CN111993340A - Automatic buckle assembling machine - Google Patents
Automatic buckle assembling machine Download PDFInfo
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- CN111993340A CN111993340A CN202010867462.9A CN202010867462A CN111993340A CN 111993340 A CN111993340 A CN 111993340A CN 202010867462 A CN202010867462 A CN 202010867462A CN 111993340 A CN111993340 A CN 111993340A
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- feeding
- blanking
- assembling
- conveying
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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Abstract
The invention relates to an automatic buckle assembling machine. Comprises a feeding device and an assembling device; the feeding device comprises a feeding outer frame, a lifting table top is arranged at the top of the feeding outer frame, a first rotary disc motor and a first gear box are arranged below the lifting table top, a feeding rotary disc is arranged on an output shaft of the feeding outer frame, a plurality of feeding tools are arranged at the edge of the feeding rotary disc, a jacking cylinder is further arranged in the feeding outer frame, and a feeding conveying assembly is arranged on the lifting table top; the assembling device comprises an outer assembling frame, an operating table top is installed at the top of the outer assembling frame, a second turntable motor is installed below the operating table top, a second gear box is installed above the outer assembling frame, an assembling turntable is installed on an output shaft of the assembling frame, a plurality of assembling tools are installed at the edge of the assembling turntable, a vibrating disc assembly and an assembling and conveying assembly are further installed on the operating table top, and a pressing assembly and a blanking assembly are further installed on the operating table top. The invention has the advantages of reasonable structural design, high assembly speed, good assembly quality and low rejection rate.
Description
Technical Field
The invention belongs to the technical field of automatic assembling equipment, and particularly relates to an automatic assembling machine for a buckle.
Background
The buckle is a fastener with simple structure and convenient use, is widely applied to the existing industrial production link and is used for clamping and fixing different parts. The clip is generally made of engineering plastic and is formed by injection molding, and generally, the clip is composed of an upper part and a lower part which are formed by split injection molding and are assembled after the split injection molding. The plug is arranged on the lower surface of the buckle sub-component positioned above the plug, the jack is arranged at the corresponding position of the buckle sub-component positioned below the plug, the upper sub-component and the lower sub-component of the buckle are overlapped together and pressed, and the plug can be inserted into the jack to complete connection (irreversible connection) between the two sub-components, so that a final buckle product is formed.
In the prior art, the assembly of the sub-parts of the buckle is usually manually completed by the cooperation of an auxiliary assembly tool, specifically, the sub-parts below the buckle are placed in a groove of an assembly jig, the sub-parts above the buckle are stacked on the sub-parts below the buckle, and then the sub-parts above the buckle are pressed to complete the assembly of the two sub-parts, so as to form a final buckle product.
The above operation mode has the following problems: (1) the assembly efficiency is low; (2) the uniformity of the quality of the assembled product is difficult to ensure; (3) the rejection rate of the assembly process is high. Therefore, a special assembling device needs to be developed and designed according to the assembling requirement of the buckle product to replace the existing manual assembling mode so as to solve the problems.
Disclosure of Invention
The invention provides the automatic buckle assembling machine which is reasonable in structural design, high in assembling speed, good in assembling quality and low in rejection rate, and aims to solve the technical problems in the known technology.
The technical scheme adopted by the invention for solving the technical problems in the prior art is as follows: an automatic buckle assembling machine comprises a feeding device and an assembling device; the feeding device comprises a feeding outer frame, a lifting table top is arranged at the top of the feeding outer frame, a first rotary table motor is installed below the lifting table top through a first motor base, a first gear box is further installed at the bottom of the lifting table top, a feeding rotary table is installed on an output shaft of the first gear box, a plurality of feeding manufacturing tools are installed at the edge of the feeding rotary table, a jacking cylinder for driving the lifting table top to move up and down is further installed in the feeding outer frame, and a feeding conveying assembly for transferring materials on the feeding manufacturing tools to the assembling device is installed on the lifting table top; the assembling device comprises an outer assembling frame, an operating table top is installed at the top of the outer assembling frame, a second turntable motor is installed below the operating table top through a second motor base, a second gear box is installed above the operating table top through a plurality of supporting rods in a supporting mode, an assembling turntable is installed on an output shaft of the second gear box, a plurality of assembling tools are installed at the edge of the assembling turntable, two vibration disc assemblies are further installed on the operating table top, materials supplied by the vibration disc assemblies are transferred to assembling conveying assemblies of the assembling tools, pressing assemblies for pressing the materials on the assembling tools and blanking assemblies for blanking assembled buckles are further installed on the operating table top.
The invention has the advantages and positive effects that: compared with the existing assembly mode, the automatic buckle assembly machine with reasonable structural design realizes automatic feeding of one sub-component of the buckle by arranging the feeding device, and realizes automatic feeding of the other sub-component of the buckle and press-fitting assembly of the upper part and the lower part of the buckle by arranging the assembly device and arranging the two vibrating disc assemblies on the assembly device. The automatic assembly processing of buckle has been realized to whole assembly machine, compares with current processing mode, and the assembly rate of this equipment is fast, and the homogeneity of assembly quality is high, can reduce the rejection rate in the course of working simultaneously.
Preferably: the feeding conveying assembly comprises a base, a feeding back plate is mounted at the top of the base, a transverse feeding guide rod is mounted on the feeding back plate, a feeding sliding block is mounted on the feeding guide rod, a feeding air cylinder is mounted on the feeding sliding block, and a feeding sucker is mounted at the lower end of a piston rod of the feeding air cylinder; and a feeding push-pull cylinder for pushing and pulling the feeding cylinder along the feeding guide rod is also arranged on the feeding back plate.
Preferably: a plurality of manufacturing tool notches with equal circumferential angle intervals are formed in the edge of the feeding turntable, and each feeding manufacturing tool is installed in each manufacturing tool notch; the material loading system utensil includes the system utensil layer board, and the bottom of system utensil layer board is located the system utensil notch and adopts bolt fixed connection, installs a plurality of vertical branches on the system utensil layer board.
Preferably: the vibration plate assembly comprises a bottom plate fixed with the operation table board, a vibration supporting plate is installed on the bottom plate through a plurality of stand columns, a vibration plate is installed on the vibration supporting plate, a guide plate is further installed on the vibration supporting plate through a guide plate support, and the rear end of the guide plate is in butt joint with an outlet of the vibration plate.
Preferably: the assembly conveying assembly comprises a conveying support, a conveying back plate is mounted at the top of the conveying support, a transverse conveying guide rod is mounted on the conveying back plate, a conveying sliding block is mounted on the conveying guide rod, a conveying cylinder is mounted on the conveying sliding block, and a clamping cylinder with a clamping head is mounted at the lower end of a piston rod of the conveying cylinder; and a conveying push-pull air cylinder for pushing and pulling the conveying air cylinder along the conveying guide rod is also arranged on the conveying back plate.
Preferably: the blanking assembly comprises a blanking support, a blanking back plate is mounted at the top of the blanking support, a blanking guide rod is mounted on the blanking back plate, a blanking slide block is mounted on the blanking guide rod, a blanking cylinder is mounted on the blanking slide block, and a blanking sucker is mounted at the lower end of a piston rod of the blanking cylinder; and a blanking push-pull air cylinder which pushes and pulls the blanking air cylinder along the blanking guide rod is also arranged on the blanking back plate.
Preferably: the pressing assembly comprises a pressing support, a pressing cylinder is installed at the top of the pressing support, and a pressing block is installed at the lower end of a piston rod of the pressing cylinder.
Preferably: still install the unloading dish of slope on the operation mesa, the unloading subassembly includes shifts the buckle after the assembly to the unloading dish on.
Preferably: and a feeding protective frame is also arranged above the feeding device, and an assembling protective frame is also arranged above the assembling device.
Preferably: and brake rollers and leveling feet are arranged at the bottoms of the feeding outer frame and the assembling outer frame.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the loading device of FIG. 1, from an upper perspective;
FIG. 3 is a schematic view of the loading device of FIG. 1, from a lower perspective;
FIG. 4 is a schematic structural view of the feeding conveyor assembly of FIG. 2;
FIG. 5 is a schematic view of the construction of the mounting device of FIG. 1;
FIG. 6 is a front view of the assembled device of FIG. 1 with the vibratory pan assembly removed;
FIG. 7 is a schematic structural view of the vibratory plate assembly of FIG. 5;
FIG. 8 is a schematic structural view of the turntable assembly of FIG. 5;
FIG. 9 is a schematic view of the assembly of the feeding assembly, the pressing assembly and the blanking assembly of FIG. 5;
FIG. 10 is a schematic view of the assembled conveyor assembly of FIG. 9;
FIG. 11 is a schematic view of the blanking assembly of FIG. 9
FIG. 12 is a schematic view of the pressing assembly of FIG. 9
In the figure:
1. a feeding device;
1-1, jacking a cylinder; 1-2, a first turntable motor; 1-3, a first motor base; 1-4, feeding an outer frame; 1-5, lifting the table top; 1-6, a feeding turntable; 1-7, a notch of the tool; 1-8, a feeding conveying component; 1-8-1, a base; 1-8-2, a feeding guide rod; 1-8-3, a loading backboard; 1-8-4, a feeding cylinder; 1-8-5, a feeding sucker; 1-9, feeding a mould;
2. an assembly device;
2-1, assembling an outer frame; 2-2, operating the table top; 2-3, vibrating plate assembly; 2-3-1, vibrating a disc; 2-3-2, a workpiece guide plate; 2-3-3, a guide plate bracket; 2-3-4, a bottom plate; 2-3-5, vibrating a supporting plate; 2-4, assembling a conveying assembly; 2-4-1, conveying the bracket; 2-4-2, a chuck; 2-4-3, clamping the cylinder; 2-4-4, conveying cylinder; 2-4-5, conveying a guide rod; 2-4-6, conveying a back plate; 2-5, a blanking component; 2-5-1, a blanking bracket; 2-5-2, a blanking sucker; 2-5-3, a blanking cylinder; 2-5-4, a blanking guide rod; 2-5-5, blanking back plate; 2-6, discharging the material disc; 2-7, assembling a turntable; 2-8, assembling a jig; 2-9, a second gearbox; 2-10, a pressing component; 2-10-1, pressing the bracket; 2-10-2, briquetting; 2-10-3, pressing the air cylinder; 2-11, a second turntable motor; 2-12, a second motor base; 2-13, a support rod;
3. a feeding protection frame; 4. assembling the protective frame.
Detailed Description
In order to further understand the contents, features and effects of the present invention, the following embodiments are described in detail.
Referring to fig. 1, the automatic buckle assembling machine of the present invention comprises a feeding device 1 and an assembling device 2, wherein the feeding device 1 is used for feeding one sub-component of a buckle onto the assembling device 2, the assembling device 2 performs a specific assembling operation, and the assembling device 2 is provided with a device for feeding the other sub-component of the buckle. As shown in the figure, the feeding device 1 is arranged on the side part of the assembling device 2, so that the feeding device and the assembling device are separated, the overlarge volume of the whole machine can be avoided, and the equipment is convenient to transfer, assemble, arrange and place.
Referring to fig. 2 and 3, it can be seen that:
the feeding device 1 comprises a feeding outer frame 1-4, a lifting table board 1-5 is arranged at the top of the feeding outer frame 1-4, and a first turntable motor 1-2 is arranged below the lifting table board 1-5 through a first motor base 1-3. As shown in the figure, the first motor base 1-3 comprises a mounting plate which is fixedly connected with the lifting table-board 1-5 through a plurality of connecting rods and moves up and down together with the lifting table-board 1-5.
The feeding outer frames 1-4 are built by metal sectional materials, box plates are arranged at the bottom and around the feeding outer frames to form a box body structure, and internal components are packaged. In order to facilitate the movement and positioning of the whole feeding device 1, in this embodiment, the bottom of the feeding outer frame 1-4 is provided with a brake roller and leveling feet, the feeding device 1 is pushed to be in place by the brake roller and then stops, and the leveling is performed by the leveling feet.
Further, still install material loading protective frame 3 in the top of loading attachment 1, with the part encapsulation of material loading outer frame 1-4 top in inside, promote the security of operation, material loading protective frame 3 adopts the shaped metal to build and forms, installs transparent ya keli boxboard on material loading protective frame 3, can make inside visual when providing the protecting effect.
A jacking cylinder 1-1 for driving the lifting table board 1-5 to move up and down is also arranged in the feeding outer frame 1-4, and the lifting table board 1-5 and the accessory parts thereof move up and down in the vertical direction under the action of the jacking cylinder 1-1. In order to ensure the stability of the lifting table-board 1-5 and its accessory parts during lifting movement, a guide mechanism can be configured for the lifting table-board 1-5, specifically, the guide mechanism can comprise lifting guide rods and matched guide sleeves which are respectively positioned at four corners of the lifting table-board 1-5, each guide sleeve is fixed at the inner side of the frame profile at four corners of the feeding outer frame 1-4, and when the lifting table-board 1-5 is lifted and moved, the lifting table-board 1-5 is stably lifted and moved through the matching between the guide rods and the guide sleeves.
The bottom of the lifting table board 1-5 is also provided with a first gear box, an output shaft of the first gear box is provided with a feeding turntable 1-6, and a driving belt pulley on an output shaft of a first turntable motor 1-2 is connected with a driven belt pulley on an input shaft of the first gear box through a belt for transmission. Under the driving action of the first rotary table motor 1-2, the first gear box drives the feeding rotary table 1-6 to stably rotate.
A plurality of feeding devices 1-9 are arranged on the edge of the feeding turntables 1-6, in the working process, batch buckle sub-components are loaded on the feeding devices 1-9, and in the rotating and moving process of the feeding turntables 1-6, the buckle sub-components on the feeding devices 1-9 sequentially pass through a material taking position and temporarily stop at the position.
In this embodiment, a plurality of tool notches with equal circumferential angular intervals are formed in the edge of the feeding turntable 1-6, each feeding tool 1-9 is installed in each tool notch, specifically, each feeding tool 1-9 comprises a tool supporting plate, the bottom of each tool supporting plate 1-9 is located in each tool notch and fixedly connected through bolts, and a plurality of vertical supporting rods are installed on each tool supporting plate, that is, each feeding tool 1-9 can be disassembled and assembled, so that the feeding tools 1-9 can be selectively replaced according to the specific models of buckle products. When the batch loading device is used, batch buckle sub-components are loaded on a tray matched with the feeding jig 1-9, jacks corresponding to the positions of the support rods on the jig supporting plate are arranged at corresponding positions on the tray, and the tray bearing the batch buckle sub-components is loaded on the feeding jig 1-9 from top to bottom during loading.
The lifting table board 1-5 is provided with a feeding conveying component 1-8 which transfers the materials on the feeding tool 1-9 to the assembling device 2, the feeding conveying component 1-8 takes a sub-component of a buckle once, the movement mode is reciprocating motion, the feeding conveying component 1-8 continuously takes materials and conveys the materials in coordination with the rotating movement of the feeding turntable 1-6, and when the taking of the materials in one layer is finished, the jacking cylinder 1-1 jacks the lifting table board 1-5 and an accessory component thereof for a distance of the thickness of the buckle component, the materials in the next layer can be continuously taken and conveyed by the feeding conveying component 1-8.
Referring to fig. 4, in the embodiment, the feeding conveying assembly 1-8 includes a base 1-8-1, a feeding back plate 1-8-3 is installed on the top of the base 1-8-1, and the feeding back plate 1-8-3 is installed and fixed on the base 1-8-1 by bolts. The feeding back plate 1-8-3 is provided with a transverse feeding guide rod 1-8-2, the feeding guide rod 1-8-2 is provided with a feeding slide block, the feeding slide block is provided with a feeding cylinder 1-8-4, and the lower end of a piston rod of the feeding cylinder 1-8-4 is provided with a feeding sucker 1-8-5.
The feeding cylinder 1-8-4 drives the feeding sucker 1-8-5 to move up and down, when the feeding sucker 1-8-5 descends, the sub-components of the buckle are adsorbed by the negative pressure suction effect, when the feeding cylinder 1-8-4 drives the feeding sucker 1-8-5 to ascend, the sub-components of the buckle are lifted, and when the feeding cylinder 1-8-4 moves transversely along the feeding guide rod 1-8-2, transverse moving conveying is achieved for the sub-components of the buckle.
And a feeding push-pull cylinder (not shown in the figure) for pushing and pulling the feeding cylinder 1-8-4 along the feeding guide rod 1-8-2 is also arranged on the feeding back plate 1-8-3. Under the action of the feeding push-pull cylinder, the feeding cylinder 1-8-4 moves in a reciprocating translation mode along the feeding guide rod 1-8-2.
Referring to fig. 5 and 6, it can be seen that:
the assembling device 2 comprises an assembling outer frame 2-1, an operation table top 2-2 is installed at the top of the assembling outer frame 2-1, and a second turntable motor 2-11 is installed below the operation table top 2-2 through a second motor base 2-12.
The assembly outer frame 2-1 is built by metal sectional materials, box plates are arranged at the bottom and around the assembly outer frame to form a box body structure, and internal components are packaged. In order to facilitate the movement and positioning of the whole assembly device 2, in the embodiment, a brake roller and leveling feet are installed at the bottom of the assembly outer frame 2-1, the assembly device 2 is pushed to be in place by the brake roller and then is stopped, and the leveling is performed by the leveling feet.
Further, still install assembly protective frame 4 in assembly device 2's top, will assemble the part encapsulation of outer frame 2-1 side in inside, promote the security of operation, assembly protective frame 4 adopts the metal section bar to build and forms, installs transparent ya keli boxboard on assembly protective frame 4, can make inside visual when providing the protective effect.
A second gear box 2-9 is supported and installed above the operation table top 2-2 through a plurality of support rods 2-13, and an assembly turntable 2-7 is installed on an output shaft of the second gear box 2-9. The driving belt pulley on the output shaft of the second turntable motor 2-11 and the driven belt pulley on the input shaft of the second gearbox 2-9 are in belt connection transmission. Under the driving action of a second turntable motor 2-11, a second gear box 2-9 drives an assembly turntable 2-7 to stably rotate. A through window is arranged at the corresponding position on the operation table top 2-2, and the middle part of the belt passes through the through window.
A plurality of assembling tools 2-8 are arranged on the edges of the assembling turntables 2-7, in the working process, the sub-parts positioned below and the sub-parts positioned above the buckles are sequentially sent to the assembling tools 2-8 and stacked, and the two parts of the buckles are combined into a whole after the pressing action is exerted, so that the final product is formed.
Specifically, referring to fig. 8, it can be seen that: the assembly jigs 2 to 8 include templates with grooves (the number of grooves is 2 on each assembly jig as shown in the figure), the templates are fixed to the assembly turntables 2 to 7 by bolts, and the assembly jigs 2 to 8 are arranged on the assembly turntables 2 to 7 at equal angular intervals in the circumferential direction.
Two vibration disc assemblies 2-3 are also arranged on the operation table top 2-2, and materials supplied by the vibration disc assemblies 2-3 are transferred to an assembly conveying assembly 2-4 of an assembly jig 2-8. The operation table top 2-2 is also provided with a pressing component 2-10 for pressing materials on the assembly tool 2-8 and a blanking component 2-5 for blanking the assembled buckle. The positional relationship of the two assembly conveying assemblies 2-4, the blanking assemblies 2-5 and the pressing assemblies 2-10 is shown in fig. 9.
Referring to fig. 7, it can be seen that:
the vibrating plate component 2-3 comprises a bottom plate 2-3-4 fixed with the operation table top 2-2, a vibrating support plate 2-3-5 (a vibrating motor is arranged below the vibrating support plate 2-3-5 and is not shown in the figure) is arranged on the bottom plate 2-3-4 through a plurality of upright posts, and a vibrating plate 2-3-1 is arranged on the vibrating support plate 2-3-5. The vibrating support plate 2-3-5 is also provided with a guide plate 2-3-2 through a guide plate bracket 2-3-3 in a supporting way, and the rear end of the guide plate 2-3-2 is butted with the outlet of the vibrating disc 2-3-1.
Under the vibration effect provided by the vibration supporting plate 2-3-5, the buckle components positioned in the vibration disk 2-3-1 move in the channel in the vibration disk 2-3-1 in a rhythmic manner, are finally discharged from the outlet of the vibration disk 2-3-1 and move onto the guide plate 2-3-2, a groove matched with the outline of the buckle components is formed in the guide plate 2-3-2, and the buckle components enter the groove under the vibration effect and are arranged in a regular mode for the assembly and conveying assembly 2-4 to take.
Currently, the vibratory plate assemblies 2-3 are available in a variety of specific models, which are commercially available. The automatic buckle assembling machine fully utilizes the vibration arrangement and vibration discharge mode of the vibration disc component 2-3 to materials, converts a large number of buckle components arranged in the vibration disc 2-3-1 from irregular states to regular states, and transfers the buckle components to the guide plate 2-3-2 for taking.
Referring to fig. 10, it can be seen that:
the assembly conveying assembly 2-4 comprises a conveying support 2-4-1, a conveying back plate 2-4-6 is installed at the top of the conveying support 2-4-1, a transverse conveying guide rod 2-4-5 is installed on the conveying back plate 2-4-6, a conveying sliding block is installed on the conveying guide rod 2-4-5, a conveying cylinder 2-4-4 is installed on the conveying sliding block, and a clamping cylinder 2-4-3 with a clamping head 2-4-2 is installed at the lower end of a piston rod of the conveying cylinder 2-4-4.
The conveying cylinder 2-4-4 drives the clamping cylinder 2-4-3 to move up and down, when the clamping cylinder 2-4-3 descends, the chuck 2-4-2 clamps the sub-components of the buckle, when the conveying cylinder 2-4-4 drives the clamping cylinder 2-4-3 to ascend, the sub-components of the buckle are lifted, and when the conveying cylinder 2-4-4 moves transversely along the conveying guide rod 2-4-5, transverse conveying is achieved for the sub-components of the buckle.
A conveying push-pull cylinder (not shown in the figure) for pushing and pulling the conveying cylinder 2-4-4 along the conveying guide rod 2-4-5 is also arranged on the conveying back plate 2-4-6. Under the action of the feeding push-pull cylinder, the conveying cylinder 2-4-4 moves in a reciprocating translation mode along the conveying guide rod 2-4-5.
Referring to fig. 12, it can be seen that:
the pressing component 2-10 comprises a pressing support 2-10-1, a pressing cylinder 2-10-3 is installed at the top of the pressing support 2-10-1, and a pressing block 2-10-2 is installed at the lower end of a piston rod of the pressing cylinder 2-10-3.
When the pressing cylinder 2-10-3 drives the pressing block 2-10-2 to descend, the pressing block 2-10-2 presses the buckle component which is in the overlapped state and is arranged in the groove of the edge assembling jig 2-8 at the lower edge of the special assembling pat 2-7, and the upper part and the lower part of the buckle are assembled together to form a buckle product.
Referring to fig. 11, it can be seen that:
the blanking assembly 2-5 comprises a blanking support 2-5-1, a blanking back plate 2-5-5 is mounted at the top of the blanking support 2-5-1, a blanking guide rod 2-5-4 is mounted on the blanking back plate 2-5-5, a blanking slide block is mounted on the blanking guide rod 2-5-4, a blanking cylinder 2-5-3 is mounted on the blanking slide block, and a blanking sucker 2-5-2 is mounted at the lower end of a piston rod of the blanking cylinder 2-5-3.
The blanking cylinder 2-5-3 drives the blanking sucker 2-5-2 to move up and down, when the blanking sucker 2-5-2 descends, the negative pressure suction effect of the blanking cylinder adsorbs the buckle product, when the blanking cylinder 2-5-3 drives the blanking sucker 2-5-2 to ascend, the buckle product is lifted, and when the blanking cylinder 2-5-3 moves transversely along the blanking guide rod 2-5-4, transverse conveying is achieved for the buckle product.
A blanking push-pull cylinder (not shown in the figure) which pushes and pulls the blanking cylinder 2-5-3 along the blanking guide rod 2-5-4 is also arranged on the blanking back plate 2-5-5. Under the action of the blanking push-pull cylinder, the blanking cylinder 2-5-3 moves in a reciprocating translation mode along the blanking guide rod 2-5-4.
In this embodiment, an inclined blanking tray 2-6 is further installed on the operation table top 2-2, the blanking assembly 2-5 comprises a clamping buckle which is transferred onto the blanking tray 2-6 after assembly, and a material receiving basket is arranged on the outer side of the blanking tray 2-6 to receive clamping buckle products.
The working process is as follows:
(1) feeding material
The sub-components of the buckle are loaded on the trays in a batch mode, a plurality of trays are respectively loaded on the feeding tools 1-9 of the feeding device 1, and a plurality of components on each tray are stacked and stacked in a plurality of layers along the vertical direction; placing the other part of the buckle into the vibrating discs 2-3-1 of the two vibrating disc assemblies 2-3 in a batch mode;
(2) assembly
A feeding conveying assembly 1-8 of a feeding device 1 takes the uppermost buckle part from the top of a feeding tool 1-9 on a rotating feeding turntable 1-6 and transfers and moves the buckle part into a groove on an assembly tool 2-8 on a rotating assembly turntable 2-7; after the feeding turntable 1-6 rotates for a circle, the jacking cylinder 1-1 jacks the lifting table top 1-5 and the accessory parts thereof integrally by the height of the thickness of one buckle part, and then the feeding conveying assembly 1-8 can take and convey the buckle parts on the next layer;
the vibrating plate component 2-3 transfers the internal buckling components to the guide plate 2-3-2 in a vibrating mode and arranges the buckling components regularly, and the assembly conveying component 2-4 takes and transfers the buckling components on the guide plate 2-3-2 to the groove on the assembly jig 2-8 on the rotating assembly turntable 2-7 and places the buckling components above the buckling components, so that the two buckling components are in a stacked position relation; wherein, a buckling component is arranged in one groove on the assembly tool 2-8 by one vibration disc component 2-3, and a buckling component is arranged in the other groove on the same assembly tool 2-8 by the other vibration disc component 2-3;
the pressing device presses the buckles on the assembly tools 2-8 passing through the lower part, so that the upper part and the lower part of the buckles are combined into a whole to form a final buckle product;
(3) discharging
The blanking device 2-5 lifts the assembled buckle product passing from the lower part in a vacuum adsorption mode and transfers the buckle product to the outer side, when the buckle product reaches the upper part of the blanking disc 2-6, the blanking sucker 2-5-2 loses the adsorption effect, and the buckle falls on the blanking disc 2-6.
Claims (10)
1. The utility model provides a buckle automatic assembly machine which characterized by: comprises a feeding device (1) and an assembling device (2);
the feeding device (1) comprises a feeding outer frame (1-4), a lifting table top (1-5) is arranged at the top of the feeding outer frame (1-4), a first turntable motor (1-2) is arranged below the lifting table top (1-5) through a first motor base (1-3), a first gear box is also arranged at the bottom of the lifting table top (1-5), a feeding turntable (1-6) is arranged on an output shaft of the first gear box, a plurality of feeding tools (1-9) are arranged on the edge of the feeding turntable (1-6), a jacking cylinder (1-1) for driving a lifting table top (1-5) to move up and down is also arranged in the feeding outer frame (1-4), a material loading conveying assembly (1-8) for transferring the materials on the material loading tools (1-9) to the assembling device (2) is arranged on the lifting table top (1-5);
the assembling device (2) comprises an assembling outer frame (2-1), an operating table top (2-2) is installed at the top of the assembling outer frame (2-1), a second turntable motor (2-11) is installed below the operating table top (2-2) through a second motor base (2-12), a second gear box (2-9) is installed above the operating table top (2-2) in a supporting mode through a plurality of supporting rods (2-13), an assembling turntable (2-7) is installed on an output shaft of the second gear box (2-9), a plurality of assembling tools (2-8) are installed on the edge of the assembling turntable (2-7), two vibrating disc assemblies (2-3) are further installed on the operating table top (2-2), and materials supplied by the vibrating disc assemblies (2-3) are transferred to assembling conveying assemblies (2-4) of the assembling tools (2-8) ) And a pressing component (2-10) for pressing materials on the assembly tool (2-8) and a blanking component (2-5) for blanking the assembled buckle are also arranged on the operation table top (2-2).
2. The automatic assembly machine of snap fasteners as claimed in claim 1, characterized in that: the feeding conveying assembly (1-8) comprises a base (1-8-1), a feeding back plate (1-8-3) is installed at the top of the base (1-8-1), a transverse feeding guide rod (1-8-2) is installed on the feeding back plate (1-8-3), a feeding sliding block is installed on the feeding guide rod (1-8-2), a feeding cylinder (1-8-4) is installed on the feeding sliding block, and a feeding sucker (1-8-5) is installed at the lower end of a piston rod of the feeding cylinder (1-8-4); and a feeding push-pull cylinder for pushing and pulling the feeding cylinder (1-8-4) along the feeding guide rod (1-8-2) is also arranged on the feeding back plate (1-8-3).
3. The automatic assembly machine of snap fasteners as claimed in claim 2, characterized in that: a plurality of manufacturing tool notches (1-7) with equal angular intervals in the circumferential direction are formed in the edge of the feeding turntable (1-6), and each feeding manufacturing tool (1-9) is installed in each manufacturing tool notch (1-7) respectively; the feeding jig (1-9) comprises a jig supporting plate, the bottom of the jig supporting plate is positioned in the jig groove opening (1-7) and fixedly connected by bolts, and a plurality of vertical supporting rods are arranged on the jig supporting plate.
4. The automatic assembly machine of snap fasteners as claimed in claim 3, characterized in that: the vibrating disc assembly (2-3) comprises a bottom plate (2-3-4) fixed with the operating table top (2-2), a vibrating supporting plate (2-3-5) is installed on the bottom plate (2-3-4) through a plurality of upright posts, a vibrating disc (2-3-1) is installed on the vibrating supporting plate (2-3-5), a guide plate (2-3-2) is further installed on the vibrating supporting plate (2-3-5) through a guide plate support (2-3-3) in a supporting mode, and the rear end of the guide plate (2-3-2) is in butt joint with an outlet of the vibrating disc (2-3-1).
5. The automatic assembly machine of snap fasteners as claimed in claim 4, characterized in that: the assembly conveying assembly (2-4) comprises a conveying support (2-4-1), a conveying back plate (2-4-6) is installed at the top of the conveying support (2-4-1), a transverse conveying guide rod (2-4-5) is installed on the conveying back plate (2-4-6), a conveying sliding block is installed on the conveying guide rod (2-4-5), a conveying cylinder (2-4-4) is installed on the conveying sliding block, and a clamping cylinder (2-4-3) with a clamping head (2-4-2) is installed at the lower end of a piston rod of the conveying cylinder (2-4-4); and a conveying push-pull cylinder for pushing and pulling the conveying cylinder (2-4-4) along the conveying guide rod (2-4-5) is also arranged on the conveying back plate (2-4-6).
6. The automatic assembly machine of snap fasteners as claimed in claim 5, characterized in that: the blanking assembly (2-5) comprises a blanking support (2-5-1), a blanking back plate (2-5-5) is installed at the top of the blanking support (2-5-1), a blanking guide rod (2-5-4) is installed on the blanking back plate (2-5-5), a blanking slide block is installed on the blanking guide rod (2-5-4), a blanking cylinder (2-5-3) is installed on the blanking slide block, and a blanking sucker (2-5-2) is installed at the lower end of a piston rod of the blanking cylinder (2-5-3); a blanking push-pull cylinder for pushing and pulling the blanking cylinder (2-5-3) along the blanking guide rod (2-5-4) is also arranged on the blanking back plate (2-5-5).
7. The automatic assembly machine of snap fasteners as claimed in claim 6, characterized in that: the pressing component (2-10) comprises a pressing support (2-10-1), a pressing cylinder (2-10-3) is installed at the top of the pressing support (2-10-1), and a pressing block (2-10-2) is installed at the lower end of a piston rod of the pressing cylinder (2-10-3).
8. The automatic assembly machine of snap fasteners as claimed in claim 7, wherein: an inclined blanking disc (2-6) is also arranged on the operation table top (2-2), and the blanking component (2-5) comprises a buckle which is assembled and transferred onto the blanking disc (2-6).
9. The automatic assembly machine of snap fasteners as claimed in claim 8, wherein: a feeding protective frame (3) is also arranged above the feeding device (1), and an assembling protective frame (4) is also arranged above the assembling device (2).
10. The automatic assembly machine of snap fasteners as claimed in claim 9, characterized in that: and brake rollers and leveling feet are arranged at the bottoms of the feeding outer frame (1-4) and the assembling outer frame (2-1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010867462.9A CN111993340A (en) | 2020-08-26 | 2020-08-26 | Automatic buckle assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010867462.9A CN111993340A (en) | 2020-08-26 | 2020-08-26 | Automatic buckle assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111993340A true CN111993340A (en) | 2020-11-27 |
Family
ID=73470836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010867462.9A Pending CN111993340A (en) | 2020-08-26 | 2020-08-26 | Automatic buckle assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111993340A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112589435A (en) * | 2020-12-11 | 2021-04-02 | 长泰圣源织带有限公司 | Automatic production equipment and method for box buckle belt |
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| US20030024108A1 (en) * | 2001-03-15 | 2003-02-06 | Yoshikazu Tsujimoto | Manufacturing device of support parts |
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| CN106346225A (en) * | 2016-11-04 | 2017-01-25 | 苏州鑫润旺精密机械有限公司 | Sponge cushion charging device of limiting box assembly equipment |
| CN207170738U (en) * | 2017-09-01 | 2018-04-03 | 安徽师范大学 | A kind of rivet driver automatically assembled |
| CN210476145U (en) * | 2019-08-28 | 2020-05-08 | 廊坊市智恒机器人科技有限公司 | Grinding tool assembly equipment |
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2020
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030024108A1 (en) * | 2001-03-15 | 2003-02-06 | Yoshikazu Tsujimoto | Manufacturing device of support parts |
| CN202668034U (en) * | 2012-07-26 | 2013-01-16 | 儒拉玛特自动化技术(苏州)有限公司 | Buckle installing device |
| CN106346225A (en) * | 2016-11-04 | 2017-01-25 | 苏州鑫润旺精密机械有限公司 | Sponge cushion charging device of limiting box assembly equipment |
| CN207170738U (en) * | 2017-09-01 | 2018-04-03 | 安徽师范大学 | A kind of rivet driver automatically assembled |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112589435A (en) * | 2020-12-11 | 2021-04-02 | 长泰圣源织带有限公司 | Automatic production equipment and method for box buckle belt |
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Application publication date: 20201127 |