CN111995449A - Microbial fermentation system is used in production of agricultural microbial fertilizer - Google Patents
Microbial fermentation system is used in production of agricultural microbial fertilizer Download PDFInfo
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- CN111995449A CN111995449A CN202010927833.8A CN202010927833A CN111995449A CN 111995449 A CN111995449 A CN 111995449A CN 202010927833 A CN202010927833 A CN 202010927833A CN 111995449 A CN111995449 A CN 111995449A
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- side frame
- microbial
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
- C05F17/971—Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
- C05F17/971—Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
- C05F17/979—Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material the other material being gaseous
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
The invention discloses a microbial fermentation system for agricultural microbial fertilizer production, which comprises a bottom plate and a side frame fixedly installed at the top of the bottom plate, wherein one side of the inner wall of the side frame is rotatably connected with a split fermentation mechanism through a bearing, an intermittent rotation transmission mechanism is arranged between the other side of the inner wall of the side frame and the split fermentation mechanism, and a positioning assembly matched with the split fermentation mechanism is fixedly installed at one side of the side frame. This microbial fermentation system is used in production of agricultural microbial fertilizer can realize replacing centralized compounding fermentation through adopting split type compounding fermentation, makes the fermented raw materials of same quality can carry out multiunit components of a whole that can function independently fermentation, fine reached not only quick but also abundant messenger fermented raw materials and zymotic fluid carry out mixed fermentation, need not directly to arrange fermented raw materials in large-scale fermentation cylinder and concentrate and add zymotic fluid stirring fermentation, can make zymotic fluid and raw materials stirring more abundant, shorten the churning time greatly.
Description
Technical Field
The invention relates to the technical field of agricultural fertilizer production equipment, in particular to a microbial fermentation system for agricultural microbial fertilizer production.
Background
The microbial fertilizer is a product which leads crops to obtain specific fertilizer effect by the life activity of microorganisms, is one of fertilizers used in agricultural production, contains a large amount of beneficial microorganisms, can improve the nutritional conditions of the crops, fix nitrogen and activate some invalid state nutrient elements in soil, creates a good soil micro-ecological environment to promote the growth of the crops, and mainly adopts the following raw materials for fermentation: the preparation method comprises the steps of spraying fermentation liquor into raw materials to be fermented, uniformly stirring while spraying, controlling the spraying quantity of the fermentation liquor to be held in a hand to form a mass, loading the fertilizer which is loosened and stirred into a plastic barrel or a plastic bag, a large jar and other containers, carrying out layered compaction, tying, sealing and fermentation, wherein the summer time is 7-l0d, the winter time is 15-20 days, and the standard after the fermentation is successful is that the fermentation liquor has the fragrance of distiller's yeast and white or red hypha appears.
Refer to chinese patent publication No. CN 209537463U's microbial fermentation device, through the second motor, first belt pulley and second belt pulley jointly use and drive the fermentation cylinder rotatory, and at rotatory in-process, because the focus of fermentation cylinder is unstable, lead to the fermentation cylinder to incline to rock to both sides around rotating part, make the inside fermentation product misce bene of fermentation cylinder, improve fermentation efficiency, rethread air inlet and gas vent jointly use, be used for changing each inside gaseous component concentration of fermentation cylinder, and the process of admitting air makes fresh gas obtain the diffusion through sealed cavity and air cock structure, improve ventilation efficiency, ensure that the inside gas of fermentation cylinder remains throughout in the state that is fit for microbial fermentation.
Refer to a microbial fermentation system of chinese patent publication No. CN209797981U, which comprises transferring a seed tube to a second-stage seed tank for propagation culture, balancing the bacterial amount and the concentration of the culture medium in the upper and lower parts of the seed tube under the action of the auger lifting and turning continuously, avoiding the bacterial colony concentration during the propagation process, transferring the propagated bacterial liquid to a fermentation tank for fermentation, monitoring the condition parameters such as temperature, pH, and dissolved oxygen concentration in the tank by using a monitoring device, introducing water or oil into an inlet pipe and a medium outlet pipe as cold and hot media for in-tank heat exchange, controlling the fermentation temperature, introducing acid-alkali liquid into the acid-alkali tank for pH adjustment, stirring with double paddles on the basis of accelerating oxygen dissolution by a stirring paddle, guiding the radial centrifugal force to a circumferential vortex by the shoveling effect of a guiding paddle, thereby overcoming the accumulation of bacterial colonies on the outer layer of the tank, the fermentation liquor can not be fully utilized, so that the fermentation product amount is low, and the cutting fins on the guide paddles can further break the rising bubbles, so that the oxygen dissolving effect in the fermentation liquor is further improved.
A comprehensive analysis of the above referenced patents can yield the following drawbacks:
1) most direct fermented raw materials of current microbial fertilizer fermentation system are placed in large-scale fermentation cylinder with fermentation raw materials and are concentrated and add zymotic fluid stirring fermentation, very easily lead to zymotic fluid and raw materials stirring insufficient like this, and need carry out long-time stirring in order to guarantee that the stirring is abundant, greatly reduced microbial fertilizer's fermentation efficiency, can not realize replacing centralized compounding fermentation through adopting split type compounding fermentation, make the fermented raw materials of same quality can carry out multiunit components of a whole that can function independently fermentation, can't reach not only fast but also abundant messenger's fermented raw materials and zymotic fluid and carry out mixed fermentation, thereby bring very big inconvenience for producers' microbial fertilizer production work.
2) The existing microbial fertilizer fermentation equipment can only stir and ferment one type of microbial raw material at a time, a plurality of fermentation equipment are required to be selected for use to ferment various types of raw materials, the application range is small, microbial stirring and fermentation can not be simultaneously carried out on one fermentation equipment on various types of fermented fertilizers, and the different types of fermented raw materials can not be accommodated by adopting a split type roller fermentation tank, so that the aim of producing different types of microbial fertilizers is fulfilled, and the microbial fertilizer production enterprise is very unfavorable.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a microbial fermentation system for agricultural microbial fertilizer production, which solves the problems that the prior microbial fertilizer fermentation system is easy to cause insufficient stirring of fermentation liquor and raw materials, long-time stirring is required for ensuring sufficient stirring, the fermentation efficiency of microbial fertilizer is greatly reduced, and meanwhile, the prior microbial fertilizer fermentation equipment can only perform stirring fermentation treatment on one type of microbial raw material at a time, and can perform fermentation on multiple types of raw materials by selecting multiple fermentation equipment, so that the application range is small.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a microbial fermentation system is used in production of agricultural microbial fertilizer, includes bottom plate and bottom plate top fixed mounting's side bearer, one side of side bearer inner wall is connected with components of a whole that can function independently fermentation mechanism through the bearing rotation, and is provided with intermittent type rotation transmission mechanism between the opposite side of side bearer inner wall and the components of a whole that can function independently fermentation mechanism, one side fixed mounting of side bearer has the locating component with components of a whole that can function independently fermentation mechanism looks adaptation, one side of side bearer just is located locating component's bottom and has control assembly through tripod fixed mounting, and the opposite side fixed mounting of side bearer has the drive assembly with intermittent type rotation transmission mechanism looks adaptation, the top of side bearer has the feeding subassembly.
The components of a whole that can function independently fermentation mechanism is including running through the side bearer and rotating the rotation axis of connecting on the side bearer through the bearing, the surface of rotation axis passes through connecting piece fixedly connected with cylinder, and the surface of cylinder has seted up the through-hole, the inner wall of cylinder passes through the fermentation vat of bolt fixedly connected with and through-hole looks adaptation, and the inside of fermentation vat is rotated through the bearing and is connected with the (mixing) shaft, the one end of (mixing) shaft runs through fermentation vat and cylinder in proper order and extends to one side of cylinder, and the (mixing) shaft is located the inside fixed surface of fermentation vat and installs stirring vane, the both sides of.
The intermittent rotation transmission mechanism comprises a gear disc and a transmission clutch assembly, the gear disc is connected to the inner wall of the side frame in a sliding mode through an annular sliding piece, the transmission clutch assembly is fixedly installed on the gear disc, one side, away from the gear disc, of the transmission clutch assembly is rotatably connected with one end of a rotating shaft through a bearing, a transmission gear meshed with the gear disc is fixedly installed at one end, extending to one side of the roller, of the stirring shaft, and a transmission rod is fixedly installed at the middle shaft of the gear disc.
Preferably, transmission separation and reunion subassembly includes the casing of fixed mounting on the toothed disc, the one end of rotation axis and transfer line all runs through the casing and extends to the inside of casing, rotation axis and transfer line are the quill shaft, and all are carved with the spline line on the pore wall that rotation axis and transfer line are located the inside one end of casing, one side fixed mounting of shells inner wall has separation and reunion electromagnetism cylinder, and the transmission integral key shaft of stretching out the end of separation and reunion electromagnetism cylinder through diaphragm fixedly connected with and spline line looks adaptation.
Preferably, the subassembly that opens and shuts includes the spout that the through-hole inner wall both sides were seted up and fixed mounting in the cylinder that opens and shuts at fermentation vat inner wall top, the extension end fixedly connected with push pedal of the cylinder that opens and shuts, and the top fixedly connected with arc closing plate of push pedal, the top of arc closing plate and the top sliding connection of spout inner wall.
Preferably, the driving assembly comprises a protective box fixedly mounted on the other side of the side frame through a tripod, a driving motor is fixedly mounted on one side of the inner wall of the protective box through a connecting block, an output shaft of the driving motor is fixedly connected with a first bevel gear, and a second bevel gear meshed with the first bevel gear is fixedly connected to the outer surface of the transmission rod.
Preferably, the positioning assembly comprises an ejection cylinder and a positioning ring which are fixedly installed on one side of the side frame and a positioning hole which is formed in the split fermentation mechanism, the inner wall of the positioning ring is provided with a cross hole, a T-shaped positioning pin matched with the positioning hole is movably connected inside the cross hole through a spring, and an extending end of the ejection cylinder is fixedly provided with an ejection block.
Preferably, the feeding subassembly includes the arc frame of fixed mounting on the diaphragm, the bottom fixed mounting of arc frame has three feeding case, and the inside of feeding case has inlet pipe and liquid feeding pipe through mounting bracket fixed mounting, one side fixed mounting of feeding incasement wall bottom has the material pump, and the discharge gate of material pump and the one end intercommunication of inlet pipe.
Preferably, the feed inlet of the material pumping pump is communicated with a material passing pipe, and the bottoms of the feed pipe and the liquid feeding pipe are communicated with a discharge nozzle.
Preferably, the control assembly comprises a case fixedly mounted on one side of the side frame, an air pump, a central controller and a time relay are respectively and fixedly mounted in the case, and a control panel is fixedly mounted on the front surface of the case.
Preferably, the air outlet of the air pump is respectively communicated with the positioning assembly, the opening and closing assembly and the air cylinder in the transmission clutch assembly through pipelines.
Preferably, a material receiving disc is arranged at the top of the bottom plate and between the two side plates of the side frame.
(III) advantageous effects
The invention provides a microbial fermentation system for producing agricultural microbial fertilizers. Compared with the prior art, the method has the following beneficial effects:
(1) the microbial fermentation system for producing the agricultural microbial fertilizer is characterized in that a split fermentation mechanism is rotatably connected to one side of the inner wall of a side frame through a bearing, an intermittent rotation transmission mechanism is arranged between the other side of the inner wall of the side frame and the split fermentation mechanism, a positioning assembly matched with the split fermentation mechanism is fixedly installed on one side of the side frame, a control assembly is fixedly installed on one side of the side frame and positioned at the bottom of the positioning assembly through a tripod, a driving assembly matched with the intermittent rotation transmission mechanism is fixedly installed on the other side of the side frame, a feeding assembly is fixedly installed on the top of the side frame through a cross frame, centralized material mixing fermentation can be replaced by adopting split material mixing fermentation, so that fermentation raw materials with the same quality can be subjected to multi-group split fermentation, and the purpose of rapidly and fully mixing fermentation the fermentation raw materials with, fermentation raw materials are not required to be directly placed in a large-scale fermentation tank for concentrated fermentation by adding fermentation liquor for stirring, so that the fermentation liquor and the raw materials are stirred more fully, the stirring time is greatly shortened, the fermentation efficiency of the microbial fertilizer is improved, and the production work of the microbial fertilizer by production personnel is greatly facilitated.
(2) The microbial fermentation system for agricultural microbial fertilizer production comprises a rotating shaft which penetrates through a side frame and is rotatably connected onto the side frame through a bearing, the outer surface of the rotating shaft is fixedly connected with a roller through a connecting piece, the outer surface of the roller is provided with a through hole, the inner wall of the roller is fixedly connected with a fermentation tank matched with the through hole through a bolt, the interior of the fermentation tank is rotatably connected with a stirring shaft through the bearing, one end of the stirring shaft sequentially penetrates through the fermentation tank and the roller and extends to one side of the roller, stirring blades are fixedly arranged on the outer surface of the stirring shaft positioned in the fermentation tank, opening and closing components are arranged on two sides of the inner wall of the through hole, microbial stirring fermentation can be simultaneously carried out on various types of fermented fertilizer on one fermentation device, and different types of fermentation raw materials can be well accommodated by adopting a split, the purpose of simultaneously stirring and fermenting various types of microbial raw materials at one time is achieved, the various types of raw materials can be fermented without selecting a plurality of fermentation devices, the application range is wide, the purpose of producing different types of microbial fertilizers is achieved, and the method is very beneficial to microbial fertilizer production enterprises.
(3) This microbial fermentation system is used in production of agricultural microbial fertilizer, its intermittent rotation drive mechanism includes gear disc and the transmission clutch assembly of fixed mounting on the gear disc on the side bearer inner wall through annular slider sliding connection, one side that transmission clutch assembly kept away from the gear disc is passed through the bearing and is connected with the one end rotation of rotation axis, the one end fixed mounting that the (mixing) shaft extends to cylinder one side has the drive gear with gear disc engaged with, and the axis department fixed mounting of gear disc has the transfer line, can realize through carrying out intermittent type formula rotation control, realize automatic switch material loading stirring, it rotates the material loading to need not the producer's manual work, degree of automation is high, greatly reduced producer's intensity of labour.
(4) This microbial fermentation system is used in production of agricultural microbial fertilizer, its locating component includes ejecting cylinder and the holding ring of fixed mounting in side bearer one side and sets up the locating hole on the components of a whole that can function independently fermentation mechanism, the inner wall of holding ring begins the cross hole, and the inside of cross hole has the T shape locating pin with the holding hole looks adaptation through spring swing joint, the end fixed mounting that stretches out of ejecting cylinder has the kicking block, can realize carrying out accurate station location to the rotation axis, ensure that every fermentation vat can both carry out accurate feeding fermentation, thereby make whole fermentation system can carry out safe and stable's work.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of the structure of the present invention;
FIG. 3 is an enlarged view of a portion of the invention at A in FIG. 2;
FIG. 4 is an internal side view of the split fermenting mechanism of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at B in FIG. 4;
FIG. 6 is an enlarged view of a portion of the invention at C of FIG. 4;
FIG. 7 is an internal side view of the intermittent rotary drive mechanism of the present invention;
FIG. 8 is a cross-sectional view of the transmission clutch assembly of the present invention;
fig. 9 is a sectional view of a rotary shaft structure of the present invention;
FIG. 10 is a cross-sectional view of the positioning assembly of the present invention;
FIG. 11 is a side view of a feeder assembly of the present invention.
In the figure, 1 bottom plate, 2 side frames, 3 split fermentation mechanisms, 31 rotating shaft, 32 rollers, 33 through holes, 34 fermentation tanks, 35 stirring shafts, 36 stirring blades, 37 opening and closing components, 371 sliding grooves, 372 opening and closing cylinders, 373 push plates, 374 arc sealing plates, 4 intermittent rotation transmission mechanisms, 41 gear plates, 42 transmission clutch components, 421 shells, 422 spline patterns, 423 clutch electromagnetic cylinders, 424 spline shafts, 43 transmission gears, 44 transmission rods, 5 positioning components, 51 ejection cylinders, 52 positioning rings, 53 positioning holes, 54 cross holes, 55T-shaped positioning pins, 56 top blocks, 6 control components, 61 chassis, 62 air pumps, 63 central controllers, 64 time relays, 65 control panels, 7 drive components, 71 protective boxes, 72 drive motors, 73 first bevel gears, 74 feed gears, 8 feed components, 81 arc frames, 82 feed boxes, 83, 84 feed pipes, 85 material pumping pumps, 86 material passing pipes, 87 material discharging nozzles and 9 material receiving discs.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 11, an embodiment of the present invention provides a technical solution: a microbial fermentation system for agricultural microbial fertilizer production comprises a bottom plate 1 and a side frame 2 fixedly installed at the top of the bottom plate 1, wherein a material receiving disc 9 is arranged at the top of the bottom plate 1 and between two side plates of the side frame 2, the material receiving disc 9 is used for intensively receiving and collecting fermented materials after fermentation is finished, one side of the inner wall of the side frame 2 is rotatably connected with a split fermentation mechanism 3 through a bearing, an intermittent rotation transmission mechanism 4 is arranged between the other side of the inner wall of the side frame 2 and the split fermentation mechanism 2, a positioning component 5 matched with the split fermentation mechanism 3 is fixedly arranged on one side of the side frame 2, a control component 6 is fixedly arranged on one side of the side frame 2 and at the bottom of the positioning component 5 through a tripod, and a driving component 7 matched with the intermittent rotation transmission mechanism 4 is fixedly arranged at the other side of the side frame 2, and a feeding component 8 is fixedly arranged at the top of the side frame 2 through a cross frame.
As shown in fig. 10, the positioning assembly 5 includes an ejection cylinder 51 and a positioning ring 52 fixedly mounted on one side of the side frame 2, and a positioning hole 53 provided on the split fermentation mechanism 3, a cross hole 54 is formed in an inner wall of the positioning ring 52, a T-shaped positioning pin 55 adapted to the positioning hole 53 is movably connected to an inner portion of the cross hole 54 through a spring, and an ejection block 56 is fixedly mounted on an extending end of the ejection cylinder 51.
As shown in fig. 2, the control assembly 6 includes a case 61 fixedly mounted on one side of the side frame 2, an air pump 62, a central controller 63 and a time relay 64 are respectively fixedly mounted inside the case 61, the air pump 62 is RB033, the central controller 63 is a central processor with the model of ARM9, the time relay 64 is DS-21, a control panel 65 is fixedly mounted on the front surface of the case 61, and an air outlet of the air pump 62 is respectively communicated with the positioning assembly 5, the opening and closing assembly 37 and the air cylinder in the transmission clutch assembly 42 through pipes.
As shown in fig. 3, the driving assembly 7 includes a protection box 71 fixedly mounted on the other side of the side frame 2 through a tripod, a driving motor 72 is fixedly mounted on one side of the inner wall of the protection box 71 through a connecting block, the driving motor 72 is a servo motor of HF-KN13BJ-S100, an output shaft of the driving motor 72 is fixedly connected with a first bevel gear 73, and an outer surface of the transmission rod 44 is fixedly connected with a second bevel gear 74 engaged with the first bevel gear 73.
As shown in fig. 2 and 11, the feeding assembly 8 includes an arc frame 81 fixedly mounted on the horizontal plate, three feeding boxes 82 are fixedly mounted at the bottom of the arc frame 81, a feeding pipe 83 and a feeding pipe 84 are fixedly mounted inside the feeding box 82 through a mounting frame, the feeding pipe 84 is communicated with external fermentation liquid supply equipment, a pumping pump 85 is fixedly mounted at one side of the bottom of the inner wall of the feeding box 82, the type of the pumping pump 85 is 125SYA95, a discharge port of the pumping pump 85 is communicated with one end of the feeding pipe 83, a feeding port of the pumping pump 85 is communicated with a material passing pipe 86, the material passing pipe 86 is communicated with external fermentation raw material supply equipment, and the bottoms of the feeding pipe 83 and the feeding pipe 84 are both communicated with a discharge nozzle 87.
As shown in fig. 4-6, the split fermentation mechanism 3 includes a rotating shaft 31 penetrating through the side frame 2 and rotatably connected to the side frame 2 through a bearing, a roller 32 is fixedly connected to an outer surface of the rotating shaft 31 through a connecting member, a through hole 33 is formed in an outer surface of the roller 32, a fermentation tank 34 matched with the through hole 33 is fixedly connected to an inner wall of the roller 32 through a bolt, a stirring shaft 35 is rotatably connected to an inner portion of the fermentation tank 34 through a bearing, one end of the stirring shaft 35 sequentially penetrates through the fermentation tank 34 and the roller 32 and extends to one side of the roller 32, a stirring blade 36 is fixedly mounted on an outer surface of the stirring shaft 35 located inside the fermentation tank 34, opening and closing assemblies 37 are respectively disposed on two sides of an inner wall of the through hole 33, each opening and closing assembly 37 includes a sliding groove 371 formed on two sides of an inner wall of the through hole, and the top fixedly connected with arc sealing plate 374 of push pedal 373, one side of arc sealing plate 374 adopts the L design that appears to adhesion in seal gasket on the L type groove, when two arc sealing plates 374 are closed, can carry out fine sealing with fermentation vat 34, the top of arc sealing plate 374 and the top sliding connection of spout 371 inner wall.
As shown in fig. 3 and 7, the intermittent rotary transmission mechanism 4 includes a gear plate 41 slidably connected to the inner wall of the side frame 2 through an annular slider, and a transmission clutch assembly 42 fixedly mounted on the gear plate 41, wherein one side of the transmission clutch assembly 42 away from the gear plate 41 is rotatably connected to one end of the rotary shaft 31 through a bearing, one end of the stirring shaft 35 extending to one side of the drum 32 is fixedly mounted with a transmission gear 43 engaged with the gear plate 41, and a transmission rod 44 is fixedly mounted at the middle axis of the gear plate 41.
As shown in fig. 8, the transmission clutch assembly 42 includes a housing 421 fixedly mounted on the gear plate 41, one end of each of the rotating shaft 31 and the transmission rod 44 penetrates through the housing 421 and extends into the housing 421, the rotating shaft 31 and the transmission rod 44 are hollow shafts, spline patterns 422 are engraved on hole walls of one ends of the rotating shaft 31 and the transmission rod 44 located inside the housing 421, a clutch electromagnetic cylinder 423 is fixedly mounted on one side of an inner wall of the housing 421, the ejection cylinder 51, the opening and closing cylinder 372 and the clutch electromagnetic cylinder 423 are all of the CDU25-5D type, and a transmission spline shaft 424 matched with the spline patterns 422 is fixedly connected to an extending end of the clutch electromagnetic cylinder 423 through a transverse plate.
Before the device is used, the whole device is firstly connected with an external power supply to electrify the whole system, then the whole device is communicated with external feeding equipment filled with fermentation raw materials through a material passing pipe 86 to provide a source of the fermentation raw materials for the whole fermentation system, meanwhile, the whole device is communicated with external fermentation liquid supply equipment through a liquid adding pipe 84 to provide fermentation liquid for the whole fermentation system, and then a control program is recorded into a central controller 63 through a control panel 65, wherein the control program comprises the working time of a clutch electromagnetic cylinder 423, the opening and closing time of an opening and closing cylinder 372 and the withdrawing time of an ejection cylinder 51.
When the device is used, firstly, the control panel 65 is operated, the central controller 63 controls the air pump 62 and the electromagnetic valve of the pipeline for communicating the air pump 62 with the ejection cylinder 51 to start working, the ejection cylinder 51 is extended to drive the ejector block 56 to be inserted into the cross hole 54 of the positioning ring 52 at the moment, the T-shaped positioning pin 55 is ejected downwards and inserted into the positioning hole 53, so that the roller 32 is positioned at the moment, then the fermentation tank 34 at the top of the roller 32 is controlled to be opened at the moment, the central controller 63 controls the air pump 62 and the electromagnetic valve in the pipeline for communicating the air pump 62 with the opening and closing cylinder 372 to start working, the opening and closing cylinder 372 is extended, so that the opening and closing cylinder 372 drives the arc-shaped sealing plate 374 to slide into the sliding groove 371 through the push plate 373, so that the fermentation tank 34 at the top of the roller 32 is opened at the moment, and the, then the central processor 63 controls the servo motor 72 to start working, the servo motor 72 drives the gear disc 41 to rotate through the first bevel gear 73, the second bevel gear 74 and the transmission rod 44 respectively, the gear disc 41 drives the stirring blades 36 to rotate through the transmission gear 43 and the stirring shaft 35, at this time, the external raw material feeding equipment starts working, the fermentation raw materials sequentially pass through the material passing pipe 86, the material feeding pipe 83 and the material discharging nozzle 87 and fall into the fermentation tank 34 which is opened under the material discharging nozzle 87 when the fermentation raw materials are opened, simultaneously, the external fermentation liquid feeding equipment starts working, the fermentation liquids enter the fermentation tank 34 through the liquid feeding pipe 84 and the material discharging nozzle 87 respectively, the central controller 63 controls the electromagnetic valves in the material passing pipe 86 and the liquid feeding pipe 84 to be opened for feeding and liquid feeding, simultaneously, the raw materials and the fermentation liquids in the fermentation tank 34 are well overturned, mixed and stirred through the stirring blades 36, and when the time relay 64 reaches the opening, the central controller 63 controls the external feeding device and the external liquid supply device to stop feeding and adding liquid, and controls the air pump 62 and the electromagnetic valves in the communication pipelines of the air pump 62 and the opening and closing cylinders 372 to start to work reversely, so that the two opening and closing cylinders 372 on the fermentation tank 34 filled with the fermentation material are retracted, the two arc-shaped sealing plates 374 can move oppositely to be closed, and the closure of the fermentation tank filled with the fermentation material is realized.
At this time, the central controller 63 controls the air pump 62 and the electromagnetic valves of the pipelines of the air pump 62 and the ejection cylinder 51 to start to work in reverse direction, so that the ejection cylinder 51 is retracted, the T-shaped positioning pin 55 is reset under the action of the spring and is separated from the positioning hole 53, so that the rotating shaft 31 is released from the constraint, the central controller 63 controls the time relay 64 to start to retract and time the ejection cylinder 51, then the central controller 63 controls the clutch electromagnetic cylinder 423 to extend, and drives the spline shaft 424 to slide towards the rotating shaft 31 through the transverse plate, at this time, the spline shaft 424 slides under the condition of rotation in the process of sliding towards the rotating shaft 31 because the spline shaft 31 is meshed with the spline 422 inside the transmission rod 44, so that the spline shaft 424 can meet the spline 422 inside the rotating shaft 31 well, and the spline shaft 424 is prevented from directly impacting the rotating shaft 31, when the spline shaft 424 is engaged with the spline patterns 422 in the rotating shaft 31, the spline shaft 424 can transmit torque to the rotating shaft 31, the rotating shaft 31 can drive the drum 32 to rotate, the central controller 63 controls the time relay 64 to start working time timing of the clutch electromagnetic cylinder 423, when the working time of the clutch electromagnetic cylinder 423 and the working time of the ejection cylinder 51 are reached, the central controller 63 controls the clutch electromagnetic cylinder 423 to retract, the spline shaft 424 is disengaged from the spline patterns 422 in the rotating shaft 31, the ejection cylinder 51 is controlled to extend, the T-shaped positioning pin 55 is inserted into the positioning hole 53 in the rotating shaft 31, the drum 32 rotates forty-five degrees, another empty fermentation tank 34 rotates to the position under the discharging nozzle 87, and then the control work of the opening and closing cylinder 342 can be repeated, the arc-shaped sealing plates 374 on the empty fermentation tanks 34 are opened for feeding and stirring, the operations are repeated to switch the next empty fermentation tank 34 to feed after the feeding is finished until all eight fermentation tanks 34 are filled and stirred, then the whole fermentation system is controlled to work simultaneously, all the opening and closing cylinders 372 on the fermentation tanks 34 are controlled to withdraw, all the arc-shaped sealing plates 374 are closed, so that the fermentation raw materials in the whole roller 32 are subjected to closed fermentation for corresponding time, after the fermentation is finished, the control panel 65 is operated to enable the central controller 63 to control the servo motor 72 to start working, the opening and closing cylinders 372 in the fermentation tank 34 at the lowest part of the roller 32 are controlled to extend, the arc-shaped sealing plates 374 are opened, the fermentation tank 34 at the lowest part is cleaned, the fermented materials are leaked into the material receiving plate 9, then the ejecting cylinders 51 are withdrawn by the same operation, and the clutch electromagnetic cylinders 423 extend, the rotating shaft 31 is intermittently rotated and switched by forty-five degrees until all the fermented materials in the fermentation tank 34 are cleaned, so that the whole working process of the microbial fermentation system for producing the agricultural microbial fertilizer is completed.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an agricultural microbial manure production is with microbial fermentation system, includes bottom plate (1) and bottom plate (1) top fixed mounting's side bearer (2), its characterized in that: one side of the inner wall of the side frame (2) is rotatably connected with a split fermentation mechanism (3) through a bearing, an intermittent rotation transmission mechanism (4) is arranged between the other side of the inner wall of the side frame (2) and the split fermentation mechanism (2), a positioning component (5) matched with the split fermentation mechanism (3) is fixedly installed on one side of the side frame (2), a control component (6) is fixedly installed on one side of the side frame (2) and positioned at the bottom of the positioning component (5) through a tripod, a driving component (7) matched with the intermittent rotation transmission mechanism (4) is fixedly installed on the other side of the side frame (2), and a feeding component (8) is fixedly installed on the top of the side frame (2) through a cross frame;
the split fermentation mechanism (3) comprises a rotating shaft (31) penetrating through the side frame (2) and rotatably connected to the side frame (2) through a bearing, the outer surface of the rotating shaft (31) is fixedly connected with a roller (32) through a connecting piece, a through hole (33) is formed in the outer surface of the roller (32), the inner wall of the roller (32) is fixedly connected with a fermentation tank (34) matched with the through hole (33) through a bolt, a stirring shaft (35) is rotatably connected inside the fermentation tank (34) through a bearing, one end of the stirring shaft (35) sequentially penetrates through the fermentation tank (34) and the roller (32) and extends to one side of the roller (32), stirring blades (36) are fixedly mounted on the outer surface of the inner part of the fermentation tank (34) of the stirring shaft (35), and opening and closing assemblies (37) are arranged on two sides of the inner wall;
intermittent type rotation drive mechanism (4) include gear disc (41) and fixed mounting transmission clutch assembly (42) on gear disc (41) on side bearer (2) inner wall through annular slider sliding connection, one side that gear disc (41) were kept away from in transmission clutch assembly (42) is passed through the bearing and is connected with the one end rotation of rotation axis (31), drive shaft (35) extend to one end fixed mounting on drum (32) one side have with gear disc (41) engaged with drive gear (43) mutually, and the axis department fixed mounting of gear disc (41) has transfer line (44).
2. The microbial fermentation system for agricultural microbial fertilizer production according to claim 1, wherein: drive clutch assembly (42) are including casing (421) of fixed mounting on toothed disc (41), the one end of rotation axis (31) and transfer line (44) all runs through casing (421) and extends to the inside of casing (421), rotation axis (31) and transfer line (44) are the quill shaft, and rotation axis (31) and transfer line (44) are located all carved with spline line (422) on the pore wall of the inside one end of casing (421), one side fixed mounting of casing (421) inner wall has separation and reunion electromagnetism cylinder (423), and the transmission integral key shaft (424) of stretching out the end of separation and reunion electromagnetism cylinder (423) through diaphragm fixedly connected with and spline line (422) looks adaptation.
3. The microbial fermentation system for agricultural microbial fertilizer production according to claim 1, wherein: the opening and closing assembly (37) comprises a sliding groove (371) formed in two sides of the inner wall of the through hole (33) and an opening and closing cylinder (372) fixedly installed at the top of the inner wall of the fermentation tank (34), the extending end of the opening and closing cylinder (372) is fixedly connected with a push plate (373), the top of the push plate (373) is fixedly connected with an arc sealing plate (374), and the top of the arc sealing plate (374) is in sliding connection with the top of the inner wall of the sliding groove (371).
4. The microbial fermentation system for agricultural microbial fertilizer production according to claim 1, wherein: the driving assembly (7) comprises a protection box (71) fixedly mounted on the other side of the side frame (2) through a tripod, a driving motor (72) is fixedly mounted on one side of the inner wall of the protection box (71) through a connecting block, an output shaft of the driving motor (72) is fixedly connected with a first bevel gear (73), and a second bevel gear (74) meshed with the first bevel gear (73) is fixedly connected to the outer surface of the transmission rod (44).
5. The microbial fermentation system for agricultural microbial fertilizer production according to claim 1, wherein: the positioning assembly (5) comprises an ejection cylinder (51) and a positioning ring (52) which are fixedly installed on one side of the side frame (2) and a positioning hole (53) formed in the split fermentation mechanism (3), a cross hole (54) is formed in the inner wall of the positioning ring (52), a T-shaped positioning pin (55) matched with the positioning hole (53) is movably connected inside the cross hole (54) through a spring, and an extending end of the ejection cylinder (51) is fixedly provided with an ejection block (56).
6. The microbial fermentation system for agricultural microbial fertilizer production according to claim 1, wherein: feeding subassembly (8) include arc frame (81) of fixed mounting on the diaphragm, the bottom fixed mounting of arc frame (81) has three feeding case (82), and the inside of feeding case (82) has inlet pipe (83) and liquid feeding pipe (84) through mounting bracket fixed mounting, one side fixed mounting of feeding case (82) inner wall bottom has pump (85), and the discharge gate of pump (85) and the one end intercommunication of inlet pipe (83).
7. The microbial fermentation system for agricultural microbial fertilizer production according to claim 6, wherein: the feed inlet of the material pumping pump (85) is communicated with a material passing pipe (86), and the bottoms of the material feeding pipe (83) and the liquid feeding pipe (84) are communicated with a material discharging nozzle (87).
8. The microbial fermentation system for agricultural microbial fertilizer production according to claim 1, wherein: the control assembly (6) comprises a case (61) fixedly mounted on one side of the side frame (2), an air pump (62), a central controller (63) and a time relay (64) are fixedly mounted in the case (61) respectively, and a control panel (65) is fixedly mounted on the front face of the case (61).
9. The microbial fermentation system for agricultural microbial fertilizer production according to claim 8, wherein: and the air outlet of the air pump (62) is respectively communicated with the positioning assembly (5), the opening and closing assembly (37) and the air cylinder in the transmission clutch assembly (42) through pipelines.
10. The microbial fermentation system for agricultural microbial fertilizer production according to claim 1, wherein: and a material receiving disc (9) is arranged at the top of the bottom plate (1) and between the two side plates of the side frame (2).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010927833.8A CN111995449A (en) | 2020-09-07 | 2020-09-07 | Microbial fermentation system is used in production of agricultural microbial fertilizer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010927833.8A CN111995449A (en) | 2020-09-07 | 2020-09-07 | Microbial fermentation system is used in production of agricultural microbial fertilizer |
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| CN111995449A true CN111995449A (en) | 2020-11-27 |
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| CN202010927833.8A Withdrawn CN111995449A (en) | 2020-09-07 | 2020-09-07 | Microbial fermentation system is used in production of agricultural microbial fertilizer |
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| CN112551842A (en) * | 2020-12-07 | 2021-03-26 | 青岛兴开环境科技有限公司 | Intelligent cylinder fermentation cylinder |
| CN113831169A (en) * | 2021-08-25 | 2021-12-24 | 北京四良科技有限公司 | Compost fermentation intellectual detection system and early warning ware |
| CN116621625A (en) * | 2023-07-19 | 2023-08-22 | 山东绿陇生物科技有限公司 | Fermenting installation is used in fertilizer processing |
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| CN116621625B (en) * | 2023-07-19 | 2023-10-03 | 山东绿陇生物科技有限公司 | Fermenting installation is used in fertilizer processing |
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