CN111995377A - Production formula of calcium-magnesium salt-free high-aluminum ceramic granulated powder - Google Patents
Production formula of calcium-magnesium salt-free high-aluminum ceramic granulated powder Download PDFInfo
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- CN111995377A CN111995377A CN202010813020.6A CN202010813020A CN111995377A CN 111995377 A CN111995377 A CN 111995377A CN 202010813020 A CN202010813020 A CN 202010813020A CN 111995377 A CN111995377 A CN 111995377A
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62695—Granulation or pelletising
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3225—Yttrium oxide or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3227—Lanthanum oxide or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/442—Carbonates
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
Abstract
A production formula of calcium-magnesium salt-free high-alumina ceramic granulated powder comprises lanthanum oxide, strontium carbonate, kaolin, yttrium oxide, talcum powder, silicon dioxide and aluminum oxide. According to the production formula of the calcium-magnesium-salt-free high-alumina ceramic granulated powder, aiming at the cloud spot phenomenon which influences the attractiveness and the embrittlement of the product, the cloud spot phenomenon is caused by the calcium-magnesium salt in the original formula through analysis and experiments, so that the calcium-magnesium-salt-free formula is developed, the embrittlement problem is considered, and silicon dioxide, lanthanum oxide, strontium carbonate, yttrium oxide and talcum powder are added to improve the toughness of the product.
Description
Technical Field
The invention belongs to a production technology of calcium-magnesium salt-free high-aluminum ceramic granulated powder, and particularly relates to a production formula of calcium-magnesium salt-free high-aluminum ceramic granulated powder.
Background
The high-alumina ceramic granulated powder has a plurality of formulas, and typical formulas comprise alumina, magnesia, calcium carbonate, silica, zirconia, rare earth, kaolin, talcum powder and the like. The high-alumina ceramic granulated powder prepared by a similar formula is used for downstream products, and a cloud spot phenomenon appears on a user's response, so that the product appearance is influenced, and the product is also brittle and cracked in the use process.
Disclosure of Invention
According to the production formula of the calcium-magnesium-salt-free high-alumina ceramic granulated powder, aiming at the cloud spot phenomenon which influences the attractiveness and the embrittlement of the product, the cloud spot phenomenon is caused by the calcium-magnesium salt in the original formula through analysis and experiments, so that the calcium-magnesium-salt-free formula is developed, the embrittlement problem is considered, and silicon dioxide, lanthanum oxide, strontium carbonate, yttrium oxide and talcum powder are added to improve the toughness of the product.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a production formula of calcium-magnesium salt-free high-alumina ceramic granulated powder comprises lanthanum oxide, strontium carbonate, kaolin, yttrium oxide, talcum powder, silicon dioxide and aluminum oxide.
The formula comprises the following components in percentage by weight:
lanthanum oxide: 0.10 to 2.0 percent;
strontium carbonate: 0.1 to 3.0 percent;
kaolin: 0.1 to 1.8 percent;
yttrium oxide: 0.01 to 0.9 percent;
talc powder: 0.1 to 3.5 percent;
silicon dioxide: 1.0-5.0%;
the balance being alumina.
The formula comprises the following components in percentage by weight:
lanthanum oxide: 0.15 percent;
strontium carbonate: 2.2 percent;
kaolin: 0.9 percent;
yttrium oxide: 0.3 percent;
talc powder: 2.7 percent;
silicon dioxide: 3.3 percent;
the balance being alumina.
By adopting the technical scheme, the invention has the following beneficial effects:
aiming at the cloud spot phenomenon which influences the beauty and the brittle fracture of the product, through analysis and experiments, the cloud spot phenomenon is caused by calcium and magnesium salts in the original formula, so that the formula without the calcium and magnesium salts is developed, and meanwhile, the problem of brittle fracture is considered, and silicon dioxide, lanthanum oxide, strontium carbonate, yttrium oxide and talcum powder are added to improve the toughness of the product.
Downstream products produced by the production formula of the calcium-free magnesium salt high-alumina ceramic granulated powder provided by the invention have no cloud spot phenomenon, have enough toughness in the use process and have no brittle fracture phenomenon.
Detailed Description
The following is a more detailed description of embodiments of the invention:
a production formula of calcium-magnesium salt-free high-alumina ceramic granulated powder comprises lanthanum oxide, strontium carbonate, kaolin, yttrium oxide, talcum powder, silicon dioxide and aluminum oxide.
The formula comprises the following components in percentage by weight:
lanthanum oxide: 0.10 to 2.0 percent;
strontium carbonate: 0.1 to 3.0 percent;
kaolin: 0.1 to 1.8 percent;
yttrium oxide: 0.01 to 0.9 percent;
talc powder: 0.1 to 3.5 percent;
silicon dioxide: 1.0-5.0%;
the balance being alumina.
The formula comprises the following components in percentage by weight:
lanthanum oxide: 0.15 percent;
strontium carbonate: 2.2 percent;
kaolin: 0.9 percent;
yttrium oxide: 0.3 percent;
talc powder: 2.7 percent;
silicon dioxide: 3.3 percent;
the balance being alumina.
By adopting the technical scheme, the invention has the following beneficial effects:
aiming at the cloud spot phenomenon which influences the beauty and the brittle fracture of the product, through analysis and experiments, the cloud spot phenomenon is caused by calcium and magnesium salts in the original formula, so that the formula without the calcium and magnesium salts is developed, and meanwhile, the problem of brittle fracture is considered, and silicon dioxide, lanthanum oxide, strontium carbonate, yttrium oxide and talcum powder are added to improve the toughness of the product.
Downstream products produced by the production formula of the calcium-free magnesium salt high-alumina ceramic granulated powder provided by the invention have no cloud spot phenomenon, have enough toughness in the use process and have no brittle fracture phenomenon.
The first embodiment is as follows: the production formula of the prepared calcium-magnesium salt-free high-alumina ceramic granulation powder is as follows: 0.15 percent; strontium carbonate: 2.2 percent; kaolin: 0.9 percent; yttrium oxide: 0.3 percent; talc powder: 2.7 percent; silicon dioxide: 3.3 percent; the balance being alumina. Mixing the above materials to obtain porcelain material; adding the porcelain into a ball mill, and adding a proper amount of ammonium polyacrylate dispersant and a proper amount of clear water into the ball mill during the ball milling process to ensure that the particle size of powder in the slurry is less than 1.0 mu m; and (3) putting the ball-milled slurry into a stirring barrel, sieving and removing iron from the slurry in the stirring barrel, granulating by using a spray drying tower, sieving, homogenizing, removing iron, detecting and packaging the granulated powder to obtain a finished product.
The present embodiment is not intended to limit the shape, material, structure, etc. of the present invention in any way, and any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.
Claims (3)
1. A production formula of calcium-magnesium salt-free high-aluminum ceramic granulated powder is characterized in that: the formula consists of lanthanum oxide, strontium carbonate, kaolin, yttrium oxide, talcum powder, silicon dioxide and aluminum oxide.
2. The production formula of the calcium-magnesium salt-free high-alumina ceramic granulated powder according to claim 1, wherein the production formula comprises: the formula comprises the following components in percentage by weight:
lanthanum oxide: 0.10 to 2.0 percent;
strontium carbonate: 0.1 to 3.0 percent;
kaolin: 0.1 to 1.8 percent;
yttrium oxide: 0.01 to 0.9 percent;
talc powder: 0.1 to 3.5 percent;
silicon dioxide: 1.0-5.0%;
the balance being alumina.
3. The production formula of the calcium-magnesium salt-free high-alumina ceramic granulated powder according to claim 2, wherein the production formula comprises: the formula comprises the following components in percentage by weight:
lanthanum oxide: 0.15 percent;
strontium carbonate: 2.2 percent;
kaolin: 0.9 percent;
yttrium oxide: 0.3 percent;
talc powder: 2.7 percent;
silicon dioxide: 3.3 percent;
the balance being alumina.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114524666A (en) * | 2022-03-29 | 2022-05-24 | 郑州亚纳粉体有限公司 | High-strength dark-spot-free 95 aluminum oxide ceramic and preparation method thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3905845A (en) * | 1969-08-27 | 1975-09-16 | Ngk Insulators Ltd | Translucent alumina containing magnesia yttria and lanthium oxide |
JPS6442358A (en) * | 1987-08-05 | 1989-02-14 | Tanaka Precious Metal Ind | Heat resistant ceramics and production thereof |
CN103086702A (en) * | 2011-11-18 | 2013-05-08 | 常熟市创新陶瓷有限公司 | Aluminum oxide ceramic and manufacturing method thereof |
CN108083779A (en) * | 2017-12-25 | 2018-05-29 | 陕西航空电气有限责任公司 | A kind of rare earth alumina ceramic composite and preparation method thereof |
CN108503344A (en) * | 2018-06-04 | 2018-09-07 | 湖南省新化县鑫星电子陶瓷有限责任公司 | Ceramic powders auxiliary formula |
-
2020
- 2020-08-13 CN CN202010813020.6A patent/CN111995377A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3905845A (en) * | 1969-08-27 | 1975-09-16 | Ngk Insulators Ltd | Translucent alumina containing magnesia yttria and lanthium oxide |
JPS6442358A (en) * | 1987-08-05 | 1989-02-14 | Tanaka Precious Metal Ind | Heat resistant ceramics and production thereof |
CN103086702A (en) * | 2011-11-18 | 2013-05-08 | 常熟市创新陶瓷有限公司 | Aluminum oxide ceramic and manufacturing method thereof |
CN108083779A (en) * | 2017-12-25 | 2018-05-29 | 陕西航空电气有限责任公司 | A kind of rare earth alumina ceramic composite and preparation method thereof |
CN108503344A (en) * | 2018-06-04 | 2018-09-07 | 湖南省新化县鑫星电子陶瓷有限责任公司 | Ceramic powders auxiliary formula |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114524666A (en) * | 2022-03-29 | 2022-05-24 | 郑州亚纳粉体有限公司 | High-strength dark-spot-free 95 aluminum oxide ceramic and preparation method thereof |
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Application publication date: 20201127 |