic magnetic cup electromagnetic coil assemblies, and the production efficiency, the production cost and the welding quality are low.

The technical scheme adopted by the invention is as follows: a production and manufacturing system for an electromagnetic coil assembly comprises a rack and a horizontal table board on the rack, wherein a discharge guide rail frame and a discharge box are arranged at the left end of the rack, a stepping conveying mechanism is arranged on the horizontal table board, twelve stations which are composed of twenty-sixth stations to thirty-seventh stations are sequentially arranged on the stepping conveying mechanism along a straight line, and each station from the twenty-sixth stations to the thirty-fifth stations is provided with a feeding manipulator combined according to double numbers and a double-number intelligent positioning micro manipulator; the double intelligent positioning micro manipulators at the thirtieth station and the thirty-seventh station are oppositely arranged; and the thirty-sixth station and the thirty-seventh station are correspondingly provided with an intelligent positioning micro manipulator and a double-head intelligent soldering mechanism.

The invention has the beneficial effects that: according to the electromagnetic coil component production and manufacturing system, the electromagnetic coil components can be produced simultaneously, and the efficiency of producing the electromagnetic coil components is greatly improved; the system also avoids the faults of products in the processes of feeding, tin soldering, detection of different parts, lack of materials, material mistake and blanking; and the quality of the soldered electromagnetic coil assembly is improved, and the number of defective products is greatly reduced. The method has the advantages that the tin breaking and automatic intelligent detection are carried out for multiple times, the quantity of the tin wires is fed in a fixed length mode, the tin wires and parts are prevented from deviating in the welding and transporting processes, tin explosion splashing is avoided, good and rapid tin feeding is avoided, the cost is greatly reduced, the qualified rate is improved to 100%, the production of 9 pad-method electro-hydraulic magnetic cup electromagnetic coil assemblies is compatible, and the plastic shell circuit breaker caused by less-installed, neglected-installed and mis-installed thickness insulation gaskets is avoided; meanwhile, long-distance positioning, whole-course detection, clamping conveying, station assembly and welding are possible.

Drawings

Figure 1a is a schematic structural view of a low voltage circuit breaker solenoid assembly;

figure 1b is a cross-sectional view of a low voltage circuit breaker solenoid assembly;

FIG. 2a is a schematic diagram of a manufacturing system for manufacturing a solenoid coil assembly in accordance with the present invention;

FIG. 2b is a right side enlarged partial view of the solenoid coil assembly manufacturing system of FIG. 1 in accordance with the present invention;

FIG. 3 is a top view of the solenoid coil assembly manufacturing system of FIG. 1 in accordance with the present invention;

FIG. 4a is a schematic structural diagram of an intelligent multi-station stepping conveying mechanism in a solenoid coil assembly manufacturing system according to the present invention;

FIG. 4b is another schematic diagram of the intelligent multi-station step conveyor of the solenoid coil assembly manufacturing system of the present invention;

FIG. 4c is a schematic illustration of another alternative pusher shoe assembly of the solenoid coil assembly manufacturing system of the present invention;

FIG. 4d is a schematic illustration of a pusher shoe assembly of a solenoid coil assembly manufacturing system of the present invention;

FIG. 4e is a schematic illustration of the traverse assembly of the solenoid coil assembly manufacturing system of the present invention;

FIG. 5 is a schematic diagram of a dual head clamp assembly in a solenoid coil assembly manufacturing system in accordance with the present invention;

FIG. 6 is a schematic structural diagram of a dual-set intelligent tin-feeding limiting assembly in the electromagnetic coil assembly manufacturing system of the present invention;

FIG. 7 is a schematic structural view of a double-headed tin soldering iron weld assembly of the electromagnetic coil assembly manufacturing system of the present invention;

FIG. 8 is a schematic diagram of a dual yoke feed configuration for a solenoid assembly manufacturing system in accordance with the present invention;

FIG. 9 is a schematic diagram of a dual-channel electro-hydraulic magnetic cup feeding structure in a solenoid coil assembly manufacturing system according to the present invention.

In the figure, 1, a frame, 2, a horizontal table top, 3, a discharging guide rail frame, 4, a stepping conveying mechanism, 5, a double-channel electro-hydraulic magnetic cup feeding mechanism, 6, a double-channel insulating gasket feeding mechanism, 7, a double-channel coil feeding mechanism, 8, an upper insulating gasket feeding mechanism, 9, a double-channel magnetic yoke feeding mechanism, 10, a double-head intelligent soldering mechanism, 11, a discharging box, 12, a pressing cylinder, 13, a mechanical arm, 14, a lifting assembly, 15, a track plate, 16, a detection device, 17, a second front and rear clamping assembly, 18, a first front and rear clamping assembly, 19, a transverse moving assembly, 21, a clamping assembly, 22, a mechanical arm, 23, a fixing plate, 24, a pushing assembly, 25, a cylinder, 26, a station, 27, a station, 28, a station, 29, a station, 30, a station, 31, a station, 32, a station, 33, 34, a station, 35, a station, 36, a station, 37, a station, 38, 39, 41. assembling fixture, 42 threaded hole, 43 upright plate, 44 triaxial grabbing manipulator, 45 straight vibration rail, 46 triaxial grabbing manipulator, 47 straight vibration rail, 48 rack, 49 circular vibration, 50 manipulator, 51 manipulator, 52 upright post support, 53 supporting block, 54 linear sliding block, 55 cylinder, 56 upright post, 57 first supporting plate, 58 linear guide rail, 61 linear guide rail, 64 push rod, 67 rotating shaft, 71 open slot, 72 threaded hole, 73 outer slotted hole, 74 inner circular arc wall, 75 through hole, 76 through hole, 77 through hole, 78 through hole, 79 through hole, 80 through hole, 81 through hole, 82 through hole, 83 through hole, 84 through hole, 85 through hole, 86 through hole, 87 through hole, 88 material blocking end, 89 discharging, 90 connecting block, 91 pushing assembly, 97 upright plate, 98 upright plate, 99. an upright plate, 100, an upright plate, 102, a cylinder sliding block, 103, a linear guide rail, 104, an upper cover, 105, an upper cover, 106, an optical axis, 107, a cylinder, 108, a limit buffer, 109, an optical axis, 110, a cylinder, 111, a connecting seat, 112, an upright plate, 113, an upright plate, 114, an upright plate, 115, a linear slide rail, 116, an upright plate, 117, an upright plate, 118, a linear slide rail, 119, an upper cover, 120, a limit buffer, 121, an upper cover, 122, a limit buffer, 123, an optical axis, 124, an optical axis, 125, an upright plate, 126, a cylinder, 127, an upper plate, 128, a fisheye connecting rod, 129, a sliding block, 130, a rotating plate, 133, a supporting plate, 135, a clamping plate, 136, a bearing sleeve, 137, a bearing seat, 138, a screw, 139, a rotating plate, 140, a screw, 141, a connecting sleeve, 143, a clamping cylinder, 145, a bearing seat, 147, a pressure detection sensor, 153. a right clamping tongue 156, a double-set intelligent tin feeding limiting assembly 157, a clamping cylinder 159, a clamping cylinder 161, an L-shaped plate 162, an L-shaped plate 163, a clamping cylinder 165, a double-head soldering iron welding assembly 166, a detection device 167, an L-shaped supporting plate 168, a pressing spring 169, a tension ring 170, an L-shaped frame 171, a correction tube 173, a plate 174, an upper and lower adjusting frame 175, an upper adjusting rod 177, a lower adjusting rod 178, a limiting sliding block 179, a vertical plate 180, an optical axis 181, a linear sliding rail 183, a tin breaking finger 184, a clamping cylinder 185, an extension tube 186, a first-stage tin breaking mechanism 187, a rotary adjusting handle 188, a fixed pressing wheel 189, a tin breaking wheel 190, a T-shaped tube 191, a left upper plate 192, a tin wire coil 192, a wire feeding tube 195, a linear sliding rail 196, an optical axis 197, a reinforcing plate 198, a vertical plate 199, a U-shaped groove 200, a rotating shaft 193, an inner hole 193, 202. gap 203, square groove 204, right upper plate 207, tensioning sleeve 208, anti-splashing sleeve 211, step round hole 212, L-shaped plate 213, L-shaped plate 214, upper tin arc surface 215, soldering iron head 216, soldering iron 218, double-row linear slide rail frame 219, fixing plate 220, soldering iron fixing sleeve 221, plate 223, pushing cylinder 224, rotating cylinder 225, upper plate 226, U-shaped plate 227, triangular plate 228, soldering iron 229, double-row linear slide rail 230, support 231, circular vibration 233, U-shaped groove 234, U-shaped groove 235, linear vibration 236, cylinder 237, front end groove 238, support 240, four-shaft air claw 241, double-slide bar cylinder 242, slide block 243, linear vibration 244, vertical cylinder 245, rotary clamping cylinder 246, support 247, circular vibration 248, 249, U-shaped groove 251, 250, U-shaped groove 251, straight vibration 252, cylinder 253, front end groove 253, 254. the electromagnetic induction type electromagnetic induction coil motor comprises an isolation cylinder, 255, a three-shaft gas claw, 256, a vertical cylinder, 257, a double sliding rod, 258, a double sliding rod cylinder, 280, a double-channel electro-hydraulic magnetic cup, 281, a double-channel insulating gasket, 282, a double-channel coil, 283, a magnetic yoke, 284, an upper insulating gasket and 285, an upper insulating gasket.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

The invention provides a production and manufacturing system of an electromagnetic coil assembly, which comprises a horizontal table top 2 on a rack 1, wherein the left end of the rack 1 is provided with a discharge guide rail frame 3 and a discharge box 11 (positioned at a station 38), the horizontal table top 2 is provided with a linear intelligent multi-station stepping conveying mechanism 4, the stepping conveying mechanism 4 is provided with 12 stations consisting of stations 26 to 37, each station from the station 26 to the station 35 is provided with a feeding double-number combined manipulator and a double-number intelligent positioning micro manipulator, and the double-number intelligent positioning micro manipulator consists of a clamping assembly 21 and an assembly clamp 41; the stations 30 and 37 are arranged opposite to the even number intelligent positioning micro manipulator and are used for assembling and stopping a positioning coil 282, an upper insulating gasket 284, an upper insulating gasket 285 and a magnetic yoke 283, and a clamping assembly 21 is used; the station 36 and the station 37 are correspondingly provided with an intelligent positioning micro manipulator and a double-head intelligent soldering mechanism 10, and the even-number combined manipulator comprises a double-channel electro-hydraulic magnetic cup 280 feeding device 5, a double-channel insulating gasket 281 feeding device 6, a double-channel coil 282 feeding device 7, an upper insulating gasket 284, an upper insulating gasket 285 feeding device 8, a double-channel magnetic yoke 283 feeding device 9 and a discharging box 11 on the station 38 which are arranged outside the rack 1.

As shown in fig. 2a, 2b, 3, 4a, 4b, 4c, 4d, the intelligent multi-station stepping conveying mechanism 4 is composed of a plurality of upright post supports 52 fixed on a horizontal table top 2, a first support plate 57 is arranged between a track plate 15 for sliding a T-shaped electro-hydraulic magnetic cup 280 along a T-shaped transverse sliding slot 39, the track plate 15 and the horizontal table top 2 on the upright post supports 52, a lifting component 14 for lifting and jacking the T-shaped electro-hydraulic magnetic cup 280 is arranged at the lower end of the transverse sliding slot 39 of the track plate 15 (the lifting component 14 moves into a U-shaped slot at the upper end of an upright post on the horizontal table top 2), the lifting component 14 is fixed on the first support plate 57, the first support plate 57 is fixed on the upright post 56 on the horizontal table top 2, a first front and rear clamping component 18 is arranged at the left end of the first support plate 57, a second front and rear clamping component 17 is arranged at the right end of the first support plate 57, the two transverse moving components 19 are arranged at equal intervals, the transverse moving component 19 at the left end of the first front and rear clamping component 18 is fixedly connected, the second front and rear clamping component 17 and the transverse moving component 19 at the right end are fixedly connected by two parallel linear guide rails 58, linear slide blocks 54 are arranged on the two parallel linear guide rails 61, the linear slide blocks 54 are fixedly connected with a pair of parallel push rods 64 through square groove connecting blocks 90, a plurality of supporting blocks 53 are arranged on the plurality of square groove connecting blocks 90, a transverse positioning pushing component 91 is arranged on each supporting block 53, a clamping component 21 is arranged opposite to the pushing component 91, each clamping component 21 is formed by combining a pressing cylinder 12 and a clamping force detection cylinder, and the T-shaped electro-hydraulic magnetic cups 280 are combined into a pair of front and rear propping, positioning and clamping, and thirteen pairs are formed; the clamping assembly 21 is matched with the lifting assembly 14 to position and clamp the electro-hydraulic magnetic cup 280; the lifting assembly 14 is composed of two L-shaped plates, lifting cylinders are arranged on the two L-shaped plates, push rods are arranged at the upper ends of the two lifting cylinders, and twelve push rods are arranged on the push rods.

The clamping assembly 21 is fixed on the side surface of the track plate 15 through a fixed seat; the clamping assembly 21 is arranged opposite to the stations 30 to 37, each station is provided with a manipulator 22 with a detection clamping sensor, a cylinder 25 opposite to the manipulator 22 and used for pressing a magnet yoke 283 is arranged, the cylinder 25 is fixed on a pushing assembly 24, two sides of a T-shaped transverse chute of the track plate 15 are opposite to the stations 26 to 37, intelligent detection assembling fixtures 41 are respectively arranged at fixed intervals, a detection 16 with the functions of station in-place detection and detection of a non-electromagnetic cup 280 is arranged, the electromagnetic cup 280 is pressed against the cylinder 12, the pressing cylinder 12 is arranged at the lower end of a fixing plate 23 of the pushing assembly 24, the fixing plate 23 is fixed with a push rod 64 through a supporting block, and manipulators 13 with detection clamping sensors are respectively arranged opposite to the electromagnetic cup 280 from the stations 30 to 37;

the detection 16 of the T-shaped transverse sliding chute 39 on the track plate 15 of the multi-station stepping conveying mechanism 4 firstly confirms the station 26 and the station 27, after detecting the electro-hydraulic cup 280, a pressing head of a pressing cylinder 12 extends into an open slot to press the pole shoe end of the electro-hydraulic cup 280, meanwhile, a lifting component 14 mandril of the T-shaped transverse sliding chute 39 extends out of a through hole 75 and a through hole 76 to jack up the lower end of the pole shoe end of the electro- hydraulic cup 280, 12 intelligent detection assembling clamps 41 are sequentially designed on 12 stations from right to left along the track plate 15 of the multi-station stepping conveying mechanism 4, the assembling clamps 41 are arranged right opposite to 12 open slots of the T-shaped transverse sliding chute 39 of the track plate 15, the detection 16 is fixed in a threaded hole 42 on a vertical plate 43 on the track plate 15, the pressing cylinder 12 is fixed on the side wall on the track plate 15, a threaded hole 42 for fixing the detection 16 is formed in the vertical wall of one end slot of, An open slot 71 is formed in the vertical wall of the slot at the other end of the T-shaped transverse sliding slot 39, and the open slot 71 is used for enabling a pressing head of the pressing cylinder 12 to extend into the open slot to press the electro-hydraulic-magnetic cup 280.

The clamping assembly 21 is provided with 4 groups of clamping detection manipulators (each group consists of a manipulator 51 and a manipulator 50) on 8 stations, 5 racks 48 are sequentially arranged at the outer end of the rack 1 from right to left, circular vibration 49 is arranged on the racks 48, the circular vibration 49 leads out a straight vibration track 47 and a straight vibration track 45 for output, and a three-axis grabbing manipulator 44 and a three-axis grabbing manipulator 46 are butted to form a two-channel electro-hydraulic magnetic cup 280 feeding device 5, a two-channel insulating gasket 281 feeding device 6, a two-channel coil 282 feeding device 7, an upper insulating gasket 284, an upper insulating gasket 285 feeding device 8 and a two-channel magnetic yoke 283 feeding device 9; the double-channel electro-hydraulic magnetic cup feeding device 5 is used for loading a T-shaped electro-hydraulic magnetic cup 280 into an assembly fixture 41 at a station 26 and a station 27, loading an insulating gasket 281 into the assembly fixture 41 at a station 28 and a station 29 by a double-channel insulating gasket 2 feeding device 6, loading an insulating gasket 282 into the assembly fixture 41 at a station 30 and a station 31 by a double-channel coil 282 feeding device 7, loading a coil 282 into the assembly fixture 41, loading an upper insulating gasket 284 and an upper insulating gasket 285 into a station 32 and a station 33, loading the upper insulating gasket 284 and the upper insulating gasket 285 into the assembly fixture 41, loading a double-channel magnetic yoke 283 into the assembly fixture 41 at a station 34 and a station 35 by a double-channel magnetic yoke 283 feeding device 9, delivering the assembled electro-hydraulic magnetic cup electromagnetic coil assembly to the station 36 and the station 37 by a delivery mechanism 4, loading the assembled electro-hydraulic magnetic cup electromagnetic coil assembly into the assembly; the conveying mechanism 4 conveys the tin soldering formed electro-hydraulic magnetic cup electromagnetic coil assembly into the material receiving box 11 on the station 38.

The middle of the track plate 15 is provided with a T-shaped transverse sliding groove 39, the middle of the T-shaped transverse sliding groove 39 is provided with a through hole 75, a through hole 76, a through hole 77, a through hole 78, a through hole 79, a through hole 80, a through hole 81, a through hole 82, a through hole 83, a through hole 84, a through hole 85, a through hole 86 and a through hole 87(13 through holes are used for jacking channels of ejector rods of the lifting assembly 14) corresponding to 12 stations, the outer end of the through hole 87 is provided with a material blocking end 88 and a material discharging end 89, and the outer end of the track plate 15 is.

The clamping assembly 21 is fixed on the push rod 64 by a bearing seat 145 and a bearing seat 137, the rotating shaft 67 is coupled with the bearing seat 145 and the bearing seat 137 by a bearing sleeve 136, and two ends of the rotating shaft 67 are provided with clamping plates 135 for locking; the upper plate 127 is fixedly connected with a plurality of connecting sleeves 141, the connecting sleeves 141 fix the rotating plate 139 through screws 140, the rotating plate 139 is fixed with the rotating shaft 67 through screws 138, the cylinder 55 fixed on the first supporting plate 57 is connected with the fisheye connecting rod 128, the fisheye connecting rod 128 is connected with the rotating plate 130 through screws, and the rotating plate 130 is fixed on the rotating shaft 67; the push rod 64 is connected with the upper plate 127 in a sliding way through a sliding block 129 and a sliding block 129, the sliding block 129 and the sliding block 129 are fixed on the upper plate 127, and the upper plate 127 is supported by a pair of supporting plates 133; the upper plate 127 is opposite to the station 30 to the station 37, a clamping cylinder 143 (used for clamping a coil 282 and a magnetic yoke 283) is fixed, a pressure detection sensor 147 is arranged on the clamping cylinder 143, and an air inlet hole is formed in the clamping cylinder 143;

as shown in fig. 4d, the pushing assembly 24 includes a first front-back clamping assembly 18 and a second front-back clamping assembly 17, which are a pair of assemblies with symmetrical structures, the structure is described by the first front-back clamping assembly 18, a square frame is formed by the vertical plate 116, the vertical plate 112, the vertical plate 113 and the vertical plate 125, a vertical plate 114 and a vertical plate 117 are arranged in the square frame in parallel, a linear slide rail 115 is arranged on the vertical plate 114, a bearing slider arranged on the linear slide rail 115 is fixed to the square groove connecting block 90, the connecting block 90 is combined with the upper cover 119 to fix the push rod 64, and the linear guide rail 61 is fixedly connected to the linear slide rail; the outer side of the vertical plate 113 is provided with a cylinder 110, the cylinder rod of the cylinder 110 is fixedly connected with a connecting seat 111, and the connecting seat 111 is fixedly connected with a vertical plate 114; a cylinder 126 is arranged on the outer side of the vertical plate 125, a cylinder rod of the cylinder 126 is fixedly connected with the connecting base 111, the connecting base 111 is fixedly connected with the vertical plate 117, a linear slide rail 118 is arranged on the vertical plate 117, a bearing slide block is arranged on the linear slide rail 118 and is fixed with the square groove connecting block 90, the connecting block 90 is combined with the upper cover 121 to fix the other push rod 64, and the linear guide rail 58 is fixedly connected with the linear slide rail 118; an optical axis 124 and an optical axis 123 are arranged between the vertical plate 114 and a vertical plate 117, the optical axis 124 and the optical axis 123 are respectively fixed on the vertical plate 113 and the vertical plate 125 through bearing sleeves, a limiting buffer 122 is arranged on the vertical plate 114, and a limiting buffer 120 is arranged on the vertical plate 125.

As shown in fig. 4e, the structure of the traverse assembly 19 includes that the left traverse assembly 19 and the right traverse assembly 19 are a pair of symmetrical assemblies, the structure is described by the right traverse assembly 19, the vertical plate 98, the vertical plate 100, the vertical plate 97 and the vertical plate 99 form a square frame, a cylinder slider 102 and a limit buffer are arranged in the square frame in parallel, the cylinder slider 102 is installed on a cylinder 107, an L-shaped fixing plate is arranged at the left end of the cylinder 107, the limit buffer 108 is arranged at the right end of the cylinder 107, linear guide rails 103 are fixed on the vertical plates at two sides of the cylinder slider 102, two sliders are arranged at two sides of the linear guide rail 103, a square groove connecting block 90 is arranged on the two sliders and fixedly connected, the connecting block 90 is combined with a push rod 64 fixed by an upper cover 104 and an upper cover 105, the linear guide rail 61 is fixedly connected with a linear slide; an optical axis 106 and an optical axis 109 are arranged between the vertical plate 97 and the vertical plate 99, and bearing sleeves fixed on the optical axis 106 and the optical axis 109 are fixedly connected with the linear guide rail 103.

Relative clamping actions (the stroke limit is limited by a limit buffer 122 and a limit buffer 120) are realized along the optical axis 124 and the optical axis 123, the two parallel linear guide rails 58 and the two parallel linear guide rails 61 which are connected with the vertical plate 114 and the vertical plate 117 are passed through, the two parallel linear guide rails 58 and the two parallel linear guide rails 61 are passed through the linear sliding blocks 54, the linear sliding blocks 54 are passed through the square groove connecting blocks 90 and the parallel pair of push rods 64, and the clamping cylinders 157 on the pair of push rods 64 are led to act

As shown in fig. 5, 6 and 7, the double-head intelligent soldering mechanism 10 is composed of a double-set intelligent tin feeding limiting assembly 156, a double-head soldering iron welding assembly 165 and an electromagnetic coil assembly double-head positioning clamping assembly 152; the double-set intelligent tin feeding limiting assembly 156 is fixed with an L-shaped supporting plate 167 through an L-shaped plate 162, the L-shaped supporting plate 167 is fixed on the table top 2, a double-end soldering iron welding assembly 165 is fixed on an upper step of the L-shaped supporting plate 167 through a triangular plate 227, the double-end soldering iron welding assembly 165 is fixedly connected with the L-shaped plate 213 through an L-shaped plate 212 and a plate on the double-set intelligent tin feeding limiting assembly 156 into a whole, the double-set intelligent tin feeding limiting assembly 156 intelligently breaks tin on the upper surface of a magnet yoke 283 on an electromagnetic assembly on the electromagnetic assembly double-end positioning and clamping assembly 152 of the electromagnetic coil assembly, sends tin in a fixed length and corrects the vertical sag of the electro-hydraulic magnetic cup 280, the double-end soldering iron welding assembly 165 surrounds the triangular surface between the electro-hydraulic magnetic cup 280 on the electromagnetic assembly on the double-end positioning and clamping assembly 152 of the electromagnetic assembly and the, and the melted tin wire is driven to rotate and fill the triangular surface between the electro-hydraulic magnetic cup 280 and the magnet yoke 283 by a rotating cylinder on the welding component 165 of the double-head soldering iron, and is cooled and crystallized to form a triangular arc soldering joint.

The structure of the single head on the double-head positioning and clamping assembly 152 is the same as the structure uniformly distributed on twelve stations on the transverse sliding groove 39 of the track slab 15, and the structure is as follows: the electro-hydraulic magnetic cup 280 is positioned and detected in the transverse sliding groove 39, the pole shoe of the electro-hydraulic magnetic cup 280 is detected 166, the jacking rod of the lifting assembly 14 on the bottom surface of the upper pole shoe, the clamping cylinder 157 clamping the pole shoe of the electro-hydraulic magnetic cup 280 from the side surface, and the correcting pipe 171 on the welding assembly 165 of the double-head soldering iron are used for completing the correction of the parallelism and the perpendicularity of the electro-hydraulic magnetic cup 1; the clamping cylinder 163 having a clamping force detection sensor is provided for clamping the coil 282, thereby preventing the stepping transport mechanism 4 from shifting due to long-distance transport and preventing thermal shift during soldering; the L-shaped plate 161 at the front end of the clamping cylinder 157 tightly pushes against the side surface of the magnet yoke 283, and the clamping cylinder 159 with a clamping force detection sensor is used for clamping the two side surfaces of the magnet yoke 283;

the clamping cylinder 157 is the same as the clamping cylinder 163 in structure, a left piston and a right piston and a triangular piston between the left piston and the right piston are arranged at the rear end in the inner cavity of the base body, a left clamping tongue 151 and a right clamping tongue 153 are arranged at the front end, a tension spring is arranged at the part of the left clamping tongue 151 and the right clamping tongue 153 extending out of the outer end of the inner cavity of the base body, a detection part is arranged in the right clamping tongue 153, the left clamping tongue 151 and the right clamping tongue 153 are arranged in the front cavity of the base body in a rotating mode by a rotating shaft in a coupling mode, an air inlet pipe 154 is externally connected to the inner cavity of the base body, air enters the triangular piston from the air inlet pipe 154, the triangular piston moves forwards to open the left piston and the right piston, the left piston and the right piston open L-shaped plates on the left clamping tongue 151 and the right clamping tongue 153, the left clamping tongue 151 and the right clamping tongue 153 overcome the tension spring to clamp, the air inlet is closed.

The double-set intelligent tin feeding limiting assembly 156 is formed by arranging two rows of tin wires and an electro-hydraulic magnetic cup 280 on a vertical plate 179, wherein the vertical plate 198 is vertical to and parallel to the vertical plate, the vertical plate 198 is fixedly connected with the vertical plate 179, the left side and the right side of the vertical plate 179 are connected with a left upper plate 191 and a right upper plate 204, the left upper plate 191 and the right upper plate 204 are provided with adjustable intelligent tin breaking and feeding devices with the same structure, an optical axis 196 and a linear slide rail 195 are fixed at the upper ends of the left upper plate 191 and the right upper plate 204, the two rows of tin breaking and feeding devices are fixedly hung on the linear slide rail 195 after being adjusted along the optical axis 196, a reinforcing plate 197 is, an optical axis 180 and a linear slide rail 181 are arranged on the vertical plate 179, the optical axis 180 is arranged in parallel with the linear slide rail 181, an upper and a lower adjusting frames 174 are hung on the optical axis 180, the upper and the lower adjusting frames 174 limit the distance of the sliding block 178 by adjusting an upper adjusting rod 175 and a lower adjusting rod 177, and the upper adjusting rod 175 and the lower adjusting rod 177; the upper end of the up-down adjusting frame 174 is provided with a plate 173, the plate 173 is provided with a correcting tube 171, the front end of the correcting tube 171 is provided with a step round hole 211 for correcting the electro-hydraulic magnetic cup 280 and the pressing magnet yoke 283, the lower end of the up-down adjusting frame 174 is provided with a rotatably adjustable L-shaped frame 170, the L-shaped frame 170 is fixed with an upward tensioning sleeve 207, the tensioning sleeve 207 passes through a tensioning ring 169 and a wire feeding tube 193, and the front end of the wire feeding tube 193 is provided with an anti-splashing sleeve 208 and a pressing spring 168 for preventing a tin wire from running; a U-shaped groove 199 is formed in the upper end of the vertical plate 198, a rotating shaft 200 is arranged in the U-shaped groove 199, and three rows of material rolling tin wire rolls 192 are arranged on the rotating shaft 200; describing according to the tin wire running direction, the tin wire led out from a tin wire roll 192 enters a first-stage tin breaking mechanism 186, the first-stage tin breaking mechanism 186 is formed by butting an inner hole 201 of a T-shaped pipe 190 with a gap 202 between a tin breaking wheel 189 and a fixed pressing wheel 188 by the small end extension end of the T-shaped pipe 190, the fixed pressing wheel 188 is externally connected with a rotary adjusting handle 187, the gap 202 between the tin breaking wheel 189 and the fixed pressing wheel 188 is sealed with an upper cover plate by a U-shaped groove plate, the lower end of the U-shaped groove plate is connected with a tin wire extension tube 185, the extension tube 185 is opposite to a clamping cylinder 184, the clamping cylinder 184 is connected with a lower pushing cylinder by a connecting plate in a square groove 203 on a vertical plate 179, and the lower; the front end of the clamping cylinder 184 is provided with a pair of tin breaking fingers 183 which are provided with arc double-layer triangular teeth and can be clamped and opened; the tin breaking finger 183 is arranged opposite to the tin wire extension tube 185.

As shown in fig. 7, the double-headed soldering iron welding assembly 165 is configured such that a rotary cylinder 224 is fixed to a triangular plate 227, the rotary cylinder 224 is fixedly connected to an upper plate 225 through a connecting plate, a push cylinder 223 is provided in the middle of the upper plate 225, the upper end of the push cylinder 223 is connected to a U-shaped plate 226, a left and right pair of plates 221 is fixed to the U-shaped plate 226, a double-row linear slide rail frame 218 and a double-row linear slide rail 229 are provided on both sides of the upper plate 225, a pair of fixing plates 219 are provided on the double-row linear slide rail frame 218 and the double-row linear slide rail 229, the fixing plates 219 are connected to the plates 221, iron fixing sleeves 220 are provided on the fixing plates 219, the iron fixing sleeves 220 respectively fix an iron 216 and an iron 228, an iron head 215 having a shape identical to the electrohydraulic magnetic cup 1 is provided at the front ends of the iron 216 and.

As shown in fig. 8, the double-track yoke 283 feeding device 9 has a structure that a circular vibrator 231 is arranged on a support 230, a yoke 283 is hung on a U-shaped groove 234 and a U-shaped groove 233 in a sequencing manner at the circular vibrator 231 and is discharged to a front end groove 237, a straight vibrator 235 and a straight vibrator 243 are arranged below the U-shaped groove 234 and the U-shaped groove 233, the front end groove 237 is fixed on an L-shaped plate, the L-shaped plate is fixed on a support 238, the L-shaped plate is provided with an air cylinder 236, the front end of the air cylinder 236 is connected with a push plate to push the yoke 283 out of the upper end of the front end groove 237, a four-axis pneumatic claw 240 is arranged on the support 238, the four-axis pneumatic claw 240 is a double-slide rod air cylinder 241 composed of a slide rod and.

As shown in fig. 9, the feeding structure 5 of the double-channel electro-hydraulic magnetic cup 280 is that a bracket 246 is provided with a circular vibrator 248, the electro-hydraulic magnetic cup 280 is hung in a U-shaped groove 250 and a U-shaped groove 249 in sequence at the circular vibrator 248 and is discharged to a front end groove 253, two straight vibrators 251 are arranged below the U-shaped groove 250 and the U-shaped groove 249, the front end groove 253 is fixed on an L-shaped plate which is fixed on the bracket 247, the L-shaped plate is provided with a cylinder 252 for jacking the electro-hydraulic magnetic cup 280 and an isolation cylinder 254 with an isolation plate for isolating a subsequent electro-hydraulic magnetic cup, the front end of the cylinder 252 is connected with a push plate for jacking the electro-hydraulic magnetic cup 280 out of the upper end of the front end groove 253, the bracket 247 is provided with a three-shaft gas claw 255, the three-shaft gas claw 255 is a double-sliding rod cylinder 258 consisting of a double sliding rods 257 and a sliding block.

The use method of the electromagnetic coil component production and manufacturing system comprises the following specific operation steps:

step 1, a controller controls an intelligent multi-station stepping conveying mechanism 4 to return, and each even intelligent positioning micro manipulator on the intelligent multi-station stepping conveying mechanism 4 is suspended from a clamping workpiece, an electro-hydraulic magnetic cup 280, an insulating gasket 281, a coil 282, an upper insulating gasket 284, an upper insulating gasket 285, a magnet yoke 283, a material loading stop of a corresponding assembly station 26 of the magnet yoke 283 to a station 35 (each part is arranged according to double stations), and a double-head tin soldering station 36 and a station 37; the controller controls the double-number combination manipulator to carry out double-number resetting on the double-number combination manipulator from the electro-hydraulic magnetic cup 280, the insulating gasket 281, the coil 282, the upper insulating gasket 284, the upper insulating gasket 285 and the magnet yoke 283 at the material loading position, a pair of electro-hydraulic magnetic cups 280, the insulating gasket 281, the coil 282, the upper insulating gasket 284, the upper insulating gasket 285 and the magnet yoke 283 are grabbed, the electro-hydraulic magnetic cups 280, the insulating gasket 281, the coil 282, the upper insulating gasket 284 and the upper insulating gasket 285 and the magnet yoke 283 are placed on the device of the intelligent detection assembly clamp 41 of the double-number intelligent positioning micro manipulator, the clamping assembly 21 is used for placing the electro-hydraulic magnetic cups 280, the insulating gasket 281, the coil 282, the upper insulating gasket 284 and the upper insulating gasket 285, the magnet yoke 283 and the assembly locking assembly to be welded (after the subsequent double-head intelligent mechanism 10 is welded, the double-number intelligent positioning micro manipulator and the double-number combination manipulator are reset, back-off traverse to home position);

for example: the working principle of the electro-hydraulic magnetic cup 280, the insulating gasket 281, the coil 282, the upper insulating gasket 284, the upper insulating gasket 285 and the magnet yoke 283 is the same, and the intelligent detection feeding assembly process is only explained by the electro-hydraulic magnetic cup 1;

the electro-hydraulic magnetic cups 280 enter the U-shaped groove 250 and the U-shaped groove 249 in a vibrating sequence through the circular vibration 248, the first electro-hydraulic magnetic cup 280 is output to the front end groove 253 through the vibration of the direct vibration 251, the second electro-hydraulic magnetic cup 280 is firstly isolated and stopped by the isolation cylinder 254, after the first electro-hydraulic magnetic cup 280 is detected through the detection of the outer end of the front end groove 253, the first electro-hydraulic magnetic cup 280 is jacked up by the cylinder 252 at the lower end of the front end groove 253, meanwhile, the vertical cylinder 256 on the dual-number combined manipulator (the three-shaft grabbing manipulator 44 and the three-shaft grabbing manipulator 46) carries the three-shaft gas claw 255 to grab the first electro-hydraulic magnetic cup 280 downwards, after the first electro-hydraulic magnetic cup 280 is detected and detected in the three-shaft gas claw 255 is clamped, the three-shaft gas claw 255 on the vertical cylinder 256 grabs the first electro-hydraulic magnetic cup 280 upwards to leave the front end groove 253 (after the detection in the, a second electro-hydraulic magnetic cup 280 enters a front end groove 253 to become a first electro-hydraulic magnetic cup 280), a double-sliding-rod cylinder 258 leads a three-shaft gas claw 255 to load the electro-hydraulic magnetic cup 280 into a station 26 and an intelligent detection assembly clamp 4 of an intelligent double-number intelligent positioning micro manipulator in the station 27 in the intelligent multi-station stepping conveying mechanism 4, a T-shaped transverse chute 39 detection 16 on a track plate 15 of the multi-station stepping conveying mechanism 4 firstly confirms the station 26 and the station 27, after the electro-hydraulic magnetic cup 280 is detected, a pressing head of a pressing cylinder 12 extends into an open groove to press the pole shoe end of the electro-hydraulic magnetic cup 280, and meanwhile, a mandril of a lifting assembly 14 of the T-shaped transverse chute 39 extends out of a through hole 75 and the through hole 76 clamps the upper top;

the pushing assembly 24 on the multi-station stepping conveying mechanism 4 acts, that is, the first front and rear clamping assembly 18 and the second front and rear clamping assembly 17 act synchronously, the air cylinder 126 and the air cylinder 110 push the vertical plate 114 and the vertical plate 117 to realize relative clamping action (the stroke limit is limited by the limit buffer 122 and the limit buffer 120) along the optical axis 124 and the optical axis 123, the linear slide block 54 passes through the two parallel linear guide rails 58 and the two parallel linear guide rails 61 connected with the vertical plate 114 and the vertical plate 117, the two parallel linear guide rails 58 and the two parallel linear guide rails 61 pass through the linear slide block 54, the linear slide block 54 passes through the square groove connecting block 90 and the parallel pair of push rods 64, and the clamping air cylinder 157 on the pair of

The clamping cylinder 157 is connected with a gas inlet, after the electro-hydraulic magnetic cup 280 is detected in the right clamping tongue 153, the gas enters the triangular piston from the gas inlet pipe 154, the triangular piston advances to open the left piston and the right piston, the left piston and the right piston open the L-shaped plates on the left clamping tongue 151 and the right clamping tongue 153, the left clamping tongue 151 and the right clamping tongue 153 overcome the tension spring, the vertical posture of the electro-hydraulic magnetic cup 280 is controlled, and the two electro-hydraulic magnetic cups 280 in the station 26 and the station 27 are clamped;

the transverse moving assembly 19 on the multi-station stepping conveying mechanism 4 moves, namely the electro-hydraulic magnetic cup 280 synchronously moves on the left transverse moving assembly 19 and the right transverse moving assembly 19 at the same time, the cylinder 107 pushes the cylinder slider 102, the cylinder slider 102 pushes the linear guide rail 103, the linear guide rail 103 pushes the slider with the square groove connecting block 90 to move, and the push rod 64 of the square groove connecting block 90 pushes the linear guide rail 61 and the linear slide rail 115, and the linear guide rail 58 and the linear slide rail 118 to move transversely along the optical axis 106 and the optical axis 109.

Step 2, synchronously operating with the step 1;

the controller controls the intelligent multi-station stepping conveying mechanism 4 to move leftwards continuously, the pushing assembly 24 brings a pair of electro-hydraulic magnetic cups 280 to move leftwards to the insulating gasket 281, and the double insulating gaskets 281 feed materials 6 and pause; the controller controls the feeding and taking manipulator of the double-channel insulating gasket 281 to grab a pair of insulating gaskets 281 from the loading position of the insulating gaskets 281, if a T-shaped transverse chute 39 on a track plate 15 of the multi-station stepping conveying mechanism 4 detects 16, the stations 28 and 29 are confirmed firstly, an electro-hydraulic magnetic cup is detected, after 280, the insulating gaskets 281 are loaded into the assembly fixture 41 by the insulating gaskets 281, the insulating gaskets 281 are clamped by a locking device and a clamping cylinder 157 on a pushing assembly 24 on the multi-station stepping conveying mechanism 4, if the electro-hydraulic magnetic cup 280 and/or the insulating gaskets 281 are not loaded on the locking device, an abnormal signal is sent to the controller, and after the controller receives the abnormal signal, an alarm is sent and the intelligent stepping conveying mechanism 4 is controlled not to move transversely; if the electro-hydraulic magnetic cup 280 and/or the insulating spacer 281 is detected to be loaded on the locking device, a normal signal is sent to the controller, and after the controller receives the normal signal, the traverse motion assembly 19 on the multi-station stepping conveying mechanism 4 moves to the next gear.

Step 3, synchronously operating with the step 2;

the controller controls the intelligent multi-station stepping conveying mechanism 4 to move leftwards continuously, and the pushing assembly 24 leads a pair of electro-hydraulic magnetic cups 280 to move leftwards to the coil 282 and the double-channel coil 282 to feed 7 bits and pause; the controller controls the two-pass coil 282 feed 7 take off robot to grasp a pair of coils 282 from the coil 282 loading level, if the T-shaped transverse sliding groove 39 on the track plate 15 of the multi-station stepping conveying mechanism 4 detects 16 and after the insulating spacer 281 is detected, the feeding 7 of the double-channel coil 282 is confirmed at the station 30 and the station 31, the cylinder 55 on the clamping assembly 21 drives the push rod 64 to rotate, the clamping cylinder 143 on the upper plate 127 is driven to clamp the insulating gasket 281, the coil 282 is loaded into the assembly clamp 41, the locking device on the pushing assembly 24 on the multi-station stepping conveying mechanism 4 and the clamping cylinder 157 (the coil 282 is detected by self detection) clamp the coil 282, if it is detected that the insulating washer 281 and/or the coil 282 are not loaded on the locking device, an abnormal signal is sent to the controller, and after the controller receives the abnormal signal, an alarm is sent out and the intelligent multi-station stepping conveying mechanism 4 is controlled not to move transversely; if the insulating gasket 281 and/or the coil 282 are/is detected to be loaded on the locking device, a normal signal is sent to the controller, after the controller receives the normal signal, the cylinder 55 on the clamping assembly 21 drives the push rod 64 to rotate, the cylinder 143 on the upper plate 127 is driven to clamp the insulating gasket 281, the clamping assembly 21 is reset, and the traverse assembly 19 on the multi-station stepping conveying mechanism 4 traverses to move the next gear.

Step 4, synchronously operating with the step 3;

the controller controls the intelligent multi-station stepping conveying mechanism 4 to move leftwards continuously, and the pushing assembly 24 leads the pair of coils 282 to move leftwards to the upper insulating gasket 284 and the upper insulating gasket 285 for feeding for 8 positions and pausing; the controller controls the feeding and taking manipulator of the upper insulating gasket 284 and the upper insulating gasket 285 on the double-channel to take a pair of the upper insulating gasket 284 and the upper insulating gasket 285 from the feeding position of the upper insulating gasket 284 and the upper insulating gasket 285, if the T-shaped transverse chute 39 on the track plate 15 of the multi-station stepping conveying mechanism 4 detects 16, after the upper insulating gasket 284 and the upper insulating gasket 285 are detected, the feeding and taking manipulator of the upper insulating gasket 284 and the upper insulating gasket 285 on the double-channel is confirmed at the station 32 and the station 33, the cylinder 55 on the clamping assembly 21 drives the push rod 64 to rotate, drives the clamping cylinder 143 on the upper plate 127 to clamp the insulating gasket 281, then the upper insulating gasket 284 and the upper insulating gasket 285 are loaded into the assembly clamp 41, the locking device and the clamping cylinder (self-band detection, coil 282 detection) on the pushing assembly 24 on the multi-station stepping conveying mechanism 4 clamps the upper insulating gasket 284 and the upper, if the coil 282 and/or the upper insulating gasket 284 and the upper insulating gasket 285 are/is not loaded on the locking device, an abnormal signal is sent to the controller, and after the controller receives the abnormal signal, an alarm is sent out and the intelligent multi-station stepping conveying mechanism 4 is controlled not to move transversely; if the loading of the upper insulating pad 284, the upper insulating pad 285 and/or the coil 282 on the locking device is detected, a normal signal is sent to the controller, and after the controller receives the normal signal, the cylinder 55 on the clamping assembly 21 drives the push rod 64 to rotate, so that the upper plate 127 is driven to clamp the cylinder 143 to firstly release the insulating pad 281, and the traversing assembly 19 on the multi-station stepping conveying mechanism 4 traverses to move the next gear.

Step 5, synchronously operating with the step 4;

the controller controls the intelligent multi-station stepping conveying mechanism 4 to move leftwards continuously, and the pushing assembly 24 carries the pair of upper insulating gaskets 284 and the upper insulating gaskets 285 to move leftwards to the double-channel magnetic yoke 283 to feed 9 positions and pause; the controller controls the double-channel magnetic yoke 283 feeding 9 taking manipulator to grab a pair of double-channel magnetic yokes 283 feeding 9 from the feeding position of the double-channel magnetic yoke 283 feeding 9, if a T-shaped transverse chute 39 on a track plate 15 of the multi-station stepping conveying mechanism 4 detects 16, after an upper insulating gasket 284 and an upper insulating gasket 285 are detected, the double-channel magnetic yoke 283 feeding 9 is confirmed at a station 34 and a station 35, a cylinder 55 on a clamping assembly 21 drives a push rod 64 to rotate, a clamping cylinder 143 on an upper plate 127 is driven to clamp the insulating gasket 281, the double-channel magnetic yoke 283 feeding 9 is loaded into an assembly fixture 41, a locking device and a clamping cylinder 157 on a pushing assembly 24 on the multi-station stepping conveying mechanism 4 (self-belt detection detects that the magnetic yoke 283 is clamped), if a coil 282 and/or the magnetic yoke 283 are not loaded on the locking device, an abnormal signal is sent to the controller, after receiving the abnormal signal, the controller gives an alarm and controls the intelligent multi-station stepping conveying mechanism 4 not to move transversely any more; if the coil 282 and/or the yoke 283 are/is detected to be loaded on the locking device, a normal signal is sent to the controller, and after the controller receives the normal signal, the cylinder 55 on the clamping assembly 21 drives the push rod 64 to rotate, so as to drive the upper plate 127 to clamp the cylinder 143, so that the insulating gasket 281 is firstly released, and the traverse assembly 19 on the multi-station stepping conveying mechanism 4 traverses to move the next gear.

Step 6, synchronously operating with the step 5;

the controller controls the intelligent multi-station stepping conveying mechanism 4 to move leftwards continuously, and the pushing assembly 24 brings the pair of magnet yokes 4 to move leftwards to the double-head intelligent soldering mechanism 10 and pauses; if a T-shaped transverse chute 39 on a track plate 15 of the multi-station stepping conveying mechanism 4 detects 16, after an upper insulating gasket 284 and an upper insulating gasket 285 are detected, a double-channel magnetic yoke 283 is fed 9 and confirmed at a station 36 and a station 37, a cylinder 55 on a clamping assembly 21 drives a push rod 64 to rotate, so as to drive an upper plate 127 to clamp a cylinder 143 to clamp an insulating gasket 281, a locking device on a pushing assembly 24 on the multi-station stepping conveying mechanism 4 and a clamping cylinder 157 (self-detection and detection of the magnetic yoke 283) clamp the magnetic yoke 283, a controller controls a material taking manipulator of the double-head intelligent soldering mechanism 10, after an electro-hydraulic cup 280 is confirmed by positioning detection 166 in the transverse chute 39 in the double-head positioning clamping assembly 152 on the double-head intelligent soldering mechanism 10, a lifting assembly 14 pushes the bottom surface of a pole shoe 1 of the electro-hydraulic cup on a top rod, the clamping cylinder 157 clamps the side surface of, the L-shaped plate 161 at the front end of the clamping cylinder 157 tightly pushes against the side face of the magnet yoke 283, and the clamping cylinder 159 with the clamping force detection sensor clamps the magnet yoke 283 at the two side faces to realize the positioning and clamping of the assembled finished product;

after the double-head positioning and clamping assembly 152 positions and clamps the two electromagnetic coil assemblies, the double-set intelligent tin feeding limiting assembly 156 on the double-head intelligent soldering mechanism 10 and the double-head soldering iron welding assembly 165 work synchronously;

the roll material tin wire roll 192 in the double-set intelligent tin feeding limiting assembly 15 firstly realizes tin breaking and tin feeding by the clamping cylinder 184, the tin wire is led out from the roll material tin wire roll 192 to enter the T-shaped pipe 190 and is led into the gap 202 between the first-stage tin breaking mechanism 186 tin breaking wheel 189 and the fixed pressure wheel 188, the arc-shaped double-layer triangular teeth of the tin wire realize first-stage tin breaking on the tin wire, the tin wire enters the extension pipe 185 through the tin breaking tin wire and enters a pair of tin breaking fingers 183 on the clamping cylinder 184 to clamp the tin wire so as to realize second-stage tin breaking, the tin wire breaks tin at 4 intervals, the push-down cylinder drives the clamping cylinder 184 and the tin wire to carry out fixed-length conveying, the tin wire enters the tensioning sleeve 207, the tensioning ring 169 and the wire feeding pipe 193, the pressing spring 168 outputs the tin wire deviation prevention limiting position to the electrohydraulic magnetic cup 280, the magnetic yoke 283 and the triangular area at the tin soldering upper tin arc surface 214 on the soldering iron head 215, and the step round hole 211 of the correcting pipe, and the yoke 283 is compressed;

the pushing cylinder 223 on the double-head soldering iron welding assembly 165 drives the double-row linear slide rail frame 218 and the double-row linear slide rail 229 on the U-shaped plate 226 to drive the soldering iron 216 and the soldering iron 215 on the soldering iron 228 to move downwards, the upper tin arc surface 214 on the soldering iron 215 reaches a triangular area at the tin surface, a tin wire melts on the upper tin arc surface 214 and flows into the triangular area, the rotating cylinder 224 drives the soldering iron 215 to rotate for more than 30 degrees, molten tin wire liquid is screwed into the triangular area for more than 30 degrees, after cooling crystallization to form a triangular welding seam for more than 30 degrees to form an electromagnetic coil assembly, the pushing cylinder 223 and the rotating cylinder 224 are reset, the double-head soldering iron welding assembly 165 is reset, after the reset, if the coil 282 and/or the magnet yoke 283 are not loaded on the locking device, an abnormal signal is sent to the controller, after the controller receives the abnormal signal, an alarm is sent and the intelligent multi-station stepping conveying mechanism 4 is, the welding assembly 165 of the double-head tin soldering iron does not work; if the triangular welding seam and/or the magnet yoke 283 are/is detected to be loaded on the locking device, a normal signal is sent to the controller, and after the controller receives the normal signal, the cylinder 55 on the clamping assembly 21 drives the push rod 64 to rotate, so as to drive the upper plate 127 to clamp the cylinder 143, so that the insulating gasket 281 is firstly loosened, and the traversing assembly 19 on the multi-station stepping conveying mechanism 4 traverses to move the next gear.

Step 7, synchronously operating with the step 6;

the controller controls the intelligent multi-station stepping conveying mechanism 4 to move leftwards continuously, and the pushing assembly 24 brings a pair of electromagnetic coil assemblies to move leftwards to the discharge box 11 on the station 38 and pauses; the controller controls the material taking manipulator to grab a pair of electromagnetic coil assemblies from the material clamping position of the intelligent multi-station stepping conveying mechanism 4 and place the electromagnetic coil assemblies into the qualified material box of the collecting box 11; unqualified, the cylinder on the ejection of compact case 11 passes to switch into unqualified material, and 4 press from both sides material level departments of intelligent multistation step-by-step conveying mechanism snatch a pair of solenoid coil assembly and fall into in the unqualified workbin.

Step 8, synchronously operating with the step 7;

the controller controls the intelligent multi-station stepping conveying mechanism 4 to move rightwards continuously for resetting, and if the controller receives an abnormal signal sent by the welding deformation detector, the situation that the part of the electromagnetic coil assembly at the first welding point and/or the part of the electromagnetic coil assembly at the second welding point deforms in the welding process is shown; the controller controls the outer turnplate to rotate, the locking device loaded with the electromagnetic coil assembly rotates to a deformation finishing gear, and the shaping mechanism compresses and shapes the deformation part at the first welding point and/or the second welding point; after the electromagnetic coil assembly is pressed, the controller controls the outer turntable to rotate clockwise continuously, and the locking device loaded with the pressed electromagnetic coil assembly rotates to a coil assembly detection gear and pauses;

the invention has the beneficial effects that: an insulating gasket 281, a coil 282, an upper insulating gasket 284, an upper insulating gasket 285 and a magnet yoke 283 which surround the electro-hydraulic magnetic cup 280 are arranged from bottom to top according to double-part automatic feeding, each process, parts and insulating gaskets with different thicknesses, and are assembled into a semi-finished product, the linear intelligent multi-station stepping conveying mechanism 4 is combined with the double-head intelligent soldering mechanism 10 by a detection system, discharging is carried out, a plurality of electromagnetic coil assemblies can be produced simultaneously, the efficiency of producing the electromagnetic coil assemblies is greatly improved, and 46 electromagnetic coil assemblies can be produced in one minute; the system can also avoid the faults of products in the processes of feeding, tin soldering, detection of different parts, lack of materials, material mistake and blanking; and the quality of the soldered electromagnetic coil assembly is improved, and the number of defective products is greatly reduced. The method has the advantages that the tin breaking and automatic intelligent detection are carried out for multiple times, the quantity of the tin wires is fed in a fixed length mode, the tin wires and parts are prevented from deviating in the welding and transporting processes, tin explosion splashing is avoided, good and rapid tin feeding is avoided, the cost is greatly reduced, the qualified rate is improved to 100%, the production of 9 pad-method electro-hydraulic magnetic cup electromagnetic coil assemblies is compatible, and the plastic shell circuit breaker caused by less-installed, neglected-installed and mis-installed thickness insulation gaskets is avoided; meanwhile, the first front-back clamping assembly 18 and the second front-back clamping assembly 17 of the double-row pushing assembly 24 of the linear intelligent multi-station stepping conveying mechanism 4, the double-row transverse moving assembly 19, the double-head positioning and clamping assembly 152, the double-set intelligent tin feeding limiting assembly 156, the double-head soldering iron welding assembly 165 and the clamping assembly 21 work synchronously and intelligently and integrally, so that the processes of clamping, left transverse moving, loosening and right transverse moving are simpler, and long-distance positioning, whole-process detection, clamping conveying, station assembly and welding can be realized more reliably.

Claims (7)

1. The electromagnetic coil component production and manufacturing system is characterized by comprising a rack and a horizontal table board on the rack, wherein a discharge guide rail frame and a discharge box are arranged at the left end of the rack, a stepping conveying mechanism is arranged on the horizontal table board, twelve stations which are composed of a twenty-sixth station and a thirty-seventh station are sequentially arranged on the stepping conveying mechanism along a straight line, and each station from the twenty-sixth station to the thirty-fifth station is provided with a feeding double-number combined manipulator and a double-number intelligent positioning micro manipulator; the double intelligent positioning micro manipulators at the thirtieth station and the thirty-seventh station are oppositely arranged; and the thirty-sixth station and the thirty-seventh station are correspondingly provided with an intelligent positioning micro manipulator and a double-head intelligent soldering mechanism.

2. The electromagnetic coil component manufacturing system as set forth in claim 1, wherein the stepping conveyor is supported by a plurality of upright posts fixed on a horizontal table, a rail plate for sliding the T-shaped electro-hydraulic magnetic cup along a T-shaped lateral sliding groove is provided on the support, a first support plate is provided between the rail plate and the horizontal table, a lifting component for lifting and pressing the T-shaped electro-hydraulic magnetic cup is provided at a lower end of the lateral sliding groove of the rail plate, the lifting component is fixed on the first support plate, the posts of the first support plate are fixed on the horizontal table, a first front and rear clamping component is provided at a left end of the first support plate, a second front and rear clamping component is provided at a right end of the first support plate, two traverse components are provided at equal intervals between the first front and rear clamping components, the traverse component at the left end of the first front and rear clamping component is fixedly connected, the second front and rear clamping component is fixedly connected with the traverse component at the right end by two parallel linear guide rails, linear sliding blocks are arranged on the two parallel linear guide rails, the linear sliding blocks are fixedly connected with a parallel pair of push rods through square groove connecting blocks, a plurality of supporting blocks are arranged on the square groove connecting blocks, transverse positioning pushing assemblies are arranged on the supporting blocks, clamping assemblies are arranged opposite to the pushing assemblies and are combined by a pressing cylinder and a clamping force detection cylinder, and the T-shaped electro-hydraulic magnetic cups are combined into a pair of front and back jacking and positioning clamping, and the T-shaped electro-hydraulic magnetic cups are combined into thirteen pairs; the clamping assembly is matched with the lifting assembly to position and clamp the electro-hydraulic magnetic cup; the lifting assembly is composed of two L-shaped plates, lifting cylinders arranged on the two L-shaped plates, push rods arranged at the upper ends of the two lifting cylinders, and twelve push rods arranged on the push rods.

3. The electromagnetic coil assembly manufacturing system of claim 2, wherein the pushing assembly comprises a first front and rear clamping assembly and a second front and rear clamping assembly which are symmetrical in structure, and each of the first front and rear clamping assembly and the second front and rear clamping assembly comprises a square frame formed by four vertical plates; two vertical plates are arranged in parallel in the square frame, one vertical plate is provided with a linear slide rail, the linear slide rail is provided with a bearing slide block which is fixed with a square groove connecting block, the connecting block and the upper cover are combined to fix a push rod, and the linear guide rail is fixedly connected with the linear slide rail; an optical axis is arranged between the two parallel vertical plates.

4. The manufacturing system of an electromagnetic coil assembly as claimed in claim 2, wherein the traverse assembly comprises a left end traverse assembly and a right end traverse assembly which are symmetrically structured, four vertical plates form a square frame, a cylinder sliding block and a limit buffer are arranged in parallel in the square frame, the cylinder sliding block is arranged on the cylinder, an L-shaped fixed plate is arranged at the left end of the cylinder, the limit buffer is arranged at the right end of the cylinder, linear guide rails are fixed on the vertical plates at two sides of the cylinder sliding block, two sliding blocks are arranged at two sides of the linear guide rails, square groove connecting blocks are arranged on the two sliding blocks and are fixedly connected, and the connecting blocks are combined with the upper cover and the upper cover to fix the push rod; an optical axis is arranged between the two vertical plates.

5. The electromagnetic coil component manufacturing system of claim 1, wherein the even number combination robot comprises a double-channel electro-hydraulic magnetic cup feeding, a double-channel insulating gasket feeding, a double-channel coil feeding, an upper insulating gasket feeding and a double-channel yoke feeding which are arranged outside the frame.

6. The electromagnetic coil component manufacturing system of claim 5, wherein the two-way electro-hydraulic magnetic cup feeding comprises circular vibration arranged on a support, the electro-hydraulic magnetic cups are hung in two U-shaped grooves in a circular vibration sequence and are discharged to a front end groove, two direct vibrations are arranged below the two U-shaped grooves, the front end groove is fixed on an L-shaped plate, the L-shaped plate is fixed on the support, the L-shaped plate is provided with a cylinder for jacking up the electro-hydraulic magnetic cups and an isolation cylinder with an isolation plate for isolating subsequent electro-hydraulic magnetic cups, the front end of the cylinder is connected with a push plate for jacking up the electro-hydraulic magnetic cups out of the upper ends of the front end groove, the support is provided with a three-shaft gas claw, the three-shaft gas claw is a double-sliding-rod cylinder composed of double sliding rods and sliding blocks, a vertical cylinder is arranged on the double-sliding-rod.

7. The manufacturing system of claim 5, wherein the dual yoke feed comprises a circular vibrator disposed on a support, the yoke is suspended in two U-shaped grooves and discharged to a front end groove in a circular vibrator sequence, two straight vibrators are disposed below the two U-shaped grooves, the front end groove is fixed on an L-shaped plate, the L-shaped plate is fixed on the support, the front end of the cylinder is connected with a push plate to push the yoke out of the upper end of the front end groove, a four-shaft pneumatic claw is disposed on the support, the four-shaft pneumatic claw is a dual-slide-rod cylinder composed of a slide rod and a slide block, a vertical cylinder is disposed on the dual-slide-rod cylinder, and a rotary clamping cylinder is disposed below the vertical cylinder.

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