CN111994462A

CN111994462A - Integrated concrete mold

Info

Publication number: CN111994462A
Application number: CN201910673844.5A
Authority: CN
Inventors: 崔成群
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-05-11
Filing date: 2019-05-11
Publication date: 2020-11-27
Also published as: CN111993543A

Abstract

The application discloses unification concrete mould, unification concrete mould are the mould of one shot forming polylith component, the face of pouring of polylith component is the coplanar, in concrete prefabricated component production process, and the mould of being convenient for is pour, and the transport stacks, and efficiency is higher, the mechanized operation of being more convenient for.

Description

Integrated concrete mold

Technical Field

The application relates to the technical field of prefabrication of concrete prefabricated parts, in particular to a mold carrying technology after pouring.

Background

At present, most of concrete prefabricated parts are formed by pouring through moulds, particularly, plastic moulds are increasingly adopted, the carrying capacity of the moulds is correspondingly increased along with the application of a mechanical automation technology for component production, and more existing carrying methods adopt forklift roller beds which are arranged on insertion frames of forklifts, poured moulds roll to the forklift roller beds which are carried to destinations and then rolled out to the ground. The defects are that the mould can be moved to the forklift roller machine only by power, and the use environment is limited, for example, the forklift roller machine cannot handle the mould placed on the ground. When the concrete is transported to a destination and unloaded, the inertia of the front impact and the inclined forklift roller bed are required to be utilized to generate power required by unloading, so that the concrete in the mould is easy to overflow, and the concrete is difficult to accurately unload in place.

The mode that more should adopt simultaneously is to pile up the mould after will pouring and place, is convenient for once carry more moulds, piles up the mould of placing simultaneously, saves the place, especially make full use of maintenance space, and the prerequisite of piling up of placing of mould must be that the mould is suitable to be piled up and place, and current mould, because the existence of drawing of patterns angle, the end of mould is close or is less than the mouth of pouring of mould, when piling up and placing, can oppress, destroy and pour the face.

Still further, current plastic mold is used for small-size component more, in order to raise the efficiency, all once carries out operations such as cloth, vibration and transportation to a plurality of moulds, obviously, closes a plurality of moulds into one, and efficiency is higher, the mechanized operation of being more convenient for.

Disclosure of Invention

The utility model aims at providing a high-efficient easy plastics mould handling device of operating, stack equipment, easily pile up mould and unification concrete mould of placing.

The application discloses following technical scheme:

the scheme 1 is that the concrete mould carrying inserting frame comprises two or more inserting plates which are arranged in parallel and a base frame, wherein the inserting plates are connected to the base frame. The inserting frame takes the folded edge of the die as a picking part, and the bearing part of the inserting plate supports the picking part below the picking part to realize picking.

Scheme 2, further, like scheme 1 a concrete mould transport inserted frame, picture peg and bed frame are swing joint, and the interval between the picture peg is adjustable.

An aspect 3 further comprising a concrete form handling insert according to aspect 1 or 2, wherein said insert has a chamfer at one or both ends.

An aspect 4 further provides a concrete form handling insert according to any one of aspects 1 to 3, wherein the insert has a guide structure at one or both ends.

The invention also provides a concrete mould carrying inserting frame as in the claim 4, wherein the guide structure is a guide plate, the inner end of the guide plate is hinged with the inserting plate, and the outer end of the guide plate can be adjusted and locked up and down. When the mould is used, the guide plate is contacted with the upper edge of the mould so as to control the relative height of the inserting plate and the mould.

The 6 th aspect, further, according to the 5 th aspect, the concrete mold carrying rack is provided, and the outer end of the guide plate is connected with the roller.

An embodiment 7 of the concrete form handling insert frame as in any one of embodiments 1 to 6, wherein one end of the insert plate is connected to the base frame.

An 8 th aspect, further comprising a concrete form handling insert according to any one of the 1 st to 6 th aspects, wherein an upper portion of the insert plate is connected to the base frame.

The 9 th scheme, a system that stacks of concrete mould, includes actuating mechanism and picks up the mechanism, it connects in to pick up the mechanism the realization is to picking up, transporting and stacking of mould.

In claim 10, further, according to the stacking system for concrete molds of claim 9, the picking mechanism is the inserting frame.

The 11 th aspect, further, the stacking system for concrete molds according to the 10 th aspect, wherein the inserting frame includes 2 inserting plates, and further includes an inserting plate driving mechanism, and the driving mechanism is used for adjusting the distance between the inserting plates. The inserting plate is suitable for stacking of a single mold, particularly suitable for an integrated concrete mold, and the inserting plate is transversely inserted into the lower part of the folded edge of the mold from two sides to realize picking.

The 12 th aspect, further, according to the 9 th aspect, the stacking system for concrete molds, wherein the picking mechanism is a clamping mechanism, the clamping mechanism includes two clamping members and a connecting structure, which are symmetrically disposed, or further includes a clamping member driving mechanism, when the clamping members are opened outwards, a distance between the two clamping members is greater than a width of the mold, so that the clamping members can move downwards below the mold picking portion, and when the clamping members are clamped inwards, the clamping members are located below the mold picking portion.

Claim 13, further comprising a concrete mold stacking system according to any one of claims 9 to 12, wherein the driving mechanism is a robot arm.

The 14 th aspect, further, according to any one of the 9 th to 12 th aspects, the driving mechanism includes a horizontal driving mechanism and a vertical driving mechanism, the vertical driving mechanism is connected to the horizontal driving mechanism and moves horizontally with the horizontal driving mechanism, and a driving portion of the vertical driving mechanism is connected to the inserting frame.

In a 15 th aspect, further, the stacking system for concrete molds according to the 14 th aspect, the horizontal driving mechanism includes a horizontal rail, a horizontal trolley on the horizontal rail, and a horizontal power device, the vertical driving mechanism includes a vertical rail, a vertical trolley bound to the vertical rail, and a vertical power device, and the vertical trolley is connected to the inserting frame.

The 16 th scheme is that the concrete mold convenient to stack comprises molds, wherein the molds are provided with stacking support structures, and the stacking support structures are arranged on the molds, so that when the molds are stacked, the upper mold does not damage the concrete pouring surface of the lower mold.

The 17 th aspect, further, according to the 16 th aspect, the concrete mold easy to stack is characterized in that the lower ends of the rib plates of the mold are flush with or protrude out of the bottom surface of the mold, and the outer edges of the lower end surfaces are located outside the corresponding edges of the pouring opening of the mold.

The invention according to claim 18 further provides a concrete mold easy to stack as in claim 16, wherein the stacking support structure has a support frame on the bottom surface of the mold, and the outer edge distance of the support frame is greater than the edge distance of the corresponding pouring opening.

The 19 th scheme is that the unified concrete mold is a mold for molding a plurality of members at one time, and pouring surfaces of the members are the same plane.

The 20 th aspect, further, as in the 19 th aspect, the concrete mold has a reinforcing frame, a rib plate is disposed between the reinforcing frame and the sidewall, and the rib plate has a horizontal edge at the level of the lower end of the reinforcing frame, so as to facilitate mechanical picking and carrying.

The method according to claim 21, further comprising assembling a concrete mold according to claim 19 or 20, wherein the stacking support structure is disposed on the assembling concrete mold.

The beneficial effects of this application are that convenient realization mould transport after pouring stacks, has improved efficiency.

Drawings

Fig. 1, example 1, three-dimensional schematic view of the end of a frame connected to a base frame, hiding a mold.

Fig. 2, example 1, bottom view of fig. 1.

Fig. 3, example 1, three-dimensional schematic view of the mold of fig. 1.

Fig. 4, example 1, bottom view of fig. 3.

Fig. 5, embodiment 2, front view of the upper part of the board insert connecting to the base frame.

FIG. 6, example 2, top view of FIG. 5.

FIG. 7, example 2, FIG. 5 is an enlarged view of a part of the guide plate.

Fig. 8, example 2, fig. 5 are three-dimensional schematic diagrams.

FIG. 9, example 4, schematic view of an I-shaped insert plate.

FIG. 10, example 5, a three-dimensional schematic view of a stacking system of concrete molds.

FIG. 11, example 5, front view of the stacking system.

FIG. 12, example 5, FIG. 11 is a sectional view.

FIG. 13, example 5, FIG. 11 is a partial enlarged view.

Figure 14, example 5, stack mold three-dimensional schematic.

Figure 15, example 6, a three dimensional schematic view of a robotic arm driven gripper stacking system.

Fig. 16, example 6, right side view of fig. 15.

Fig. 17, example 6, and a partial enlarged view of fig. 16.

Fig. 18, example 6, front view of a unified mold in the system, two molds stacked.

Fig. 19, example 6, and a partial enlarged view of fig. 18.

FIG. 20, example 7, a three-dimensional schematic view of a mold for easy stacking-the bottom plate has a frame.

FIG. 21, example 8, two superimposed unified concrete molds, are shown in three-dimensional schematic.

FIG. 22 is the front view of the preferred embodiment 8.

Fig. 23, example 8, fig. 17 is a partial enlargement.

FIG. 24, top view of example 8.

Detailed Description

Example 1, referring to fig. 1 to 4, a concrete mold carrying rack having one end of an insert plate connected to a base frame includes an insert plate 11, a base frame 12, a mold 13; the section of the inserting plate 11 is T-shaped and consists of a vertical plate and a flat plate, the flat plate is provided with an opening, the opening corresponds to a rib plate of a mould, one end of 4 inserting plates 11 which are arranged in parallel is movably connected with a base frame 12, the other end of the inserting plates is provided with a chamfer, 2 rows and 4 columns of 8 moulds 13 are arranged between the inserting plates 11, one mould 13 in figure 1 is hidden so as to be convenient for observing the part shielded by the mould, a folded edge 13.1 is arranged on the upper edge of the mould 13, a rib plate 13.2 is arranged between the folded edge 13.1 and the side wall of the mould 13, the rib plate 13.2 is left by the opening of the inserting plate 11, the distance between the inserting plates 11 is adjusted when the inserting plate is used, the base frame 12 of the inserting frame is connected with a lifting mechanism of a forklift, the forklift drives the inserting frame to move to the front of the mould 13 to adjust the height, the upper surface of the inserting plate 11 is lower than the folded edge 13.1 of the mould 13, the inserting, lifting until the insert 11 contacts the mould 13, continuing lifting, transporting to the destination position, lowering, exiting and repeating the next cycle as shown in the figure.

Embodiment 2, refer to fig. 5 to 8, refer to embodiment 1, a concrete mold carrying rack with an upper portion of an insert plate connected with a base frame comprises an insert plate 21, a base frame 22 formed by two square pipes connected as a whole, a mold 23, wherein the section of the insert plate 21 is in an i shape, an opening is formed in a lower flat plate of the i shape, and the opening corresponds to a rib plate of the mold 23 to avoid interference; the drawing shows that the inserting frame 21 is inserted, the base frame 22 is connected to a lifting hook of a travelling crane, the travelling crane drives the inserting frame to move to the front of the mold 23, the height is adjusted, the lower part of the inserting plate 21 is lower than the folded edge of the mold 23, a web plate of the inserting plate 21 is aligned between the two molds 23, the end surface of the inserting plate 21 is inserted forwards to be flush with the mold 23, at the moment, an opening of the inserting plate 21 corresponds to a ribbed plate of the mold 23, the inserting plate is lifted up, transported to a target position, placed downwards, withdrawn and.

The embodiment also comprises a guide plate 21.1, wherein the inner end of the guide plate 21.1 is hinged with the insert plate 21, and the outer end of the guide plate 21.1 is contacted and locked with the upper edge of the mold so as to control the relative height of the insert plate and the mold and facilitate the insertion operation. In the embodiment, the handle can be connected to the base frame, so that the control operation is convenient.

Example 3, with reference to example 1, an example of a rectangular section insert plate, it can be seen that adjacent die lips 13.1 are in contact with one another and that there is a space between the ribs 13.2 of adjacent dies which can accommodate a rectangular section insert plate which is inserted into the lips 13.1 of the dies 13, the rectangular section insert plate having the advantage that it does not have to take into account the interference of the ribs 13.2.

Example 4, reference examples 1 to 3, and reference figure 9, an example of an i-section insert plate, as can be seen from the figures, the lower plate of the i-section insert plate 41 is narrow so as to avoid interference with the ribs 42 of the two side dies.

Embodiment 5, refer to fig. 10 to 14, refer to embodiments 1 to 4, a concrete mold stacking system includes a horizontal driving mechanism composed of a horizontal rail 51.1, a horizontal driving wheel 51.2 and a horizontal trolley 51.3, a vertical driving mechanism composed of a vertical rail 52.1, a vertical trolley-a guide sleeve 52.2, a vertical bracket 52.3 and a vertical power device-a windlass 52.4, and further includes an inserting frame 53, a conveyor 54, a tray 55, and a mold 56; the horizontal driving wheel 51.2 is arranged on the horizontal rail 51.1 and is installed on the horizontal trolley 51.3, the vertical rail 52.1 is fixedly connected with the horizontal trolley 51.3, the vertical bracket 52.3 is fixedly connected with the top end of the vertical rail 52.1 and is used for installing the winch 52.4, the rope of the winch 52.4 is connected with the inserting frame 53, the inserting frame 53 is connected with the guide sleeve 52.2, and the guide sleeve 52.2 is matched with the vertical rail 52.1 to enable the guide sleeve 52.2 to move only up and down; when the work is started, the horizontal trolley 51.3 is positioned in the middle of the horizontal rail 51.1, the poured molds 56 are positioned at the end part of the conveyor, the winch 52.4 controls the insertion frame 53 to move to the picking height, the horizontal trolley 51.3 moves forwards along the horizontal rail 51.1 through the horizontal driving wheel 51.2 to drive the vertical driving mechanism to move forwards, the insertion plates of the insertion frame 53 are inserted between 4 rows of molds 56, then the winch lifts the insertion frame 53, the bearing part of the insertion frame 53 supports the picking part of the molds to lift the molds 56, then the horizontal trolley 51.3 moves backwards, when the molds 56 are positioned above the tray 55, the horizontal trolley 51.3 stops moving, the winch 52.4 controls the insertion frame 53 to move downwards, the molds 56 are positioned above the tray 55, the insertion frame 53 continues to move downwards until the bearing part of the insertion frame 53 is separated from the picking part of the molds, the horizontal trolley 51.3 moves forwards to the initial position, the winch 52.4 controls the insertion frame 53 to move to the picking height, and the conveyor 54 conveys the next batch of the molds 56 to the, the next cycle is started except that when the mold 56 is positioned above the pallet 55, the mold 56 is placed on the previous mold 56, and when the mold is stacked to the desired height, the pallet 55 is inserted by a forklift, the stacked molds 56 are transferred together to the curing area, and one pallet 55 is placed and restarted.

The concrete mould of the mould 56 convenient for stacking takes the lower end of the ribbed plate 56.2 as a support structure, the lower end of the ribbed plate 56.2 protrudes out of the bottom surface 56.3 of the mould, and the outer edge of the lower end surface is positioned outside the corresponding edge of the pouring opening of the mould and is supported on the folded edge 56.1.

Embodiment 6, with reference to fig. 15 to 19, with reference to embodiment 5, a concrete mold stacking system includes a robot arm consisting of a vertical column 61.1 and a horizontal arm 61.2, wherein the horizontal arm 61.2 can rotate and lift around the vertical column 61.1; the clamping mechanism is composed of a clamping piece 62.1, a connecting rod 62.2, a cylinder 62.3 and a bracket 62.4; the clamping piece 62.1 is rod-shaped, is symmetrically arranged at two sides of the die 63 and is used for supporting the picking part 63.3 of the die 63, the middle part of the connecting rod 62.2 is hinged with the bracket 62.4, two ends of the connecting rod are respectively hinged with the clamping piece 62.1 and the cylinder 62.3, and the bracket 62.4 is connected with the horizontal arm 61.2; during operation, the horizontal arm 61.2 drives the clamping mechanism to be positioned above the die 63, the cylinder rod of the air cylinder 62.3 retracts, the two clamping pieces 62.1 are opened outwards, the opening of the two clamping pieces is larger than the width of the die 63, the clamping pieces move downwards to a die picking part, namely below a frame 63.1, the cylinder rod of the air cylinder 62.3 is ejected, the two clamping pieces 62.1 are clamped inwards to be positioned below the frame 63.1, the horizontal arm 61.2 drives the die 63 through the clamping mechanism, the die 63 ascends along the upright post 61.1, the die 63 descends after rotating for 90 degrees, the clamping pieces 62.1 are opened to release the die 63 to complete stacking, then the die is ascended and returned, the next cycle is started, and the die stacking and conveying details are referred.

The die is an integrated die and consists of 16 die cavities, namely 16 independent dies are combined together, the adjacent die cavities are provided with a common side wall 63.5, no folded edge is arranged between the adjacent dies, a common folded edge 63.4 is arranged on the periphery, a reinforcing frame 63.1 is arranged outside the folded edge 63.4, the integrated die 63 is provided with a common bottom plate 63.6, the lower end of a rib plate 63.2 is flush with the bottom plate 63.6, the outer edge of the lower end surface is positioned outside the corresponding edge of a die pouring opening and supported on the die folded edge 63.4 arranged below, a horizontal edge 63.3 is arranged at the position where the rib plate 63.2 is flush with the lower end of the reinforcing frame 63.1, and the rib plate and the frame 63.1 form a structure easy to pick up together and are suitable.

Example 7, referring to fig. 20, referring to the mold stacking part of example 5, a mold for stacking is provided, a support frame 71 is provided on the bottom surface of the mold, and the support frame 71 has a size larger than that of the pouring gate for stacking.

The stacking support structure is characterized in that a support frame is arranged on the bottom surface of the mold, and the outer edge distance of the stacking support structure is larger than the edge distance of the corresponding pouring opening.

Embodiment 8, refer to fig. 21 to 24, refer to the unified concrete mold part in embodiment 6, the unified concrete mold embodiment is composed of 16 cavities, which is equivalent to 16 individual molds combined together, each cavity has an individual sidewall 81, a hem is arranged between adjacent molds, a common hem is arranged at the periphery, a reinforcing frame 84 is arranged at the common hem, each cavity has a respective bottom plate, sidewalls 82 connected with each other are arranged between the bottom plates, the lower ends of the sidewalls 82 are flush with the bottom plate, a rib plate 83 is arranged between the reinforcing frame 84 and the common sidewall, the lower end of the rib plate 83 protrudes out of the bottom plate, the outer edge of the lower end surface is positioned outside the corresponding edge of the mold pouring port and supported on the common hem of the molds placed below, a horizontal edge 85 is arranged at the lower end of the rib plate 83 and the reinforcing frame 84, the horizontal edge 85 and the frame 84 form an easily-picking structure together with the.

Claims

1. A unified concrete mould is characterized in that the unified concrete mould is a mould for molding a plurality of components at one time, and the pouring surfaces of the components are the same plane.

2. A concrete mould as claimed in claim 1, wherein the concrete mould has a reinforcing frame, a rib plate is arranged between the reinforcing frame and the side wall, and the rib plate has a horizontal edge at the level of the lower end of the reinforcing frame, so that the concrete mould is convenient for mechanical picking and carrying.

3. A concrete mold according to claim 1 or 2, wherein said stacking support structure is provided on said one concrete mold.