CN111977050A - A laminating machine for coil of strip tectorial membrane packing - Google Patents
A laminating machine for coil of strip tectorial membrane packing Download PDFInfo
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- CN111977050A CN111977050A CN202010839346.6A CN202010839346A CN111977050A CN 111977050 A CN111977050 A CN 111977050A CN 202010839346 A CN202010839346 A CN 202010839346A CN 111977050 A CN111977050 A CN 111977050A
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- shaped frame
- film
- lifting
- transverse moving
- guide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/06—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
- B65B11/28—Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a curved path, e.g. on rotary tables or turrets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Of Special Articles (AREA)
Abstract
A film laminating machine for laminating and packaging a steel coil belongs to the technical field of strip steel production and packaging. The device comprises a fixed rack (1), a C-shaped frame device (2), a C-shaped frame lifting device (3), a C-shaped frame transverse moving device (4), a C-shaped frame closing mechanism (5), a film blocking clamping device (6), a shuttle car (7) and a car changing device (8). The laminating machine has the advantages that the laminating machine has the structural characteristics of high automation level, high steel coil packaging operation efficiency, few operators and labor numbers, high automation degree, good packaging quality and the like.
Description
Technical Field
The invention belongs to the technical field of production and packaging of strip steel, and particularly relates to a film laminating machine for steel coil film laminating packaging. And the automatic packaging of the steel coil is realized by a full-automatic punching winding film covering technology.
Background
The steel coil packaging is an important means for meeting the requirements of safe storage and transportation and improving the product grade, the manual packaging cannot meet the packaging requirement of high production efficiency of the steel coil along with the gradual improvement of the steel coil production technology, and the mechanical and automatic packaging is an effective way for improving the packaging efficiency; at present, the steel coil packaging material generally adopts antirust paper and plastic bags domestically, the packaging mode is mainly manual and semi-automatic, the packaging mode is very limited for improving the packaging efficiency, and the packaging quality is difficult to guarantee. The automatic film laminating machine adopting the mode of automatically winding the gas-phase anti-rust film has the following advantages: the automation level is high, the steel coil packaging operation efficiency is improved, the number of operators and workers is reduced, and the packaging quality is improved.
Disclosure of Invention
The invention aims to provide a film laminating machine for steel coil film laminating packaging, which adopts a full-automatic punching winding film laminating technology and a device with an automatic film laminating and winding function and is used for realizing punching winding film laminating packaging on a steel coil.
The invention mainly comprises the following steps: the C-shaped frame lifting device comprises a fixed rack 1, a symmetrical C-shaped frame device 2 (the C-shaped frame device mainly comprises a linear guide rail 21, sliding contact lines 22 and a C-shaped frame structure 23, wherein the linear guide rail 21 connects the C-shaped frame structure 23 with a closed guide rail 52 support of a C-shaped frame closing mechanism 5 through a sliding rail slider, the sliding contact lines 22 are fixed on the inner edge of the C-shaped frame structure 23, the sliding contact lines 22 are divided into two groups, and are symmetrically arranged by a middle rib plate of the C-shaped frame structure 23), and a C-shaped frame lifting device 3 (the C-shaped frame lifting device mainly comprises a lifting motor 31, a lifting guide device 32 and a worm gear lifting mechanism 33, wherein the worm gear lifting mechanism 33 is fixed on a cross beam of the C-shaped frame transverse moving device 4, a guide block of the lifting guide device 32 is connected with the symmetrical C-shaped frame closing mechanism 5 through a bolt, and the lifting motor 31 is, A C-shaped frame traversing device 4 (the C-shaped frame traversing device mainly comprises a traversing motor 41, a traversing guide 42 and a rack-and-pinion traversing driving device 43, wherein, a rack and a track are fixed on the fixed frame 1, the traversing guide 42 and the rack-and-pinion traversing driving device 43 are positioned above the rack and the track, a gear and the rack are mutually meshed, and a guide wheel is matched with the track), a C-shaped frame closing mechanism 5 (the C-shaped frame closing mechanism mainly comprises a cylinder 51, a closing guide rail 52 and a beam 53, wherein, the cylinder 51 is connected with the closing guide rail 52, the closing guide rail 52 is connected with the C-shaped frame device 2 through the lower part of the bracket, the beam 53 is connected with a guide block of a lifting guide device 32 in the C-shaped frame lifting device 3), a blocking film clamping device 6 (the blocking film clamping device mainly comprises a blocking film moving rodless cylinder 61, a blocking film clamping cylinder 62 and a, the film blocking moving rodless cylinder 61 is installed on a first support (I) welded on the symmetrical C-shaped frame device 2, a sliding block of the rodless cylinder 61 is connected with a second support (II) through a bolt, and a film blocking clamping cylinder 62 and a film blocking shear blade 63 are installed on the second support (II). The film blocking shear blade 63 support, the connecting rod and the film blocking clamping cylinder 62 form a crank-connecting rod mechanism), a shuttle vehicle 7 (the shuttle vehicle mainly comprises a film covering machine head 71 and two film roll trolleys 72, wherein the film covering machine head 71 and the two film roll trolleys 72 are in sliding fit with a C-shaped frame structure 23 through a guide wheel set, a motor of the film covering machine head 71 is connected with a trolley line 22 through a current collector), and a vehicle changing device 8 (the vehicle changing device mainly comprises a fixed C-shaped frame 81 and an upper shuttle rail 82 and a lower shuttle rail 82, wherein the fixed C-shaped frame 81 is fixed at the transverse moving end position of a C-shaped frame transverse moving device 4 on a fixed frame 1, and the upper shuttle rail 82 and the lower shuttle rail 82 are arranged at the upper position and the lower position of.
The film laminating machine mainly realizes the following functions:
the automatic packaging machine comprises a first film threading and film covering function, a shuttle vehicle device for automatic packaging, a first film threading and film covering function, a second film threading and film covering function and a third film threading and film covering function, wherein the main components for realizing the functions are a film covering machine head and two film winding trolleys;
the two devices with the functions of lifting, transverse moving and closing of the symmetrical C-shaped frame are respectively a worm gear, a gear rack and a guide mechanism.
The film blocking clamping function is realized by the main component of the film blocking clamping device 3;
thirdly, the function of changing the car, the main component for realizing the function is a car changing device;
fourthly, the belt breakage detection function, and the main component for realizing the function is a belt breakage detection mechanism.
The laminating machine has the advantages that the laminating machine has the structural characteristics of high automation level, high steel coil packaging operation efficiency, few operators and labor numbers, high automation degree, good packaging quality and the like.
Drawings
FIG. 1 is a schematic front view of an automatic laminator of the present invention.
Fig. 2 is a left side view schematically.
In the figure: the device comprises a fixed frame 1, a symmetrical C-shaped frame device 2, a C-shaped frame lifting device 3, a C-shaped frame transverse moving device 4, a C-shaped frame closing mechanism 5, a film blocking clamping device 6, a shuttle car 7 and a car changing device 8;
the film laminating machine comprises a linear guide rail 21, a trolley line 22, a C-shaped frame structure 23, a lifting motor 31, a lifting guide device 32, a worm and gear lifting mechanism, a transverse moving motor 41, a transverse moving guide 42 and a gear rack transverse moving driving device, and comprises a closing motor 51, a closing guide rail 52, a symmetrical worm and gear closing mechanism, a film moving cylinder 61, a film blocking clamping cylinder 62, a film blocking shear blade 63, a film laminating machine head 71, two film rolling trolleys 72, a fixed C-shaped frame 81 and an upper shuttle rail and a lower shuttle rail 82.
Detailed Description
The automatic laminating machine is matched with a set of ground roller capable of automatically rotating, and the ground roller is used for driving the steel coil to rotate while supporting the steel coil for packaging the steel coil. The ground roller is not included in the present invention.
The invention mainly comprises the following steps: the C-shaped frame lifting device comprises a fixed rack 1, a symmetrical C-shaped frame device 2 (the C-shaped frame device mainly comprises a linear guide rail 21, sliding contact lines 22 and a C-shaped frame structure 23, wherein the linear guide rail 21 connects the C-shaped frame structure 23 with a closed guide rail 52 support of a C-shaped frame closing mechanism 5 through a sliding rail slider, the sliding contact lines 22 are fixed on the inner edge of the C-shaped frame structure 23, the sliding contact lines 22 are divided into two groups, and are symmetrically arranged by a middle rib plate of the C-shaped frame structure 23), and a C-shaped frame lifting device 3 (the C-shaped frame lifting device mainly comprises a lifting motor 31, a lifting guide device 32 and a worm gear lifting mechanism 33, wherein the worm gear lifting mechanism 33 is fixed on a cross beam of the C-shaped frame transverse moving device 4, a guide block of the lifting guide device 32 is connected with the symmetrical C-shaped frame closing mechanism 5 through a bolt, and the lifting motor 31 is, A C-shaped frame traversing device 4 (the C-shaped frame traversing device mainly comprises a traversing motor 41, a traversing guide 42 and a rack-and-pinion traversing driving device 43, wherein, a rack and a track are fixed on the fixed frame 1, the traversing guide 42 and the rack-and-pinion traversing driving device 43 are positioned above the rack and the track, a gear and the rack are mutually meshed, and a guide wheel is matched with the track), a C-shaped frame closing mechanism 5 (the C-shaped frame closing mechanism mainly comprises a cylinder 51, a closing guide rail 52 and a beam 53, wherein, the cylinder 51 is connected with the closing guide rail 52, the closing guide rail 52 is connected with the C-shaped frame device 2 through the lower part of the bracket, the beam 53 is connected with a guide block of a lifting guide device 32 in the C-shaped frame lifting device 3), a blocking film clamping device 6 (the blocking film clamping device mainly comprises a blocking film moving rodless cylinder 61, a blocking film clamping cylinder 62 and a, the film blocking moving rodless cylinder 61 is installed on a first support (I) welded on the symmetrical C-shaped frame device 2, a sliding block of the rodless cylinder 61 is connected with a second support (II) through a bolt, and a film blocking clamping cylinder 62 and a film blocking shear blade 63 are installed on the second support (II). The film blocking shear blade 63 support, the connecting rod and the film blocking clamping cylinder 62 form a crank-connecting rod mechanism), a shuttle vehicle 7 (the shuttle vehicle mainly comprises a film covering machine head 71 and two film roll trolleys 72, wherein the film covering machine head 71 and the two film roll trolleys 72 are in sliding fit with a C-shaped frame structure 23 through a guide wheel set, a motor of the film covering machine head 71 is connected with a trolley line 22 through a current collector), and a vehicle changing device 8 (the vehicle changing device mainly comprises a fixed C-shaped frame 81 and an upper shuttle rail 82 and a lower shuttle rail 82, wherein the fixed C-shaped frame 81 is fixed at the transverse moving end position of a C-shaped frame transverse moving device 4 on a fixed frame 1, and the upper shuttle rail 82 and the lower shuttle rail 82 are arranged at the upper position and the lower position of.
Before the steel coil is transported to the ground roller, the automatic film covering machine automatically calculates the center height and the width related dimension of the steel coil according to the shape detection device, and the station position height and the opening width of the film covering machine are automatically adjusted through the C-shaped frame lifting device 3, the C-shaped frame transverse moving device 4 and the C-shaped frame closing mechanism 5.
When a steel coil is placed on the ground roller, the symmetrical C-shaped frame 2 transversely moves to the position of the central line of the steel coil, and then the two sides move towards the middle to form a closed track. The laminating machine system enters a packaging work ready state.
And (3) starting to wind the film, starting to wind the film double-head trolley at a low speed along the elliptical track, clamping the belt head by the film blocking clamp 6 to ensure that the film is anchored on the periphery of the steel coil, withdrawing and loosening the film blocking clamp 6 after about 2 weeks, accelerating the double-head trolley to the highest speed, and simultaneously controlling the ground roller driving the steel coil to rotate to wind according to the preset overlapping amount.
In the winding process, the condition of film breakage or film exhaustion occurs, the trolley is automatically stopped, and winding is carried out in a state of incomplete winding after tape leading or film replacement is carried out manually.
After 100% of winding of a circle is completed, the film blocking clamp 6 extends out, the film blocking and clamping head and the double-head trolley reduce the speed, and the plastic film is cut off after the double-head trolley runs to the initial position of the equipment.
When the film roll is replaced, the shuttle car 7 moves to the vehicle changing device 8 through the C-shaped frame transverse moving device 4 and is manually completed on the automatic film changing device, and the specific implementation mode is that the used film roll paper core is manually taken down, a new film roll is installed in place, and the tape head of the film is led out to the working position. And (4) when the newly replaced double-head film roll trolley moves to the initial working position, manually pulling out the film tape head and operating the film blocking clamp 6 to clamp the film tape head. And simultaneously, the working state of the laminating machine is switched to an automatic state. If the film roll is used up in the winding work, the film roll can be manually and directly replaced at the initial working position of the double-head trolley.
When the film is broken in the winding process, the current value of the monitoring frequency converter is indicated to be lower than the normal working threshold value, meanwhile, the photoelectric switch reflection plate on the film winding vehicle 72 provides an optical signal, and the shuttle vehicle 7 stops to the initial position after running for one week.
Claims (6)
1. A laminating machine for laminating and packaging a steel coil is characterized by comprising a fixed frame (1), a C-shaped frame device (2), a C-shaped frame lifting device (3), a C-shaped frame transverse moving device (4), a C-shaped frame closing mechanism (5), a film blocking clamping device (6), a shuttle car (7) and a car changing device (8);
the C-shaped frame device (2) comprises a linear guide rail (21), a trolley line (22) and a C-shaped frame structure (23); the linear guide rail (21) connects the C-shaped frame structure (23) with a closed guide rail (52) bracket of the C-shaped frame closing mechanism (5) through a slide rail slide block; the sliding contact lines (22) are fixed on the inner edge of the C-shaped frame structure (23), and the sliding contact lines (22) are divided into two groups and are symmetrically arranged by a middle rib plate of the C-shaped frame structure (23);
the C-shaped frame lifting device (3) comprises a lifting motor (31), a lifting guide device (32) and a worm and gear lifting mechanism (33); a worm and gear lifting mechanism (33) is fixed on a cross beam of the C-shaped frame transverse moving device (4), a guide block of a lifting guide device (32) is connected with a symmetrical C-shaped frame closing mechanism (5) through a bolt, and a lifting motor (31) is connected with the worm and gear lifting mechanism (33);
the C-shaped frame transverse moving device (4) comprises a transverse moving motor (41), a transverse moving guide (42) and a rack and pinion transverse moving driving device (43); the rack and the track are fixed on the fixed rack (1), the transverse moving guide (41) and the gear rack transverse moving driving device (43) are positioned above the rack and the track, the gear and the rack are meshed with each other, and the guide wheel is matched with the track;
the C-shaped frame closing mechanism (5) comprises an air cylinder (51), a closing guide rail (52) and a cross beam (53); the cylinder (51) is connected with a closed guide rail (52), the closed guide rail (52) is connected with the C-shaped frame device (2) through the lower surface of the bracket, and the cross beam 53 is connected with a guide block of a lifting guide device (32) in the C-shaped frame lifting device (3);
the film blocking clamping device (6) comprises a film blocking movable rodless cylinder (61), a film blocking clamping cylinder (62) and a film blocking shear blade (63); the film blocking movable rodless cylinder (61) is arranged on a first support (I) welded on the symmetrical C-shaped frame device (2), a slider of the rodless cylinder (61) is connected with a second support (II) through a bolt, and a film blocking clamping cylinder (62) and a film blocking shear blade (63) are arranged on the second support (II); the film blocking shear blade (63) bracket, the connecting rod and the film blocking clamping cylinder (62) form a crank-connecting rod mechanism;
the shuttle car (7) comprises a film laminating machine head (71) and two film roll trolleys (72); the film machine head (71) and the two film roll trolleys (72) are in sliding fit with the C-shaped frame structure (23) through a guide wheel set, and a motor of the film machine head (71) is connected with the sliding contact line (22) through a current collector;
the vehicle changing device (8) is composed of a fixed C-shaped frame (81) and an upper shuttle rail (82) and a lower shuttle rail (82), the fixed C-shaped frame (81) is fixed at the transverse moving end position of the C-shaped frame transverse moving device (4) on the fixed frame (1), and the upper shuttle rail (82) and the lower shuttle rail (82) are installed at the upper position and the lower position of the fixed C-shaped frame (81).
2. A laminator according to claim 1, wherein the function of film covering by winding through the core is realized by one laminator head and two film roll trolleys, and a shuttle vehicle device for automatic packaging, wherein the shuttle vehicle is composed of the laminator head and the two film roll trolleys, and is powered by a trolley wire, and the gear rack is used for guiding.
3. A laminator according to claim 1, wherein there are symmetrical C frame lifting, traversing, closing functions, and the two devices for these functions are worm gear, rack and pinion and guide mechanism.
4. A laminator according to claim 1, wherein the film blocking gripper is a film blocking gripper 3.
5. A laminator according to claim 1, wherein there is a switch over function, and a switch over device is provided to perform this function.
6. A laminator according to claim 1, having a broken tape detection function, implementing this function is a broken tape detection mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010839346.6A CN111977050A (en) | 2020-08-19 | 2020-08-19 | A laminating machine for coil of strip tectorial membrane packing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010839346.6A CN111977050A (en) | 2020-08-19 | 2020-08-19 | A laminating machine for coil of strip tectorial membrane packing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111977050A true CN111977050A (en) | 2020-11-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010839346.6A Pending CN111977050A (en) | 2020-08-19 | 2020-08-19 | A laminating machine for coil of strip tectorial membrane packing |
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| CN (1) | CN111977050A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117401224A (en) * | 2023-12-13 | 2024-01-16 | 济南佳森包装设备有限公司 | Full-automatic cylinder packaging machine |
-
2020
- 2020-08-19 CN CN202010839346.6A patent/CN111977050A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117401224A (en) * | 2023-12-13 | 2024-01-16 | 济南佳森包装设备有限公司 | Full-automatic cylinder packaging machine |
| CN117401224B (en) * | 2023-12-13 | 2024-02-09 | 济南佳森包装设备有限公司 | Full-automatic cylinder packaging machine |
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