CN111977426A - Production process of LED lamp strip - Google Patents
Production process of LED lamp strip Download PDFInfo
- Publication number
- CN111977426A CN111977426A CN202010835857.0A CN202010835857A CN111977426A CN 111977426 A CN111977426 A CN 111977426A CN 202010835857 A CN202010835857 A CN 202010835857A CN 111977426 A CN111977426 A CN 111977426A
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- Prior art keywords
- lamp strip
- rectangular plate
- gear
- rectangular
- transmission
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
Abstract
The invention relates to a production process of an LED lamp strip, which comprises a workbench, a first transmission device and a second transmission device, the workbench is placed on the ground, the first transmission device is arranged at the upper end of the workbench, the second transmission device is arranged at the upper end of the first transmission device, the first transmission device comprises a first rectangular plate, a second rectangular plate, a transmission frame, a first rotating shaft, a first transmission belt, a second rotating shaft, a third rectangular plate, a fourth rectangular plate and a winding frame, through the matching of the arranged workbench, the first transmission device and the second transmission device, the lamp strip is firstly transported to the first transmission device in the process of installing the lamp strip, install the lamp area paster through No. two transmission device, this in-process application assembly line transmission is installed, has improved the work efficiency of lamp area installation greatly.
Description
Technical Field
The invention relates to the technical field of LED lamp belts, in particular to a production process of an LED lamp belt.
Background
The lamp strip is a short name of the LED lamp strip, most people are not used to a long term when speaking, and then the LED in front is omitted, so that the lamp strip is called directly. The calling of the lamp strip also comprises the direct wire connection of a plurality of large second wires, large third wires, round second wires and the like without an old lamp strip, namely a flexible lamp strip and a hard lamp strip, the LED lamp strip is conventionally divided into the flexible LED lamp strip and the hard LED lamp strip, but the LED lamp strip is generally connected with the old LED lamp strip on a circuit board by the wire, the LED lamp strip and the lamp shade are made of high-thermal-conductivity aluminum profiles, the appearance is high-grade and exquisite, and the light source is the American-imported Purui chip patch LED. The fluorescent lamp is suitable for illumination of jewelry, display counters and villas at home, and illumination places such as shopping malls, hotels, leisure places of office buildings, and the like, and is an ideal lamp for replacing the traditional fluorescent lamp.
The production process of the LED lamp strip in the current market has the following problems in the operation process: a. because the traditional installation method used in the installation process of the lamp strip is not provided with assembly line transmission installation, the installation efficiency of the lamp strip patch is greatly reduced. b. Before the lamp area was installed, because the restriction of lamp area structure, the lamp area did not have the transmission motion, made the lamp area shift easily when placing to lead to the unable quick accurate installation of lamp area paster to take, greatly reduced the work efficiency when the lamp area is installed.
Disclosure of Invention
In order to solve the above problems, the present invention provides a production process of an LED strip, which can solve the problems mentioned in the background art.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the production process of the LED lamp strip specifically comprises the following steps:
s1, placing a lamp strip patch: the lamp strip patches placed in the storage box are pushed through the second inverted U-shaped frame, one lamp strip patch is pushed to move upwards each time, when the uppermost lamp strip patch completely exceeds the height of the storage box, the lamp strip patches are just clamped in the second transmission belt, and the lamp strip patches are clamped through the second transmission belt;
s2, transportation lamp strip: the lamp strip is limited by the first transmission belt, and is transported forwards by the transmission frame, and the lamp strip moves to the first transmission belt, so that the lamp strip is transported forwards,
s3, mounting a lamp strip patch: when the lamp belt is moved to the middle part through the first transmission belt, the lamp belt patch on the second transmission belt moves to the position above the lamp belt on the first transmission belt, and the second electric push rod on the rectangular long block in the middle part of the second transmission belt pushes the lamp belt patch downwards to enable the lamp belt patch to be installed on the lamp belt;
s4, winding the lamp strip: when the lamp strip patch is mounted on the lamp strip, the second electric push rod moves upwards, and the first transmission belt moves forwards continuously, so that the mounted lamp strip moves onto the winding frame, and the mounted lamp strip is wound;
adopt the LED lamp area production technology of above-mentioned step S1-S4 still concretely relates to LED lamp area equipment to LED lamp area production in-process, include: workstation, transmission device and No. two transmission device, the workstation place subaerial, the upper end of workstation is provided with transmission device No. one, the transmission device upper end is provided with transmission device No. two, wherein:
the first transmission device comprises a first rectangular plate, a second rectangular plate, a transmission frame, a first rotating shaft, a first transmission belt, a second rotating shaft, a third rectangular plate, a fourth rectangular plate and a winding frame, the first rectangular plate is fixedly arranged on the left side of the rear end of the workbench, the second rectangular plate is fixedly arranged on the right side of the rear end of the workbench, the transmission frame is arranged at the rear end of the inner side of the first rectangular plate and the second rectangular plate, the first rotating shaft is connected with the front end of the inner side of the first rectangular plate and the front end of the inner side of the second rectangular plate in a sliding fit manner, the first rotating shaft is externally sleeved with a first transmission belt, the third rectangular plate is fixedly arranged on the left side of the front end of the workbench, the fourth rectangular plate is fixedly arranged on the right side of the front end of the workbench, the winding frame is arranged at the front end of the inner side of the third rectangular plate and the fourth rectangular plate, the rear end of the inner side of the, the other end of the first transmission belt is sleeved on the second rotating shaft; the first rectangular plate is limited through the workbench, the second rectangular plate is limited at the same time, the first rectangular plate and the second rectangular plate are used for limiting the transmission frame, the first rotating shaft is limited at the same time, the third rectangular plate is limited through the workbench, the fourth rectangular plate is limited at the same time, the third rectangular plate and the fourth rectangular plate are used for limiting the winding frame, the second rotating shaft is limited at the same time, the transmission frame drives the lamp strip to transmit forwards, the first transmission belt transmits the lamp strip forwards, after the lamp strip is installed, the first transmission belt transmits the installed lamp strip forwards, and the installed lamp strip is wound through the winding frame;
the second transmission device comprises a first inverted U-shaped frame, a second inverted U-shaped frame, a storage box, a first motor, a third rotating shaft, a second transmission belt, a rectangular long block, a second electric push rod and a fourth rotating shaft, the rear end of the workbench is fixedly provided with the first inverted U-shaped frame, the front end of the workbench is fixedly provided with the second inverted U-shaped frame, the middle of the left end of the workbench is fixedly provided with the storage box, the front end of the second inverted U-shaped frame is fixedly provided with the first motor through a motor base, the rear end output shaft of the first motor is provided with the third rotating shaft through a coupler, the inner sides of the first inverted U-shaped frame and the second inverted U-shaped frame are connected with the third rotating shaft in a sliding fit manner, the second transmission belt is sleeved outside the third rotating shaft, the middle of the second transmission belt is provided with the rectangular long block, the rear end of the rectangular long block is fixedly arranged on the second inverted U-shaped frame, the front, the middle part of the rectangular long block is fixedly provided with a second electric push rod, the inner sides of the rear ends of the first inverted U-shaped frame and the second inverted U-shaped frame are connected with a fourth rotating shaft in a sliding fit mode, the other end of the second transmission belt is sleeved on the fourth rotating shaft, and the first transmission belt and the second transmission belt are crossed; the first inverted U-shaped frame is fixed through the workbench, the second inverted U-shaped frame is fixed at the same time, the third rotating shaft is limited through the first inverted U-shaped frame and the second inverted U-shaped frame, the fourth rotating shaft is limited at the same time, the first inverted U-shaped frame and the second inverted U-shaped frame are used for fixing the rectangular long block, the second electric push rod is fixed through the rectangular long block, when the first motor drives the third rotating shaft to move, the third rotating shaft drives the second transmission belt to move, and the second transmission belt drives the fourth rotating shaft to move, so that the lamp strip patches are transmitted rightwards;
according to the preferred technical scheme, the transmission frame comprises a first rotating rod, a second rotating rod, a first gear, a second gear and a second motor, wherein the first rotating rod is arranged above the rear ends of the inner sides of the first rectangular plate and the second rectangular plate; the first rotating rod is limited through the first rectangular plate and the second rectangular plate, the second rotating rod is limited at the same time, the first gear is fixed through the first rotating rod, the second gear is fixed through the second rotating rod, the second motor is limited through the first rectangular plate, when the lamp strip is placed into the transmission frame, the second motor is started, the second motor drives the second rotating rod to move, the second rotating rod drives the second gear to move, the second gear drives the first gear to move, and the first gear drives the first rotating rod to move, so that the lamp strip is transmitted forwards;
as a preferred technical scheme, the winding frame comprises a third rotating rod, a fourth rotating rod, a third gear, a fourth gear and a third motor, wherein the third rotating rod is arranged above the front ends of the inner sides of a third rectangular plate and a fourth rectangular plate; the third rotating rod is limited through the third rectangular plate and the fourth rectangular plate, the fourth rotating rod is limited at the same time, the third gear is fixed through the third rotating rod, the fourth gear is fixed through the fourth rotating rod, the third motor is limited through the third rectangular plate, when the installed lamp strip moves to the winding frame, the third motor is started, the third motor drives the fourth rotating rod to move, the fourth rotating rod drives the fourth gear to move, the fourth gear drives the third gear to move, and the third gear drives the third rotating rod to move, so that the installed lamp strip is wound;
according to a preferred technical scheme, a fourth motor is fixedly mounted at the left end of the front side of the rear end of a first fixing plate through a motor base, a circular block is mounted at the output shaft of the right end of the fourth motor through a coupler, a long ribbed plate is uniformly and fixedly mounted on one half of the circular block, a semicircular ring block is fixedly mounted outside the long ribbed plate, a short ribbed plate is uniformly and fixedly mounted on the other half of the circular block, a half gear is fixedly mounted outside the short ribbed plate, the half gear is connected with the semicircular ring block through an arc-shaped block, a cylindrical rod is fixedly mounted on the arc-shaped block at the lower end, the half gear is meshed with a fifth gear, the fifth gear is in a cut-open shape, the left end of the fifth gear is connected with a first rotating shaft in a sliding fit manner, a rectangular connecting rod is; the motor limiting device comprises a first fixing plate, a second fixing plate, a third fixing plate, a fourth motor output shaft, a fourth gear, a fifth gear, a sixth gear, a fifth gear, a sixth;
according to a preferred technical scheme, the front side and the rear side above the first conveying belt are symmetrically provided with limiting blocks, the middle of the first conveying belt is provided with a rectangular long plate, the front end of the rectangular long plate is fixedly provided with a first rectangular long block, the other end of the first rectangular long block is fixedly arranged on a workbench, the rear end of the rectangular long plate is fixedly provided with a second rectangular long block, and the other end of the second rectangular long block is also fixedly arranged on the workbench; fix the stopper through a transmission band, fix a rectangle rectangular block through the workstation, fix a rectangle rectangular block simultaneously, fix a rectangle rectangular block No. two, fix the rectangle rectangular slab through a rectangle rectangular block and No. two rectangle rectangular blocks, when No. two electric putter promote the lamp area paster and carry out the downstream, the rectangle rectangular slab plays the supporting role to the lamp area, when preventing No. two electric putter downstream, is unlikely to make a transmission band warp downwards.
According to a preferable technical scheme, rectangular grooves are uniformly formed in the second transmission belt along the circumferential direction, telescopic clamping blocks are fixedly mounted on four surfaces of the inner side of each rectangular groove, the second transmission belt is used for limiting the rectangular grooves, the telescopic clamping blocks are fixed through the rectangular grooves, when the lamp strip paster is pushed into the rectangular grooves by the first electric push rod, the telescopic clamping blocks in the rectangular grooves limit the lamp strip paster, and the lamp strip paster is prevented from falling downwards when the second transmission belt moves above the first transmission belt.
As a preferred technical scheme, an L-shaped plate is fixedly installed on the left side of the upper end of the second inverted U-shaped frame, and a first electric push rod is fixedly installed on the right end of the L-shaped plate; fix the L template through No. two type of falling U framves, fix electric putter through the L template, when electric cylinder promoted the lamp area paster and surpassed the receiver, electric putter just promoted the lamp area paster and move No. two transmission bands.
According to the preferred technical scheme, the bottom of the inner side of the storage box is fixedly provided with the electric cylinder, and the tail end of the electric cylinder is fixedly provided with the square block; fix the receiver through the workstation, fix electric cylinder through the receiver, fix the square block through electric cylinder, when the during operation, electric cylinder promotes the position of lamp area paster of one-time upward movement of lamp area paster, makes a electric putter conveniently promote the lamp area paster to No. two transmission bands on.
The invention has the beneficial effects that:
1. according to the invention, through the matching of the workbench, the first transmission device and the second transmission device, in the process of mounting the lamp strip, the lamp strip is firstly transported to the first transmission device, and the lamp strip patch is mounted through the second transmission device.
2. According to the invention, the lamp strip is limited by the first transmission device and the limiting block on the first transmission belt, and the lamp strip cannot deviate due to the structure of the lamp strip when the lamp strip is placed, so that the working efficiency of lamp strip installation is greatly improved.
3. According to the invention, through the first transmission device, when the fourth motor drives the circular block to move, the circular block drives the semicircular ring block to move, the semicircular ring block drives the arc block to move, the motor rotates for a circle, the arc block drives the rectangular connecting rod to move, so that the rectangular connecting rod drives the fifth gear to move, and the fifth gear drives the first rotating rod to move, thereby carrying out intermittent motion on the first transmission belt.
4. According to the invention, through the winding frame in the first transmission device, when the third motor moves, the third motor drives the fourth rotating rod to move, the fourth rotating rod drives the fourth gear to move, the fourth gear drives the third gear to move, and the third gear drives the third rotating rod to move, so that the mounted lamp strip is wound.
5. According to the lamp belt paster transmission device, the second transmission device is arranged, when the first motor drives the third rotating shaft to move, the third rotating shaft drives the second transmission belt to move, and the second transmission belt drives the fourth rotating shaft to move, so that the lamp belt paster is transmitted;
drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic front view of the present invention;
FIG. 4 is a schematic top view of the present invention;
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 3 in accordance with the present invention;
FIG. 6 is a partial cross-sectional view taken in the direction of N of FIG. 3 in accordance with the present invention;
fig. 7 is a partial enlarged view of the invention at M of fig. 4.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-7, the LED strip production process specifically includes the following steps:
s1, placing a lamp strip patch: the lamp strip patches placed in the storage box 33 are pushed through the second inverted U-shaped frame 32, one lamp strip patch is pushed to move upwards each time, when the uppermost lamp strip patch completely exceeds the height of the storage box 33, the lamp strip patches are just clamped in the second transmission belt 36, and the lamp strip patches are clamped through the second transmission belt 36;
s2, transportation lamp strip: the lamp strip is limited by the first transmission belt 25 and is transported forwards by the transmission frame 23, and the lamp strip is moved to the first transmission belt 25, so that the lamp strip is transported forwards,
s3, mounting a lamp strip patch: when the lamp strip is moved to the middle part through the first conveying belt 25, the lamp strip patch on the second conveying belt 36 moves to the position above the lamp strip on the first conveying belt 25, and the second electric push rod 38 on the rectangular long block 37 in the middle of the second conveying belt 36 pushes the lamp strip patch downwards, so that the lamp strip patch is installed on the lamp strip;
s4, winding the lamp strip: when the lamp strip patch is mounted on the lamp strip, the second electric push rod 38 moves upwards, the first transmission belt 25 continues to move forwards, the mounted lamp strip moves to the winding frame 29, and therefore the mounted lamp strip is wound;
adopt the LED lamp area production technology of above-mentioned step S1-S4 still concretely relates to LED lamp area equipment to LED lamp area production in-process, include: the device comprises a workbench 1, a first transmission device 2 and a second transmission device 3, wherein the workbench 1 is placed on the ground, the first transmission device 2 is arranged at the upper end of the workbench 1, and the second transmission device 3 is arranged at the upper end of the first transmission device 2;
the first transmission device 2 comprises a first rectangular plate 21, a second rectangular plate 22, a transmission frame 23, a first rotating shaft 24, a first transmission belt 25, a second rotating shaft 26, a third rectangular plate 27, a fourth rectangular plate 28 and a winding frame 29, the first rectangular plate 21 is fixedly arranged on the left side of the rear end of the workbench 1, the second rectangular plate 22 is fixedly arranged on the right side of the rear end of the workbench 1, the transmission frame 23 is arranged at the rear end of the inner side of the first rectangular plate 21 and the second rectangular plate 22, the first rotating shaft 24 is connected with the front ends of the inner sides of the first rectangular plate 21 and the second rectangular plate 22 in a sliding fit manner, the first transmission belt is sleeved outside the first rotating shaft 24, the third rectangular plate 27 is fixedly arranged on the left side of the front end of the workbench 1, the fourth rectangular plate 28 is fixedly arranged on the right side of the front end of the workbench 1, the winding frame 29 is arranged at the front ends of the inner sides of the third rectangular plate 27 and the fourth rectangular plate 28, the second rectangular plate 26 is connected with the rear ends of the inner sides of the third rectangular plate 27, the other end of the first transmission belt 25 is sleeved on the second rotating shaft 26; the first rectangle is limited through the workbench 1, the second rectangle plate 22 is limited at the same time, the first rectangle plate 21 and the second rectangle plate 22 are used for limiting the transmission frame 23, the first rotating shaft 24 is limited at the same time, the third rectangle plate 1 is limited at the same time, the fourth rectangle plate 28 is limited at the same time, the third rectangle plate 27 and the fourth rectangle plate 28 are used for limiting the winding frame 29, the second rotating shaft 26 is limited at the same time, the transmission frame 23 drives the lamp strip to be transmitted forwards, the first transmission belt 25 transmits the lamp strip forwards, after the lamp strip is installed, the first transmission belt 25 transmits the installed lamp strip forwards, and the installed lamp strip is wound through the winding frame 29;
a fourth motor 211 is fixedly installed at the left end of the front side of the rear end of the first rectangular plate 21 through a motor base, a circular block 212 is installed on an output shaft of the right end of the fourth motor 211 through a coupling, a long ribbed plate 213 is uniformly and fixedly installed on one half of the circular block 212, a semicircular ring block 214 is fixedly installed outside the long ribbed plate 213, a short ribbed plate 215 is uniformly and fixedly installed on the other half of the circular block 212, a half gear 216 is fixedly installed outside the short ribbed plate 215, the half gear 216 and the semicircular ring block 214 are connected through an arc-shaped block 217, a cylindrical rod 218 is fixedly installed on the arc-shaped block 217 at the lower end, the half gear 216 is meshed with a fifth gear 219, the fifth gear 219 is in a cut-open shape, the left end of the fifth gear 219 is connected with the first rotating shaft 24 in a sliding fit manner, a rectangular connecting rod 21a is fixedly installed; the first fixing plate is used for limiting the fourth motor 211, the circular block 212 is fixed through the output shaft of the fourth motor 211, the long rib plate 213 is fixed through the circular block 212, the short rib plate 215 is fixed at the same time, the semi-circular block 214 is fixed through the long rib plate 213, the fifth gear 219 is fixed through the short rib plate 215, when the fourth motor 211 drives the circular block 212 to move, the circular block 212 drives the semi-circular block 214 to move, the semi-circular block 214 drives the arc block 217 to move, the motor rotates for a circle, the arc block 217 drives the rectangular connecting rod 21a to move, the rectangular connecting rod 21a drives the fifth gear 219 to move, and the fifth gear 219 drives the first rotating rod 231 to move, so that the first conveying belt 25 is subjected to intermittent movement;
the transmission frame 23 comprises a first rotating rod 231, a second rotating rod 232, a first gear 233, a second gear 234 and a second motor 235, the first rotating rod 231 is arranged above the inner rear ends of the first rectangular plate 21 and the second rectangular plate 22, the second rotating rod 232 is arranged below the inner rear ends of the first rectangular plate 21 and the second rectangular plate 22, the first gear 233 is fixedly arranged at the right end of the first rotating rod 231 outside the second rectangular plate 22, the second gear 234 is fixedly arranged at the right end of the second rotating rod 232 outside the second rectangular plate 22, the first gear 233 is meshed with the second gear 234, the second motor 235 is fixedly arranged at the left end of the first rectangular plate 21 through a motor base, and the second rotating rod 232 is arranged at the output shaft of the right end of the second motor 235 through a coupler; the first rotating rod 231 is limited through the first rectangular plate 21 and the second rectangular plate 22, the second rotating rod 232 is limited, the first gear 233 is fixed through the first rotating rod 231, the second gear 234 is fixed through the second rotating rod 232, the second motor 235 is limited through the first rectangular plate 21, when the lamp strip is placed into the transmission frame 23, the second motor 235 is started, the second motor 235 drives the second rotating rod 232 to move, the second rotating rod 232 drives the second gear 234 to move, the second gear 234 drives the first gear 233 to move, the first gear 233 drives the first rotating rod 231 to move, and therefore the lamp strip is transmitted forwards;
the front side and the rear side above the first conveying belt 25 are symmetrically provided with limiting blocks 251, the middle of the first conveying belt 25 is provided with a rectangular long plate 252, the left end of the rectangular long plate 252 is fixedly provided with a first rectangular long block 253, the other end of the first rectangular long block 253 is fixedly arranged on the workbench 1, the right end of the rectangular long plate 252 is fixedly provided with a second rectangular long block 254, and the other end of the second rectangular long block 254 is also fixedly arranged on the workbench 1; fixing the stopper 251 through a transmission band 25, fix a rectangle rectangular block 253 through workstation 1, fix a rectangle rectangular block 254 simultaneously, fix a rectangle rectangular block 254, fix rectangle rectangular plate 252 through a rectangle rectangular block 253 and No. two rectangle rectangular blocks 254, when No. two electric putter 38 promote the lamp area paster and carry out the downstream, rectangle rectangular plate 252 plays the supporting role to the lamp area, when preventing No. two electric putter 38 downstream, be unlikely to make a transmission band 25 warp downwards.
The winding frame 29 comprises a third rotating rod 291, a fourth rotating rod 292, a third gear 293, a fourth gear 294 and a third motor 295, the third rotating rod 291 is mounted above the front end of the inner side of the third rectangular plate 27 and the front end of the inner side of the fourth rectangular plate 28, the fourth rotating rod 292 is mounted below the front end of the inner side of the third rectangular plate 27 and the front end of the inner side of the fourth rectangular plate 28, the third gear 293 is fixedly mounted on the outer side of the fourth rectangular plate 28 through the right end of the third rotating rod 291, the fourth gear 294 is fixedly mounted on the outer side of the fourth rectangular plate 28 through the right end of the fourth rotating rod 292, the third gear 293 is meshed with the fourth gear 294, the third motor 295 is fixedly mounted at the left end of the third rectangular plate 27 through a motor base, and the fourth rotating rod 292 is mounted on the output shaft; carry out spacingly to No. three dwang 291 through No. three rectangular plate 27 and No. four rectangular plate 28, carry on spacingly to No. four dwang 292 simultaneously, fix No. three gear 293 through No. three dwang 291, fix No. four gear 294 through No. four dwang 292, carry on spacingly to No. three motor 295 through No. three rectangular plate 27, when the lamp area of installation moves to the winding cradle 29, start No. three motor 295, No. three motor 295 drives No. four dwang 292 and moves, No. four dwang 292 drives No. four gear 294 and moves, No. four gear 294 drives No. three gear 293 and moves, No. three gear 293 drives No. three dwang 291 and moves, thereby convolute the lamp area of installing.
The second transmission device 3 comprises a first inverted U-shaped frame 31, a second inverted U-shaped frame 32, a storage box 33, a first motor 34, a third rotating shaft 35, a second transmission belt 36, a rectangular long block 37, a second electric push rod 38 and a fourth rotating shaft 39, the first inverted U-shaped frame 31 is fixedly installed at the rear end of the workbench 1, the second inverted U-shaped frame 32 is fixedly installed at the front end of the workbench 1, the storage box 33 is fixedly installed at the middle part of the left end of the workbench 1, the first motor 34 is fixedly installed at the front end of the second inverted U-shaped frame 32 through a motor base, the third rotating shaft 35 is installed at the rear end output shaft of the first motor 34 through a coupler, the inner sides of the first inverted U-shaped frame 31 and the second inverted U-shaped frame 32 are connected with the third rotating shaft 35 in a sliding fit manner, the second transmission belt 36 is sleeved outside the third rotating shaft 35, the rectangular long block 37 is arranged at the middle part of the second transmission belt 36, and the rear end of the rectangular long, the front end of a rectangular long block 37 is fixedly arranged on a first inverted U-shaped frame 31, a second electric push rod 38 is fixedly arranged in the middle of the rectangular long block 37, the inner sides of the rear ends of the first inverted U-shaped frame 31 and the second inverted U-shaped frame 32 are connected with a fourth rotating shaft 39 in a sliding fit mode, the other end of a second conveying belt 36 is sleeved on the fourth rotating shaft 39, and the first conveying belt 25 and the second conveying belt 36 are crossed; the first inverted U-shaped frame 31 is fixed through the workbench 1, the second inverted U-shaped frame is fixed, the third rotating shaft 35 is limited through the first inverted U-shaped frame 31 and the second inverted U-shaped frame 32, the fourth rotating shaft 39 is limited, the first inverted U-shaped frame 31 and the second inverted U-shaped frame 32 are used for fixing the rectangular long block 37, the second electric push rod 38 is fixed through the rectangular long block 37, when the first motor 34 drives the third rotating shaft 35 to move, the third rotating shaft 35 drives the second transmission belt 36 to move, the second transmission belt 36 drives the fourth rotating shaft 39 to move, and therefore the lamp strip is transmitted rightwards;
an L-shaped plate 32a is fixedly arranged on the left side of the upper end of the second inverted U-shaped frame 32, and a first electric push rod 32b is fixedly arranged at the right end of the plate of the L-shaped plate 32 a; the L-shaped plate 32a is fixed through the second inverted U-shaped frame 32, the first electric push rod 32b is fixed through the L-shaped plate 32a, and when the electric cylinder 33a pushes the lamp strip patches to exceed the storage box 33, the first electric push rod 32b just pushes the lamp strip patches to move to the second conveying belt 36;
an electric cylinder 33a is fixedly installed at the bottom of the inner side of the storage box 33, and a square block 33b is fixedly installed at the tail end of the electric cylinder 33 a; fix receiver 33 through workstation 1, fix electric cylinder 33a through receiver 33, fix square block 33b through electric cylinder 33a, when the during operation, electric cylinder 33a promotes the position of a lamp area paster of once upward movement of lamp area paster, makes a convenient promotion lamp area paster of electric putter 32b to No. two transmission bands 36 on
when the lamp strip sticking device works specifically, the square block 33b is pushed through the electric cylinder 33a, the lamp strip sticking pieces placed in the storage box 33 are pushed through the square block 33b, one lamp strip sticking piece is pushed to move upwards each time, when the uppermost lamp strip sticking piece is completely higher than the storage box 33, the first electric push rod 32b on the L-shaped plate 32a pushes the lamp strip sticking pieces to move rightwards, so that the lamp strip sticking pieces are exactly stuck in the rectangular grooves 36a on the second transmission belt 36, and the lamp strip sticking pieces are tightly clamped through the telescopic clamping blocks 36 b; when the first motor 34 is started, when the first motor 34 drives the third rotating shaft 35 to move, the third rotating shaft 35 drives the second conveying belt 36 to move, the second conveying belt 36 drives the fourth rotating shaft 39 to move, so as to convey the lamp strip paster to the right, the second motor 235 is started, the second motor 235 drives the second rotating rod 232 to move, the second rotating rod 232 drives the second gear 234 to move, the second gear 234 drives the first gear 233 to move, the first gear 233 drives the first rotating rod 231 to move, so as to convey the lamp strip forward, the fourth motor 211 is started, when the fourth motor 211 drives the circular block 212 to move, the circular block 212 drives the semicircular ring block 214 to move, the semicircular ring block 214 drives the arc block 217 to move, the motor rotates for a circle, the arc block 217 drives the rectangular connecting rod 21a to move, the rectangular connecting rod 21a drives the fifth gear 219 to move, the fifth gear 219 drives the first rotating rod 231 to move, the first conveying belt 25 is subjected to intermittent movement, the lamp strip patch moves above the first conveying belt 25 at the moment, the second electric push rod 38 is used for pushing the lamp strip patch to move downwards, so that the lamp strip patch is installed on the lamp strip, the fourth motor 211 continues to move leftwards at the moment, when the installed lamp strip moves to the winding frame 29, the third motor 295 is started, the third motor 295 drives the fourth rotating rod 292 to move, the fourth rotating rod 292 drives the fourth gear 294 to move, the fourth gear 294 drives the third gear 293 to move, and the third gear 293 drives the third rotating rod 291 to move, so that the installed lamp strip is wound;
the foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A production process of an LED lamp strip is characterized by comprising the following steps: the production of the LED lamp strip specifically comprises the following steps:
s1, placing a lamp strip patch: the lamp strip patches placed in the storage box (33) are pushed through the second inverted U-shaped frame (32), one lamp strip patch is pushed to move upwards each time, when the uppermost lamp strip patch completely exceeds the height of the storage box (33), the lamp strip patches are just clamped in the second transmission belt (36), and the lamp strip patches are clamped through the second transmission belt (36);
s2, transportation lamp strip: the lamp strip is limited by the first transmission belt (25), is transported forwards by the transmission frame (23), and is moved onto the first transmission belt (25) to be transported forwards,
s3, mounting a lamp strip patch: when the lamp strip is moved to the middle part through the first conveying belt (25), the lamp strip paster on the second conveying belt (36) moves to the position above the lamp strip on the first conveying belt (25), and the second electric push rod (38) on the rectangular long block (37) in the middle part of the second conveying belt (36) pushes the lamp strip paster downwards, so that the lamp strip paster is installed on the lamp strip;
s4, winding the lamp strip: when the lamp strip patch is mounted on the lamp strip, the second electric push rod (38) moves upwards, the first transmission belt (25) continues to move forwards, the mounted lamp strip moves to the winding frame (29), and the mounted lamp strip is wound;
adopt the LED lamp area production technology of above-mentioned step S1-S4 still concretely relates to LED lamp area equipment to LED lamp area production in-process, include: workstation (1), transmission device (2) and No. two transmission device (3), its characterized in that: workstation (1) place subaerial, the upper end of workstation (1) is provided with transmission device (2) No. one, transmission device (2) upper end is provided with transmission device (3) No. two, wherein:
the first transmission device (2) comprises a first rectangular plate (21), a second rectangular plate (22), a transmission frame (23), a first rotating shaft (24), a first transmission belt (25), a second rotating shaft (26), a third rectangular plate (27), a fourth rectangular plate (28) and a winding frame (29), wherein the first rectangular plate (21) is fixedly installed on the left side of the rear end of the workbench (1), the second rectangular plate (22) is fixedly installed on the right side of the rear end of the workbench (1), the transmission frame (23) is arranged at the rear ends of the inner sides of the first rectangular plate (21) and the second rectangular plate (22), the first rotating shaft (24) is connected with the first rectangular plate (27) in a sliding fit mode at the front end of the first rectangular plate (21) and the second rectangular plate (22), a transmission belt is sleeved outside the first rotating shaft (24), the third rectangular plate (27) is fixedly installed on the left side of the front end of the workbench (1), and the fourth rectangular plate (28) is fixedly installed on the right side of the front end of the workbench (, the front ends of the inner sides of the third rectangular plate (27) and the fourth rectangular plate (28) are provided with a winding frame (29), the rear ends of the inner sides of the third rectangular plate (27) and the fourth rectangular plate (28) are connected with a second rotating shaft (26) in a sliding fit mode, and the other end of the first conveying belt (25) is sleeved on the second rotating shaft (26);
the second transmission device (3) comprises a first inverted U-shaped frame (31), a second inverted U-shaped frame (32), a storage box (33), a first motor (34), a third rotating shaft (35), a second transmission belt (36), a rectangular long block (37), a second electric push rod (38) and a fourth rotating shaft (39), the first inverted U-shaped frame (31) is fixedly installed at the rear end of the workbench (1), the second inverted U-shaped frame (32) is fixedly installed at the front end of the workbench (1), the storage box (33) is fixedly installed in the middle of the left end of the workbench (1), the first motor (34) is fixedly installed at the front end of the second inverted U-shaped frame (32) through a motor base, the third rotating shaft (35) is installed at the rear end output shaft of the first motor (34) through a coupler, the inner sides of the first inverted U-shaped frame (31) and the second inverted U-shaped frame (32) are connected with the third rotating shaft (35) in a sliding fit mode, no. three axis of rotation (35) overcoat has No. two transmission bands (36), No. two transmission bands (36) middle parts are provided with rectangle long block (37), rectangle long block (37) rear end fixed mounting is on No. two type of falling U frame (32), rectangle long block (37) front end fixed mounting is on a type of falling U frame (31), rectangle long block (37) middle part fixed mounting has No. two electric putter (38), a type of falling U frame (31) and No. two type of falling U frame (32) rear end inboard are connected with No. four axis of rotation (39) with sliding fit's mode, the other pot head of No. two transmission bands (36) is on No. four axis of rotation (39), and No. one transmission band (25) and No. two transmission bands (36) are cross.
2. The production process of the LED lamp strip according to claim 1, wherein the production process comprises the following steps: the transmission frame (23) comprises a first rotating rod (231), a second rotating rod (232), a first gear (233), a second gear (234) and a second motor (235), a dwang (231) is installed to inboard rear end top of a rectangular plate (21) and No. two rectangular plate (22), No. two dwang (232) are installed to inboard rear end below of a rectangular plate (21) and No. two rectangular plate (22), No. two dwang (231) right-hand member fixed mounting in the rectangular plate (22) outside has gear (233) No. one, No. two dwang (232) right-hand member fixed mounting in the rectangular plate (22) outside has gear (234) No. two, gear (233) and gear (234) mesh mutually, No. two motor (235) are passed through motor cabinet fixed mounting in a rectangular plate (21) left end, No. two dwang (232) are installed through the shaft coupling to No. two motor (235) right-hand member output shafts.
3. The production process of the LED lamp strip according to claim 1, wherein the production process comprises the following steps: the winding frame (29) comprises a third rotating rod (291), a fourth rotating rod (292), a third gear (293), a fourth gear (294) and a third motor (295), no. three dwang (291) are installed to No. three rectangular plate (27) and No. four rectangular plate (28) inboard front end top, No. four dwang (292) are installed to No. three rectangular plate (27) and No. four rectangular plate (28) inboard front end below, No. three gear (293) are installed through No. three dwang (291) right-hand member fixed mounting in No. four rectangular plate (28) outsides, No. four gear (294) are installed through No. four dwang (292) right-hand member fixed mounting in No. four rectangular plate (28) outsides, No. three gear (293) and No. four gear (294) mesh mutually, No. three rectangular plate (27) left end has No. three motor (295) through motor cabinet fixed mounting, No. four dwang (292) are installed through the shaft coupling to No. three motor (295) right-hand member.
4. The production process of the LED lamp strip according to claim 1, wherein the production process comprises the following steps: the front left end of the rear end of the first rectangular plate (21) is fixedly provided with a fourth motor (211) through a motor base, the output shaft of the right end of the fourth motor (211) is provided with a circular block (212) through a coupler, half of the circular block (212) is uniformly and fixedly provided with a long ribbed plate (213), the outer part of the long ribbed plate (213) is fixedly provided with a semicircular block (214), the other half of the circular block (212) is uniformly and fixedly provided with a short ribbed plate (215), the outer part of the short ribbed plate (215) is fixedly provided with a half gear (216), the half gear (216) is connected with the semicircular block (214) through an arc-shaped block (217), the lower end arc-shaped block (217) is fixedly provided with a cylindrical rod (218), the half gear (216) is meshed with a fifth gear (219), the fifth gear (219) is in a cut-open shape, the left end of the fifth gear (219) is connected with a first rotating shaft (24) in a sliding fit manner, the right, the cylindrical rod (218) rotates one circle to contact with the rectangular connecting rod (21 a).
5. The production process of the LED lamp strip according to claim 1, wherein the production process comprises the following steps: stopper (251) are installed to transmission band (25) top front and back both sides symmetry, and transmission band (25) middle part is provided with rectangle rectangular board (252), rectangle rectangular board (252) left end fixed mounting has rectangle rectangular block (253) No. one, rectangle rectangular block (253) other end fixed mounting on workstation (1), rectangle rectangular board (252) right end fixed mounting has rectangle rectangular block (254) No. two, also fixed mounting is on workstation (1) for the rectangle rectangular block (254) other end.
6. The production process of the LED lamp strip according to claim 1, wherein the production process comprises the following steps: rectangular grooves (36a) are uniformly formed in the second transmission belt (36) along the circumferential direction, and telescopic clamping blocks (36b) are fixedly mounted on four inner sides of the rectangular grooves (36 a).
7. The production process of the LED lamp strip according to claim 1, wherein the production process comprises the following steps: no. two inverted U type frame (32) upper end left sides fixed mounting have L template (32a), and L template (32a) board right-hand member fixed mounting has electric putter (32b) No. one.
8. The production process of the LED lamp strip according to claim 1, wherein the production process comprises the following steps: the inboard bottom fixed mounting of receiver (33) has electrical cylinder (33a), and electrical cylinder (33a) end fixed mounting has square piece (33 b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010835857.0A CN111977426A (en) | 2020-08-19 | 2020-08-19 | Production process of LED lamp strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010835857.0A CN111977426A (en) | 2020-08-19 | 2020-08-19 | Production process of LED lamp strip |
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| CN111977426A true CN111977426A (en) | 2020-11-24 |
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| CN202010835857.0A Withdrawn CN111977426A (en) | 2020-08-19 | 2020-08-19 | Production process of LED lamp strip |
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| JP2013074105A (en) * | 2011-09-28 | 2013-04-22 | Lintec Corp | Sheet sticking apparatus and sticking method, and sheet manufacturing apparatus and manufacturing method |
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