CN111975379A - High-efficient aluminum alloy rod processing equipment - Google Patents
High-efficient aluminum alloy rod processing equipment Download PDFInfo
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- CN111975379A CN111975379A CN202010890455.0A CN202010890455A CN111975379A CN 111975379 A CN111975379 A CN 111975379A CN 202010890455 A CN202010890455 A CN 202010890455A CN 111975379 A CN111975379 A CN 111975379A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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Abstract
The invention relates to the field of aluminum alloy processing equipment, in particular to high-efficiency aluminum alloy bar processing equipment which comprises a base, a processing table, a controller, a processing mechanism and a clamping mechanism, wherein the clamping mechanism is arranged at the top of the base and used for clamping an aluminum alloy bar, the clamping mechanism comprises a transverse sliding assembly, two fixed clamping jaws, two movable clamping jaws and two pushing assemblies, the processing mechanism is arranged at the top of the transverse sliding assembly and used for processing the aluminum alloy bar, the processing mechanism comprises a vertical plate, a processing assembly, a rotating assembly and a longitudinal sliding assembly, the longitudinal sliding assembly is arranged at the top of the transverse sliding assembly, and the processing assembly, the rotating assembly, the transverse sliding assembly and the longitudinal sliding assembly are electrically connected with the controller, time and labor are saved, the machining efficiency is high, the power consumption is low, and the machining cost is reduced.
Description
Technical Field
The invention relates to the field of aluminum alloy processing equipment, in particular to high-efficiency aluminum alloy bar processing equipment.
Background
Aluminum alloys are the most widely used class of non-ferrous structural materials in industry and have found a number of applications in the aerospace, automotive, mechanical manufacturing, marine and chemical industries. The rapid development of industrial economy has increased the demand for aluminum alloy welded structural members, and the research on the weldability of aluminum alloys is also deepened. Aluminum alloys are currently the most used alloys.
In the existing production of aluminum alloy bars, the aluminum alloy bars are processed differently according to the needs of customers so as to meet the requirements of different customers. The existing aluminum alloy bar is directly extruded into the aluminum alloy bar by adopting aluminum alloy, then the aluminum alloy bar is processed by adopting polishing equipment, and the surface of the aluminum alloy bar is polished to be smooth so as to be conveniently cut, drilled and milled in the subsequent process. But because the shape of aluminum alloy rod is being processed into to it, the location is comparatively difficult, thereby influence its subsequent processing effect, present like movable support positioning platform is used in processing of patent number CN105345768B aluminum alloy spare, though it has the characteristics reasonable in design and that the nimble degree is high, comparatively be fit for the processing demand of different aluminum alloy spares, nevertheless can't fix a position circular bar-shaped aluminum alloy spare, and can't satisfy polishing and the alternative processing of drilling and milling to aluminum alloy rod, carry out recovery processing to the waste material simultaneously, thereby influence operational environment, be unfavorable for the long-term development of enterprise.
Chinese patent application No.: CN 201910120697.9; the publication date is as follows: 2019.05.03 discloses a working method of a processing device of an aluminum alloy bar, which belongs to the field of aluminum alloy processing devices, the processing device comprises a feeding device, a transfer device, a drilling and milling device and a polishing device, the feeding device comprises a feeding component and a material control component, the polishing device comprises a bearing and polishing component, a support component, a drive component and two pressing components, the bearing and polishing component is arranged at one end of the transfer device and is connected and matched with the transfer device, the support component is arranged on the side wall of the bearing and polishing component, the drive component is arranged on the support component and is in transmission connection with the two pressing components, the drilling and milling device comprises a positioning component and an attacking and milling component, the positioning component is arranged between the other end of the transfer device and the attacking and milling component, the invention can realize the alternate processing of polishing and drilling and milling of the aluminum alloy bar, and can carry out the centralized recovery processing of waste materials while processing the aluminum alloy, thereby improving the overall utility.
The structure of the above invention has the following disadvantages:
1. in the process of processing the aluminum alloy bars, the drilling and milling device and the polishing device are separately arranged, so that the placing positions of the bars need to be frequently adjusted, namely, the bars need to be conveyed to one end close to the drilling and milling device and the polishing device, then the bars are fixed and processed, the steps are multiple, the time difference of alternative processing is large, time and labor are wasted, and the overall processing efficiency is reduced.
2. Each device is an independently operated structure, and the power consumption of the equipment is higher, so that the operation cost of the equipment is higher, and the processing cost is not reduced.
According to the defects of the prior art, the efficient aluminum alloy bar processing equipment which does not need to adjust the position of the bar, has small time difference of alternative processing, time and labor saving, high processing efficiency and low power consumption and is beneficial to reducing the processing cost is necessary to design.
Disclosure of Invention
The invention aims to provide high-efficiency aluminum alloy bar processing equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a high-efficient aluminum alloy rod processing equipment, includes base and processing platform, the processing platform is fixed to be established at the top of base, still includes controller, processing agency and fixture, the controller is fixed to be established at the top of base, fixture establishes at the top of base in order to be used for pressing from both sides tight aluminum alloy rod, and fixture includes lateral sliding subassembly, two fixed jack catchs, two removal jack catchs and two propelling movement subassemblies, the lateral sliding subassembly is established at the top of base, and two propelling movement subassemblies are the symmetry and set up at the top of base, and every removal jack catch all slides and sets up at the top of base to every propelling movement subassembly all with a removal jack catch fixed connection, two fixed jack catchs are the symmetry and set up at the top of base, and every removal jack catch all is unanimous with the height of a fixed jack catch, processing agency establishes at the top of lateral sliding subassembly in order to be used for, the processing mechanism comprises a vertical plate, a processing assembly, a rotating assembly and a longitudinal sliding assembly, the longitudinal sliding assembly is arranged at the top of the transverse sliding assembly, the vertical plate is fixedly arranged at the top of the longitudinal sliding assembly, the rotating assembly is arranged on the outer wall of the vertical plate, the processing assembly is rotatably arranged on the outer wall of the top of the vertical plate, the processing assembly is hinged to the rotating assembly, and the processing assembly, the rotating assembly, the transverse sliding assembly and the longitudinal sliding assembly are electrically connected with the controller.
Further, the lateral sliding subassembly includes first slide, step motor, first gear and first push pedal, and the top of base is the symmetry and is provided with two guide rails, first slide slides and establishes the top at two guide rails, step motor fixes the top of establishing at the base, first gear sleeve is established on step motor's output, first push pedal is fixed to be established in first slide top one end near step motor to the fixed first rack that is equipped with in bottom of first push pedal, first rack is connected with first gear engagement, step motor is connected with the controller electricity.
Further, every the propelling movement subassembly all includes slide bar, second push pedal and second gear, and the fixed ejector pad that is equipped with of top one end that the controller was kept away from to first slide, the slide bar is fixed to be established in the one end that the riser was kept away from to the ejector pad, and the top of base is the symmetry and is provided with two stoppers, the other end and one of them stopper sliding connection of slide bar, the rotatable setting of second gear is at the top of base, the second push pedal is fixed to be established on the outer wall of removal jack catch, and the fixed second rack that is equipped with in bottom of second push pedal, the second rack is connected with the second gear meshing to be equipped with the tooth's socket that can supply the second gear meshing on the outer wall of slide bar to the slide bar is kept away from the fixed cap that prevents taking.
Further, every remove the jack catch and all including pressing from both sides tight head, pole setting and four pulleys, the top of base is the symmetry and is provided with four backup pads, all fixedly between per two backup pads be equipped with the guide bar, the cover is equipped with the connecting plate between two guide bars, the equal fixed one end of establishing at the connecting plate of every pole setting, press from both sides the fixed top of establishing in the pole setting of tight head, every presss from both sides tight head and is U type structure to all laminating on every tight head of clamp's the outer wall and put the slipmat, the protection pad is made by the rubber material, and the bottom of pole setting is fixed and is equipped with the adapter rack, and the equal rotatable setting of four pulleys is on the inner wall of adapter rack to the top of base is the symmetry and is provided with two slides, and every four pulleys all with a slide sliding connection.
Further, the processing subassembly includes the drill bit, polishes excellent and fixed shell, and the top outer wall of riser is inserted through the bearing and is equipped with the rotation axis, fixed shell is established on the rotation axis keeps away from the one end outer wall of riser, and the inside of fixed shell is the symmetry and is provided with two micro motor, the drill bit is fixed respectively with the stick of polishing and is established on two micro motor's output to the spout has been seted up on one side outer wall that the riser was kept away from to fixed shell, the inside of spout is fixed and is equipped with the gag lever post, the cover is equipped with the slider on the outer wall of gag lever post, and every micro motor all is connected with.
Further, the rotating assembly comprises a connecting rod, a third gear, a sector toothed plate and a servo motor, the servo motor is fixedly arranged on the outer wall of the vertical plate, the output end of the servo motor penetrates through the vertical plate, the third gear is sleeved on the output end of the servo motor, the sector toothed plate is rotatably arranged on the outer wall of the vertical plate and is connected with the third gear in a meshed mode, the connecting rod is hinged between the sliding block and the sector toothed plate, an induction column is fixedly arranged on the outer wall, close to the sector toothed plate, of the vertical plate, a position sensor is arranged inside the induction column, and the servo motor and the position sensor are electrically connected with the controller.
Furthermore, the longitudinal sliding assembly comprises a screw rod, a second sliding plate and a micro motor, the top of the first sliding plate is symmetrically provided with two sliding rails, the second sliding plate is arranged at the tops of the two sliding rails in a sliding mode, the top of the second sliding plate is fixedly connected with the bottom of the vertical plate, the top of the second sliding plate is symmetrically provided with two supporting blocks, the screw rod is rotatably arranged between the two supporting blocks, the micro motor is fixedly arranged on the outer wall of one of the supporting blocks, the output end of the micro motor is fixedly connected with one end of the screw rod, the bottom of the second sliding plate is in threaded connection with the screw rod, and a switch button capable of controlling the micro motor to be turned on and off is installed on the controller.
Further, every all the cover is equipped with expanding spring on the outer wall of guide bar, and the one end that every backup pad is close to expanding spring all contradicts with an expanding spring's both ends with the one end that the connecting plate is close to expanding spring.
Further, the mounting groove has all been seted up at the top of every stopper, and the inside of every mounting groove is all inserted and is equipped with linear bearing, and every slide bar all inserts with a linear bearing and establishes and be connected, every linear bearing's inner circle all with the outer wall fixed connection of a slide bar, every linear bearing's outer lane respectively with the inner wall fixed connection of a mounting groove, all fixedly between two fixed jack catchs be equipped with the anchor strut.
Furthermore, the top of the processing table is provided with a lapping groove, the bottom of the processing table is fixedly connected with the top of the base through a nesting, the bottom of the nesting is fixedly connected with the top of the base, and four corners of the nesting are symmetrically provided with four mounting holes.
The invention has the beneficial effects that:
1. according to the invention, by designing the vertical plate, the processing assembly and the rotating assembly, in the process of processing and alternately processing the aluminum alloy bar, the position of the bar does not need to be adjusted to be close to the processing assembly, and the processing assembly is driven only by the rotating assembly, so that the position exchange of the drill bit and the polishing bar is rapidly realized.
2. According to the invention, the transverse sliding assembly, the two fixed clamping jaws, the two movable clamping jaws and the two pushing assemblies are designed, the processing assembly is arranged at the top of the transverse sliding assembly, the transverse sliding assembly drives the processing assembly to slide towards one end close to a bar, the two pushing assemblies are fixedly connected with the transverse sliding assembly, each pushing assembly is fixedly connected with one movable clamping jaw, so that the two movable clamping jaws are driven to slide towards one end close to the two fixed clamping jaws, and the two telescopic springs are designed to assist in abutting the two movable clamping jaws through the abutting connection plate.
3. The automatic bar clamping device has the advantages that 1-2 beneficial effects are integrated, the controller, the processing mechanism and the clamping mechanism are designed and matched with one another, the aluminum alloy bar at the top of the processing table can be synchronously fixed while the processing mechanism approaches to the aluminum alloy bar to be processed in the process of processing the aluminum alloy bar, when the processing assembly is in place, the bar is automatically clamped, the processing assembly resets after the bar is processed, the two movable clamping jaws automatically loosen simultaneously, and the whole process of clamping and loosening of the bar is automatic.
4. According to the invention, the transverse sliding assembly is designed, so that the processing mechanism and the clamping mechanism are designed into a linkage structure, the power consumption of the equipment is lower, the processing cost of the aluminum alloy bar is favorably reduced, and the device is suitable for popularization.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments of the present invention are briefly described below.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is an enlarged view taken at A in FIG. 2;
FIG. 4 is an enlarged view of FIG. 2 at B;
FIG. 5 is a schematic perspective view of the clamping mechanism of the present invention;
FIG. 6 is an enlarged view at C of FIG. 5;
FIG. 7 is a schematic perspective view of two movable jaws and two fixed jaws of the present invention;
FIG. 8 is an enlarged view of FIG. 7 at D;
FIG. 9 is a schematic perspective view of a vertical plate according to the present invention;
FIG. 10 is an enlarged view at E in FIG. 9;
FIG. 11 is a schematic perspective view of the vertical plate and the longitudinal sliding assembly;
in the figure: the machining device comprises a base 1, a connecting plate 10, a telescopic spring 11, a machining table 2, a controller 3, a machining mechanism 4, a vertical plate 40, a position sensor 400, a machining assembly 41, a drill 410, a polishing rod 411, a fixed shell 412, a micro motor 413, a sliding block 414, a rotating assembly 42, a connecting rod 420, a third gear 421, a sector toothed plate 422, a servo motor 423, a longitudinal sliding assembly 43, a screw rod 430, a second sliding plate 431, a micro motor 432, a clamping mechanism 5, a transverse sliding assembly 50, a first sliding plate 500, a stepping motor 501, a first gear 502, a first push plate 503, a first rack 504, a fixed jaw 51, a movable jaw 52, a clamping head 520, a vertical rod 521, a pulley 522, an anti-skid pad 523, a pushing assembly 53, a sliding rod 530, a second push plate 531, a second gear 532, a pushing block 533, a limiting block 534 and a second toothed plate 535.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 11, the efficient aluminum alloy bar processing equipment comprises a base 1 and a processing table 2, wherein the processing table 2 is fixedly arranged at the top of the base 1, the efficient aluminum alloy bar processing equipment further comprises a controller 3, a processing mechanism 4 and a clamping mechanism 5, the controller 3 is fixedly arranged at the top of the base 1, the clamping mechanism 5 is arranged at the top of the base 1 and used for clamping an aluminum alloy bar, the clamping mechanism 5 comprises a transverse sliding assembly 50, two fixed jaws 51, two movable jaws 52 and two pushing assemblies 53, the transverse sliding assembly 50 is arranged at the top of the base 1, the two pushing assemblies 53 are symmetrically arranged at the top of the base 1, each movable jaw 52 is slidably arranged at the top of the base 1, each pushing assembly 53 is fixedly connected with one movable jaw 52, the two fixed jaws 51 are symmetrically arranged at the top of the base 1, and each movable jaw 52 is as high as the fixed jaw 51, the processing mechanism 4 is arranged at the top of the transverse sliding assembly 50 and used for processing the aluminum alloy bar, the processing mechanism 4 comprises a vertical plate 40, a processing assembly 41, a rotating assembly 42 and a longitudinal sliding assembly 43, the longitudinal sliding assembly 43 is arranged at the top of the transverse sliding assembly 50, the vertical plate 40 is fixedly arranged at the top of the longitudinal sliding assembly 43, the rotating assembly 42 is arranged on the outer wall of the vertical plate 40, the processing assembly 41 is rotatably arranged on the outer wall of the top of the vertical plate 40, the processing assembly 41 is hinged to the rotating assembly 42, and the processing assembly 41, the rotating assembly 42, the transverse sliding assembly 50 and the longitudinal sliding assembly 43 are all electrically connected with the controller 3.
The transverse sliding assembly 50 comprises a first sliding plate 500, a stepping motor 501, a first gear 502 and a first push plate 503, two guide rails are symmetrically arranged at the top of the base 1, the first sliding plate 500 is slidably arranged at the tops of the two guide rails, the stepping motor 501 is fixedly arranged at the top of the base 1, the first gear 502 is sleeved on the output end of the stepping motor 501, the first push plate 503 is fixedly arranged at one end of the first sliding plate 500 close to the top of the stepping motor 501, a first rack 504 is fixedly arranged at the bottom of the first push plate 503, the first rack 504 is meshed with the first gear 502, the stepping motor 501 is electrically connected with the controller 3, after an aluminum alloy bar is placed in the overlapping groove, the stepping motor 501 is started through the controller 3 to rotate counterclockwise, so as to drive the first gear 502 to rotate, and the first gear 502 is meshed with the first rack 504, first rack 504 and first push pedal 503 fixed connection, because first slide 500 and first push pedal 503 fixed connection, first slide 500 and two guide rail sliding connection, therefore drive first slide 500 to the one end of being close to processing platform 2 and slide, step motor 501 can the rotational speed of accurate control first gear 502, and then the sliding distance of accurate control first slide 500, and then the aluminum alloy rod of the different diameters of convenient centre gripping.
Each pushing assembly 53 comprises a sliding rod 530, a second pushing plate 531 and a second gear 532, a pushing block 533 is fixedly arranged at one end of the first sliding plate 500 far away from the top of the controller 3, the sliding rod 530 is fixedly arranged at one end of the pushing block 533 far away from the vertical plate 40, two limiting blocks 534 are symmetrically arranged at the top of the base 1, the other end of the sliding rod 530 is slidably connected with one of the limiting blocks 534, the second gear 532 is rotatably arranged at the top of the base 1, the second pushing plate 531 is fixedly arranged on the outer wall of the movable clamping jaw 52, a second rack 535 is fixedly arranged at the bottom of the second pushing plate 531, the second rack 535 is in meshing connection with the second gear 532, a tooth groove for meshing the second gear 532 is arranged on the outer wall of the sliding rod 530, an anti-falling cap is fixedly arranged at one end of the sliding rod 530 far away from the pushing block 533, when the first sliding plate 500 slides towards one end close to, because the sliding rod 530 is fixedly connected with the top of the first sliding plate 500 through the pushing block 533, the sliding rod 530 slides towards one end far away from the pushing block 533 through the first sliding plate 500, because the outer wall of the sliding rod 530 is designed with a tooth slot for the second gear 532 to mesh, the second gear 532 is designed to rotate, so the second gear 532 is driven to rotate, and because the second gear 532 is meshed with the second rack 535, the second rack 535 is fixedly connected with the bottom of the second pushing plate 531, in addition, the second pushing plate 531 is fixedly connected with the moving jaw 52, the bottom of the moving jaw 52 is connected with the base 1 in a sliding manner, so the moving jaw 52 is driven to slide towards one end close to the fixed jaw 51 until the aluminum alloy bar at the top of the processing table 2 is clamped, when the aluminum alloy bar is processed, the controller 3 starts the stepping motor 501 and drives the aluminum alloy bar to rotate clockwise, and the first pushing plate 503 and the second pushing plate 531 are opposite to the above operation steps, thereby drive two removal jack catchs 52 to keeping away from the one end of processing platform 2 and slide, and then make the aluminum alloy rod become to loosen by pressing from both sides tight, finally by the workman will process the good rod take out can, compared with the prior art, when processing agency 4 is close to the aluminum alloy rod and prepares to process, fix the aluminum alloy rod at processing platform 2 top in step, when processing subassembly 41 is in place, the rod is automatic to realize pressing from both sides tightly, finish at the rod processing, processing subassembly 41 resets, two removal jack catchs 52 are automatic to be loosened simultaneously, the whole journey automation of the tight and process of loosening of rod, need not manual intervention, manpower and time have effectively been practiced thrift, and then machining efficiency has been promoted, and processing agency 4 and fixture 5 are coordinated type project organization, therefore make the power consumption of this equipment less, be favorable to reducing the processing cost of aluminum alloy rod.
Each movable jaw 52 comprises a clamping head 520, an upright 521 and four pulleys 522, the top of the base 1 is symmetrically provided with four supporting plates, a guide rod is fixedly arranged between every two supporting plates, a connecting plate 10 is sleeved between the two guide rods, each upright 521 is fixedly arranged at one end of the connecting plate 10, the clamping head 520 is fixedly arranged at the top of the upright 521, each clamping head 520 is of a U-shaped structure, an anti-skid pad 523 is attached to the outer wall of each clamping head 520, the protection pad is made of rubber, the bottom of the upright 521 is fixedly provided with a switching frame, the four pulleys 522 are rotatably arranged on the inner wall of the switching frame, the top of the base 1 is symmetrically provided with two slide ways, each four pulleys 522 are slidably connected with one slide way, a reinforcing plate is fixedly arranged between each upright 521 and one second push plate 531, when the movable jaws 52 slide, the smooth slip of switching frame can be guaranteed to four pulleys 522, therefore guarantee the smooth slip of pole setting 521, connecting plate 10 is used for connecting two pole settings 521, therefore guarantee two removal jack catch 52 synchronous slip, two guide bars play the guide effect, guarantee the steady function of two pole settings 521, and then guarantee the synchronous slip of two tight heads 520 of clamp, it is the U type structure to press from both sides tight head 520 design, can the rod of the different diameters of centre gripping, the practicality of this equipment has been promoted, slipmat 523 that the rubber material was made, can guarantee that the aluminum alloy rod prevents to skid at the in-process of processing, therefore be favorable to promoting machining efficiency and processingquality, the gusset plate is used for supporting second push pedal 531, prevent that it from producing crooked and influence the slip of pole setting 521.
The processing assembly 41 comprises a drill 410, a polishing rod 411 and a fixed shell 412, a rotating shaft is inserted into the outer wall of the top of the vertical plate 40 through a bearing, the fixed shell 412 is arranged on the outer wall of one end, away from the vertical plate 40, of the rotating shaft, two micro motors 413 are symmetrically arranged inside the fixed shell 412, the drill 410 and the polishing rod 411 are respectively and fixedly arranged at the output ends of the two micro motors 413, a sliding groove is formed in the outer wall of one side, away from the vertical plate 40, of the fixed shell 412, a limiting rod is fixedly arranged inside the sliding groove, a sliding block 414 is sleeved on the outer wall of the limiting rod, each micro motor 413 is electrically connected with the controller 3, when an aluminum alloy rod is processed, one of the micro motors 413 is started through the controller 3 firstly, so as to drive the drill 410 to drill the surface of the aluminum alloy rod, when the drilling is finished, and after the positions of, another micro motor 413 is started through the controller 3, and then the grinding rod 411 is driven to grind the inner wall of the drilled hole, burrs are removed, and meanwhile, the drill 410 and the grinding rod 411 can be alternately processed.
The rotating assembly 42 comprises a connecting rod 420, a third gear 421, a sector toothed plate 422 and a servo motor 423, the servo motor 423 is fixedly arranged on the outer wall of the vertical plate 40, the output end of the servo motor 423 penetrates through the vertical plate 40, the third gear 421 is sleeved on the output end of the servo motor 423, the sector toothed plate 422 is rotatably arranged on the outer wall of the vertical plate 40, the sector toothed plate 422 is in meshed connection with the third gear 421, the connecting rod 420 is hinged between the sliding block 414 and the sector toothed plate 422, an induction column is fixedly arranged on the outer wall of the vertical plate 40 close to the sector toothed plate 422, a position sensor 400 is arranged inside the induction column, the servo motor 423 and the position sensor 400 are electrically connected with the controller 3, when the surface of the aluminum alloy bar is punched, the servo motor 423 is started through the controller 3 to drive the third gear 421 to rotate, and the third gear 421 is in meshed connection with the sector toothed plate 422, the sector-shaped toothed plate 422 is rotatably connected with the upright plate 40, so as to drive the sector-shaped toothed plate 422 to rotate, and because the sliding block 414 and the sector-shaped toothed plate 422 are respectively hinged with two ends of the connecting rod 420, the limit rod is slidably connected with the sliding block 414, so as to drive the sliding block 414 to slide on the outer wall of the limit rod, and because the fixed housing 412 is rotatably connected with the upright plate 40 through the rotating shaft, so as to drive the fixed housing 412 to rotate, when the sector-shaped toothed plate 422 rotates to one end close to the induction column, the position sensor 400 detects the arrival of the sector-shaped toothed plate 422, the stroke of the sector-shaped toothed plate 422 from the initial state to the induction column just meets the rotating stroke of the position exchange between the grinding rod 411 and the drill bit 410, so as to power off the servo motor 423 through the controller 3, so that the sector-shaped toothed plate 422 stops rotating, and further the grinding rod 411 rotates to the initial state, then polish the inner wall of drilling, remove the burr, also can carry out drilling simultaneously and the alternative processing of polishing, compare in the disconnect-type design of drill bit 410 and the stick 411 position of polishing among the prior art, stick 411 and drill bit 410 of polishing are through the integrative design of fixed shell 412, end at drill bit 410, can fall the commentaries on classics rapidly with the position of drill bit 410 with stick 411 of polishing through the rotation mode, need not to carry the rod to stick 411 and drill bit 410 of polishing, the time difference of adjusting the rod position has been reduced, therefore the process time of rod has been practiced thrift, and then the machining efficiency of aluminum alloy rod has been promoted.
The longitudinal sliding assembly 43 comprises a screw 430, a second sliding plate 431 and a micro motor 432, the top of the first sliding plate 500 is symmetrically provided with two sliding rails, the second sliding plate 431 is slidably arranged on the tops of the two sliding rails, the top of the second sliding plate 431 is fixedly connected with the bottom of the vertical plate 40, the top of the second sliding plate 431 is symmetrically provided with two supporting blocks, the screw 430 is rotatably arranged between the two supporting blocks, the micro motor 432 is fixedly arranged on the outer wall of one of the supporting blocks, the output end of the micro motor 432 is fixedly connected with one end of the screw 430, the bottom of the second sliding plate 431 is in threaded connection with the screw 430, the controller 3 is provided with a switch button capable of controlling the micro motor 432 to be opened and closed, when the aluminum alloy bar needs to be machined, the switch button is manually started, and after the controller 3 receives a signal of the switch button, start micromotor 432, because lead screw 430 rotates with two supporting shoe and is connected, the one end of lead screw 430 and micromotor 432's output fixed connection, therefore it is rotatory to drive lead screw 430, because the bottom threaded connection of lead screw 430 and second slide 431, second slide 431 is with two sliding rail connection again, therefore it slides in the top of first slide 500 to drive second slide 431, because second slide 431 and riser 40 fixed connection again, and then drive drill bit 410 on riser 40 and polish excellent 411 longitudinal sliding, so as to carry out the ascending processing of length direction to the aluminum alloy rod outer wall.
Every all the cover is equipped with expanding spring 11 on the outer wall of guide bar, every backup pad is close to expanding spring 11 one end and connecting plate 10 and all conflicts with an expanding spring 11 both ends near expanding spring 11 one end, when connecting plate 10 slides to the one end of keeping away from processing platform 2, expanding spring 11 contracts, when connecting plate 10 slides to the one end of being close to processing platform 2, two removal jack catchs 52 slide to the one end of being close to processing platform 2 promptly, two expanding spring 11 reset, two remove jack catchs 52 and two fixed jack catchs 51 with the tight in-process in both ends clamp of aluminum alloy rod, the tension that utilizes two expanding spring 11 plays the supplementary tight effect of clamp to the aluminum alloy rod, and then the tight effect of clamp has been promoted.
The mounting groove has all been seted up at the top of every stopper 534, the inside of every mounting groove is all inserted and is equipped with linear bearing, every slide bar 530 all inserts with a linear bearing and establishes the connection, every linear bearing's inner circle all with the outer wall fixed connection of a slide bar 530, every linear bearing's outer lane respectively with the inner wall fixed connection of a mounting groove, all be fixed between two fixed jack catch 51 and be equipped with the anchor strut, when slide bar 530 slides in stopper 534 inside reciprocating sliding, linear bearing has effectively reduced the sliding friction power of slide bar 530 with stopper 534, guarantee the smooth slip of slide bar 530, and then guarantee propelling movement subassembly 53 and function smoothly.
The top of the processing table 2 is provided with a lapping groove, the bottom of the processing table 2 is fixedly connected with the top of the base 1 in a nesting mode, the bottom of the nesting mode is fixedly connected with the top of the base 1, four mounting holes are symmetrically formed in four corners of the nesting mode, when aluminum alloy bars are processed, the bars are placed at the top of the lapping groove through manual work, and the nesting mode is used for connecting the processing table 2 and the base 1 to achieve a fixing effect.
The working principle of the invention is as follows: when the aluminum alloy bar is processed, firstly, the bar is manually placed on the top of the overlapping groove, the stepping motor 501 is started through the controller 3 to rotate anticlockwise so as to drive the first gear 502 to rotate, because the first gear 502 is meshed with the first rack 504, the first rack 504 is fixedly connected with the first push plate 503, and because the first sliding plate 500 is fixedly connected with the first push plate 503, the first sliding plate 500 is slidably connected with the two guide rails, the first sliding plate 500 is driven to slide towards one end close to the processing table 2, when the sliding rod 530 slides in the limiting block 534 to slide in a reciprocating manner, the linear bearing effectively reduces the sliding friction force between the sliding rod 530 and the limiting block 534, the smooth sliding of the sliding rod 530 is ensured, and the pushing assembly 53 is further ensured to operate smoothly, the stepping motor 501 can accurately control the rotating speed of the first gear 502, and further accurately control the sliding distance of the first sliding plate 500, thereby being convenient for clamping aluminum alloy bars with different diameters.
While the first sliding plate 500 slides to the end close to the processing table 2, the sliding rod 530 is fixedly connected with the top of the first sliding plate 500 through the pushing block 533, so that the sliding rod 530 slides to the end far from the pushing block 533 through the first sliding plate 500, because the outer wall of the sliding rod 530 is designed with a tooth socket for the second gear 532 to mesh, the second gear 532 is designed to rotate, so as to drive the second gear 532 to rotate, and because the second gear 532 is meshed with the second rack 535, the second rack 535 is fixedly connected with the bottom of the second pushing plate 531, in addition, the second pushing plate 531 is fixedly connected with the moving jaw 52, the bottom of the moving jaw 52 is connected with the base 1 in a sliding manner, so as to drive the moving jaw 52 to slide to the end close to the fixed jaw 51 until the aluminum alloy bar at the top of the processing table 2 is clamped, when the moving jaw 52 slides, the four pulleys 522 can ensure the smooth sliding of the adapter rack, therefore, the smooth sliding of the upright 521 is ensured, the connecting plate 10 is used for connecting two upright 521, thereby ensuring the synchronous sliding of the two movable clamping jaws 52, the two guide rods play a role in guiding and ensuring the stable operation of the two upright 521, thereby ensuring the synchronous sliding of the two clamping heads 520, the clamping heads 520 are designed into a U-shaped structure and can clamp bars with different diameters, the practicability of the device is improved, the anti-slip pads 523 made of rubber materials can ensure the anti-slip of the aluminum alloy bars in the processing process, thereby being beneficial to improving the processing efficiency and the processing quality and preventing the aluminum alloy bars from skewing to influence the sliding of the upright 521, when the connecting plate 10 slides to one end far away from the processing table 2, the telescopic springs 11 shrink, when the connecting plate 10 slides to one end near the processing table 2, namely, when the two movable clamping jaws 52 slide to one end near the processing table 2, the two telescopic springs 11 reset, in the process that two movable clamping jaws 52 and two fixed clamping jaws 51 clamp the two ends of the aluminum alloy bar, the tension of the two telescopic springs 11 is utilized to play a role in assisting in clamping the aluminum alloy bar, and then the clamping effect is improved.
When the surface of the aluminum alloy bar is punched, the servo motor 423 is started through the controller 3, so as to drive the third gear 421 to rotate, because the third gear 421 is meshed with the sector gear plate 422, the sector gear plate 422 is rotatably connected with the vertical plate 40, so as to drive the sector gear plate 422 to rotate, and because the sliding block 414 and the sector gear plate 422 are respectively hinged with two ends of the connecting rod 420, the limiting rod is slidably connected with the sliding block 414, so as to drive the sliding block 414 to slide on the outer wall of the limiting rod, and because the fixed shell 412 is rotatably connected with the vertical plate 40 through the rotating shaft, so as to drive the fixed shell 412 to rotate, when the sector gear plate 422 rotates to one end close to the induction column, the position sensor 400 detects the arrival of the sector gear plate 422, the stroke of the sector gear plate 422 rotating from the initial state to the position close to the induction column just meets the rotating stroke of the position exchange between the grinding rod 411 and the drill 410, thereby make fan-shaped pinion rack 422 stall, and then make the initial condition of grinding rod 411 rotation to drill bit 410, drill bit 410 and grinding rod 411's position fall and turn, then polish the inner wall of drilling, remove the burr, also can carry out drilling simultaneously and the alternative processing of polishing, compare in the disconnect-type design of drill bit 410 and grinding rod 411 position among the prior art, grinding rod 411 and drill bit 410 are through fixed shell 412 body design, end at drill bit 410, can fall the position of drill bit 410 and grinding rod 411 through the rotation mode rapidly, need not to carry the rod to grinding rod 411 and drill bit 410, the time difference of adjusting the rod position has been reduced, therefore the process time of having practiced thrift the rod, and then the machining efficiency of aluminum alloy rod has been promoted.
When the processing in the length direction of the outer wall of the aluminum alloy bar needs to be carried out, the switch button is started manually, the controller 3 receives a signal of the switch button, the micro motor 432 is started, the lead screw 430 is rotatably connected with the two supporting blocks, one end of the lead screw 430 is fixedly connected with the output end of the micro motor 432, the lead screw 430 is driven to rotate, the lead screw 430 is connected with the bottom of the second sliding plate 431 through threads, the second sliding plate 431 is connected with the two sliding rails, the second sliding plate 431 is driven to slide on the top of the first sliding plate 500, the second sliding plate 431 is fixedly connected with the vertical plate 40, and then the drill 410 and the polishing rod 411 on the vertical plate 40 are driven to longitudinally slide, so that the outer wall of the aluminum alloy bar is processed in.
When the aluminum alloy bar is processed, the controller 3 starts the stepping motor 501 and drives the aluminum alloy bar to rotate clockwise, the first push plate 503 and the second push plate 531 are opposite to the operation steps, so as to drive the two movable jaws 52 to slide towards one end far away from the processing table 2, further to change the aluminum alloy bar from clamping to loosening, and finally to take out the processed bar by a worker, compared with the prior art, when the processing mechanism 4 approaches the aluminum alloy bar to be processed, the aluminum alloy bar at the top of the processing table 2 is synchronously fixed, when the processing assembly 41 is in place, the bar is automatically clamped, after the bar is processed, the processing assembly 41 resets, meanwhile, the two movable jaws 52 are automatically loosened, the whole process of clamping and loosening of the bar is automatic, manual intervention is not needed, manpower and time are effectively saved, and further the processing efficiency is improved, and the processing mechanism 4 and the clamping mechanism 5 are of a linkage design structure, so that the power consumption of the equipment is low, and the processing cost of the aluminum alloy bar is reduced.
Claims (10)
1. A high-efficiency aluminum alloy bar machining device comprises a base (1) and a machining table (2), wherein the machining table (2) is fixedly arranged at the top of the base (1), the high-efficiency aluminum alloy bar machining device is characterized by further comprising a controller (3), a machining mechanism (4) and a clamping mechanism (5), the controller (3) is fixedly arranged at the top of the base (1), the clamping mechanism (5) is arranged at the top of the base (1) and used for clamping an aluminum alloy bar, the clamping mechanism (5) comprises a transverse sliding assembly (50), two fixed clamping jaws (51), two movable clamping jaws (52) and two pushing assemblies (53), the transverse sliding assembly (50) is arranged at the top of the base (1), the two pushing assemblies (53) are symmetrically arranged at the top of the base (1), each movable clamping jaw (52) is arranged at the top of the base (1) in a sliding mode, and each pushing assembly (53) is fixedly connected with one movable clamping jaw (52), two fixed jack catchs (51) are the symmetry and set up the top in base (1), and every removal jack catch (52) all is unanimous with the height of a fixed jack catch (51), processing mechanism (4) are established at the top of horizontal slip subassembly (50) and are used for processing aluminum alloy rod, and processing mechanism (4) include riser (40), processing subassembly (41), rotating component (42) and longitudinal sliding subassembly (43), the top at horizontal slip subassembly (50) is established in longitudinal sliding subassembly (43), the top at longitudinal sliding subassembly (43) is fixed to be established in riser (40), rotating component (42) are established on the outer wall of riser (40), rotatable setting of processing subassembly (41) is on the top outer wall of riser (40) to processing subassembly (41) and rotating component (42) are articulated, processing subassembly (41), rotating component (42), The transverse sliding assembly (50) and the longitudinal sliding assembly (43) are electrically connected with the controller (3).
2. The efficient aluminum alloy bar processing equipment of claim 1, wherein: horizontal slip subassembly (50) include first slide (500), step motor (501), first gear (502) and first push pedal (503), and the top of base (1) is the symmetry and is provided with two guide rails, first slide (500) slide and establish the top at two guide rails, step motor (501) are fixed to be established at the top of base (1), first gear (502) cover is established on the output of step motor (501), first push pedal (503) are fixed to be established and are close to step motor (501) top one end at first slide (500) to the fixed first rack (504) that is equipped with in bottom of first push pedal (503), first rack (504) are connected with first gear (502) meshing, step motor (501) are connected with controller (3) electricity.
3. The efficient aluminum alloy bar processing equipment of claim 2, wherein: each pushing assembly (53) comprises a sliding rod (530), a second pushing plate (531) and a second gear (532), wherein a pushing block (533) is fixedly arranged at one end, far away from the controller (3), of the top of the first sliding plate (500), the sliding rod (530) is fixedly arranged at one end, far away from the vertical plate (40), of the pushing block (533), two limiting blocks (534) are symmetrically arranged at the top of the base (1), the other end of the sliding rod (530) is slidably connected with one of the limiting blocks (534), the second gear (532) is rotatably arranged at the top of the base (1), the second pushing plate (531) is fixedly arranged on the outer wall of the movable clamping jaw (52), a second rack (535) is fixedly arranged at the bottom of the second pushing plate (531), the second rack (535) is connected with the second gear (532) in a meshing manner, and tooth grooves for meshing of the second gear (532) are formed in the outer wall of the sliding rod (530), and one end of the sliding rod (530) far away from the push block (533) is fixedly provided with an anti-drop cap.
4. The efficient aluminum alloy bar processing equipment of claim 3, wherein: each movable jaw (52) comprises a clamping head (520), an upright (521) and four pulleys (522), the top of the base (1) is symmetrically provided with four supporting plates, a guide rod is fixedly arranged between every two supporting plates, a connecting plate (10) is sleeved between the two guide rods, each upright (521) is fixedly arranged at one end of the connecting plate (10), the clamping heads (520) are fixedly arranged at the top of the upright (521), each clamping head (520) is of a U-shaped structure, the outer wall of each clamping head (520) is provided with a non-slip pad (523) in a fit manner, the protection pad is made of rubber materials, the bottom of the upright (521) is fixedly provided with a switching frame, the four pulleys (522) are rotatably arranged on the inner wall of the switching frame, the top of the base (1) is symmetrically provided with two slideways, and each four pulleys (522) are in sliding connection with one slideway, a reinforcing plate is fixedly arranged between each vertical rod (521) and one second push plate (531).
5. The efficient aluminum alloy bar processing equipment of claim 4, wherein: the processing assembly (41) comprises a drill bit (410), a polishing rod (411) and a fixed shell (412), a rotating shaft is inserted into the outer wall of the top of the vertical plate (40) through a bearing, the fixed shell (412) is arranged on the outer wall of one end, far away from the vertical plate (40), of the rotating shaft, the fixed shell (412) is symmetrically provided with two micro motors (413), the drill bit (410) and the polishing rod (411) are fixedly arranged on the output ends of the two micro motors (413) respectively, a sliding groove is formed in the outer wall of one side, far away from the vertical plate (40), of the fixed shell (412), a limiting rod is fixedly arranged inside the sliding groove, a sliding block (414) is sleeved on the outer wall of the limiting rod, and each micro motor (413) is electrically connected with the controller (3).
6. The efficient aluminum alloy bar processing equipment of claim 5, wherein: the rotating component (42) comprises a connecting rod (420), a third gear (421), a sector toothed plate (422) and a servo motor (423), the servo motor (423) is fixedly arranged on the outer wall of the vertical plate (40), the output end of the servo motor (423) penetrates through the vertical plate (40), the third gear (421) is sleeved on the output end of the servo motor (423), the sector toothed plate (422) is rotatably arranged on the outer wall of the vertical plate (40), and the sector toothed plate (422) is meshed with the third gear (421), the connecting rod (420) is hinged between the sliding block (414) and the sector toothed plate (422), the outer wall of the vertical plate (40) close to the sector toothed plate (422) is fixedly provided with an induction column, and a position sensor (400) is arranged in the induction column, and the servo motor (423) and the position sensor (400) are electrically connected with the controller (3).
7. The efficient aluminum alloy bar processing equipment of claim 6, wherein: the longitudinal sliding assembly (43) comprises a screw rod (430), a second sliding plate (431) and a micro motor (432), the top of the first sliding plate (500) is symmetrically provided with two sliding rails, the second sliding plate (431) is slidably arranged on the tops of the two sliding rails, the top of the second sliding plate (431) is fixedly connected with the bottom of the vertical plate (40), the top of the second sliding plate (431) is symmetrically provided with two supporting blocks, the screw rod (430) is rotatably arranged between the two supporting blocks, the micro motor (432) is fixedly arranged on the outer wall of one of the supporting blocks, the output end of the micro motor (432) is fixedly connected with one end of the screw rod (430), the bottom of the second sliding plate (431) is in threaded connection with the screw rod (430), and a switch button capable of controlling the micro motor (432) to be opened and closed is installed on the controller (3).
8. The efficient aluminum alloy bar processing equipment of claim 7, wherein: every all the cover is equipped with expanding spring (11) on the outer wall of guide bar, and the one end that every backup pad is close to expanding spring (11) all contradicts with the both ends of an expanding spring (11) with connecting plate (10) one end that is close to expanding spring (11).
9. The efficient aluminum alloy bar processing equipment of claim 8, wherein: the mounting groove has all been seted up at the top of every stopper (534), and the inside of every mounting groove is all inserted and is equipped with linear bearing, and every slide bar (530) all inserts with a linear bearing and establishes the connection, and every linear bearing's inner circle all with the outer wall fixed connection of a slide bar (530), every linear bearing's outer lane respectively with the inner wall fixed connection of a mounting groove, all fixedly between two fixed jack catch (51) be equipped with the anchor strut.
10. The efficient aluminum alloy bar processing equipment of claim 9, wherein: the top of the processing table (2) is provided with a lap joint groove, the bottom of the processing table (2) is fixedly connected with the top of the base (1) in a nesting mode, the bottom of the nesting mode is fixedly connected with the top of the base (1), and four nesting corners are symmetrically provided with four mounting holes.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010890455.0A CN111975379A (en) | 2020-08-29 | 2020-08-29 | High-efficient aluminum alloy rod processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010890455.0A CN111975379A (en) | 2020-08-29 | 2020-08-29 | High-efficient aluminum alloy rod processing equipment |
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| CN111975379A true CN111975379A (en) | 2020-11-24 |
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| CN202010890455.0A Pending CN111975379A (en) | 2020-08-29 | 2020-08-29 | High-efficient aluminum alloy rod processing equipment |
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| CN114589773A (en) * | 2022-03-02 | 2022-06-07 | 龙泉市菇友自动化设备有限公司 | Automation equipment for processing bamboo strips |
| CN116652604A (en) * | 2023-05-31 | 2023-08-29 | 滨中元川金属制品（昆山）有限公司 | High-precision bidirectional drilling processing technology based on stainless steel tiny parts |
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| CN111573341A (en) * | 2020-05-19 | 2020-08-25 | 袁福英 | Protection paper attaching device capable of automatically adapting to width of steel belt |
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| CN103659382A (en) * | 2013-11-12 | 2014-03-26 | 芜湖普威技研有限公司 | Automatic pipe sawing fixture |
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| CN116652604A (en) * | 2023-05-31 | 2023-08-29 | 滨中元川金属制品（昆山）有限公司 | High-precision bidirectional drilling processing technology based on stainless steel tiny parts |
| CN116652604B (en) * | 2023-05-31 | 2024-04-12 | 滨中元川金属制品（昆山）有限公司 | High-precision bidirectional drilling processing technology based on stainless steel tiny parts |
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Application publication date: 20201124 |